1. The document analyzes the budgeting and performance evaluation systems of Vershire Company's Aluminum Can division. It finds issues with classifying plants as profit centers rather than expense centers.
2. Key problems include plant managers being held accountable for profitability despite having no control over sales, and an inefficient budgeting process involving too many steps.
3. Recommendations are made to reclassify plants as expense centers, alter incentives to focus on costs for plant managers and sales for sales managers, improve forecasting and communication through budget meetings, and enhance manufacturing comparisons.
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Case 2 - Vershire Company (Version 2.1)
1. The document analyzes the budgeting and performance evaluation systems of Vershire Company's Aluminum Can division. It finds issues with classifying plants as profit centers rather than expense centers.
2. Key problems include plant managers being held accountable for profitability despite having no control over sales, and an inefficient budgeting process involving too many steps.
3. Recommendations are made to reclassify plants as expense centers, alter incentives to focus on costs for plant managers and sales for sales managers, improve forecasting and communication through budget meetings, and enhance manufacturing comparisons.
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GROUP 2: Alegre, Zia Irra / Apalis, Shiela Marie / Manuel, Ruby
Lauren / Pinza, Chelnani
CASE 2: VERSHIRE COMPANY Point of View In the analysis of this case, the group will take the point of view of Vershires headquarter controller staff who conducts plant visit in Aluminum Can division. Statement of the Problem What is the proper management control structure that the Aluminum Can division must design for it to have an effective and efficient budgeting and performance evaluation systems? Analysis Vershire Company, one of the largest manufacturers of aluminum beverage cans in the United States, still has a lot to improve in its planning and control system, specifically on the budgeting and performance measurement processes. The companys major concern is that each manufacturing plant within the Aluminum Can division is treated as a profit center rather than an expense center. This error in classification is the root of many other control, communication, and performance measurement problems. It is significant to know that profit is made up of two components: revenue and expense. A plant does not generate direct revenue; the sales district does. The formers output is quantifiable in terms of number and amount of units produced while the latter is in terms of number and amount of units sold. The objective of each manufacturing plant is to produce the translated units of the sales budget at the minimum cost as possible. The plant manager has direct control over the incurrence of expenses only (i.e., production costs - direct materials, direct labor, variable and fixed manufacturing overhead), and therefore, is accountable, responsible, and measured only for such activities. Moreover, the case stated that the sales department has the sole responsibility for the price, sales mix, and delivery schedules. These components have a direct impact on profitability, specifically on sales. However, the plant managers are the ones who would be ultimately held responsible for the budgeted profit number even if actual sales fell below the projected level. In addition, any difference in the opinion between production and sales departments is always favored with the latter. Production can be disrupted by the sales manager if there are rush orders to deliver, affecting the plants efficiency that might result to higher production costs. This reduces the plant managers ability to maintain control over profitability in their respective
plants; therefore, it is not appropriate to hold them entirely accountable for
profitability. It is also noted that the budgeting process of the Aluminum Can division is not efficient because it involves too many procedures wherein the data gets back and forth either to or from the division manager, corporate headquarters, district manager, and plant manager. Lastly, the initial sales forecast uses assumptions such as inventory carryovers, forward buying, packing trends, etc., which are entirely derived from the corporate headquarters analyses. This process decreases the overall accuracy of the initial forecast since it is the divisional manager who has the first-hand information in the operations, and not the corporate headquarters. Recommendations 1. Corporate headquarters to remove the profit responsibility from the plant managers and enforce the appropriate performance responsibility (engineered expense center) to them. The plant manager has direct control over the incurrence of expenses only but not over revenues. Proper delegation of responsibilities is an important factor when evaluating the management performance, and motivating the managers with the tied-up incentives. 2. Corporate Headquarters to alter top management incentive program Assign management incentives as follows: a) plant manager to cost or manufacturing efficiency; b) district sales manager to generated sales; and c) division managers to profits. This incentive scheme will surely motivate managers since the criteria measured is a variable that they can control. It will enable the plant managers, sales managers, and division heads to collaborate towards maximizing the bottom line (profits). For the division general manager, we suggest an incentive scheme based on a 60/40 weight distribution between the marketing and manufacturing targets respectively. 3. Corporate Headquarters to redesign the divisions budgeting process Since the division general manager is in charge of managing both the manufacturing and marketing side, he should be given the responsibility of making his own detailed sales forecast consolidated from the marketing district managers, and getting approval from corporate head office on the final numbers. This will increase the overall accuracy of the initial forecast, making it less subject to change during subsequent reviews of the budget and creating a more efficient process. 4. Corporate headquarters, division general manager, manufacturing manager, and marketing manager to hold a budget meeting
Holding a budget meeting will be of great help in order to discuss
the upcoming years sales budget instead of the headquarters making general assumptions alone. The company should create more channels of communication among the managers. With this, division general managers will be reminded of the overall goals of the company. It is a great channel to provide a holistic view of the company, to facilitate brainstorming of new products or ideas, to discuss similar issues plaguing several divisions, and to minimize errors in the sales budget. 5. Manufacturing manager to improve comparisons of manufacturing efficiency among plants Compare manufacturing efficiency between plants and divisions using a more comparable metric. There should be a set standard variable manufacturing cost specifically tailored for plants with similar product lines, so as to address the concern on inherent unfairness in comparing plants that produced different products.