Users Manual

Touch Probe Cycles

iTNC 530

NC Software
340 490-03
340 491-03
340 492-03
340 493-03
340 494-03

English (en)
8/2006

TNC Model, Software and Features

TNC Model, Software and Features

This manual describes functions and features provided by TNCs as of
the following NC software numbers.
TNC model

NC software number

iTNC 530

340 490-03

iTNC 530 E

340 491-03

iTNC 530

340 492-03

iTNC 530 E

340 493-03

iTNC 530 programming station

340 494-03

The suffix E indicates the export version of the TNC. The export
version of the TNC has the following limitations:
Linear movement is possible in no more than 4 axes simultaneously.
The machine tool builder adapts the useable features of the TNC to his
machine by setting machine parameters. Some of the functions
described in this manual may not be among the features provided by
the TNC on your machine tool.
TNC functions that may not be available on your machine include:
Tool measurement with the TT
Please contact your machine tool builder to become familiar with the
features of your machine.
Many machine manufacturers, as well as HEIDENHAIN, offer
programming courses for the TNCs. We recommend these courses as
an effective way of enhancing your TNC programming skill and sharing
information and ideas with other TNC users.
Users Manual:
All TNC functions that have no connection with touch
probes are described in the Users Manual of the
iTNC 530. Please contact HEIDENHAIN if you need a copy
of this Users Manual. Part number: 533 190-xx

smarT.NC user documentation:

The new smarT.NC operating mode is described in a
separate Pilot. Please contact HEIDENHAIN if you require
a copy of this Pilot. Part number: 533 191-xx.

HEIDENHAIN iTNC 530

TNC Model, Software and Features

Software options
The iTNC 530 features various software options that can be enabled
by you or your machine tool builder. Each option is to be enabled
separately and contains the following respective functions:
Software option 1
Cylinder surface interpolation (Cycles 27, 28, 29 and 39)
Feed rate in mm/min on rotary axes: M116
Tilting the machining plane (Cycle 19, PLANE function and 3-D ROT
soft key in the Manual operating mode)
Circle in 3 axes (with tilted working plane)
Software option 2
Block processing time 0.5 ms instead of 3.6 ms
5-axis interpolation
Spline interpolation
3-D machining:
M114: Automatic compensation of machine geometry when
working with tilted axes
M128: Maintaining the position of the tool tip when positioning
with tilted axes (TCPM)
FUNCTION TCPM: Maintaining the position of the tool tip when
positioning with tilted axes (TCPM) in selectable modes
M144: Compensating the machines kinematic configuration for
ACTUAL/NOMINAL positions at end of block
Additional parameters finishing/roughing and tolerance for
rotary axes in Cycle 32 (G62)
LN blocks (3-D compensation)
DCM Collision software option
Function which dynamically monitors areas defined by the machine
manufacturer to prevent collisions.
Additional conversational language software option
Function for enabling the conversational languages Slovenian,
Slovak, Norwegian, Latvian, Estonian, Korean.
DXF Converter software option
Extract contours from DXF files (R12 format).

TNC Model, Software and Features

Global Program Settings software option

Function for superimposing coordinate transformations in the
Program Run modes.
AFC software option
Function for adaptive feed-rate control for optimizing the machining
conditions during series production.

HEIDENHAIN iTNC 530

TNC Model, Software and Features

Feature content level (upgrade functions)

Along with software options, significant further improvements of the
TNC software are managed via the Feature Content Level upgrade
functions. Functions subject to the FCL are not available simply by
updating the software on your TNC.
All upgrade functions are available to you without
surcharge when you receive a new machine.
Upgrade functions are identified in the manual with FCL n, where n
indicates the sequential number of the feature content level.
You can purchase a code number in order to permanently enable the
FCL functions. For more information, contact your machine tool
builder or HEIDENHAIN.

FCL 3 functions

Description

Touch probe cycle for 3-D probing

Page 145

Touch probe cycles for automatic datum

setting using the center point of a slot/
ridge

Page 67

Feed-rate reduction for the machining of

contour pockets with the tool being in
full contact with the workpiece

Users Manual

PLANE function: Entry of axis angle

Users Manual

User documentation as a contextsensitive help system

Users Manual

smarT.NC: Programming of smarT.NC

and machining can be carried out
simultaneously

Users Manual

smarT.NC: Contour pocket on point

pattern

smarT.NC Pilot

smarT.NC: Preview of contour

programs in the file manager

smarT.NC Pilot

smarT.NC: Positioning strategy for

machining point patterns

smarT.NC Pilot

FCL 2 functions

Description

3-D line graphics

Users Manual

Virtual tool axis

Users Manual

USB support of block devices (memory

sticks, hard disks, CD-ROM drives)

Users Manual

Filtering of externally created contours

Users Manual

Description

Possibility of assigning different depths

to each subcontour in the contour
formula

Users Manual

DHCP dynamic IP-address

management

Users Manual

Touch-probe cycle for global setting of

touch-probe parameters

Page 149

smarT.NC: Graphic support of block

scan

smarT.NC Pilot

smarT.NC: Coordinate transformation

smarT.NC Pilot

smarT.NC: PLANE function

smarT.NC Pilot

TNC Model, Software and Features

FCL 2 functions

Location of use
The TNC complies with the limits for a Class A device in accordance
with the specifications in EN 55022, and is intended for use primarily
in industrially-zoned areas.

HEIDENHAIN iTNC 530

TNC Model, Software and Features

New functions of software 340 49x-02

New machine parameter for defining the positioning speed (see
Touch trigger probe, rapid traverse for positioning: MP6151 on
page 23)
New machine parameter for consideration of basic rotation in
Manual Operation (see Consider a basic rotation in the Manual
Operation mode: MP6166 on page 22)
Cycles 420 to 431 for automatic tool measurement were improved
so that the measuring log can now also be displayed on the screen
(see Recording the results of measurement on page 106)
A new cycle that enables you to set global touch probe parameters
was introduced (see FAST PROBING (touch probe cycle 441,
ISO: G441, FCL-2 function) on page 149)

New functions of software 340 49x-03

New cycle for setting a datum in the center of a slot (see SLOT
CENTER REFERENCE POINT (touch probe cycle 408, ISO: G408,
FCL 3 function) on page 67)
New cycle for setting a datum in the center of a ridge (see RIDGE
CENTER REFERENCE POINT (touch probe cycle 409, ISO: G409,
FCL 3 function) on page 70)
New 3-D probing cycle (see MEASURING IN 3-D (touch probe
cycle 4, FCL 3 function) on page 145)
Cycle 401 now also allows you to compensate workpiece
misalignment by rotating the rotary table (see BASIC ROTATION
from two holes (touch probe cycle 401, ISO: G401) on page 50)
Cycle 402 now also allows you to compensate workpiece
misalignment by rotating the rotary table (see BASIC ROTATION
over two studs (touch probe cycle 402, ISO: G402) on page 52)
In the cycles for datum setting, the results of measurement are
available in the Q parameters Q15X (see Measurement results in Q
parameters on page 66)

TNC Model, Software and Features

Functions changed since the predecessor

versions 340 422-xx and 340 423-xx
The management of more than one block of calibration data was
changed (see Managing more than one block of calibrating data
on page 32)

HEIDENHAIN iTNC 530

Contents

1
2
3
4

Introduction
Touch Probe Cycles in the Manual and
Electronic Handwheel Modes
Touch Probe Cycles for Automatic
Workpiece Inspection
Touch Probe Cycles for Automatic Tool
Measurement

HEIDENHAIN iTNC 530

11

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16

1
Introduction

1.1 General Information on Touch Probe Cycles

1.1 General Information on Touch

Probe Cycles
The TNC must be specially prepared by the machine tool
builder for the use of a 3-D touch probe.

If you are carrying out measurements during program run,

be sure that the tool data (length, radius) can be used from
the calibrated data or from the last TOOL CALL block
(selected with MP7411).

Function
Whenever the TNC runs a touch probe cycle, the 3-D touch probe
approaches the workpiece in one linear axis. This is also true during an
active basic rotation or with a tilted working plane. The machine tool
builder determines the probing feed rate in a machine parameter (see
Before You Start Working with Touch Probe Cycles later in this
chapter).
When the probe stylus contacts the workpiece,

Z
Y

the 3-D touch probe transmits a signal to the TNC: the coordinates
of the probed position are stored,
F

the touch probe stops moving, and

returns to its starting position at rapid traverse.
If the stylus is not deflected within a distance defined in MP 6130, the
TNC displays an error message.

18

F MAX

1 Introduction

1.1 General Information on Touch Probe Cycles

Touch probe cycles in the Manual and Electronic

Handwheel modes
In the Manual and Electronic Handwheel operating modes, the TNC
provides touch probe cycles that allow you to:
Calibrate the touch probe
Compensate workpiece misalignment
Set datums

Touch probe cycles for automatic operation

Besides the touch probe cycles, which you can use in the Manual and
Electronic Handwheel modes, the TNC provides numerous cycles for
a wide variety of applications in automatic mode:
Calibrating the touch probe (Chapter 3)
Compensating workpiece misalignment (Chapter 3)
Setting datums (Chapter 3)
Automatic workpiece inspection (Chapter 3)
Automatic workpiece measurement (Chapter 4)
You can program the touch probe cycles in the Programming and
Editing operating mode via the TOUCH PROBE key. Like the most
recent fixed cycles, touch probe cycles use Q parameters with
numbers of 400 and above as transfer parameters. Parameters with
the same function that the TNC requires in several cycles always have
the same number: For example, Q260 is always assigned the
clearance height, Q261 the measuring height, etc.
To simplify programming, the TNC shows a graphic during cycle
definition. In the graphic, the parameter that needs to be entered is
highlighted (see figure at right).

HEIDENHAIN iTNC 530

19

1.1 General Information on Touch Probe Cycles

Defining the touch probe cycle in the Programming and Editing

mode of operation
8 The soft-key row shows all available touch probe
functions divided into groups.
8 Select the desired probe cycle, for example datum
setting. Digitizing cycles and cycles for automatic tool
measurement are available only if your machine has
been prepared for them.
8 Select a cycle, e.g. datum setting at pocket. The TNC
initiates the programming dialog and asks for all
required input values. At the same time a graphic of
the input parameters is displayed in the right screen
window. The parameter that is asked for in the dialog
prompt is highlighted.
8 Enter all parameters requested by the TNC and
conclude each entry with the ENT key.
8 The TNC ends the dialog when all required data has
been entered.

Example: NC blocks
5 TCH PROBE 410 DATUM INSIDE RECTAN.
Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q323=60

;1ST SIDE LENGTH

Q324=20

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q305=10

;NO. IN TABLE

Page

Q331=+0

;DATUM

Cycles for automatic measurement and

compensation of workpiece misalignment

Page 46

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Cycles for automatic datum setting

Page 63

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Group of measuring cycles

Soft key

Cycles for automatic workpiece

inspection

Page 105

Calibration cycles, special cycles

Page 141

Cycles for automatic tool measurement

(enabled by the machine tool builder)

Page 152

20

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+0

;DATUM

1 Introduction

1.2 Before You Start Working with Touch Probe Cycles

1.2 Before You Start Working with

Touch Probe Cycles
To make it possible to cover the widest possible range of applications,
machine parameters enable you to determine the behavior common
to all touch probe cycles:

Maximum traverse to touch point: MP6130

If the stylus is not deflected within the path defined in MP6130, the
TNC outputs an error message.

Safety clearance to touch point: MP6140

In MP6140 you define how far from the defined (or calculated) touch
point the TNC is to pre-position the touch probe. The smaller the value
you enter, the more exactly must you define the touch point position.
In many touch probe cycles you can also define a setup clearance in
addition that is added to Machine Parameter 6140.

Orient the infrared touch probe to the

programmed probe direction: MP6165
To increase measuring accuracy, you can use MP 6165 = 1 to have an
infrared touch probe oriented in the programmed probe direction
before every probe process. In this way the stylus is always deflected
in the same direction.
If you change MP6165, you must recalibrate the touch
probe.

HEIDENHAIN iTNC 530

21

1.2 Before You Start Working with Touch Probe Cycles

Consider a basic rotation in the Manual

Operation mode: MP6166
Set MP 6166 = 1 for the TNC to consider an active basic rotation
during the probing process (the workpiece is approached along an
angular path if required) to ensure that the measuring accuracy for
probing individual positions is also increased in Setup mode.
This feature is not active during the following functions in
the Manual Operation mode:
Calibrate length
Calibrate radius
Measure basic rotation

Multiple measurement: MP6170

To increase measuring certainty, the TNC can run each probing
process up to three times in sequence. If the measured position
values differ too greatly, the TNC outputs an error message (the limit
value is defined in MP6171). With multiple measurement it is possible
to detect random errors, e.g., from contamination.
If the measured values lie within the confidence interval, the TNC
saves the mean value of the measured positions.

Confidence interval for multiple measurement:

MP6171
In MP6171 you store the value by which the results may differ when
you make multiple measurements. If the difference in the measured
values exceeds the value in MP6171, the TNC outputs an error
message.

22

1 Introduction

1.2 Before You Start Working with Touch Probe Cycles

Touch trigger probe, probing feed rate: MP6120

In MP6120 you define the feed rate at which the TNC is to probe the
workpiece.

Touch trigger probe, rapid traverse for

positioning: MP6150
In MP6150 you define the feed rate at which the TNC pre-positions the
touch probe, or positions it between measuring points.

Touch trigger probe, rapid traverse for

positioning: MP6151
In MP6151 you define whether the TNC is to position the touch probe
at the feed rate defined in MP6150 or at rapid traverse.
Input value = 0: Position at feed rate from MP6150
Input value = 1: Pre-position at rapid traverse

HEIDENHAIN iTNC 530

23

1.2 Before You Start Working with Touch Probe Cycles

Running touch probe cycles

All touch probe cycles are DEF active. This means that the TNC runs
the cycle automatically as soon as the TNC executes the cycle
definition in the program run.
Make sure that at the beginning of the cycle the
compensation data (length, radius) from the calibrated
data or from the last TOOL CALL block are active
(selection via MP7411, see the Users Manual of the
iTNC 530, General User Parameters).
You can also run the touch probe cycles 408 to 419 during
an active basic rotation. Make sure, however, that the
basic rotation angle does not change when you use Cycle
7 DATUM SHIFT with datum tables after the measuring
cycle.
Touch probe cycles with a number greater than 400 position the touch
probe according to a positioning logic:
If the current coordinate of the south pole of the stylus is less than
the coordinate of the clearance height (defined in the cycle), the TNC
retracts the touch probe in the probe axis to the clearance height
and then positions it in the working plane to the first starting
position.
If the current coordinate of the south pole of the stylus is greater
than the coordinate of the clearance height, the TNC first positions
the probe in the working plane to the first starting position and then
moves it immediately to the measuring height in the touch probe
axis.

24

1 Introduction

2
Touch Probe Cycles
in the Manual and
Electronic Handwheel Modes

2.1 Introduction

2.1 Introduction
Overview
The following touch probe cycles are available in the Manual mode:
Function

Soft key

Page

Calibrate the effective length

Page 30

Calibrate the effective radius

Page 31

Measure a basic rotation using a line

Page 33

Set the datum in any axis

Page 35

Set a corner as datum

Page 36

Set a circle center as datum

Page 37

Set a center line as datum

Page 38

Measure a basic rotation using two holes/

cylindrical studs

Page 39

Set the datum using four holes/cylindrical

studs

Page 39

Set a circle center using three holes/

cylindrical studs

Page 39

Selecting probe cycles

8

Select the Manual Operation or Electronic Handwheel mode of

operation.
8 To choose the touch probe functions, press the
TOUCH PROBE soft key. The TNC displays additional
soft keyssee table above.
8 To select the probe cycle, press the appropriate soft
key, for example PROBING ROT, and the TNC
displays the associated menu.

26

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.1 Introduction

Recording measured values from the touch

probe cycles

The TNC must be specially prepared by the machine tool

builder for use of this function. The machine tool manual
provides further information.
After executing any selected touch probe cycle, the TNC displays the
PRINT soft key. If you press this soft key, the TNC will record the
current values determined in the active touch probe cycle. You can
then use the PRINT function in the menu for setting the data interface
(see the User's Manual Chapter 12, MOD Functions, Setting the
Data Interfaces) to define whether the TNC is to
print the measuring result,
store the measuring results on the TNCs hard disk, or
store the measuring results on a PC.
If you store the measuring results, the TNC creates the ASCII file
%TCHPRNT.A. Unless you define a specific path and interface in the
interface configuration menu, the TNC will store the %TCHPRNT file
in the main directory TNC:\.
When you press the PRINT soft key, the %TCHPRNT.A
file must not be active in the Programming and Editing
mode of operation. The TNC will otherwise display an error
message.
The TNC stores the measured data in the %TCHPRNT.A
file only. If you execute several touch probe cycles in
succession and want to store the resulting measured data,
you must make a backup of the contents stored in
%TCHPRNT.A between the individual cycles by copying
or renaming the file.
Format and contents of the %TCHPRNT file are preset by
the machine tool builder.

HEIDENHAIN iTNC 530

27

2.1 Introduction

Writing the measured values from touch probe

cycles in datum tables
This function is active only if you have datum tables active
on your TNC (bit 3 in Machine Parameter 7224.0 =0).
Use this function if you want to save measured values in
the workpiece coordinate system. If you want to save
measured values in the fixed machine coordinate system
(REF coordinates), press the ENTER IN PRESET TABLE
soft key (see Writing the measured values from touch
probe cycles in the preset table on page 29).
With the ENTER IN DATUM TABLE soft key, the TNC can write the
values measured during a touch probe cycle in a datum table:
Note that during an active datum shift the TNC always
bases the probed value on the active preset (or on the
datum most recently set in the Manual operating mode),
although the datum shift is included in the position display.
8
8
8
8
8

Select any probe function.

Enter the desired coordinates of the datum in the appropriate input
boxes (depends on the touch probe cycle being run).
Enter the datum number in the Number in table= input box.
Enter the name of the datum table (complete path) in the Datum
table input box.
Press the ENTER IN DATUM TABLE soft key. The TNC saves the
datum in the indicated datum table under the entered number.

28

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.1 Introduction

Writing the measured values from touch probe

cycles in the preset table
Use this function if you want to save measured values in
the fixed machine coordinate system (REF coordinates). If
you want to save measured values in the workpiece
coordinate system, press the ENTER IN DATUM TABLE
soft key (see Writing the measured values from touch
probe cycles in datum tables on page 28).
With the ENTER IN PRESET TABLE soft key, the TNC can write the
values measured during a probe cycle in the preset table. The
measured values are then stored referenced to the machine-based
coordinate system (REF coordinates). The preset table has the name
PRESET.PR, and is saved in the directory TNC:\.
Note that during an active datum shift the TNC always
bases the probed value on the active preset (or on the
datum most recently set in the Manual operating mode),
although the datum shift is included in the position display.
8
8
8
8

Select any probe function.

Enter the desired coordinates of the datum in the appropriate input
boxes (depends on the touch probe cycle being run).
Enter the preset number in the Number in table: input box.
Press the ENTER IN PRESET TABLE soft key. The TNC saves the
datum in the preset table under the entered number.
If you overwrite the active datum, the TNC shows a
warning. If you really want to overwrite it, press the ENT
key. If not, press the NO ENT key.

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2.2 Calibrating a Touch Trigger Probe

2.2 Calibrating a Touch Trigger

Probe
Introduction
The touch probe must be calibrated in the following cases:
Commissioning
Stylus breakage
Stylus exchange
Change in the probe feed rate
Irregularities caused, for example, when the machine heats up
During calibration, the TNC finds the effective length of the stylus
and the effective radius of the ball tip. To calibrate the touch probe,
clamp a ring gauge of known height and known internal radius to the
machine table.

Calibrating the effective length

The effective length of the touch probe is always
referenced to the tool datum. The machine tool builder
usually defines the spindle tip as the tool datum.

Z
8

Set the datum in the spindle axis such that for the machine tool table
Z=0.
8 To select the calibration function for the touch probe
length, press the TOUCH PROBE and CAL. L soft
keys. The TNC then displays a menu window with
four input boxes.
8 Enter the tool axis (with the axis key).
8 Datum: Enter the height of the ring gauge.
8 The menu items Effective ball radius and Effective
length do not require input.
8 Move the touch probe to a position just above the ring
gauge.
8 To change the traverse direction (if necessary), press
a soft key or an arrow key.
8 To probe the upper surface of the ring gauge, press
the machine START button.

30

Y
5

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.2 Calibrating a Touch Trigger Probe

Calibrating the effective radius and

compensating center misalignment
After the touch probe is inserted, it normally needs to be aligned
exactly with the spindle axis. The misalignment is measured with this
calibration function and compensated electronically.
The calibration routine varies depending on the setting of Machine
Parameter 6165 ((see Orient the infrared touch probe to the
programmed probe direction: MP6165 on page 21). If the function for
orienting the infrared touch probe to the programmed probe direction
is active, the calibration cycle is executed after you have pressed NC
Start once. If the function is not active, you can decide whether you
want to compensate the center misalignment by calibrating the
effective radius.
The TNC rotates the 3-D touch probe by 180 for calibrating the center
misalignment. The rotation is initiated by a miscellaneous function that
is set by the machine tool builder in Machine Parameter 6160.

Z
Y
X
10

Proceed as follows for manual calibration:

8

In the Manual Operation mode, position the ball tip in the bore of the
ring gauge.
8 To select the calibration function for the ball-tip radius
and the touch probe center misalignment, press the
CAL. R soft key.
8 Select the tool axis and enter the radius of the ring
gauge.
8 To probe the workpiece, press the machine START
button four times. The touch probe contacts a
position on the bore in each axis direction and
calculates the effective ball-tip radius.
8 If you want to terminate the calibration function at this
point, press the END soft key.
In order to be able to determine ball-tip center
misalignment, the TNC needs to be specially prepared by
the machine manufacturer. The machine tool manual
provides further information.
8

If you want to determine the ball-tip center

misalignment, press the180 soft key. The TNC
rotates the touch probe by 180.
8 To probe the workpiece, press the machine START
button four times. The touch probe contacts a
position on the bore in each axis direction and
calculates the ball-tip center misalignment.

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31

2.2 Calibrating a Touch Trigger Probe

Displaying calibration values

The TNC stores the effective length and radius, as well as the center
misalignment, for use when the touch probe is needed again. You can
display the values on the screen with the soft keys CAL. L and CAL. R.
If you want to use several touch probes or calibration data
blocks: See Managing more than one block of calibrating
data, page 32.

Managing more than one block of calibrating

data
If you use several touch probes or measuring contacts arranged in a
cross shape on your machine, you must also use several blocks of
calibration data.
To be able to use more than one block of calibration data, you must set
Machine Parameter 7411=1. To find the calibration data, proceed in
the same way as is done with one single touch probe. When exiting
the Calibration menu, press the ENT key to confirm the entry of the
calibration data in the tool table and for the TNC to save the calibration
data in the tool table. The line of the tool table, to which the TNC saves
the data, is determined by the active tool number.
Make sure that you have activated the correct tool number
before using the touch probe, regardless of whether you
wish to run the touch probe cycle in automatic mode or
manual mode.

32

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.3 Compensating Workpiece Misalignment

2.3 Compensating Workpiece

Misalignment
Introduction
The TNC electronically compensates workpiece misalignment by
computing a basic rotation.
For this purpose, the TNC sets the rotation angle to the desired angle
with respect to the reference axis in the working plane. See figure at
right.

Select the probe direction perpendicular to the angle

reference axis when measuring workpiece misalignment.
To ensure that the basic rotation is calculated correctly
during program run, program both coordinates of the
working plane in the first positioning block.
You can also use a basic rotation in conjunction with the
PLANE function. In this case, first activate the basic
rotation and then the PLANE function.

PA

X
A

If you change the basic rotation, the TNC asks you if you
also want to save the changed basic rotation in the active
line of the Preset table when you exit the menu. In this
case, confirm with the ENT key.

Measuring the basic rotation

8

Select the probe function by pressing the PROBING

ROT soft key.
8 Position the ball tip at a starting position near the first
touch point.
8 Select the probe direction perpendicular to the angle
reference axis: Select the axis by soft key.
8 To probe the workpiece, press the machine START
button.
8 Position the ball tip at a starting position near the
second touch point.
8 To probe the workpiece, press the machine START
button. The TNC determines the basic rotation and
displays the angle after the dialog Rotation angle =

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2.3 Compensating Workpiece Misalignment

Saving the basic rotation in the preset table

8

After the probing process, enter the preset number in which the
TNC is to save the active basic rotation in the Number in table:
input box.
Press the ENTRY IN PRESET TABLE soft key to save the basic
rotation in the preset table.

Displaying a basic rotation

The angle of the basic rotation appears after ROTATION ANGLE
whenever PROBING ROT is selected. The TNC also displays the
rotation angle in the additional status display (STATUS POS.).
In the status display a symbol is shown for a basic rotation whenever
the TNC is moving the axes according to a basic rotation.

To cancel a basic rotation

8
8
8

Select the probe function by pressing the PROBING ROT soft key.
Enter a rotation angle of zero and confirm with the ENT key.
Terminate the probe function by pressing the END key.

34

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.4 Setting the Datum with a 3-D Touch Probe

2.4 Setting the Datum with a 3-D

Touch Probe
Introduction
The following functions are available for setting the datum on an
aligned workpiece:
Datum setting in any axis with PROBING POS
Defining a corner as datum with PROBING P
Setting the datum at a circle center with PROBING CC
Setting a center line as the datum with PROBING
Note that during an active datum shift the TNC always
bases the probed value on the active preset (or on the
datum most recently set in the Manual operating mode),
although the datum shift is included in the position display.

Datum setting in any axis

8

Select the probe function by pressing the

PROBING POS soft key.
8 Move the touch probe to a starting position near the
touch point.
8 Select the probe axis and direction in which you wish
to set the datum, such as Z in direction Z. Selection
is made via soft keys.
8 To probe the workpiece, press the machine START
button.
8 Datum: Enter the nominal coordinate and confirm your
entry with SET DATUM, or write the value to a table
(see Writing the measured values from touch probe
cycles in datum tables, page 28, or see Writing the
measured values from touch probe cycles in the
preset table, page 29).
8 To terminate the probe function, press the END key.

HEIDENHAIN iTNC 530

Z
Y
X

35

2.4 Setting the Datum with a 3-D Touch Probe

Corner as datumusing points already probed

for a basic rotation (see figure at right)
8

Select the probe function by pressing the PROBING P

soft key.
8 Touch points of basic rotation ?: Press ENT to
transfer the touch point coordinates.
8 Position the touch probe at a starting position near the
first touch point of the side that was not probed for
basic rotation.
8 Select the probe direction by soft key.
8 To probe the workpiece, press the machine START
button.
8 Position the touch probe near the second touch point
on the same side.
8 To probe the workpiece, press the machine START
button.
8 Datum: Enter both coordinates of the datum in the
menu window, confirm with the SET DATUM soft
key, or write the values to a table (see Writing the
measured values from touch probe cycles in datum
tables, page 28, or see Writing the measured
values from touch probe cycles in the preset table,
page 29).
8 To terminate the probe function, press the END key.

Y=?

X=?

Corner as datumwithout using points that

were already probed for a basic rotation
8
8

8
8

Select the probe function by pressing the PROBING P soft key.

Touch points of basic rotation?: Press NO ENT to ignore the
previous touch points. (The dialog question only appears if a basic
rotation was made previously.)
Probe both workpiece sides twice.
Datum: Enter the coordinates of the datum and confirm your entry
with the SET DATUM soft key, or write the values to a table (see
Writing the measured values from touch probe cycles in datum
tables, page 28, or see Writing the measured values from touch
probe cycles in the preset table, page 29).
To terminate the probe function, press the END key.

36

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

With this function, you can set the datum at the center of bore holes,
circular pockets, cylinders, studs, circular islands, etc.

Inside circle
The TNC automatically probes the inside wall in all four coordinate axis
directions.

Y+

For incomplete circles (circular arcs) you can choose the appropriate
probing direction.
8

Position the touch probe approximately in the center of the circle.

8 Select the probe function by pressing the PROBING
CC soft key
8 To probe the workpiece, press the machine START
button four times. The touch probe touches four
points on the inside of the circle.
8 If you are probing to find the stylus center (only
available on machines with spindle orientation,
depending on MP6160), press the 180 soft key and
probe another four points on the inside of the circle.
8 If you are not probing to find the stylus center, press
the END key.
8 Datum: In the menu window, enter both coordinates
of the circle center, confirm with the SET DATUM
soft key, or write the values to a table (see Writing
the measured values from touch probe cycles in
datum tables, page 28, or see Writing the
measured values from touch probe cycles in the
preset table, page 29).
8 To terminate the probe function, press the END key.

Outside circle
8 Position the touch probe at the starting position for the first touch
point outside of the circle.
8 Select the probe direction by soft key.
8 To probe the workpiece, press the machine START button.
8 Repeat the probing process for the remaining three points. See
figure at lower right.
8 Datum: Enter the coordinates of the datum and confirm your entry
with the SET DATUM soft key, or write the values to a table (see
Writing the measured values from touch probe cycles in datum
tables, page 28, or see Writing the measured values from touch
probe cycles in the preset table, page 29).
8 To terminate the probe function, press the END key.

X+

Y
Y
X+

Y+

After the probing procedure is completed, the TNC displays the

coordinates of the circle center and the circle radius PR.

HEIDENHAIN iTNC 530

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2.4 Setting the Datum with a 3-D Touch Probe

Circle center as datum

2.4 Setting the Datum with a 3-D Touch Probe

Center line as datum

8

Select the probe function by pressing the PROBING

soft key.
8 Position the ball tip at a starting position near the first
touch point.
8 Select the probing direction by soft key.
8 To probe the workpiece, press the machine START
button.
8 Position the ball tip at a starting position near the
second touch point.
8 To probe the workpiece, press the machine START
button.
8 Datum: Enter the coordinate of the datum in the menu
window, confirm with the SET DATUM soft key, or
write the value to a table (see Writing the measured
values from touch probe cycles in datum tables,
page 28, or see Writing the measured values from
touch probe cycles in the preset table, page 29).
8 To terminate the probe function, press the END key.

X+

X+

38

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.4 Setting the Datum with a 3-D Touch Probe

Setting datum points using holes/cylindrical

studs
A second soft-key row provides soft keys for using holes or cylindrical
studs to set datums.
Define whether a hole or stud is to be probed
The default setting is for probing holes.
8

Select the probe function by pressing the TOUCH

PROBE soft key, shift the soft-key row.
8 Select the probe function: For example, press the
PROBING ROT soft key.
8 Circular studs are to be probed. Define by soft key.
8

Holes are to be probed. Define by soft key.

Probing holes
Pre-position the touch probe approximately in the center of the hole.
After you have pressed the external START key, the TNC automatically
probes four points on the wall of the hole.
Move the touch probe to the next hole and have the TNC repeat the
probing procedure until all the holes have been probed to set datums.
Probing cylindrical studs
Position the ball tip at a starting position near the first touch point of
the stud. Select the probing direction by soft key and press the
machine START button to start probing. Perform the above procedure
four times.
Overview
Cycle

Soft key

Basic rotation using 2 holes:

The TNC measures the angle between the line
connecting the centers of two holes and a nominal
position (angle reference axis).
Datum using 4 holes:
The TNC calculates the intersection of the line
connecting the first two probed holes with the line
connecting the last two probed holes. You need to
probe diagonally opposite holes one after another (as
shown on the soft key), as otherwise the datum
calculated by the TNC will be incorrect.
Circle center using 3 holes:
The TNC calculates a circle that intersects the centers
of all three holes, and finds the center.

HEIDENHAIN iTNC 530

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2.5 Measuring Workpieces with a 3-D Touch Probe

2.5 Measuring Workpieces with a

3-D Touch Probe
Introduction
You can also use the touch probe in the Manual and Electronic
Handwheel operating modes to make simple measurements on the
workpiece. Numerous programmable probing cycles are available for
more complex measuring tasks (see Automatic Workpiece
Measurement on page 105). With a 3-D touch probe you can
determine:
position coordinates, and from them,
dimensions and angles on the workpiece.

To find the coordinate of a position on an aligned

workpiece:
8

Select the probing function by pressing the PROBING

POS soft key.
8 Move the touch probe to a starting position near the
touch point.
8 Select the probe direction and axis of the coordinate.
Use the corresponding soft keys for selection.
8 To probe the workpiece, press the machine START
button.
The TNC shows the coordinates of the touch point as datum.

Finding the coordinates of a corner in the

working plane
Find the coordinates of the corner point: See Corner as datum
without using points that were already probed for a basic rotation,
page 36. The TNC displays the coordinates of the probed corner as
datum.

40

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

Select the probing function by pressing the PROBING

POS soft key.
8 Position the touch probe at a starting position near the
first touch point A.
8 Select the probing direction by soft key.
8 To probe the workpiece, press the machine START
button.
8 If you will need the current datum later, write down
the value that appears in the datum display.
8 Datum: Enter 0.
8 To terminate the dialog, press the END key.
8 Select the probe function by pressing the PROBING
POS soft key.
8 Position the touch probe at a starting position near the
second touch point B
8 Select the probe direction with the soft keys: Same
axis but from the opposite direction.
8 To probe the workpiece, press the machine START
button.
The value displayed as datum is the distance between the two points
on the coordinate axis.

Y
B

X
l

To return to the datum that was active before the length

measurement:
8 Select the probing function by pressing the PROBING POS soft key.
8 Probe the first touch point again.
8 Set the datum to the value that you wrote down previously.
8 To terminate the dialog, press the END key.
Measuring angles
You can use the 3-D touch probe to measure angles in the working
plane. You can measure
the angle between the angle reference axis and a workpiece side, or
the angle between two sides.
The measured angle is displayed as a value of maximum 90.

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41

2.5 Measuring Workpieces with a 3-D Touch Probe

To measure workpiece dimensions

2.5 Measuring Workpieces with a 3-D Touch Probe

To find the angle between the angle reference

axis and a side of the workpiece
8

Select the probe function by pressing the PROBING

ROT soft key.
8 Rotation angle: If you will need the current basic
rotation later, write down the value that appears
under Rotation angle.
8 Make a basic rotation with the side of the workpiece
(see Compensating Workpiece Misalignment on
page 33).
8 Press the PROBING ROT soft key to display the angle
between the angle reference axis and the side of the
workpiece as the rotation angle.
8 Cancel the basic rotation, or restore the previous basic
rotation.
8 This is done by setting the rotation angle to the value
that you wrote down previously.
To measure the angle between two workpiece sides:
Select the probe function by pressing the PROBING ROT soft key.
8 Rotation angle: If you will need the current basic rotation later, write
down the value that appears under Rotation angle.
8 Make a basic rotation with the side of the workpiece (see
Compensating Workpiece Misalignment on page 33).
8 Probe the second side as for a basic rotation, but do not set the
rotation angle to zero!
8 Press the PROBING ROT soft key to display the angle PA between
the two sides as the rotation angle.
8 Cancel the basic rotation, or restore the previous basic rotation by
setting the rotation angle to the value that you wrote down
previously.

PA

42

Z
L?

Y
?

100

X
?

10

100

2 Touch Probe Cycles in the Manual and Electronic Handwheel Modes

2.6 Using the Touch Probe Functions with Mechanical Probes or Dial Gauges

2.6 Using the Touch Probe

Functions with Mechanical
Probes or Dial Gauges
Introduction
If you do not have an electronic 3-D touch probe on your machine, you
can also use all the previously described manual touch probe functions
(exception: calibration function) with mechanical probes or by simply
touching the workpiece with the tool.
In place of the electronic signal generated automatically by a 3-D touch
probe during probing, you can manually initiate the trigger signal for
capturing the probing position by pressing a key. Proceed as follows:
8

Select any touch probe function by soft key.

Move the mechanical probe to the first position to be
captured by the TNC.
8 Confirm the position: Press the actual-positioncapture key for the TNC to save the current position.
8 Move the mechanical probe to the next position to be
captured by the TNC.
8 Confirm the position: Press the actual-positioncapture key for the TNC to save the current position.
8 If required, move to additional positions and capture
as described previously.
8 Datum: In the menu window, enter the coordinates of
the new datum, confirm with the SET DATUM soft
key, or write the values to a table (see Writing the
measured values from touch probe cycles in datum
tables, page 28, or see Writing the measured
values from touch probe cycles in the preset table,
page 29).
8 To terminate the probe function, press the END key.
8

HEIDENHAIN iTNC 530

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3
Touch Probe Cycles for
Automatic
Workpiece Inspection

HEIDENHAIN iTNC 530

45

3.1 Measuring Workpiece Misalignment

3.1 Measuring Workpiece

Misalignment
Overview
The TNC provides five cycles that enable you to measure and
compensate workpiece misalignment. In addition, you can reset a
basic rotation with Cycle 404.
Cycle

Soft key

Page

400 BASIC ROTATION Automatic

measurement using two points.
Compensation via basic rotation.

Page 48

401 ROT OF 2 HOLES Automatic

measurement using two holes.
Compensation via basic rotation.

Page 50

402 ROT OF 2 STUDS Automatic

measurement using two studs.
Compensation via basic rotation.

Page 52

403 ROT IN ROTARY AXIS Automatic

measurement using two points.
Compensation by turning the table.

Page 55

405 ROT IN C AXIS Automatic alignment

of an angular offset between a hole center
and the positive Y axis. Compensation via
table rotation.

Page 59

404 SET BASIC ROTATION Setting any

basic rotation.

Page 58

46

3 Touch Probe Cycles for Automatic Workpiece Inspection

For Cycles 400, 401 and 402 you can define through parameter Q307
Default setting for basic rotation whether the measurement
result is to be corrected by a known angle (see figure at right). This
enables you to measure the basic rotation against any straight line 1
of the workpiece and to establish the reference to the actual 0
direction 2.

3.1 Measuring Workpiece Misalignment

Characteristics common to all touch probe

cycles for measuring workpiece misalignment

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3.1 Measuring Workpiece Misalignment

BASIC ROTATION (touch probe cycle 400,

ISO: G400)

Touch probe cycle 400 determines a workpiece misalignment by

measuring two points, which must lie on a straight surface. With the
basic rotation function the TNC compensates the measured value
(See also Compensating Workpiece Misalignment on page 33).
1

3
4

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC offsets the touch probe by the safety clearance in the
direction opposite the defined traverse direction.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves to the next starting position 2 and
probes the second position.
The TNC returns the touch probe to the clearance height and
performs the basic rotation.

2
1

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
The TNC will reset an active basic rotation at the beginning
of the cycle.

48

3 Touch Probe Cycles for Automatic Workpiece Inspection

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 2nd measuring point in the 1st axis Q265
(absolute): Coordinate of the second touch point in
the reference axis of the working plane.
8 2nd measuring point in the 2nd axis Q266
(absolute): Coordinate of the second touch point in
the minor axis of the working plane.
8 Measuring axis Q272: Axis in the working plane in
which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
8 Traverse direction 1 Q267: Direction in which the
probe is to approach the workpiece:
-1: Negative traverse direction
+1: Positive traverse direction
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Default setting for basic rotation Q307
(absolute): If the misalignment is to be measured
against a straight line other than the reference axis,
enter the angle of this reference line. The TNC will
then calculate the difference between the value
measured and the angle of the reference line for the
basic rotation.
8 Preset number in table Q305: Enter the preset
number in the table in which the TNC is to save the
determined basic rotation. If you enter Q305=0, the
TNC automatically places the determined basic
rotation in the ROT menu of the Manual mode of
operation.

HEIDENHAIN iTNC 530

+
Y

Q267

Q272=2

Q266
Q264

MP6140
+
Q320

X
Q263

Q265

Q272=1

Example: NC blocks
5 TCH PROBE 400 BASIC ROTATION
Q263=+10

;1ST POINT 1ST AXIS

Q264=+3.5 ;1ST POINT 2ND AXIS

Q265=+25

;2ND POINT 1ST AXIS

Q266=+2

;2ND POINT 2ND AXIS

Q272=2

;MEASURING AXIS

Q267=+1

;TRAVERSE DIRECTION

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q307=0

;PRESET BASIC ROTATION

Q305=0

;NO. IN TABLE
49

3.1 Measuring Workpiece Misalignment

3.1 Measuring Workpiece Misalignment

BASIC ROTATION from two holes (touch probe

cycle 401, ISO: G401)
The touch probe cycle 401 measures the centers of two holes. Then
the TNC calculates the angle between the reference axis in the
working plane and the line connecting the two hole centers. With the
basic rotation function, the TNC compensates the calculated value
(See also Compensating Workpiece Misalignment on page 33). As
an alternative, you can also compensate the determined misalignment
by rotating the rotary table.
1

2
3
4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the point entered as center of
the first hole 1.
Then the probe moves to the entered measuring height and
probes four points to find the first hole center.
The touch probe returns to the clearance height and then to the
position entered as center of the second hole 2.
The TNC moves the touch probe to the entered measuring height
and probes four points to find the second hole center.
Then the TNC returns the touch probe to the clearance height and
performs the basic rotation.

Y
2
1

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
The TNC will reset an active basic rotation at the beginning
of the cycle.
If you want to compensate the misalignment by rotating
the rotary table, the TNC will automatically use the
following rotary axes:
C for tool axis Z
B for tool axis Y
A for tool axis X

50

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.1 Measuring Workpiece Misalignment

1st hole: Center in 1st axis Q268 (absolute):

Center of the first hole in the reference axis of the
working plane.
8 1st hole: Center in 2nd axis Q269 (absolute):
Center of the first hole in the minor axis of the
working plane.
8 2nd hole: Center in 1st axis Q270 (absolute):
Center of the second hole in the reference axis of the
working plane.
8 2nd hole: Center in 2nd axis Q271 (absolute):
Center of the second hole in the minor axis of the
working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Default setting for basic rotation Q307
(absolute): If the misalignment is to be measured
against a straight line other than the reference axis,
enter the angle of this reference line. The TNC will
then calculate the difference between the value
measured and the angle of the reference line for the
basic rotation.
8 Preset number in table Q305: Enter the preset
number in the table in which the TNC is to save the
determined basic rotation. If you enter Q305=0, the
TNC automatically places the determined basic
rotation in the ROT menu of the Manual mode of
operation.
8 Basic rotation / alignment Q402: Specify whether
the TNC should compensate misalignment with a
basic rotation, or by rotating the rotary table:
0: Set basic rotation
1: Rotate the rotary table
8 Set to zero after alignment Q337: Definition of
whether the TNC should set the display of the aligned
rotary axis to zero:
0: Do not reset the display of the rotary axis to 0 after
alignment
1: Reset the display of the rotary axis to 0 after
alignment

HEIDENHAIN iTNC 530

Example: NC blocks
5 TCH PROBE 401 ROT OF 2 HOLES
Q268=-37

;1ST CENTER 1ST AXIS

Q269=+12

;1ST CENTER 2ND AXIS

Q270=+75

;2ND CENTER 1ST AXIS

Q271=+20

;2ND CENTER 2ND AXIS

Q261=-5

;MEASURING HEIGHT

Q260=+20

;CLEARANCE HEIGHT

Q307=0

;PRESET BASIC ROTATION

Q305=0

;NO. IN TABLE

Q402=0

;ALIGNMENT

Q337=0

;SET TO ZERO

51

3.1 Measuring Workpiece Misalignment

BASIC ROTATION over two studs (touch probe

cycle 402, ISO: G402)

The touch probe cycle 402 measures the centers of two studs. Then
the TNC calculates the angle between the reference axis in the
working plane and the line connecting the two stud centers. With the
basic rotation function, the TNC compensates the calculated value
(See also Compensating Workpiece Misalignment on page 33). As
an alternative, you can also compensate the determined misalignment
by rotating the rotary table.
1

3
4

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the starting point for probing
the first stud 1.
Then the probe moves to the entered Measuring height 1 and
probes four points to find the center of the first stud. The touch
probe moves on a circular arc between the touch points, each of
which is offset by 90.
The touch probe returns to the clearance height and then to the
starting point for probing 5 the second stud.
The TNC moves the touch probe to the entered Measuring
height 2 and probes four points to find the center of the second
stud.
Then the TNC returns the touch probe to the clearance height and
performs the basic rotation.

5
1

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
The TNC will reset an active basic rotation at the beginning
of the cycle.
If you want to compensate the misalignment by rotating
the rotary table, the TNC will automatically use the
following rotary axes:
C axis for tool axis Z
B axis for tool axis Y
A for tool axis X

52

3 Touch Probe Cycles for Automatic Workpiece Inspection

1st stud: Center in 1st axis (absolute): Center of

the first stud in the reference axis of the working
plane.
8 1st stud: Center in 2nd axis Q269 (absolute):
Center of the first stud in the minor axis of the
working plane.
8 Diameter of stud 1 Q313: Approximate diameter of
the 1st stud. Enter a value that is more likely to be too
large than too small.
8 Measuring height 1 in the probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point in the touch probe axis) at which stud 1 is to be
measured.
8 2nd stud: Center in 1st axis Q270 (absolute):
Center of the second stud in the reference axis of the
working plane.
8 2nd stud: Center in 2nd axis Q271 (absolute):
Center of the second stud in the minor axis of the
working plane.
8 Diameter of stud 2 Q314: Approximate diameter of
the 2nd stud. Enter a value that is more likely to be
too large than too small.
8 Measuring height 2 in the probe axis Q315
(absolute): Coordinate of the ball tip center (= touch
point in the touch probe axis) at which stud 2 is to be
measured.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.

HEIDENHAIN iTNC 530

Q271

Q314

Q269

Q313

X
Q268

Q270

Q261

Q260
Q315

MP6140
+
Q320

53

3.1 Measuring Workpiece Misalignment

3.1 Measuring Workpiece Misalignment

Traversing to clearance height Q301: Definition of

how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Default setting for basic rotation Q307
(absolute): If the misalignment is to be measured
against a straight line other than the reference axis,
enter the angle of this reference line. The TNC will
then calculate the difference between the value
measured and the angle of the reference line for the
basic rotation.
8 Preset number in table Q305: Enter the preset
number in the table in which the TNC is to save the
determined basic rotation. If you enter Q305=0, the
TNC automatically places the determined basic
rotation in the ROT menu of the Manual mode of
operation.
8 Basic rotation / alignment Q402: Specify whether
the TNC should compensate misalignment with a
basic rotation, or by rotating the rotary table:
0: Set basic rotation
1: Rotate the rotary table
8 Set to zero after alignment Q337: Definition of
whether the TNC should set the display of the aligned
rotary axis to zero:
0: Do not reset the display of the rotary axis to 0 after
alignment
1: Reset the display of the rotary axis to 0 after
alignment

54

Example: NC blocks
5 TCH PROBE 402 ROT OF 2 STUDS
Q268=-37

;1ST CENTER 1ST AXIS

Q269=+12

;1ST CENTER 2ND AXIS

Q313=60

;DIAMETER OF STUD 1

Q261=-5

;MEASURING HEIGHT 1

Q270=+75

;2ND CENTER 1ST AXIS

Q271=+20

;2ND CENTER 2ND AXIS

Q314=60

;DIAMETER OF STUD 2

Q315=-5

;MEASURING HEIGHT 2

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q307=0

;PRESET BASIC ROTATION

Q305=0

;NO. IN TABLE

Q402=0

;ALIGNMENT

Q337=0

;SET TO ZERO

3 Touch Probe Cycles for Automatic Workpiece Inspection

Touch probe cycle 403 determines a workpiece misalignment by

measuring two points, which must lie on a straight surface. The TNC
compensates the determined misalignment by rotating the A, B or C
axis. The workpiece can be clamped in any position on the rotary table.

The combinations of measuring axis (Cycle Parameter Q272) and

compensation axis (Cycle Parameter Q312) listed below are
permitted. Function for tilting the working plane:

Active TS axis

Measuring axis

Compensation axis

X (Q272=1)

C (Q312=6)

Y (Q272=2)

C (Q312=6)

Z (Q272=3)

B (Q312=5) or A
(Q312=4)

Z (Q272=1)

B (Q312=5)

X (Q272=2)

C (Q312=5)

Y (Q272=3)

C (Q312=6) or A
(Q312=4)

Y (Q272=1)

A (Q312=4)

Z (Q272=2)

A (Q312=4)

X (Q272=3)

B (Q312=5) or C
(Q312=6)

3.1 Measuring Workpiece Misalignment

BASIC ROTATION compensation via rotary axis

(touch probe cycle 403, ISO: G403)

2
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC offsets the touch probe by the safety clearance in the
direction opposite the defined traverse direction.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves to the next starting position 2 and
probes the second position.

HEIDENHAIN iTNC 530

55

3.1 Measuring Workpiece Misalignment

The TNC returns the touch probe to the clearance height and
moves the rotary axis, which was defined in the cycle, by the
measured value. Optionally you can have the display set to 0 after
alignment.
Before programming, note the following:
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
Cycle 403 must not be used if the Tilt working plane
function is active.
The TNC stores the measured angle in parameter Q150.
8

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 2nd measuring point in the 1st axis Q265
(absolute): Coordinate of the second touch point in
the reference axis of the working plane.
8 2nd measuring point in the 2nd axis Q266
(absolute): Coordinate of the second touch point in
the minor axis of the working plane.
8 Measuring axis Q272: Axis in which the
measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
3: Touch probe axis = measuring axis
8 Traverse direction 1 Q267: Direction in which the
probe is to approach the workpiece:
-1: Negative traverse direction
+1: Positive traverse direction
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.

56

+
Y

Q267

Q272=2

A
B
C

Q266
Q264

MP6140
+
Q320

X
Q263

Q265

Q272=1

3 Touch Probe Cycles for Automatic Workpiece Inspection

Traversing to clearance height Q301: Definition of

how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Axis for compensation motion Q312: Assignment of
the rotary axis in which the TNC is to compensate the
measured misalignment:
4: Compensate misalignment with rotary axis A
5: Compensate misalignment with rotary axis B
6: Compensate misalignment with rotary axis C
8 Set to zero after alignment Q337: Definition of
whether the TNC should set the display of the aligned
rotary axis to zero:
0: Do not reset the display of the rotary axis to 0 after
alignment
1: Reset the display of the rotary axis to 0 after
alignment
8 Number in table Q305: Enter the number in the
preset table/datum table in which the TNC is to set
the rotary axis to zero. Only effective if Q337 is set
to 1.
8 Measured-value transfer (0, 1) Q303: Specify if the
determined basic rotation is to be saved in the datum
table or in the preset table:
0: Write the measured basic rotation as a datum shift
in the active datum table. The reference system is the
active workpiece coordinate system.
1: Write the measured basic rotation into the preset
table. The reference system is the machine
coordinate system (REF system).
8 Reference angle? (0=ref. axis) Q380: Angle with
which the TNC is to align the probed straight line.
Only effective if the rotary axis C is selected
(Q312 = 6).

HEIDENHAIN iTNC 530

Example: NC blocks

3.1 Measuring Workpiece Misalignment

5 TCH PROBE 403 ROT IN C AXIS

Q263=+0

;1ST POINT 1ST AXIS

Q264=+0

;1ST POINT 2ND AXIS

Q265=+20

;2ND POINT 1ST AXIS

Q266=+30

;2ND POINT 2ND AXIS

Q272=1

;MEASURING AXIS

Q267=-1

;TRAVERSE DIRECTION

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q312=6

;COMPENSATION AXIS

Q337=0

;SET TO ZERO

Q305=1

;NO. IN TABLE

Q303=+1

;MEAS. VALUE TRANSFER

Q380=+90

;REFERENCE ANGLE

57

3.1 Measuring Workpiece Misalignment

BASIC ROTATION (touch probe cycle 404,

ISO: G404)
With touch probe cycle 404, you can set any basic rotation
automatically during program run. This cycle is intended primarily for
resetting a previous basic rotation.
8

58

Preset value for basic rotation: Angular value at

which the basic rotation is to be set.

Example: NC blocks
5 TCH PROBE 404 BASIC ROTATION
Q307=+0

;PRESET BASIC ROTATION

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.1 Measuring Workpiece Misalignment

Compensating workpiece misalignment by

rotating the C axis (touch probe cycle 405,
ISO: G405)
With touch probe cycle 405, you can measure
the angular offset between the positive Y axis of the active
coordinate system and the center of a hole, or
the angular offset between the nominal position and the actual
position of a hole center.
The TNC compensates the determined angular offset by rotating the
C axis. The workpiece can be clamped in any position on the rotary
table, but the Y coordinate of the hole must be positive. If you
measure the angular misalignment of the hole with touch probe axis Y
(horizontal position of the hole), it may be necessary to execute the
cycle more than once because the measuring strategy causes an
inaccuracy of approx. 1% of the misalignment.
1

Y
2
3

1
4

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The TNC derives the probing direction automatically
from the programmed starting angle.
Then the touch probe moves in a circular arc either at measuring
height or at clearance height to the next starting point 2 and probes
the second touch point.
The TNC positions the touch probe to starting point 3 and then to
starting point 4 to probe the third and fourth touch points and
positions the touch probe on the hole centers measured.
Finally the TNC returns the touch probe to the clearance height and
aligns the workpiece by rotating the rotary table. The TNC rotates
the rotary table so that the hole center after compensation lies in
the direction of the positive Y axis, or on the nominal position of
the hole centerboth with a vertical and horizontal touch probe
axis. The measured angular misalignment is also available in
parameter Q150.
Before programming, note the following:
To prevent a collision between the touch probe and the
workpiece, enter a low estimate for the nominal diameter
of the pocket (or hole).
If the dimensions of the pocket and the safety clearance
do not permit pre-positioning in the proximity of the touch
points, the TNC always starts probing from the center of
the pocket. In this case the touch probe does not return to
the clearance height between the four measuring points.
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

59

3.1 Measuring Workpiece Misalignment

Q247
Q325
Q322

Q262

Center in 1st axis Q321 (absolute value): Center of

the hole in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute value): Center of
the hole in the minor axis of the working plane. If you
program Q322 = 0, the TNC aligns the hole center to
the positive Y axis. If you program Q322 not equal to
0, then the TNC aligns the hole center to the nominal
position (angle of the hole center).
8 Nominal diameter Q262: Approximate diameter of the
circular pocket (or hole). Enter a value that is more
likely to be too small than too large.
8 Starting angle Q325 (absolute): Angle between the
reference axis of the working plane and the first touch
point.
8 Stepping angle Q247 (incremental): Angle between
two measuring points. The algebraic sign of the
stepping angle determines the direction of rotation
(negative = clockwise) in which the touch probe
moves to the next measuring point. If you wish to
probe a circular arc instead of a complete circle, then
program the stepping angle to be less than 90.

X
Q321

The smaller the angle, the less accurately the TNC can
calculate the circle center. Minimum input value: 5.

60

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.1 Measuring Workpiece Misalignment

Measuring height in the touch probe axis Q261

(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Set to zero after alignment Q337: Definition of
whether the TNC should set the display of the C axis
to zero, or write the angular offset in column C of the
datum table:
0: Set display of C to 0
>0: Write the angular misalignment, including
algebraic sign, in the datum table. Line number =
value of Q337. If a C-axis shift is registered in the
datum table, the TNC adds the measured angular
misalignment.

HEIDENHAIN iTNC 530

Q260

Q261

MP6140
+
Q320

Example: NC blocks
5 TCH PROBE 405 ROT IN C AXIS
Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q262=10

;NOMINAL DIAMETER

Q325=+0

;STARTING ANGLE

Q247=90

;STEPPING ANGLE

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q337=0

;SET TO ZERO

61

3.1 Measuring Workpiece Misalignment

Example: Determining a basic rotation from two holes

35

15

25

80

0 BEGIN PGM CYC401 MM

1 TOOL CALL 0 Z
2 TCH PROBE 401 ROT OF 2 HOLES
Q268=+25

;1ST CENTER 1ST AXIS

Center of the 1st hole: X coordinate

Q269=+15

;1ST CENTER 2ND AXIS

Center of the 1st hole: Y coordinate

Q270=+80

;2ND CENTER 1ST AXIS

Center of the 2nd hole: X coordinate

Q271=+35

;2ND CENTER 2ND AXIS

Center of the 2nd hole: Y coordinate

Q261=-5

;MEASURING HEIGHT

Coordinate in the touch probe axis in which the measurement is

made

Q260=+20

;CLEARANCE HEIGHT

Height in the touch probe axis at which the probe can traverse
without collision

Q307=+0

;PRESET BASIC ROTATION

Angle of the reference line

Q402=1

;ALIGNMENT

Compensate misalignment by rotating the rotary table

Q337=1

;SET TO ZERO

Set the display to zero after the alignment

3 CALL PGM 35K47

Part program call

4 END PGM CYC401 MM

62

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

3.2 Automatic Datum Setting

Overview
The TNC offers twelve cycles for determining datums automatically,
and for handling them as follows:
Setting the determined values directly as display values
Entering the determined values in the preset table
Entering the determined values in a datum table
Cycle

Soft key

Page

408 SLOT CENTER REF PT. Measuring

the inside width of a slot, and defining the
slot center as datum

Page 67

409 RIDGE CENTER REF PT. Measuring

the outside width of a ridge, and defining
the ridge center as datum

Page 70

410 DATUM INSIDE RECTAN. Measuring

the inside length and width of a rectangle,
and defining the center as datum

Page 73

411 DATUM OUTSIDE RECTAN.

Measuring the outside length and width
of a rectangle, and defining the center as
datum

Page 76

412 DATUM INSIDE CIRCLE Measuring

any four points on the inside of a circle,
and defining the center as datum

Page 79

413 DATUM OUTSIDE CIRCLE

Measuring any four points on the outside
of a circle, and defining the center as
datum

Page 82

414 DATUM OUTSIDE CORNER

Measuring two lines from the outside of
the angle, and defining the intersection as
datum

Page 85

415 DATUM INSIDE CORNER Measuring

two lines from within the angle, and
defining the intersection as datum

Page 88

416 DATUM CIRCLE CENTER (2nd softkey level) Measuring any three holes on a
bolt hole circle, and defining the bolt-hole
center as datum

Page 91

417 DATUM IN TS AXIS (2nd soft-key

level) Measuring any position in the touch
probe axis and defining it as datum

Page 94

HEIDENHAIN iTNC 530

63

3.2 Automatic Datum Setting

Cycle

Soft key

Page

418 DATUM FROM 4 HOLES (2nd softkey level) Measuring 4 holes crosswise
and defining the intersection of the lines
between them as datum

Page 96

419 DATUM IN ONE AXIS (2nd soft-key

level) Measuring any position in any axis
and defining it as datum

Page 99

64

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

Characteristics common to all touch probe

cycles for datum setting
You can also run the touch probe cycles 408 to 419 during
an active rotation (basic rotation or Cycle 10).
Datum point and touch probe axis
From the touch probe axis that you have defined in the measuring
program the TNC determines the working plane for the datum:
Active touch probe axis

Datum setting in

Z or W

X and Y

Y or V

Z and X

X or U

Y and Z

HEIDENHAIN iTNC 530

65

3.2 Automatic Datum Setting

Saving the calculated datum

In all cycles for datum setting you can use the input parameters Q303
and Q305 to define how the TNC is to save the calculated datum:
Q305 = 0, Q303 = any value
The TNC sets the calculated datum in the display. The new datum is
active immediately.
Q305 not equal to 0, Q303 = -1
This combination can only occur if you
read in programs containing Cycles 410 to 418 created
on a TNC 4xx
read in programs containing Cycles 410 to 418 created
with an older software version on an iTNC 530
did not yourself define the measured-value transfer with
parameter Q303 in the cycle definition
In these cases the TNC outputs an error message, since
the complete handling of REF-referenced datum tables
has changed. You must define a measured-value transfer
yourself with parameter Q303.
Q305 not equal to 0, Q303 = 0
The TNC writes the calculated datum in the active datum table. The
reference system is the active workpiece coordinate system. The
value of parameter Q305 determines the datum number. Activate
datum with Cycle 7 in the part program.
Q305 not equal to 0, Q303 = 1
The TNC writes the calculated datum in the preset table. The
reference system is the machine coordinate system (REF
coordinates). The value of parameter Q305 determines the preset
number. Activate preset with Cycle 247 in the part program.

Measurement results in Q parameters

The TNC saves the measurement results of the respective touch
probe cycle in the globally effective Q parameters Q150 to Q160. You
can use these parameters in your program. Note the table of result
parameters that are listed with every cycle description.

66

3 Touch Probe Cycles for Automatic Workpiece Inspection

Touch probe cycle 408 finds the center of a slot and defines its center
as datum. If desired, the TNC can also enter the coordinates into a
datum table or the preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves either paraxially at measuring height
or at clearance height to the next starting point 2 and probes the
second touch point.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the actual values in the Q parameters listed
below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.
Parameter number

Meaning

Q166

Actual value of measured slot width

Q157

Actual value of the centerline

3.2 Automatic Datum Setting

SLOT CENTER REFERENCE POINT (touch probe

cycle 408, ISO: G408, FCL 3 function)

1
2

Before programming, note the following:

To prevent a collision between touch probe and
workpiece, enter a low estimate for the slot width.
If the slot width and the safety clearance do not permit
pre-positioning in the proximity of the touch points, the
TNC always starts probing from the center of the slot. In
this case the touch probe does not return to the clearance
height between the two measuring points.
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

67

3.2 Automatic Datum Setting

68

MP6140
+
Q320

Q311

Center in 1st axis Q321 (absolute value): Center of

the slot in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute value): Center of
the slot in the minor axis of the working plane.
8 Width of slot Q311 (incremental): Width of the slot,
regardless of its position in the working plane.
8 Measuring axis (1=1st axis / 2=2nd axis) Q272:
Axis in which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Number in table Q305: Enter the number in the
datum/preset table in which the TNC is to save the
coordinates of the slot center. If you enter Q305=0,
the TNC automatically sets the display so that the
new datum is on the slot center.
8 New datum Q405 (absolute): Coordinate in the
measuring axis at which the TNC should set the
calculated slot center. Basic setting = 0

Q322

Q321

3 Touch Probe Cycles for Automatic Workpiece Inspection

Measured-value transfer (0, 1) Q303: Specify

whether the determined datum is to be saved in the
datum table or in the preset table:
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

HEIDENHAIN iTNC 530

Example: NC blocks

3.2 Automatic Datum Setting

5 TCH PROBE 408 SLOT CENTER REF PT

Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q311=25

;SLOT WIDTH

Q272=1

;MEASURING AXIS

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q305=10

;NO. IN TABLE

Q405=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

69

3.2 Automatic Datum Setting

RIDGE CENTER REFERENCE POINT (touch probe

cycle 409, ISO: G409, FCL 3 function)
Touch probe cycle 409 finds the center of a ridge and defines its
center as datum. If desired, the TNC can also enter the coordinates
into a datum table or the preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves at clearance height to the next touch
point 2 and probes the second touch point.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the actual values in the Q parameters listed
below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.

3
4

Parameter number

Meaning

Q166

Actual value of measured ridge width

Q157

Actual value of the centerline

Before programming, note the following:

To prevent a collision between touch probe and
workpiece, enter a high estimate for the ridge width.
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

70

3 Touch Probe Cycles for Automatic Workpiece Inspection

HEIDENHAIN iTNC 530

MP6140
+
Q320

Q311

Center in 1st axis Q321 (absolute): Center of the

ridge in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute): Center of the
ridge in the minor axis of the working plane.
8 Width of ridge Q311 (incremental): Width of the
ridge, regardless of its position in the working plane.
8 Measuring axis (1=1st axis / 2=2nd axis) Q272:
Axis in which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Number in table Q305: Enter the number in the
datum/preset table in which the TNC is to save the
coordinates of the ridge center. If you enter Q305=0,
the TNC automatically sets the display so that the
new datum is on the slot center.
8 New datum Q405 (absolute): Coordinate in the
measuring axis at which the TNC should set the
calculated ridge center. Basic setting = 0

Q322

Q321

71

3.2 Automatic Datum Setting

3.2 Automatic Datum Setting

Measured-value transfer (0, 1) Q303: Specify

whether the determined datum is to be saved in the
datum table or in the preset table:
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

72

Example: NC blocks
5 TCH PROBE 409 RIDGE CENTER REF PT
Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q311=25

;RIDGE WIDTH

Q272=1

;MEASURING AXIS

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q305=10

;NO. IN TABLE

Q405=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

3 Touch Probe Cycles for Automatic Workpiece Inspection

Touch probe cycle 410 finds the center of a rectangular pocket and
defines its center as datum. If desired, the TNC can also enter the
coordinates into a datum table or the preset table.
1

4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves either paraxially at measuring height
or at clearance height to the next starting point 2 and probes the
second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305. (see "Saving the calculated datum" on
page 66)
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing and saves the actual values in the
following Q parameters.
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q154

Actual value of length in the reference

axis

Q155

Actual value of length in the minor axis

3.2 Automatic Datum Setting

DATUM FROM INSIDE OF RECTANGLE

(touch probe cycle 410, ISO: G410)

4
3

1
2

Before programming, note the following:

To prevent a collision between touch probe and
workpiece, enter low estimates for the lengths of the 1st
and 2nd sides.
If the dimensions of the pocket and the safety clearance
do not permit pre-positioning in the proximity of the touch
points, the TNC always starts probing from the center of
the pocket. In this case the touch probe does not return to
the clearance height between the four measuring points.
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

73

3.2 Automatic Datum Setting

74

Q323

Q322
MP6140
+
Q320

Q324

Center in 1st axis Q321 (absolute value): Center of

the pocket in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute value): Center of
the pocket in the minor axis of the working plane.
8 1st side length Q323 (incremental value): Pocket
length, parallel to the reference axis of the working
plane.
8 2nd side length Q324 (incremental value): Pocket
length, parallel to the minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Datum number in table Q305: Enter the number in the
datum/preset table in which the TNC is to save the
coordinates of the pocket center. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is at the center of the pocket.
8 New datum for reference axis Q331 (absolute):
Coordinate in the reference axis at which the TNC
should set the pocket center. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the pocket center. Basic setting = 0

X
Q321

3 Touch Probe Cycles for Automatic Workpiece Inspection

Measured-value transfer (0, 1) Q303: Specify

whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

HEIDENHAIN iTNC 530

Example: NC blocks

3.2 Automatic Datum Setting

5 TCH PROBE 410 DATUM INSIDE RECTAN.

Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q323=60

;1ST SIDE LENGTH

Q324=20

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q305=10

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

75

3.2 Automatic Datum Setting

DATUM FROM OUTSIDE OF RECTANGLE

(touch probe cycle 411, ISO: G411)

Touch probe cycle 411 finds the center of a rectangular stud and
defines its center as datum. If desired, the TNC can also enter the
coordinates into a datum table or the preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves either paraxially at measuring height
or at clearance height to the next starting point 2 and probes the
second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305. (see "Saving the calculated datum" on
page 66)
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing and saves the actual values in the
following Q parameters.

4
5

Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q154

Actual value of length in the reference

axis

Q155

Actual value of length in the minor axis

1
2

Before programming, note the following:

To prevent a collision between the touch probe and
workpiece, enter high estimates for the lengths of the 1st
and 2nd sides.
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

76

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

Center in 1st axis Q321 (absolute value): Center of

the stud in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute value): Center of
the stud in the minor axis of the working plane.
8 1st side length Q323 (incremental value): Stud
length, parallel to the reference axis of the working
plane
8 2nd side length Q324 (incremental value): Stud
length, parallel to the secondary axis of the working
plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Datum number in table Q305: Enter the datum
number in the table in which the TNC is to save the
coordinates of the pocket center. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is on the stud center.
8 New datum for reference axis Q331 (absolute):
Coordinate in the reference axis at which the TNC
should set the stud center. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the stud center. Basic setting = 0

HEIDENHAIN iTNC 530

77

3.2 Automatic Datum Setting

Measured-value transfer (0, 1) Q303: Specify

whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

78

Example: NC blocks
5 TCH PROBE 411 DATUM OUTS. RECTAN.
Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q323=60

;1ST SIDE LENGTH

Q324=20

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q305=0

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

DATUM FROM INSIDE OF CIRCLE (touch probe

cycle 412, ISO: G412)
Touch probe cycle 412 finds the center of a circular pocket (or of a
hole) and defines its center as datum. If desired, the TNC can also
enter the coordinates into a datum table or the preset table.
1

4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The TNC derives the probing direction automatically
from the programmed starting angle.
Then the touch probe moves in a circular arc either at measuring
height or at clearance height to the next starting point 2 and probes
the second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the actual values in the Q parameters listed
below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q153

Actual value of diameter

2
3

1
4

Before programming, note the following:

To prevent a collision between the touch probe and the
workpiece, enter a low estimate for the nominal diameter
of the pocket (or hole).
If the dimensions of the pocket and the safety clearance
do not permit pre-positioning in the proximity of the touch
points, the TNC always starts probing from the center of
the pocket. In this case the touch probe does not return to
the clearance height between the four measuring points.
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

79

3.2 Automatic Datum Setting

Q247
Q325
Q322

X
Q321

The smaller the angle, the less accurately the TNC can
calculate the datum. Minimum input value: 5
8

Q260

Measuring height in the touch probe axis Q261

(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring points
8 Datum number in table Q305: Enter the number in the
datum or preset table in which the TNC is to save the
coordinates of the pocket center. If you enter Q305=0,
the TNC automatically sets the display so that the new
datum is on the pocket center.

80

Q262

Center in 1st axis Q321 (absolute value): Center of

the pocket in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute value): Center of
the pocket in the minor axis of the working plane. If
you program Q322 = 0, the TNC aligns the hole center
to the positive Y axis. If you program Q322 not equal
to 0, then the TNC aligns the hole center to the
nominal position.
8 Nominal diameter Q262: Approximate diameter of the
circular pocket (or hole). Enter a value that is more
likely to be too small than too large.
8 Starting angle Q325 (absolute): Angle between the
reference axis of the working plane and the first touch
point.
8 Stepping angle Q247 (incremental): Angle between
two measuring points. The algebraic sign of the
stepping angle determines the direction of rotation
(negative = clockwise) in which the touch probe
moves to the next measuring point. If you wish to
probe a circular arc instead of a complete circle, then
program the stepping angle to be less than 90.

Q261

MP6140
+
Q320

3 Touch Probe Cycles for Automatic Workpiece Inspection

New datum for reference axis Q331 (absolute):

Coordinate in the reference axis at which the TNC
should set the pocket center. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the pocket center. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

HEIDENHAIN iTNC 530

Example: NC blocks

3.2 Automatic Datum Setting

5 TCH PROBE 412 DATUM INSIDE CIRCLE

Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q323=60

;1ST SIDE LENGTH

Q324=20

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q305=12

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

81

3.2 Automatic Datum Setting

DATUM FROM OUTSIDE OF CIRCLE

(touch probe cycle 413, ISO: G413)
Touch probe cycle 413 finds the center of a circular stud and defines
it as datum. If desired, the TNC can also enter the coordinates into a
datum table or the preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The TNC derives the probing direction automatically
from the programmed starting angle.
Then the touch probe moves in a circular arc either at measuring
height or at clearance height to the next starting point 2 and probes
the second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the actual values in the Q parameters listed
below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.

4
5

Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q153

Actual value of diameter

Y
2

Before programming, note the following:

To prevent a collision between the touch probe and the
workpiece, enter a high estimate for the nominal diameter
of the pocket (or hole).
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

82

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

Y
Q247
Q325
Q322

Q262

Center in 1st axis Q321 (absolute value): Center of

the stud in the reference axis of the working plane.
8 Center in 2nd axis Q322 (absolute value): Center of
the stud in the minor axis of the working plane. If you
program Q322 = 0, the TNC aligns the hole center to
the positive Y axis. If you program Q322 not equal to
0, then the TNC aligns the hole center to the nominal
position.
8 Nominal diameter Q262: Approximate diameter of the
stud. Enter a value that is more likely to be too large
than too small.
8 Starting angle Q325 (absolute): Angle between the
reference axis of the working plane and the first touch
point.
8 Stepping angle Q247 (incremental): Angle between
two measuring points. The algebraic sign of the
stepping angle determines the direction of rotation
(negative = clockwise) in which the touch probe
moves to the next measuring point. If you wish to
probe a circular arc instead of a complete circle, then
program the stepping angle to be less than 90.

X
Q321

The smaller the angle, the less accurately the TNC can
calculate the datum. Minimum input value: 5.
8

Measuring height in the touch probe axis Q261

(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring points
8 Datum number in table Q305: Enter the datum
number in the table in which the TNC is to save the
coordinates of the pocket center. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is on the stud center.

HEIDENHAIN iTNC 530

83

3.2 Automatic Datum Setting

New datum for reference axis Q331 (absolute):

Coordinate in the reference axis at which the TNC
should set the stud center. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the stud center. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

84

Example: NC blocks
5 TCH PROBE 413 DATUM OUTSIDE CIRCLE
Q321=+50

;CENTER IN 1ST AXIS

Q322=+50

;CENTER IN 2ND AXIS

Q323=60

;1ST SIDE LENGTH

Q324=20

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q305=15

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

DATUM FROM OUTSIDE OF CORNER

(touch probe cycle 414, ISO: G414)
Touch probe cycle 414 finds the intersection of two lines and defines
it as the datum. If desired, the TNC can also enter the intersection into
a datum table or preset table.

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the first touch point 1 (see figure
at upper right). The TNC offsets the touch probe by the safety
clearance in the direction opposite the respective traverse direction.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The TNC derives the probing direction automatically
from the programmed 3rd measuring point.

4
3

The TNC always measures the first line in the direction of

the minor axis of the working plane.
3

Then the touch probe moves to the next starting position 2 and
from there probes the second position.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the coordinates of the determined corner in the
Q parameters listed below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.

4
5

Parameter number

Meaning

Q151

Actual value of corner in reference axis

Q152

Actual value of corner in minor axis

X
Y
C

3
X

Before programming, note the following:

By defining the positions of the measuring points 1 and 3
you also determine the corner at which the TNC sets the
datum (see figure at right and table at lower right).
Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
Corner

X coordinate

Y coordinate

Point 1 greater than point 3

Point 1 less than point 3

Point 1 less than point 3

Point 1 less than point 3

Point 1 less than point 3

Point 1 greater than point 3

Point 1 greater than point 3

Point 1 greater than point 3

HEIDENHAIN iTNC 530

85

3.2 Automatic Datum Setting

86

Y
Q327

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 Spacing in 1st axis Q326 (incremental): Distance
between the first and second measuring points in the
reference axis of the working plane.
8 3rd measuring point in 1st axis Q296 (absolute):
Coordinate of the third touch point in the reference
axis of the working plane.
8 3rd measuring point in 2nd axis Q297 (absolute):
Coordinate of the third touch point in the minor axis of
the working plane.
8 Spacing in 2nd axis Q327 (incremental): Distance
between third and fourth measuring points in the
minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Execute basic rotation Q304: Definition of whether
the TNC should compensate workpiece misalignment
with a basic rotation:
0: No basic rotation
1: Basic rotation

Q296

Q297

Q264
MP6140
+
Q320
Q326

Q263

3 Touch Probe Cycles for Automatic Workpiece Inspection

Datum number in table Q305: Enter the datum

number in the datum or preset table in which the TNC
is to save the coordinates of the corner. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is on the corner.
8 New datum for reference axis Q331 (absolute):
Coordinate in the reference axis at which the TNC
should set the corner. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the calculated corner. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

HEIDENHAIN iTNC 530

Example: NC blocks

3.2 Automatic Datum Setting

5 TCH PROBE 414 DATUM INSIDE CORNER

Q263=+37

;1ST POINT 1ST AXIS

Q264=+7

;1ST POINT 2ND AXIS

Q326=50

;SPACING IN 1ST AXIS

Q296=+95

;3RD POINT 1ST AXIS

Q297=+25

;3RD POINT 2ND AXIS

Q327=45

;SPACING IN 2ND AXIS

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q304=0

;BASIC ROTATION

Q305=7

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

87

3.2 Automatic Datum Setting

DATUM FROM INSIDE OF CORNER (touch probe

cycle 415, ISO: G415)
Touch probe cycle 415 finds the intersection of two lines and defines
it as the datum. If desired, the TNC can also enter the intersection into
a datum table or preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the first touch point 1 (see
figure at upper right) that you have defined in the cycle. The TNC
offsets the touch probe by the safety clearance in the direction
opposite the respective traverse direction.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The probing direction is derived from the number by
which you identify the corner.

Y
4
3

The TNC always measures the first line in the direction of

the minor axis of the working plane.
3

Then the touch probe moves to the next starting position 2 and
from there probes the second position.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the coordinates of the determined corner in the
Q parameters listed below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.

4
5

Parameter number

Meaning

Q151

Actual value of corner in reference axis

Q152

Actual value of corner in minor axis

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

88

3 Touch Probe Cycles for Automatic Workpiece Inspection

HEIDENHAIN iTNC 530

MP6140
+
Q320

Q327

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 Spacing in 1st axis Q326 (incremental): Distance
between the first and second measuring points in the
reference axis of the working plane.
8 Spacing in 2nd axis Q327 (incremental): Distance
between third and fourth measuring points in the
minor axis of the working plane.
8 Corner Q308: Number identifying the corner which
the TNC is to set as datum.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Execute basic rotation Q304: Definition of whether
the TNC should compensate workpiece misalignment
with a basic rotation:
0: No basic rotation
1: Basic rotation

3.2 Automatic Datum Setting

Q308=4

Q308=3

Q308=1

Q308=2

Q264
Q326

Q263

89

3.2 Automatic Datum Setting

Datum number in table Q305: Enter the datum

number in the datum or preset table in which the TNC
is to save the coordinates of the corner. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is on the corner.
8 New datum for reference axis Q331 (absolute):
Coordinate in the reference axis at which the TNC
should set the corner. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the calculated corner. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

90

Example: NC blocks
5 TCH PROBE 415 DATUM OUTSIDE CORNER
Q263=+37

;1ST POINT 1ST AXIS

Q264=+7

;1ST POINT 2ND AXIS

Q326=50

;SPACING IN 1ST AXIS

Q296=+95

;3RD POINT 1ST AXIS

Q297=+25

;3RD POINT 2ND AXIS

Q327=45

;SPACING IN 2ND AXIS

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q304=0

;BASIC ROTATION

Q305=7

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

DATUM CIRCLE CENTER (touch probe cycle 416,

ISO: G416)
Touch probe cycle 416 finds the center of a bolt hole circle and defines
its center as datum. If desired, the TNC can also enter the coordinates
into a datum table or the preset table.
1

2
3
4
5
6
7

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the point entered as center of
the first hole 1.
Then the probe moves to the entered measuring height and
probes four points to find the first hole center.
The touch probe returns to the clearance height and then to the
position entered as center of the second hole 2.
The TNC moves the touch probe to the entered measuring height
and probes four points to find the second hole center.
The touch probe returns to the clearance height and then to the
position entered as center of the third hole 3.
The TNC moves the touch probe to the entered measuring height
and probes four points to find the third hole center.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the actual values in the Q parameters listed
below
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q153

Actual value of bolt hole circle diameter

Y
1
2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

91

3.2 Automatic Datum Setting

Center of 1st axis Q273 (absolute): Bolt hole circle

center (nominal value) in the reference axis of the
working plane.
8 Center in 2nd axis Q274 (absolute): Bolt hole circle
center (nominal value) in the minor axis of the working
plane.
8 Nominal diameter Q262: Enter the approximate bolt
hole circle diameter. The smaller the hole diameter,
the more exact the nominal diameter must be.
8 Angle of 1st hole Q291 (absolute): Polar coordinate
angle of the first hole center in the working plane.
8 Angle of 2nd hole Q292 (absolute): Polar coordinate
angle of the second hole center in the working plane.
8 Angle of 3rd hole Q293 (absolute): Polar coordinate
angle of the third hole center in the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Datum number in table Q305: Enter the number in the
datum or preset table in which the TNC is to save the
coordinates of the bolt-hole circle center. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is on the bolt hole center.
8 New datum for reference axis Q331 (absolute):
Coordinate in the reference axis at which the TNC
should set the bolt-hole center.
Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the bolt-hole center.
Basic setting = 0

92

3 Touch Probe Cycles for Automatic Workpiece Inspection

Measured-value transfer (0, 1) Q303: Specify

whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

HEIDENHAIN iTNC 530

3.2 Automatic Datum Setting

Example: NC blocks
5 TCH PROBE 416 DATUM CIRCLE CENTER
Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q262=90

;NOMINAL DIAMETER

Q291=+34

;ANGLE OF 1ST HOLE

Q292=+70

;ANGLE OF 2ND HOLE

Q293=+210 ;ANGLE OF 3RD HOLE

Q261=-5

;MEASURING HEIGHT

Q260=+20

;CLEARANCE HEIGHT

Q305=12

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+1

;DATUM

93

Touch probe cycle 417 measures any coordinate in the touch probe
axis and defines it as datum. If desired, the TNC can also enter the
measured coordinate in a datum table or preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC offsets the touch probe by the safety clearance in the
positive direction of the touch probe axis.
Then the touch probe moves in its own axis to the coordinate
entered as starting point 1 and measures the actual position with
a simple probing movement.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66) and saves the actual value in the Q parameter listed
below

Parameter number

Meaning

Q160

Actual value of measured point

1
Q264

Q263

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis. The TNC then sets
the datum in this axis.

MP6140
+
Q320

3.2 Automatic Datum Setting

DATUM IN TOUCH PROBE AXIS (touch probe

cycle 417, ISO: G417)

Q294

Q260

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 1st measuring point in the 3rd axis Q294
(absolute): Coordinate of the first touch point in the
touch probe axis.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.

94

3 Touch Probe Cycles for Automatic Workpiece Inspection

Datum number in table Q305: Enter the number in the

datum or preset table in which the TNC is to save the
coordinate. If you enter Q305=0, the TNC
automatically sets the display so that the new datum
is on the probed surface.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).

HEIDENHAIN iTNC 530

Example: NC blocks

3.2 Automatic Datum Setting

5 TCH PROBE 417 DATUM IN TS AXIS

Q263=+25

;1ST POINT 1ST AXIS

Q264=+25

;1ST POINT 2ND AXIS

Q294=+25

;1ST POINT 3RD AXIS

Q320=0

;SET-UP CLEARANCE

Q260=+50

;CLEARANCE HEIGHT

Q305=0

;NO. IN TABLE

Q333=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

95

3.2 Automatic Datum Setting

DATUM AT CENTER BETWEEN 4 HOLES

(touch probe cycle 418, ISO: G418)
Touch probe cycle 418 calculates the intersection of the lines
connecting opposite corners of a rectangle defined by four hole
centers. If desired, the TNC can also enter the intersection into a
datum table or preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the center of the first hole 1.
Then the probe moves to the entered measuring height and
probes four points to find the first hole center.
The touch probe returns to the clearance height and then to the
position entered as center of the second hole 2.
The TNC moves the touch probe to the entered measuring height
and probes four points to find the second hole center.
The TNC repeats steps 3 and 4 for holes 3 and 4.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305 (see "Saving the calculated datum" on
page 66). The TNC calculates the datum as the intersection of the
lines connecting the centers of holes 1/3 and 2/4 and saves the
actual values in the Q parameters listed below.
If desired, the TNC subsequently measures the datum in the touch
probe axis in a separate probing.

2
3
4
5
6

Parameter number

Meaning

Q151

Actual value of intersection point in

reference axis

Q152

Actual value of intersection point in minor

axis

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

96

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

First center in 1st axis Q268 (absolute): Center of

the 1st hole in the reference axis of the working plane.
8 First center in 2nd axis Q269 (absolute): Center of
the 1st hole in the minor axis of the working plane.
8 Second center in 1st axis Q270 (absolute): Center of
the 2nd hole in the reference axis of the working
plane.
8 Second center in 2nd axis Q271 (absolute): Center of
the 2nd hole in the minor axis of the working plane.
8 Third center in 1st axis Q316 (absolute): Center of
the 3rd hole in the reference axis of the working plane.
8 Third center in 2nd axis Q317 (absolute): Center of
the 3rd hole in the minor axis of the working plane.
8 Fourth center in 1st axis Q318 (absolute): Center of
the 4th hole in the reference axis of the working plane.
8 Fourth center in 2nd axis Q319 (absolute): Center
of the 4th hole in the minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.

Q318

Q316

Q319

Q317

Q269

Q271

X
Q268

Q270

Q260
Q261

HEIDENHAIN iTNC 530

97

3.2 Automatic Datum Setting

Datum number in table Q305: Enter the number in the

datum or preset table in which the TNC is to save the
coordinates of the line intersection. If you enter
Q305=0, the TNC automatically sets the display so
that the new datum is at the intersection of the
connecting lines.
8 New datum for reference axis Q331 (absolute):
Coordinate in the reference axis at which the TNC
should set the calculated intersection of the
connecting lines. Basic setting = 0
8 New datum for minor axis Q332 (absolute):
Coordinate in the minor axis at which the TNC should
set the calculated intersection of the connecting
lines. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. Is entered by the TNC when old
programs are read in (see "Saving the calculated
datum" on page 66).
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).
8 Probe in TS axis Q381: Specify whether the TNC
should also set the datum in the touch probe axis:
0: Do not set datum in the touch probe axis
1: Set datum in the touch probe axis
8 Probe TS axis: Coord. 1st axis Q382 (absolute):
Coordinate of the probe point in the reference axis of
the working plane at which point the datum is to be
set in the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 2nd axis Q383 (absolute):
Coordinate of the probe point in the minor axis of the
working plane at which point the datum is to be set in
the touch probe axis. Only effective if Q381 = 1.
8 Probe TS axis: Coord. 3rd axis Q384 (absolute):
Coordinate of the probe point in the touch probe axis,
at which point the datum is to be set in the touch
probe axis. Only effective if Q381 = 1.
8 New datum for touch probe axis Q333 (absolute):
Coordinate in the touch probe axis at which the TNC
should set the datum. Basic setting = 0

98

Example: NC blocks
5 TCH PROBE 418 DATUM FROM 4 HOLES
Q268=+20

;1ST CENTER 1ST AXIS

Q269=+25

;1ST CENTER 2ND AXIS

Q270=+150 ;2ND CENTER 1ST AXIS

Q271=+25

;2ND CENTER 2ND AXIS

Q316=+150 ;3RD CENTER 1ST AXIS

Q317=+85

;3RD CENTER 2ND AXIS

Q318=+22

;4TH CENTER 1ST AXIS

Q319=+80

;4TH CENTER 2ND AXIS

Q261=-5

;MEASURING HEIGHT

Q260=+10

;CLEARANCE HEIGHT

Q305=12

;NO. IN TABLE

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Q381=1

;PROBE IN TS AXIS

Q382=+85

;1ST CO. FOR TS AXIS

Q383=+50

;2ND CO. FOR TS AXIS

Q384=+0

;3RD CO. FOR TS AXIS

Q333=+0

;DATUM

3 Touch Probe Cycles for Automatic Workpiece Inspection

Touch probe cycle 419 measures any coordinate in any axis and
defines it as datum. If desired, the TNC can also enter the measured
coordinate in a datum table or preset table.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC offsets the touch probe by the safety clearance in the
direction opposite the programmed probing direction.
Then the touch probe moves to the programmed measuring height
and measures the actual position with a simple probing
movement.
Finally the TNC returns the touch probe to the clearance height and
processes the determined datum depending on the cycle
parameters Q303 and Q305. (see "Saving the calculated datum" on
page 66)

MP6140 + Q320

Q267

+
+

Q272=2

Q264

Q272=1

Q263

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

Q272=3

Q267

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.

HEIDENHAIN iTNC 530

Q261

Q260

Q272=1

99

3.2 Automatic Datum Setting

DATUM IN ONE AXIS (touch probe cycle 419,

ISO: G419)

3.2 Automatic Datum Setting

Measuring axis (1...3: 1=reference axis) Q272:

Axis in which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
3: Touch probe axis = measuring axis

Example: NC blocks
5 TCH PROBE 419 DATUM IN ONE AXIS
Q263=+25

;1ST POINT 1ST AXIS

Q264=+25

;1ST POINT 2ND AXIS

Q261=+25

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Active touch probe

axis: Q272 = 3

Axis assignment
Corresponding
reference axis:
Q272 = 1

Corresponding
minor axis:
Q272 = 2

Q260=+50

;CLEARANCE HEIGHT

Q272=+1

;MEASURING AXIS

Q267=+1

;TRAVERSE DIRECTION

Q305=0

;NO. IN TABLE

Q333=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

Traverse direction Q267: Direction in which the

probe is to approach the workpiece:
-1: Negative traverse direction
+1: Positive traverse direction
8 Datum number in table Q305: Enter the number in the
datum or preset table in which the TNC is to save the
coordinate. If you enter Q305=0, the TNC
automatically sets the display so that the new datum
is on the probed surface.
8 New datum Q333 (absolute): Coordinate at which the
TNC should set the datum. Basic setting = 0
8 Measured-value transfer (0, 1) Q303: Specify
whether the determined datum is to be saved in the
datum table or in the preset table:
-1: Do not use. See Saving the calculated datum,
page 66
0: Write determined datum in the active datum table.
The reference system is the active workpiece
coordinate system.
1: Write determined datum in the preset table. The
reference system is the machine coordinate system
(REF system).

100

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.2 Automatic Datum Setting

Example: Datum setting in center of a circular segment and on top surface of

workpiece

0 BEGIN PGM CYC413 MM

1 TOOL CALL 0 Z

HEIDENHAIN iTNC 530

Call tool 0 to define the touch probe axis

101

3.2 Automatic Datum Setting

2 TCH PROBE 413 DATUM OUTSIDE CIRCLE

Q321=+25

;CENTER IN 1ST AXIS

Center of circle: X coordinate

Q322=+25

;CENTER IN 2ND AXIS

Center of circle: Y coordinate

Q262=30

;NOMINAL DIAMETER

Diameter of circle

Q325=+90

;STARTING ANGLE

Polar coordinate angle for 1st touch point

Q247=+45

;STEPPING ANGLE

Stepping angle for calculating the starting points 2 to 4

Q261=-5

;MEASURING HEIGHT

Coordinate in the touch probe axis in which the measurement is

made

Q320=2

;SET-UP CLEARANCE

Safety clearance in addition to MP6140

Q260=+10

;CLEARANCE HEIGHT

Height in the touch probe axis at which the probe can traverse
without collision

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Do not move to clearance height between measuring points

Q305=0

;NO. IN TABLE

Set display

Q331=+0

;DATUM

Set the display in X to 0

Q332=+10

;DATUM

Set the display in Y to 10

Q303=+0

;MEAS. VALUE TRANSFER

Without function, since display is to be set

Q381=1

;PROBE IN TS AXIS

Also set datum in the touch probe axis

Q382=+25

;1ST CO. FOR TS AXIS

X coordinate of touch point

Q383=+25

;2ND CO. FOR TS AXIS

Y coordinate of touch point

Q384=+25

;3RD CO. FOR TS AXIS

Z coordinate of touch point

Q333=+0

;DATUM

Set the display in Z to 0

3 CALL PGM 35K47

Part program call

4 END PGM CYC413 MM

102

3 Touch Probe Cycles for Automatic Workpiece Inspection

The measured bolt hole center shall be written in

the preset table so that it may be used at a later
time.

Y
1

35

2
50

3
35

20

0 BEGIN PGM CYC416 MM

1 TOOL CALL 0 Z

Call tool 0 to define the touch probe axis

2 TCH PROBE 417 DATUM IN TS AXIS

Cycle definition for datum setting in the touch probe axis

Q263=+7.5 ;1ST POINT 1ST AXIS

Touch point: X coordinate

Q264=+7.5 ;1ST POINT 2ND AXIS

Touch point: Y coordinate

Q294=+25

;1ST POINT 3RD AXIS

Touch point: Z coordinate

Q320=0

;SET-UP CLEARANCE

Safety clearance in addition to MP6140

Q260=+50

;CLEARANCE HEIGHT

Height in the touch probe axis at which the probe can traverse
without collision

Q305=1

;NO. IN TABLE

Write Z coordinate in line 1

Q333=+0

;DATUM

Set touch-probe axis to 0

Q303=+1

;MEAS. VALUE TRANSFER

In the preset table PRESET.PR, save the calculated datum

referenced to the machine-based coordinate system (REF system)

HEIDENHAIN iTNC 530

103

3.2 Automatic Datum Setting

Example: Datum setting on top surface of workpiece and in center of a bolt hole circle

3.2 Automatic Datum Setting

3 TCH PROBE 416 DATUM CIRCLE CENTER

Q273=+35

;CENTER IN 1ST AXIS

Center of the bolt hole circle: X coordinate

Q274=+35

;CENTER IN 2ND AXIS

Center of the bolt hole circle: Y coordinate

Q262=50

;NOMINAL DIAMETER

Diameter of the bolt hole circle

Q291=+90

;ANGLE OF 1ST HOLE

Polar coordinate angle for 1st hole center 1

Q292=+180 ;ANGLE OF 2ND HOLE

Polar coordinate angle for 2nd hole center 2

Q293=+270 ;ANGLE OF 3RD HOLE

Polar coordinate angle for 3rd hole center 3

Q261=+15

;MEASURING HEIGHT

Coordinate in the touch probe axis in which the measurement is

made

Q260=+10

;CLEARANCE HEIGHT

Height in the touch probe axis at which the probe can traverse
without collision

Q305=1

;NO. IN TABLE

Enter center of bolt hole circle (X and Y) in line 1

Q331=+0

;DATUM

Q332=+0

;DATUM

Q303=+1

;MEAS. VALUE TRANSFER

In the preset table PRESET.PR, save the calculated datum

referenced to the machine-based coordinate system (REF system)

Q381=0

;PROBE IN TS AXIS

Do not set a datum in the touch probe axis

Q382=+0

;1ST CO. FOR TS AXIS

No function

Q383=+0

;2ND CO. FOR TS AXIS

No function

Q384=+0

;3RD CO. FOR TS AXIS

No function

Q333=+0

;DATUM

No function

4 CYCL DEF 247 DATUM SETTING

Q339=1

Activate new preset with Cycle 247

;DATUM NUMBER

6 CALL PGM 35KLZ

Part program call

7 END PGM CYC416 MM

104

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

3.3 Automatic Workpiece

Measurement
Overview
The TNC offers twelve cycles for measuring workpieces
automatically.
Cycle

Soft key

Page

0 REFERENCE PLANE Measuring a

coordinate in a selectable axis

Page 110

1 POLAR DATUM PLANE Measuring a

point in a probing direction

Page 111

420 MEASURE ANGLE Measuring an

angle in the working plane

Page 112

421 MEASURE HOLE Measuring the

position and diameter of a hole

Page 114

422 MEAS. CIRCLE OUTSIDE Measuring

the position and diameter of a circular stud

Page 117

423 MEAS. RECTAN. INSIDE Measuring

the position, length and width of a
rectangular pocket

Page 120

424 MEAS. RECTAN. OUTSIDE

Measuring the position, length and width
of a rectangular stud

Page 123

425 MEASURE INSIDE WIDTH (2nd softkey level) Measuring slot width

Page 126

426 MEASURE RIDGE WIDTH (2nd softkey level) Measuring the width of a ridge

Page 128

427 MEASURE COORDINATE (2nd softkey level) Measuring any coordinate in a

selectable axis

Page 130

430 MEAS. BOLT HOLE CIRC. (2nd softkey level) Measuring position and
diameter of a bolt hole circle

Page 132

431 MEASURE PLANE (2nd soft-key

level) Measuring the A and B axis angles
of a plane

Page 135

HEIDENHAIN iTNC 530

105

3.3 Automatic Workpiece Measurement

Recording the results of measurement

For all cycles in which you automatically measure workpieces (with
the exception of Cycles 0 and 1), you can have the TNC record the
measurement results. In the respective probing cycle you can define
if the TNC is to
Save the measuring log to a file.
Interrupt the program run and display the measuring log on the
screen.
Create no measuring log.
If you want to save the measuring log as a file, the TNC, by default,
saves the measuring log as an ASCII file in the directory from which
you run the measuring program. As an alternative, you can also send
the measuring log directly to a printer or transfer it to a PC via the data
interface. To do this, set the print function (in the interface
configuration menu) to RS232:\ (see also the Users Manual under
"MOD Functions, Setting Up the Data Interface").
All measured values listed in the log file are referenced to
the datum that is active during the respective cycle you are
running. In addition, the coordinate system may have been
rotated in the plane or the plane may have been tilted by
using 3D-ROT. In this case, the TNC converts the
measuring results to the respective active coordinate
system.
Use the HEIDENHAIN data transfer software TNCremo if
you wish to output the measuring log via the data
interface.

106

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Example: Measuring log for touch probe cycle 421:

*** Measuring Log for Probing Cycle 421 Hole Measuring ***
Date: 30-06-2005
Time: 6:55:04
Measuring program: TNC:\GEH35712\CHECK1.H
-------------------------------------------------------------------------------------------------------------Nominal values: Center in reference axis: 50.0000
Center in minor axis: 65.0000
Diameter: 12.0000
-------------------------------------------------------------------------------------------------------------Given limit values: Maximum limit for center in reference axis:
50.1000 Minimum limit for center in reference axis: 49.9000
Maximum limit for center in minor axis: 65.1000
Minimum limit for center in minor axis: 64.9000
Maximum dimension for hole: 12.0450
Minimum dimension for hole: 12.0000
*******************************************************
Actual values: Center in reference axis: 50.0810
Center in minor axis: 64.9530
Diameter: 12.0259
-------------------------------------------------------------------------------------------------------------Deviations: Center in reference axis: 0.0810
Center in minor axis: -0.0470
Diameter: 0.0259
*******************************************************
Further measuring results: Measuring height: -5.0000
***************** End of measuring log *****************

HEIDENHAIN iTNC 530

107

3.3 Automatic Workpiece Measurement

Measurement results in Q parameters

The TNC saves the measurement results of the respective touch
probe cycle in the globally effective Q parameters Q150 to Q160.
Deviations from the nominal value are saved in the parameters Q161
to Q166. Note the table of result parameters that are listed with every
cycle description.
During cycle definition the TNC also shows the result parameters for
the respective cycle in a help graphic (see figure at upper right). The
highlighted result parameter belongs to that input parameter.

Classification of results
For some cycles you can inquire the status of measuring results
through the globally effective Q parameters Q180 to Q182:
Class of results

Parameter value

Measurement results are within tolerance

Q180 = 1

Rework is required

Q181 = 1

Scrap

Q182 = 1

The TNC sets the rework or scrap marker as soon as one of the
measuring values falls outside of tolerance. To determine which of the
measuring results lies outside of tolerance, check the measuring log,
or compare the respective measuring results (Q150 to Q160) with
their limit values.
The TNC also sets the status markers if you have not
defined any tolerance values or maximum/minimum
dimensions.

Tolerance monitoring
For most of the cycles for workpiece inspection you can have the TNC
perform tolerance monitoring. This requires that you define the
necessary limit values during cycle definition. If you do not wish to
monitor for tolerances, simply leave the 0 (the default value) in the
monitoring parameters.

108

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Tool monitoring
For some cycles for workpiece inspection you can have the TNC
perform tool monitoring. The TNC then monitors whether
The tool radius should be compensated because of the deviations
from the nominal value (values in Q16x).
The deviations from the nominal value (values in Q16x) are greater
than the tool breakage tolerance.
Tool compensation
This function works only:
If the tool table is active.
If tool monitoring is switched on in the cycle (enter Q330
not equal to 0).
If you perform several compensation measurements, the
TNC adds the respective measured deviation to the value
stored in the tool table.
The TNC always compensates the tool radius in the DR column of the
tool table, even if the measured deviation lies within the given
tolerance. You can inquire whether re-working is necessary via
Parameter Q181 in the NC program (Q181=1: must be reworked).
For Cycle 427:
If an axis of the active working plane is defined as measuring axis
(Q272 = 1 or 2), the TNC compensates the tool radius as described
above. From the defined traversing direction (Q267) the TNC
determines the direction of compensation.
If the touch probe axis is defined as measuring axis (Q272 = 3), the
TNC compensates the tool length.
Tool breakage monitoring
This function works only:
If the tool table is active.
If tool monitoring is switched on in the cycle (enter Q330
not equal to 0).
If the breakage tolerance RBREAK for the tool number
entered in the table is greater than 0 (see also the Users
Manual, section 5.2 Tool Data).
The TNC will output an error message and stop program run if the
measured deviation is greater than the breakage tolerance of the tool.
At the same time the tool will be deactivated in the tool table (column
TL = L).

Reference system for measurement results

The TNC transfers all the measurement results to the result
parameters and the protocol file in the active coordinate system, or as
the case may be, the displaced coordinate system.
HEIDENHAIN iTNC 530

109

3.3 Automatic Workpiece Measurement

REFERENCE PLANE (touch probe cycle 0,

ISO: G55)
1
2

The touch probe moves at rapid traverse (value from MP6150 or

MP6361) to the starting position 1 programmed in the cycle.
Then the touch probe approaches the workpiece at the feed rate
assigned in MP6120 or MP6360. The probing direction is to be
defined in the cycle.
After the TNC has saved the position, the probe retracts to the
starting point and saves the measured coordinate in a Q
parameter. The TNC also stores the coordinates of the touch probe
position at the time of the triggering signal in the parameters Q115
to Q119. For the values in these parameters the TNC does not
account for the stylus length and radius.

Z
1

Before programming, note the following:

Pre-position the touch probe in order to avoid a collision

when the programmed pre-positioning point is
approached.
8

Parameter number for result: Enter the number of

the Q parameter to which you want to assign the
coordinate.
8 Probing axis/Probing direction: Enter the probing
axis with the axis selection keys or ASCII keyboard
and the algebraic sign for the probing direction.
Confirm your entry with the ENT key.
8 Position value: Use the axis selection keys or the
ASCII keyboard to enter all coordinates of the nominal
pre-positioning point values for the touch probe.
8 To conclude the input, press the ENT key.

110

Example: NC blocks
67 TCH PROBE 0.0 REF. PLANE Q5 X68 TCH PROBE 0.1 X+5 Y+0 Z-5

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

DATUM PLANE (touch probe cycle 1)

Touch probe cycle 1 measures any position on the workpiece in any
direction.
1
2

The touch probe moves at rapid traverse (value from MP6150 or

MP6361) to the starting position 1 programmed in the cycle.
Then the touch probe approaches the workpiece at the feed rate
assigned in MP6120 or MP6360. During probing the TNC moves
simultaneously in 2 axes (depending on the probing angle). The
scanning direction is defined by the polar angle entered in the
cycle.
After the TNC has saved the position, the probe returns to the
starting point. The TNC also stores the coordinates of the touch
probe position at the time of the triggering signal in parameters
Q115 to Q119.

Before programming, note the following:

Pre-position the touch probe in order to avoid a collision
when the programmed pre-positioning point is
approached.
8

Probing axis: Enter the probing axis with the axis

selection keys or ASCII keyboard. Confirm your entry
with the ENT key.
8 Probing angle: Angle, measured from the probing
axis, at which the touch probe is to move.
8 Position value: Use the axis selection keys or the
ASCII keyboard to enter all coordinates of the nominal
pre-positioning point values for the touch probe.
8 To conclude the input, press the ENT key.

HEIDENHAIN iTNC 530

Example: NC blocks
67 TCH PROBE 1.0 POLAR DATUM PLANE
68 TCH PROBE 1.1 X ANGLE: +30
69 TCH PROBE 1.2 X+5 Y+0 Z-5

111

3.3 Automatic Workpiece Measurement

MEASURE ANGLE (touch probe cycle 420,

ISO: G420)
Touch probe cycle 420 measures the angle that any straight surface
on the workpiece describes with respect to the reference axis of the
working plane.
1

3
4

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC offsets the touch probe by the safety clearance in the
direction opposite the defined traverse direction.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves to the next starting position 2 and
probes the second position.
The TNC returns the touch probe to the clearance height and saves
the measured angle in the following Q parameter:
Parameter number

Meaning

Q150

The measured angle is referenced to the

reference axis of the machining plane.

2
1

+
Y

Q267

Q272=2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

Q266
Q264

MP6140
+
Q320

1st measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 1st measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 2nd measuring point in the 1st axis Q265
(absolute): Coordinate of the second touch point in
the reference axis of the working plane.
8 2nd measuring point in the 2nd axis Q266
(absolute): Coordinate of the second touch point in
the minor axis of the working plane.
8 Measuring axis Q272: Axis in which the
measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
3: Touch probe axis = measuring axis

X
Q263

Q265

Q272=1

If touch probe axis = measuring axis, then:

Set Q263 equal to Q265 if the angle about the A axis is to
be measured; Set Q263 not equal to Q265 if the angle is
to be measured about the B axis.

112

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Traverse direction 1 Q267: Direction in which the

probe is to approach the workpiece:
-1: Negative traverse direction
+1: Positive traverse direction
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Measuring log Q281: Definition of whether the TNC is
to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR420.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.

HEIDENHAIN iTNC 530

Example: NC blocks
5 TCH PROBE 420 MEASURE ANGLE
Q263=+10

;1ST POINT 1ST AXIS

Q264=+10

;1ST POINT 2ND AXIS

Q265=+15

;2ND POINT 1ST AXIS

Q266=+95

;2ND POINT 2ND AXIS

Q272=1

;MEASURING AXIS

Q267=-1

;TRAVERSE DIRECTION

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+10

;CLEARANCE HEIGHT

Q301=1

;TRAVERSE TO CLEARANCE
HEIGHT

Q281=1

;MEASURING LOG

113

3.3 Automatic Workpiece Measurement

MEASURE HOLE (touch probe cycle 421,

ISO: G421)
Touch probe cycle 421 measures the center and diameter of a hole (or
circular pocket). If you define the corresponding tolerance values in
the cycle, the TNC makes a nominal-to-actual value comparison and
saves the deviation values in system parameters.
1

4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The TNC derives the probing direction automatically
from the programmed starting angle.
Then the touch probe moves in a circular arc either at measuring
height or at clearance height to the next starting point 2 and probes
the second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviations in the following Q
parameters.
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q153

Actual value of diameter

Q161

Deviation from center of reference axis

Q162

Deviation from center of minor axis

Q163

Deviation from diameter

3
4

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

114

3 Touch Probe Cycles for Automatic Workpiece Inspection

Q274Q280

Q325

Q273Q279

The smaller the angle, the less accurately the TNC can
calculate the hole dimensions. Minimum input value: 5.
8

Measuring height in the touch probe axis Q261

(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Maximum dimension of size for hole Q275:
Maximum permissible dimension for the hole (circular
pocket).
8 Minimum dimension for hole Q276: Minimum
permissible dimension for the hole (circular pocket).
8 Tolerance value for center 1st axis Q279:
Permissible position deviation in the reference axis of
the working plane.
8 Tolerance value for center 2nd axis Q280:
Permissible position deviation in the minor axis of the
working plane.

HEIDENHAIN iTNC 530

115

3.3 Automatic Workpiece Measurement

Q247

Q275

MP6140
+
Q320

Q262

Center in 1st axis Q273 (absolute value): Center of

the hole in the reference axis of the working plane.
8 Center in 2nd axis Q274 (absolute value): Center of
the hole in the minor axis of the working plane.
8 Nominal diameter Q262: Enter the diameter of the
hole.
8 Starting angle Q325 (absolute): Angle between the
reference axis of the working plane and the first touch
point.
8 Stepping angle Q247 (incremental): Angle between
two measuring points. The algebraic sign of the
stepping angle determines the direction of rotation
(negative = clockwise). If you wish to probe a circular
arc instead of a complete circle, then program the
stepping angle to be less than 90.

Q276

3.3 Automatic Workpiece Measurement

Measuring log Q281: Definition of whether the TNC is

to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR421.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109)
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

116

Example: NC blocks
5 TCH PROBE 421 MEASURE HOLE
Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q262=75

;NOMINAL DIAMETER

Q325=+0

;STARTING ANGLE

Q247=+60

;STEPPING ANGLE

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=1

;TRAVERSE TO CLEARANCE
HEIGHT

Q275=75.12 ;MAXIMUM DIMENSION

Q276=74.95 ;MINIMUM DIMENSION
Q279=0.1

;TOLERANCE 1ST CENTER

Q280=0.1

;TOLERANCE 2ND CENTER

Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

MEASURE CIRCLE OUTSIDE (touch probe

cycle 422, ISO: G422)
Touch probe cycle 422 measures the center and diameter of a circular
stud. If you define the corresponding tolerance values in the cycle, the
TNC makes a nominal-to-actual value comparison and saves the
deviation values in system parameters.
1

4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The TNC derives the probing direction automatically
from the programmed starting angle.
Then the touch probe moves in a circular arc either at measuring
height or at clearance height to the next starting point 2 and probes
the second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviations in the following Q
parameters:
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q153

Actual value of diameter

Q161

Deviation from center of reference axis

Q162

Deviation from center of minor axis

Q163

Deviation from diameter

Y
2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

117

3.3 Automatic Workpiece Measurement

Q277

Q325

Q274Q280

Q262

Q247

Q278

Center in 1st axis Q273 (absolute value): Center of

the stud in the reference axis of the working plane.
8 Center in 2nd axis Q274 (absolute value): Center of
the stud in the minor axis of the working plane.
8 Nominal diameter Q262: Enter the diameter of the
stud.
8 Starting angle Q325 (absolute): Angle between the
reference axis of the working plane and the first touch
point.
8 Stepping angle Q247 (incremental): Angle between
two measuring points. The algebraic sign of the
stepping angle determines the direction of rotation
(negative = clockwise). If you wish to probe a circular
arc instead of a complete circle, then program the
stepping angle to be less than 90.

MP6140
+
Q320
Q273Q279

The smaller the angle, the less accurately the TNC can
calculate the dimensions of the stud. Minimum input
value: 5
8

Measuring height in the touch probe axis Q261

(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Maximum dimension of size for stud Q277:
Maximum permissible dimension for the stud.
8 Minimum dimension of size for the stud Q278:
Minimum permissible dimension for the stud.
8 Tolerance value for center 1st axis Q279:
Permissible position deviation in the reference axis of
the working plane.
8 Tolerance value for center 2nd axis Q280:
Permissible position deviation in the minor axis of the
working plane.

118

3 Touch Probe Cycles for Automatic Workpiece Inspection

Measuring log Q281: Definition of whether the TNC is

to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR422.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109):
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

Example: NC blocks

3.3 Automatic Workpiece Measurement

5 TCH PROBE 422 MEAS. CIRCLE OUTSIDE

Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q262=75

;NOMINAL DIAMETER

Q325=+90

;STARTING ANGLE

Q247=+30

;STEPPING ANGLE

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+10

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q275=35.15 ;MAXIMUM DIMENSION

Q276=34.9 ;MINIMUM DIMENSION
Q279=0.05 ;TOLERANCE 1ST CENTER
Q280=0.05 ;TOLERANCE 2ND CENTER

HEIDENHAIN iTNC 530

Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

119

3.3 Automatic Workpiece Measurement

MEASURE RECTANGLE FROM INSIDE

(touch probe cycle 423, ISO: G423)
Touch probe cycle 423 finds the center, length and width of a
rectangular pocket. If you define the corresponding tolerance values in
the cycle, the TNC makes a nominal-to-actual value comparison and
saves the deviation values in system parameters.
1

4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves either paraxially at measuring height
or at clearance height to the next starting point 2 and probes the
second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviations in the following Q
parameters:
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q154

Actual value of length in the reference

axis

Q155

Actual value of length in the minor axis

Q161

Deviation from center of reference axis

Q162

Deviation from center of minor axis

Q164

Deviation of length in reference axis

Q165

Deviation of length in minor axis

4
3

1
2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
If the dimensions of the pocket and the safety clearance
do not permit pre-positioning in the proximity of the touch
points, the TNC always starts probing from the center of
the pocket. In this case the touch probe does not return to
the clearance height between the four measuring points.

120

3 Touch Probe Cycles for Automatic Workpiece Inspection

HEIDENHAIN iTNC 530

Q284
Q282
Q285

Q287
Q283
Q286

Center in 1st axis Q273 (absolute value): Center of

the pocket in the reference axis of the working plane.
8 Center in 2nd axis Q274 (absolute value): Center of
the pocket in the minor axis of the working plane.
8 1st side length Q282: Pocket length, parallel to the
reference axis of the working plane.
8 2nd side length Q283: Pocket length, parallel to the
minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Max. size limit 1st side length Q284: Maximum
permissible length of the pocket.
8 Min. size limit 1st side length Q285: Minimum
permissible length of the pocket.
8 Max. size limit 2nd side length Q286: Maximum
permissible width of the pocket.
8 Min. size limit 2nd side length Q287: Minimum
permissible width of the pocket.
8 Tolerance value for center 1st axis Q279:
Permissible position deviation in the reference axis of
the working plane.
8 Tolerance value for center 2nd axis Q280:
Permissible position deviation in the minor axis of the
working plane.

Q274Q280

X
Q273Q279

Q260

Q261

MP6140
+
Q320

121

3.3 Automatic Workpiece Measurement

3.3 Automatic Workpiece Measurement

Measuring log Q281: Definition of whether the TNC is

to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR423.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109)
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

122

Example: NC blocks
5 TCH PROBE 423 MEAS. RECTAN. INSIDE
Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q282=80

;1ST SIDE LENGTH

Q283=60

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+10

;CLEARANCE HEIGHT

Q301=1

;TRAVERSE TO CLEARANCE
HEIGHT

Q284=0

;MAX. LIMIT 1ST SIDE

Q285=0

;MIN. LIMIT 1ST SIDE

Q286=0

;MAX. LIMIT 2ND SIDE

Q287=0

;MIN. LIMIT 2ND SIDE

Q279=0

;TOLERANCE 1ST CENTER

Q280=0

;TOLERANCE 2ND CENTER

Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

MEASURE RECTANGLE FROM OUTSIDE

(touch probe cycle 424, ISO: G424)
Touch probe cycle 424 finds the center, length and width of a
rectangular stud. If you define the corresponding tolerance values in
the cycle, the TNC makes a nominal-to-actual value comparison and
saves the deviation values in system parameters.
1

4
5

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360).
Then the touch probe moves either paraxially at measuring height
or at clearance height to the next starting point 2 and probes the
second touch point.
The TNC positions the probe to starting point 3 and then to starting
point 4 to probe the third and fourth touch points.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviations in the following Q
parameters:
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q154

Actual value of length in the reference

axis

Q155

Actual value of length in the minor axis

Q161

Deviation from center of reference axis

Q162

Deviation from center of minor axis

Q164

Deviation of length in reference axis

Q165

Deviation of length in minor axis

Y
4

1
2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

HEIDENHAIN iTNC 530

123

3.3 Automatic Workpiece Measurement

124

Q284
Q282
Q285

Q287
Q283
Q286

Center in 1st axis Q273 (absolute value): Center of

the stud in the reference axis of the working plane.
8 Center in 2nd axis Q274 (absolute value): Center of
the stud in the minor axis of the working plane.
8 1st side length Q282: Stud length, parallel to the
reference axis of the working plane.
8 2nd side length Q283: Stud length, parallel to the
minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Traversing to clearance height Q301: Definition of
how the touch probe is to move between the
measuring points:
0: Move at measuring height between measuring
points
1: Move at clearance height between measuring
points
8 Max. size limit 1st side length Q284: Maximum
permissible length of the stud.
8 Min. size limit 1st side length Q285: Minimum
permissible length of the stud.
8 Max. size limit 2nd side length Q286: Maximum
permissible width of the stud.
8 Min. size limit 2nd side length Q287: Minimum
permissible width of the stud.
8 Tolerance value for center 1st axis Q279:
Permissible position deviation in the reference axis of
the working plane.
8 Tolerance value for center 2nd axis Q280:
Permissible position deviation in the minor axis of the
working plane.

Q274Q280

X
Q273Q279

Q260
Q261

MP6140
+
Q320

3 Touch Probe Cycles for Automatic Workpiece Inspection

Measuring log Q281: Definition of whether the TNC is

to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR424.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109):
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

HEIDENHAIN iTNC 530

Example: NC blocks

3.3 Automatic Workpiece Measurement

5 TCH PROBE 424 MEAS. RECTAN. OUTS.

Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q282=75

;1ST SIDE LENGTH

Q283=35

;2ND SIDE LENGTH

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q284=75.1 ;MAX. LIMIT 1ST SIDE

Q285=74.9 ;MIN. LIMIT 1ST SIDE
Q286=35

;MAX. LIMIT 2ND SIDE

Q287=34.95 ;MIN. LIMIT 2ND SIDE

Q279=0.1

;TOLERANCE 1ST CENTER

Q280=0.1

;TOLERANCE 2ND CENTER

Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

125

3.3 Automatic Workpiece Measurement

MEASURE INSIDE WIDTH

(touch probe cycle 425, ISO: G425)
Touch probe cycle 425 measures the position and width of a slot (or
pocket). If you define the corresponding tolerance values in the cycle,
the TNC makes a nominal-to-actual value comparison and saves the
deviation value in a system parameter.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The first probing is always in the positive direction of the
programmed axis.
If you enter an offset for the second measurement, the TNC then
moves the touch probe paraxially to the next starting point 2 and
probes the second touch point. If you do not enter an offset, the
TNC measures the width in the exact opposite direction.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviation value in the following Q
parameters.
Parameter number

Meaning

Q156

Actual value of measured length

Q157

Actual value of the centerline

Q166

Deviation of the measured length

2
1

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

126

3 Touch Probe Cycles for Automatic Workpiece Inspection

Starting point in 1st axis Q328 (absolute): Starting

point for probing in the reference axis of the working
plane.
8 Starting point in 2nd axis Q329 (absolute): Starting
point for probing in the minor axis of the working
plane.
8 Offset for 2nd measurement Q310 (incremental):
Distance by which the touch probe is displaced
before the second measurement. If you enter 0, the
TNC does not displace the touch probe.
8 Measuring axis Q272: Axis in the working plane in
which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Nominal length Q311: Nominal value of the length to
be measured.
8 Maximum dimension Q288: Maximum permissible
length.
8 Minimum dimension Q289: Minimum permissible
length.
8 Measuring log Q281: Definition of whether the TNC is
to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR425.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109):
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

HEIDENHAIN iTNC 530

Q288
Q311
Q289

Y
Q272=2

Q310

Q329

X
Q328

Q272=1

Example: NC blocks
5 TCH PROBE 425 MEASURE INSIDE WIDTH
Q328=+75

;STARTING PNT 1ST AXIS

Q329=-12.5 ;STARTING PNT 2ND AXIS

Q310=+0

;OFFS. 2ND MEASUREMNT

Q272=1

;MEASURING AXIS

Q261=-5

;MEASURING HEIGHT

Q260=+10

;CLEARANCE HEIGHT

Q311=25

;NOMINAL LENGTH

Q288=25.05 ;MAXIMUM DIMENSION

Q289=25

;MINIMUM DIMENSION

Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

127

3.3 Automatic Workpiece Measurement

3.3 Automatic Workpiece Measurement

MEASURE RIDGE WIDTH (touch probe cycle 426,

ISO: G426)
Touch probe cycle 426 measures the position and width of a ridge. If
you define the corresponding tolerance values in the cycle, the TNC
makes a nominal-to-actual value comparison and saves the deviation
value in system parameters.
1

3
4

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC calculates the probe starting points from the data in the
cycle and the safety clearance from MP6140.
Then the touch probe moves to the entered measuring height and
probes the first touch point at the probing feed rate (MP6120 or
MP6360). The first probing is always in the negative direction of
the programmed axis.
Then the touch probe moves at clearance height to the next
starting position and probes the second touch point.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviation value in the following Q
parameters:
Parameter number

Meaning

Q156

Actual value of measured length

Q157

Actual value of the centerline

Q166

Deviation of the measured length

1
2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
8

First measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 First measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 Second measuring point in the 1st axis Q265
(absolute): Coordinate of the second touch point in
the reference axis of the working plane.
8 Second measuring point in the 2nd axis Q266
(absolute): Coordinate of the second touch point in
the minor axis of the working plane.

128

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Measuring axis Q272: Axis in the working plane in

which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Nominal length Q311: Nominal value of the length to
be measured.
8 Maximum dimension Q288: Maximum permissible
length.
8 Minimum dimension Q289: Minimum permissible
length.
8 Measuring log Q281: Definition of whether the TNC is
to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR426.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109)
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

HEIDENHAIN iTNC 530

Example: NC blocks
5 TCH PROBE 426 MEASURE RIDGE WIDTH
Q263=+50

;1ST POINT 1ST AXIS

Q264=+25

;1ST POINT 2ND AXIS

Q265=+50

;2ND POINT 1ST AXIS

Q266=+85

;2ND POINT 2ND AXIS

Q272=2

;MEASURING AXIS

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q311=45

;NOMINAL LENGTH

Q288=45

;MAXIMUM DIMENSION

Q289=44.95 ;MINIMUM DIMENSION

Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

129

3.3 Automatic Workpiece Measurement

MEASURE COORDINATE (touch probe cycle 427,

ISO: G427)
Touch probe cycle 427 finds a coordinate in a selectable axis and saves
the value in a system parameter. If you define the corresponding
tolerance values in the cycle, the TNC makes a nominal-to-actual value
comparison and saves the deviation value in system parameters.
1

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the programmed starting point
1. The TNC offsets the touch probe by the safety clearance in the
direction opposite the defined traverse direction.
Then the TNC positions the touch probe to the entered touch point
1 in the working plane and measures the actual value in the
selected axis.
Finally the TNC returns the touch probe to the clearance height and
saves the measured coordinate in the following Q parameter.
Parameter number

Meaning

Q160

Measured coordinate

Z
1

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

130

3 Touch Probe Cycles for Automatic Workpiece Inspection

First measuring point in the 1st axis Q263

(absolute): Coordinate of the first touch point in the
reference axis of the working plane.
8 First measuring point in the 2nd axis Q264
(absolute): Coordinate of the first touch point in the
minor axis of the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Measuring axis (1..3: 1=reference axis) Q272:
Axis in which the measurement is to be made:
1: Reference axis = measuring axis
2: Minor axis = measuring axis
3: Touch probe axis = measuring axis
8 Traverse direction 1 Q267: Direction in which the
probe is to approach the workpiece:
-1: Negative traverse direction
+1: Positive traverse direction
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Measuring log Q281: Definition of whether the TNC is
to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR427.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 Maximum dimension Q288: Maximum permissible
measured value.
8 Minimum dimension Q289: Minimum permissible
measured value.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor the tool (see "Tool
monitoring" on page 109):
0: Monitoring not active
>0: Tool number in the tool table TOOL.T

HEIDENHAIN iTNC 530

MP6140 + Q320

+
Q267

Q272=2

Q264

X
Q272=1

Q263

Example: NC blocks
5 TCH PROBE 427 MEASURE COORDINATE
Q263=+35

;1ST POINT 1ST AXIS

Q264=+45

;1ST POINT 2ND AXIS

Q261=+5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q272=3

;MEASURING AXIS

Q267=-1

;TRAVERSE DIRECTION

Q260=+20

;CLEARANCE HEIGHT

Q281=1

;MEASURING LOG

Q288=5.1

;MAXIMUM DIMENSION

Q289=4.95 ;MINIMUM DIMENSION

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

131

3.3 Automatic Workpiece Measurement

3.3 Automatic Workpiece Measurement

MEASURE BOLT HOLE CIRCLE

(touch probe cycle 430, ISO: G430)
Touch probe cycle 430 finds the center and diameter of a bolt hole
circle by probing three holes. If you define the corresponding tolerance
values in the cycle, the TNC makes a nominal-to-actual value
comparison and saves the deviation value in system parameters.
1

2
3
4
5
6
7

Following the positioning logic, the TNC positions the touch probe
at rapid traverse (value from MP6150 or MP6361) (see "Running
touch probe cycles" on page 24) to the point entered as center of
the first hole 1.
Then the probe moves to the entered measuring height and
probes four points to find the first hole center.
The touch probe returns to the clearance height and then to the
position entered as center of the second hole 2.
The TNC moves the touch probe to the entered measuring height
and probes four points to find the second hole center.
The touch probe returns to the clearance height and then to the
position entered as center of the third hole 3.
The TNC moves the touch probe to the entered measuring height
and probes four points to find the third hole center.
Finally the TNC returns the touch probe to the clearance height and
saves the actual values and the deviations in the following Q
parameters:
Parameter number

Meaning

Q151

Actual value of center in reference axis

Q152

Actual value of center in minor axis

Q153

Actual value of bolt hole circle diameter

Q161

Deviation from center of reference axis

Q162

Deviation from center of minor axis

Q163

Deviation of bolt hole circle diameter

Y
1
2

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.

132

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Center of 1st axis Q273 (absolute): Bolt hole circle

center (nominal value) in the reference axis of the
working plane.
8 Center in 2nd axis Q274 (absolute): Bolt hole circle
center (nominal value) in the minor axis of the working
plane.
8 Nominal diameter Q262: Enter the bolt hole circle
diameter.
8 Angle of 1st hole Q291 (absolute): Polar coordinate
angle of the first hole center in the working plane.
8 Angle of 2nd hole Q292 (absolute): Polar coordinate
angle of the second hole center in the working plane.
8 Angle of 3rd hole Q293 (absolute): Polar coordinate
angle of the third hole center in the working plane.
8 Measuring height in the touch probe axis Q261
(absolute): Coordinate of the ball tip center (= touch
point) in the touch probe axis in which the
measurement is to be made.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Maximum dimension Q288: Maximum permissible
diameter of bolt hole circle.
8 Minimum dimension Q289: Minimum permissible
diameter of bolt hole circle.
8 Tolerance value for center 1st axis Q279:
Permissible position deviation in the reference axis of
the working plane.
8 Tolerance value for center 2nd axis Q280:
Permissible position deviation in the minor axis of the
working plane.

HEIDENHAIN iTNC 530

133

3.3 Automatic Workpiece Measurement

Measuring log Q281: Definition of whether the TNC is

to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR430.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.
8 PGM stop if tolerance error Q309: Definition of
whether in the event of a violation of tolerance limits
the TNC is to interrupt the program run and output an
error message:
0: Do not interrupt program run, no error message
1: Interrupt the program run, output an error message
8 Tool number for monitoring Q330: Definition of
whether the TNC is to monitor for tool breakage (see
"Tool monitoring" on page 109):
0: Monitoring not active
>0: Tool number in the tool table TOOL.T
Note: Only tool breakage monitoring active, no automatic
tool compensation.

134

Example: NC blocks
5 TCH PROBE 430 MEAS. BOLT HOLE CIRC
Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q262=80

;NOMINAL DIAMETER

Q291=+0

;ANGLE OF 1ST HOLE

Q292=+90

;ANGLE OF 2ND HOLE

Q293=+180 ;ANGLE OF 3RD HOLE

Q261=-5

;MEASURING HEIGHT

Q260=+10

;CLEARANCE HEIGHT

Q288=80.1 ;MAXIMUM DIMENSION

Q289=79.9 ;MINIMUM DIMENSION
Q279=0.15 ;TOLERANCE 1ST CENTER
Q280=0.15 ;TOLERANCE 2ND CENTER
Q281=1

;MEASURING LOG

Q309=0

;PGM STOP IF ERROR

Q330=0

;TOOL NUMBER

3 Touch Probe Cycles for Automatic Workpiece Inspection

Touch probe cycle 431 finds the angle of a plane by measuring three
points. It saves the measured values in system parameters.
1

Following the positioning logic (see "Running touch probe cycles"

on page 24), the TNC positions the touch probe at rapid traverse
(value from MP6150 or MP6361) to the programmed starting point
1 and measures the first touch point of the plane. The TNC offsets
the touch probe by the safety clearance in the direction opposite
to the direction of probing.
The touch probe returns to the clearance height and then moves in
the working plane to starting point 2 and measures the actual value
of the second touch point of the plane.
The touch probe returns to the clearance height and then moves in
the working plane to starting point 3 and measures the actual value
of the third touch point of the plane.
Finally the TNC returns the touch probe to the clearance height and
saves the measured angle values in the following Q parameters:
Parameter number

Meaning

Q158

Projection angle of the A axis

Q159

Projection angle of the B axis

Q170

Spatial angle A

Q171

Spatial angle B

Q172

Spatial angle C

Q173

Measured value in the touch probe axis

+Y

+X

Before programming, note the following:

Before a cycle definition you must have programmed a
tool call to define the touch probe axis.
For the TNC to be able to calculate the angular values, the
three measuring points must not be positioned on one
straight line.
The spatial angles that are needed for tilting the working
plane are saved in parameters Q170 Q172. With the first
two measuring points you also specify the direction of the
reference axis when tilting the working plane.
The third measuring point determines the direction of the
tool axis. Define the third measuring point in the direction
of the positive Y axis to ensure that the position of the tool
axis in a clockwise coordinate system is correct (see
figure).

HEIDENHAIN iTNC 530

135

3.3 Automatic Workpiece Measurement

MEASURE PLANE (touch probe cycles 431,

ISO: G431)

3.3 Automatic Workpiece Measurement

1st measuring point in 1st axis Q263 (absolute):

coordinate of the first touch point in the reference
axis of the working plane.
8 1st measuring point in 2nd axis Q264 (absolute):
coordinate of the first touch point in the minor axis of
the working plane.
8 1st measuring point in 3rd axis Q294 (absolute):
coordinate of the first touch point in the touch probe
axis.
8 2nd measuring point in 1st axis Q265 (absolute):
coordinate of the second touch point in the reference
axis of the working plane
8 2nd measuring point in 2nd axis Q266 (absolute):
coordinate of the second touch point in the minor axis
of the working plane
8 2nd measuring point in 3rd axis Q295 (absolute):
coordinate of the second touch point in the touch
probe axis.
8 3rd measuring point in 1st axis Q296 (absolute):
coordinate of the third touch point in the reference
axis of the working plane.
8 3rd measuring point in 2nd axis Q297 (absolute):
coordinate of the third touch point in the minor axis of
the working plane.
8 3rd measuring point in 3rd axis Q298 (absolute):
coordinate of the third touch point in the touch probe
axis.
8 Setup clearance Q320 (incremental): Additional
distance between measuring point and ball tip. Q320
is added to MP6140.
8 Clearance height Q260 (absolute): Coordinate in the
touch probe axis at which no collision between tool
and workpiece (fixtures) can occur.
8 Measuring log Q281: Definition of whether the TNC is
to create a measuring log:
0: No measuring log
1: Create measuring log: With the standard setting
the TNC saves the log file TCHPR431.TXT in the
directory in which your measuring program is also
stored.
2: Interrupt the program run and display the
measuring log on the screen. Resume program run
with NC Start.

136

Q297

Q266
Q264

Q263

Q296

Q265

Z
Q260
MP6140
+
Q320

Q298
Q295
Q294

Example: NC blocks
5 TCH PROBE 431 MEASURE PLANE
Q263=+20

;1ST POINT 1ST AXIS

Q264=+20

;1ST POINT 2ND AXIS

Q294=-10

;1ST POINT 3RD AXIS

Q265=+50

;2ND POINT 1ST AXIS

Q266=+80

;2ND POINT 2ND AXIS

Q295=+0

;2ND POINT 3RD AXIS

Q296=+90

;3RD POINT 1ST AXIS

Q297=+35

;3RD POINT 2ND AXIS

Q298=+12

;3RD POINT 3RD AXIS

Q320=0

;SET-UP CLEARANCE

Q260=+5

;CLEARANCE HEIGHT

Q281=1

;MEASURING LOG

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Example: Measuring and reworking a rectangular stud

Program sequence:
- Roughing with 0.5 mm finishing allowance

- Measuring

Y
80

- Rectangular stud finishing in accordance with the

measured values

60

50

50

10

0 BEGIN PGM BEAMS MM

1 TOOL CALL 0 Z

Prepare tool call

2 L Z+100 R0 FMAX

Retract the tool

3 FN 0: Q1 = +81

Pocket length in X (roughing dimension)

4 FN 0: Q2 = +61

Pocket length in Y (roughing dimension)

5 CALL LBL 1

Call subprogram for machining

6 L Z+100 R0 FMAX

Retract the tool, change the tool

7 TOOL CALL 99 Z

Call the touch probe

8 TCH PROBE 424 MEAS. RECTAN. OUTS.

Measure the rough-milled rectangle

Q273=+50

;CENTER IN 1ST AXIS

Q274=+50

;CENTER IN 2ND AXIS

Q282=80

;1ST SIDE LENGTH

Nominal length in X (final dimension)

Q283=60

;2ND SIDE LENGTH

Nominal length in Y (final dimension)

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+30

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q284=0

;MAX. LIMIT 1ST SIDE

Q285=0

;MIN. LIMIT 1ST SIDE

Q286=0

;MAX. LIMIT 2ND SIDE

HEIDENHAIN iTNC 530

Input values for tolerance checking not required

137

3.3 Automatic Workpiece Measurement

Q287=0

;MIN. LIMIT 2ND SIDE

Q279=0

;TOLERANCE 1ST CENTER

Q280=0

;TOLERANCE 2ND CENTER

Q281=0

;MEASURING LOG

No measuring log transmission

Q309=0

;PGM STOP IF ERROR

Do not output an error message

Q330=0

;TOOL NUMBER

No tool monitoring

9 FN 2: Q1 = +Q1 - +Q164

Calculate length in X including the measured deviation

10 FN 2: Q2 = +Q2 - +Q165

Calculate length in Y including the measured deviation

11 L Z+100 R0 FMA

Retract the touch probe, change the tool

12 TOOL CALL 1 Z S5000

Tool call for finishing

13 CALL LBL 1

Call subprogram for machining

14 L Z+100 R0 FMAX M2

Retract in the tool axis, end program

15 LBL 1

Subprogram with fixed cycle for rectangular studs

16 CYCL DEF 213 STUD FINISHING

Q200=20

;SET-UP CLEARANCE

Q201=-10

;DEPTH

Q206=150

;FEED RATE FOR PLUNGING

Q202=5

;INFEED DEPTH

Q207=500

;FEED RATE FOR MILLING

Q203=+10

;SURFACE COORDINATE

Q204=20

;2ND SAFETY CLEARANCE

Q216=+50

;CENTER IN 1ST AXIS

Q217=+50

;CENTER IN 2ND AXIS

Q218=Q1

;1ST SIDE LENGTH

Length in X variable for roughing and finishing

Q219=Q2

;2ND SIDE LENGTH

Length in Y variable for roughing and finishing

Q220=0

;CORNER RADIUS

Q221=0

;ALLOWANCE IN 1ST AXIS

17 CYCL CALL M3

Call the cycle

18 LBL 0

End of subprogram

19 END PGM BEAMS MM

138

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.3 Automatic Workpiece Measurement

Example: Measuring a rectangular pocket and recording the results

0 BEGIN PGM BSMEAS MM

1 TOOL CALL 1 Z

Tool call for touch probe

2 L Z+100 R0 FMA

Retract the touch probe

3 TCH PROBE 423MEAS. RECTAN. INSIDE

Q273=+50

;CENTER IN 1ST AXIS

Q274=+40

;CENTER IN 2ND AXIS

Q282=90

;1ST SIDE LENGTH

Nominal length in X

Q283=70

;2ND SIDE LENGTH

Nominal length in Y

Q261=-5

;MEASURING HEIGHT

Q320=0

;SET-UP CLEARANCE

Q260=+20

;CLEARANCE HEIGHT

Q301=0

;TRAVERSE TO CLEARANCE
HEIGHT

Q284=90.15 ;MAX. LIMIT 1ST SIDE

Maximum limit in X

Q285=89.95 ;MIN. LIMIT 1ST SIDE

Minimum limit in X

Q286=70.1 ;MAX. LIMIT 2ND SIDE

Maximum limit in Y

Q287=69.9 ;MIN. LIMIT 2ND SIDE

Minimum limit in Y

Q279=0.15 ;TOLERANCE 1ST CENTER

Permissible position deviation in X

Q280=0.1

;TOLERANCE 2ND CENTER

Permissible position deviation in Y

Q281=1

;MEASURING LOG

Transmit the measuring log

Q309=0

;PGM STOP IF ERROR

Do not display an error message in case of a tolerance violation

HEIDENHAIN iTNC 530

139

3.3 Automatic Workpiece Measurement

Q330=0

;TOOL NUMBER

No tool monitoring
Retract in the tool axis, end program

4 L Z+100 R0 FMAX M2
5 END PGM BSMEAS MM
Measuring log (file TCPR423.TXT)

-------------------------------------------------------------------------------------------------------****************** MEASURING LOG FOR PROBING CYCLE 423: RECTANGULAR POCKET MEASURING *******************
DATE: 29-09-1997
TIME: 8:21:33
MEASURING PROGRAM: TNC:\BSMEAS\BSMES.H
---------------------------------------------------------------------------------------------------NOML. VALUES:
CENTER IN REF. AXIS :
50.0000
CENTER IN MINOR AXIS :
40.0000
SIDE LENGTH IN REF. AXIS :
90.0000
SIDE LENGTH IN MINOR AXIS :
70.0000
---------------------------------------------------------------------------------------------------GIVEN LIMIT VALUES:
MAX. FOR CENTER IN REF. AXIS :
50.1500
MIN. FOR CENTER IN REF. AXIS :
49.8500
MAX. FOR CENTER IN MINOR AXIS :
MIN. FOR CENTER IN MINOR AXIS :

40.1000
39.9000

MAX. IN REFERENCE AXIS:

90.1500
MINIMUM DIMENSION IN REFERENCE AXIS : 89.9500
MAXIMUM SIDE LENGTH IN MINOR AXIS : 70.1000
MINIMUM SIDE LENGTH IN MINOR AXIS : 69.9500
********************************************************************************************************
ACTUAL VALUES:
CENTER IN REF. AXIS:
50.0905
CENTER IN MINOR AXIS:
39.9347
SIDE LENGTH IN REF. AXIS:
90.1200
SIDE LENGTH IN MINOR AXIS:
69.9920
-------------------------------------------------------------------------------------------------------DEVIATIONS:
CENTER IN REF. AXIS:
0.0905
CENTER IN MINOR AXIS:
-0.0653
SIDE LENGTH IN REF. AXIS:
0.1200
SIDE LENGTH IN MINOR AXIS:
0.0080
********************************************************************************************************
FURTHER MEASURING RESULTS: MEASURING HEIGHT: 5.0000
****************************************** END OF MEASURING LOG *****************************************

140

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.4 Special Cycles

3.4 Special Cycles

Overview
The TNC provides four cycles for the following special purposes:
Cycle

Soft key

Page

2 CALIBRATE TS Radius calibration of the

touch trigger probe

Page 142

9 CALIBRATE TS LENGTH Length

calibration of the touch trigger probe

Page 143

3 MEASURING Cycle for defining OEM

cycles

Page 144

4 MEASURING IN 3-D Measuring cycle

for 3-D probing for defining OEM cycles

Page 145

440 MEASURE AXIS SHIFT

Page 147

441 RAPID PROBING

Page 149

HEIDENHAIN iTNC 530

141

3.4 Special Cycles

CALIBRATE TS (touch probe cycle 2)

Touch probe cycle 2 automatically calibrates a touch trigger probe
using a ring gauge or a precision stud as calibration standard.
Before you begin calibrating, you must define in Machine
Parameters 6180.0 to 6180.2 the center of the calibrating
workpiece in the working space of the machine (REF
coordinates).
If you are working with several traverse ranges you can
save a separate set of coordinates for the center of each
calibrating workpiece (MP6181.1 to 6181.2 and MP6182.1
to 6182.2).
1

The touch probe moves at rapid traverse (value from MP6150) to

the clearance height (but only if the current position is below the
clearance height).
Then the TNC positions the touch probe in the working plane to the
center of the ring gauge (calibration from inside) or in its proximity
(calibration from outside).
The touch probe then moves to the measuring depth (result of
Machine Parameters 618x.2 and 6185.x) and probes the ring
gauge successively in X+, Y+, X and Y.
Finally, the TNC moves the touch probe to the clearance height
and writes the effective radius of the ball tip to the calibration data.
8

Clearance height (absolute): Coordinate in the touch

probe axis at which the touch probe cannot collide
with the calibration workpiece or any fixtures.
8 Radius of ring gauge: Radius of the calibrating
workpiece.
8 Inside calib. =0/outs. calib.=1: Definition of
whether the TNC is to calibrate from inside or outside:
0: Calibrate from inside
1: Calibrate from outside

142

Example: NC blocks
5 TCH PROBE 2.0 CALIBRATE TS
6 TCH PROBE
2.1 HEIGHT: +50 R +25.003 DIRECTION: 0

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.4 Special Cycles

CALIBRATE TS LENGTH (touch probe cycle 9)

Touch probe cycle 9 automatically calibrates the length of a touch
trigger probe at a point that you determine.
1
2
3

Pre-position the touch probe so that the coordinate defined in the

cycle can be accessed without collision.
The TNC moves the touch probe in the direction of the negative
tool axis until a trigger signal is released.
Finally, the TNC moves the touch probe back to the starting point
of the probing process and writes the effective touch probe length
into the calibration data.
8

Coordinate of datum (absolute): Exact coordinate of

the point that is to be probed.
8 Reference system? (0=ACT/1=REF): Specify the
coordinate system on which the entered datum is to
be based:
0: Entered datum is based on the active workpiece
coordinate system (ACT system)
1: Entered datum is based on the active machine
coordinate system (REF system)

HEIDENHAIN iTNC 530

Example: NC blocks
5 L X235 Y+356 R0 FMAX
6 TCH PROBE 9.0 CALIBRATE TS LENGTH
7 TCH PROBE 9.1 DATUM +50 REFERENCE
SYSTEM 0

143

3.4 Special Cycles

MEASURING (touch probe cycle 3)

Touch probe cycle 3 measures any position on the workpiece in a
selectable direction. Unlike other measuring cycles, Cycle 3 enables
you to enter the measuring path and feed rate directly. Also, the touch
probe retracts by a definable value after determining the measured
value.
1

The touch probe moves from the current position at the entered
feed rate in the defined probing direction. The probing direction
must be defined in the cycle as a polar angle.
After the TNC has saved the position, the touch probe stops. The
TNC saves the X, Y, Z coordinates of the probe-tip center in three
successive Q parameters. You define the number of the first
parameter in the cycle.
Finally, the TNC moves the touch probe back by that value against
the probing direction that you defined in the parameter MB.
Before programming, note the following:
With function FN17: SYSWRITE ID 990 NR 6 you can set
whether the cycle runs through the probe input X12 or
X13.
Enter the maximum retraction path MB to be just large
enough to prevent a collision.
If the TNC could not determine a valid touch point, the
fourth result parameter will have the value 1.
8

Parameter number for result: Enter the number of

the Q parameter to which you want the TNC to assign
the first coordinate (X).
8 Probe axis: Enter the reference axis of the working
plane (X for tool axis Z, Z for tool axis Y, and Y for tool
axis X), and confirm with ENT.
8 Probing angle: Angle, measured from the probing
axis, at which the touch probe is to move. Confirm
with ENT.
8 Maximum measuring path: Enter the maximum
distance from the starting point by which the touch
probe may move. Confirm with ENT.
8 Feed rate: Enter the measuring feed rate in mm/min.
8 Maximum retraction path: Traverse path in the
direction opposite the probing direction, after the
stylus was deflected.
8 REFERENCE SYSTEM (0=ACT/1=REF): Specify whether
the result of measurement is to be saved in the actual
coordinate system (ACT), or with respect to the
machine coordinate system (REF).
8 To conclude the input, press the ENT key.

144

Example: NC blocks
5 TCH PROBE 3.0 MEASURING
6 TCH PROBE 3.1 Q1
7 TCH PROBE 3.2 X ANGLE: +15
8 TCH PROBE 3.3 DIST +10 F100 MB1 REFERENCE
SYSTEM:0

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.4 Special Cycles

MEASURING IN 3-D (touch probe cycle 4, FCL 3

function)
Touch probe cycle 4 measures any position on the workpiece in the
probing direction defined by a vector. Unlike other measuring cycles,
Cycle 4 enables you to enter the measuring path and feed rate directly.
Also, the touch probe retracts by a definable value after determining
the measured value.
1

The touch probe moves from the current position at the entered
feed rate in the defined probing direction. Define the probing
direction in the cycle by using a vector (delta values in X, Y and Z).
After the TNC has saved the position, the touch probe stops. The
TNC saves the X, Y, Z coordinates of the probe-tip center in three
successive Q parameters. You define the number of the first
parameter in the cycle.
Finally, the TNC moves the touch probe back by that value against
the probing direction that you defined in the parameter MB.
Before programming, note the following:
With function FN17: SYSWRITE ID 990 NR 6 you can set
whether the cycle runs through the probe input X12 or
X13.
Enter the maximum retraction path MB to be just large
enough to prevent a collision.
If the TNC could not determine a valid touch point, the
fourth result parameter will have the value 1.

HEIDENHAIN iTNC 530

145

3.4 Special Cycles

Parameter number for result: Enter the number of

the Q parameter to which you want the TNC to assign
the first coordinate (X).
8 Relative measuring path in X: X component of the
direction vector defining the direction in which the
touch probe is to move.
8 Relative measuring path in Y: Y component of the
direction vector defining the direction in which the
touch probe is to move.
8 Relative measuring path in Z: Z component of the
direction vector defining the direction in which the
touch probe is to move.
8 Maximum measuring path: Enter the maximum
distance from the starting point by which the touch
probe may move along the direction vector.
8 Feed rate: Enter the measuring feed rate in mm/min.
8 Maximum retraction path: Traverse path in the
direction opposite the probing direction, after the
stylus was deflected.
8 REFERENCE SYSTEM (0=ACT/1=REF): Specify whether
the result of measurement is to be saved in the actual
coordinate system (ACT), or with respect to the
machine coordinate system (REF).

146

Example: NC blocks
5 TCH PROBE 4.0 MEASURING IN 3-D
6 TCH PROBE 4.1 Q1
7 TCH PROBE 4.2 IX-0.5 IY-1 IZ-1
8 TCH PROBE
4.3 DIST +45 F100 MB50 REFERENCE SYSTEM:0

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.4 Special Cycles

MEASURE AXIS SHIFT (touch probe cycle 440,

ISO: G440)
Touch probe cycle 440 measures the axis shifts of the machine. Make
sure that the cylindrical calibrating tool used in connection with the
TT 130 has the correct dimensions.
Prerequisites:
Before running cycle 440 for the first time, you must have
calibrated the tool touch probe with tool-touch-probe
cycle 30.
Ensure that the tool data of the calibrating tool has been
entered in the tool table TOOL.T.
Before running the cycle, you must activate the calibrating
tool with TOOL CALL.
Ensure that the TT tool touch probe is connected to input
X13 of the logic unit and is ready to function (Machine
Parameter 65xx).
1

The TNC positions the calibrating tool at rapid traverse (value from
MP6550) in the vicinity of the TT following the positioning logic
(refer to Chapter 1.2).
At first the TNC makes a measurement in the touch probe axis.
The calibrating tool is offset by the value you have defined in the
tool table TOOL.T under TT: R-OFFS (standard = tool radius). The
TNC always performs the measurement in the touch probe axis.
Then the TNC makes the measurement in the working plane. You
define via parameter Q364 in which axis and in which direction of
the working plane the measurement is to be made.
If you make a calibration, the TNC saves the calibration data.
Whenever you make a measurement, the TNC compares the
measured values to the calibration data and writes the deviations
to the following Q parameters:
Parameter number

Meaning

Q185

Deviation from calibration value in X

Q186

Deviation from calibration value in Y

Q187

Deviation from calibration value in Z

You can use this value for compensating the deviation through an
incremental datum shift (Cycle 7).
Finally, the calibrating tool returns to the clearance height.

HEIDENHAIN iTNC 530

147

3.4 Special Cycles

Before programming, note the following:

Before you perform a measurement, you must have made
at least one calibration, otherwise the TNC will output an
error message. If you are working with several traverse
ranges, you have to make a calibration for each of them.
Each time you run cycle 440, the TNC resets the result
parameters Q185 to Q187.
If you want to set a limit for the axis shift in the machine
axes, enter the desired limits in the tool table TOOL.T
under LTOL for the spindle axis and under RTOL for the
working plane. If the limits are exceeded, the TNC outputs
a corresponding error message after the control
measurement.
After the cycle is completed, the TNC restores the spindle
settings that were active before the cycle (M3/M4).
8

Direction: 0=Calibrate, 1=Measuring?: Definition

of whether you want to calibrate or make a control
measurement:
0: Calibrating
1: Measuring
8 Probing directions: Definition of probing direction(s)
in the working plane:
0: Measuring only in the positive direction of the
reference axis
1: Measuring only in the positive direction of the
minor axis
2: Measuring only in the negative direction of the
reference axis
3: Measuring only in the negative direction of the
minor axis
4: Measuring in the positive directions of the
reference axis and the minor axis
5: Measuring in the positive direction of the reference
axis and in the negative direction of the minor axis
6: Measuring in the negative direction of the
reference axis and in the positive direction of the
minor axis
7: Measuring in the negative directions of the
reference axis and the minor axis

Example: NC blocks
5 TCH PROBE 440 MEASURE AXIS SHIFT
Q363=1

;DIRECTION

Q364=0

;PROBING DIRECTIONS

Q320=2

;SET-UP CLEARANCE

Q260=+50

;CLEARANCE HEIGHT

The TNC calculates incorrect values if the probing

direction(s) for calibrating and measuring do not
correspond.
8

Setup clearance (incremental): Additional distance

between measuring point and probe contact. Q320 is
added to MP6540.
8 Clearance height (absolute): Coordinate in the touch
probe axis at which no collision between tool and
workpiece (fixtures) can occur (referenced to the
active datum).

148

3 Touch Probe Cycles for Automatic Workpiece Inspection

3.4 Special Cycles

FAST PROBING (touch probe cycle 441,

ISO: G441, FCL-2 function)
Touch probe cycle 441 allows the global setting of different touch
probe parameters (e.g. positioning feed rate) for all subsequently used
touch probe cycles. This makes it easy to optimize the programs so
that reductions in total machining time are achieved.
Before programming, note the following:
There are no machine movements contained in Cycle 441.
It only sets different probing parameters.
END PGM, M02, M30 resets the global settings of
Cycle 441.
You can activate automatic angle tracking (Cycle
Parameter Q399) only if Machine Parameter 6165=1. If
you change Machine Parameter 6165, you must
recalibrate the touch probe.
8

Positioning feed rate Q396: Define the feed rate at

which the touch probe is move to the specified
positions.
8 Positioning feed rate=FMAX (0/1) Q397: Define
whether the touch probe is to move at FMAX (rapid
traverse) to the specified positions.
0: Move at feed rate from Q396
1: Move at feed rate FMAX
8 Angle tracking Q399: Define whether the TNC is to
orient the touch probe before each probing process.
0: No orientation
1: Orient the spindle before each probing process to
increase the accuracy
8 Automatic interruption Q400: Define whether the
TNC is to interrupt program run and display the
measurement results on the screen after a measuring
cycle for automatic workpiece measurement:
0: Never interrupt the program run even if the output
of the measurement results on the screen is
specified in the respective probing cycle.
1: Always interrupt program run and display the
measurement results on the screen. To continue the
program run, press the NC Start button

HEIDENHAIN iTNC 530

Example: NC blocks
5 TCH PROBE 441 FAST PROBING
Q396=3000 ;POSITIONING FEED RATE
Q397=0

;SELECT FEED RATE

Q399=1

;ANGLE TRACKING

Q400=1

;INTERRUPTION

149

4
Touch Probe Cycles for
Automatic Tool Measurement

4.1 Tool Measurement with the TT Tool Touch Probe

4.1 Tool Measurement with the TT

Tool Touch Probe
Overview
The TNC and the machine tool must be set up by the
machine tool builder for use of the TT touch probe.
Some cycles and functions may not be provided on your
machine tool. Refer to your machine manual.
In conjunction with the TNCs tool measurement cycles, the tool touch
probe enables you to measure tools automatically. The compensation
values for tool length and radius can be stored in the central tool file
TOOL.T and are accounted for at the end of the touch probe cycle. The
following types of tool measurement are provided:
Tool measurement while the tool is at standstill.
Tool measurement while the tool is rotating.
Measuring individual teeth.

Setting the machine parameters

The TNC uses the feed rate for probing defined in MP6520
when measuring a tool at standstill.
When measuring a rotating tool, the TNC automatically calculates the
spindle speed and feed rate for probing.
The spindle speed is calculated as follows:
n = MP6570 / (r 0.0063) where
n
MP6570
r

Spindle speed (rpm)

Maximum permissible cutting speed in m/min
Active tool radius in mm

The feed rate for probing is calculated from:

v = meas. tolerance n where
v
Measuring
tolerance
n

152

Feed rate for probing in mm/min

Measuring tolerance [mm], depending on MP6507
Speed in rpm

4 Touch Probe Cycles for Automatic Tool Measurement

4.1 Tool Measurement with the TT Tool Touch Probe

MP6507 determines the calculation of the probing feed rate:

MP6507=0:
The measuring tolerance remains constant regardless of the tool
radius. With very large tools, however, the feed rate for probing is
reduced to zero. The smaller you set the maximum permissible
rotational speed (MP6570) and the permissible tolerance (MP6510),
the sooner you will encounter this effect.
MP6507=1:
The measuring tolerance is adjusted relative to the size of the tool
radius. This ensures a sufficient feed rate for probing even with large
tool radii. The TNC adjusts the measuring tolerance according to the
following table:
Tool radius

Measuring tolerance

Up to 30 mm

MP6510

30 to 60 mm

2 MP6510

60 to 90 mm

3 MP6510

90 to 120 mm

4 MP6510

MP6507=2:
The feed rate for probing remains constant, the error of measurement,
however, rises linearly with the increase in tool radius:
Measuring tolerance = (r MP6510)/ 5 mm) where
r
MP6510

Active tool radius in mm

Maximum permissible error of measurement

HEIDENHAIN iTNC 530

153

4.1 Tool Measurement with the TT Tool Touch Probe

Entries in the tool table TOOL.T

Abbr.

Input

Dialog

CUT

Number of teeth (20 teeth maximum)

Number of teeth?

LTOL

Permissible deviation from tool length L for wear detection. If the

entered value is exceeded, the TNC locks the tool (status L). Input
range: 0 to 0.9999 mm

Wear tolerance: length?

RTOL

Permissible deviation from tool radius R for wear detection. If the

entered value is exceeded, the TNC locks the tool (status L). Input
range: 0 to 0.9999 mm

Wear tolerance: radius?

DIRECT.

Cutting direction of the tool for measuring the tool during rotation

Cutting direction (M3 = )?

TT:R-OFFS

For tool length measurement: Tool offset between stylus center

and tool center. Preset value: Tool radius R (NO ENT means R).

Tool offset: radius?

TT:L-OFFS

Tool radius measurement: Tool offset in addition to MP6530

between upper surface of stylus and lower surface of tool.
Default: 0

Tool offset: length?

LBREAK

Permissible deviation from tool length L for breakage detection. If

the entered value is exceeded, the TNC locks the tool (status L).
Input range: 0 to 0.9999 mm

Breakage tolerance: length?

RBREAK

Permissible deviation from tool radius R for breakage detection. If

the entered value is exceeded, the TNC locks the tool (status L).
Input range: 0 to 0.9999 mm

Breakage tolerance: radius?

Input examples for common tool types

Tool type

CUT

TT:R-OFFS

Drill

(no function)

0 (no offset required because

tool tip is to be measured)

End mill with diameter of

< 19 mm

4 (4 teeth)

0 (no offset required because

tool diameter is smaller than
the contact plate diameter of
the TT)

0 (no additional offset

required for radius
calibration; offset from
MP6530 is used.)

End mill with diameter of

> 19 mm

4 (4 teeth)

R (offset required because

tool diameter is larger than
the contact plate diameter of
the TT)

0 (no additional offset

required for radius
calibration; offset from
MP6530 is used.)

Toroid cutter

4 (4 teeth)

0 (no offset required because

the south pole of the ball is to
be measured)

5 (always define the tool

radius as the offset so that
the diameter is not
measured in the radius)

154

TT:L-OFFS

4 Touch Probe Cycles for Automatic Tool Measurement

4.1 Tool Measurement with the TT Tool Touch Probe

Display the results of measurement

You can display the results of tool measurement in the additional
status display (in the machine operating modes). The TNC then shows
the program blocks in the left and the measuring results in the right
screen window. The measuring results that exceed the permissible
wear tolerance are marked in the status display with an asterisk *;
the results that exceed the permissible breakage tolerance are marked
with the character B.

HEIDENHAIN iTNC 530

155

4.2 Available Cycles

4.2 Available Cycles

Overview
You can program the cycles for tool measurement in the Programming
and Editing mode of operation via the TOUCH PROBE key. The
following cycles are available:
Cycle

Old format

New format

Calibrate the TT

Measuring the tool length

Measuring the tool radius

Measuring tool length and

radius

The measuring cycles can be used only when the central

tool file TOOL.T is active.
Before working with the measuring cycles, you must first
enter all the required data into the central tool file and call
the tool to be measured with TOOL CALL.
You can also measure tools in a tilted working plane.

Differences between Cycles 31 to 33 and

Cycles 481 to 483
The features and the operating sequences are absolutely identical.
There are only two differences between Cycles 31 to 33 and Cycles
481 to 483:
Cycles 481 to 483 are also available in TNCs for ISO programming
under G481 to G483.
Instead of a selectable parameter for the status of the
measurement, the new cycles use the fixed parameter Q199.

156

4 Touch Probe Cycles for Automatic Tool Measurement

4.2 Available Cycles

Calibrating the TT (touch probe cycle 30 or 480,

ISO: G480)
The functioning of the calibration cycle is dependent on
MP 6500. Refer to your Machine Manual.
Before calibrating the touch probe, you must enter the
exact length and radius of the calibrating tool into the tool
table TOOL.T.
The position of the TT within the machine working space
must be defined by setting the Machine Parameters
6580.0 to 6580.2.
If you change the setting of any of the Machine
Parameters 6580.0 to 6580.2, you must recalibrate
the TT.
The TT 120 is calibrated automatically with the measuring cycle TCH
PROBE 30 or TCH PROBE 480 (see also Differences between Cycles
31 to 33 and Cycles 481 to 483 on page 156). The calibration process
is automatic. The TNC also measures the center misalignment of the
calibrating tool automatically by rotating the spindle by 180 after the
first half of the calibration cycle.
The calibrating tool must be a precisely cylindrical part, for example a
cylinder pin. The resulting calibration values are stored in the TNC
memory and are accounted for during subsequent tool measurement.
8

Clearance height: Enter the position in the spindle

axis at which there is no danger of collision with the
workpiece or fixtures. The clearance height is
referenced to the active workpiece datum. If you
enter such a small clearance height that the tool tip
would lie below the level of the probe contact, the
TNC automatically positions the tool above the level
of the probe contact (safety zone from MP6540).

Example: NC blocks in old format

6 TOOL CALL 1 Z
7 TCH PROBE 30.0 CALIBRATE TT
8 TCH PROBE 30.1 HEIGHT: +90
Example: NC blocks in new format
6 TOOL CALL 1 Z
7 TCH PROBE 480 CALIBRATE TT
Q260=+100

HEIDENHAIN iTNC 530

;CLEARANCE HEIGHT

157

4.2 Available Cycles

Measuring the tool length (touch probe cycle 31

or 481, ISO: G481)
Before measuring a tool for the first time, enter the
following data on the tool into the tool table TOOL.T: the
approximate radius, the approximate length, the number
of teeth, and the cutting direction.
To measure the tool length, program the cycle TCH PROBE 31or
TCH PROBE 480 (see also Differences between Cycles 31 to 33 and
Cycles 481 to 483 on page 156). Depending on the input parameters,
you can measure the length of a tool by one of the following methods:
If the tool diameter is larger than the diameter of the measuring
surface of the TT, you can measure the tool while it is rotating.
If the tool diameter is smaller than the diameter of the measuring
surface of the TT, or if you are measuring the length of a drill or
spherical cutter, you can measure the tool while it is at standstill.
If the tool diameter is larger than the diameter of the measuring
surface of the TT, you can measure the individual teeth of the tool
while it is at standstill.
Measuring cycle for measuring a tool during rotation
The TNC determines the longest tooth of a rotating tool by positioning
the tool to be measured at an offset to the center of the touch probe
system and then moving it toward the measuring surface until it
contacts the surface. The offset is programmed in the tool table under
Tool offset: Radius (TT: R-OFFS).
Measuring cycle for measuring a tool during standstill (e.g. for
drills)
The TNC positions the tool to be measured over the center of the
measuring surface. It then moves the tool toward the measuring
surface of the TT (without rotation of the spindle) until the tool
contacts the surface. To activate this function, enter zero for the Tool
offset: Radius (TT: R-OFFS) in the tool table.
Measuring cycle for measuring individual teeth
The TNC pre-positions the tool to be measured to a position at the side
of the touch probe head. The distance from the tip of the tool to the
upper edge of the touch probe head is defined in MP6530. You can
enter an additional offset with Tool offset: Length (TT: L-OFFS) in the
tool table. The TNC probes the tool radially during rotation to
determine the starting angle for measuring the individual teeth. It then
measures the length of each tooth by changing the corresponding
angle of spindle orientation. To activate this function, program TCH
PROBE 31 = 1 for CUTTER MEASUREMENT.

158

4 Touch Probe Cycles for Automatic Tool Measurement

Measure tool=0 / Check tool=1: Select whether the

tool is to be measured for the first time or whether a
tool that has already been measured is to be
inspected. If the tool is being measured for the first
time, the TNC overwrites the tool length L in the
central tool file TOOL.T by the delta value DL = 0. If
you wish to inspect a tool, the TNC compares the
measured length with the tool length L that is stored
in TOOL.T. The TNC then calculates the positive or
negative deviation from the stored value and enters it
into TOOL.T as the delta value DL. The deviation can
also be used for Q parameter Q115. If the delta value
is greater than the permissible tool length tolerance
for wear or break detection, the TNC will lock the tool
(status L in TOOL.T).
8 Parameter number for result?: Parameter number in
which the TNC stores the status of the
measurement:
0.0: Tool is within the tolerance.
1.0: Tool is worn (LTOL exceeded).
2.0: Tool is broken (LBREAK exceeded). If you do not
wish to use the result of measurement within the
program, answer the dialog prompt with NO ENT.
8 Clearance height: Enter the position in the spindle
axis at which there is no danger of collision with the
workpiece or fixtures. The clearance height is
referenced to the active workpiece datum. If you
enter such a small clearance height that the tool tip
would lie below the level of the probe contact, the
TNC automatically positions the tool above the level
of the probe contact (safety zone from MP6540).
8 Cutter measurement? 0=No / 1=Yes: Choose whether
or not the TNC is to measure the individual teeth.

HEIDENHAIN iTNC 530

Example: Measuring a rotating tool for the first

time; old format
6 TOOL CALL 12 Z
7 TCH PROBE 31.0 TOOL LENGTH
8 TCH PROBE 31.1 CHECK: 0
9 TCH PROBE 31.2 HEIGHT: +120
10 TCH PROBE 31.3 PROBING THE TEETH: 0
Example: Inspecting a tool and measuring the
individual teeth and saving the status in Q5; old
format
6 TOOL CALL 12 Z
7 TCH PROBE 31.0 TOOL LENGTH
8 TCH PROBE 31.1 CHECK: 1 Q5
9 TCH PROBE 31.2 HEIGHT: +120
10 TCH PROBE 31.3 PROBING THE TEETH: 1
Example: NC blocks in new format
6 TOOL CALL 12 Z
7 TCH PROBE 481 TOOL LENGTH
Q340=1

;CHECK

Q260=+100

;CLEARANCE HEIGHT

Q341=1

;PROBING THE TEETH

159

4.2 Available Cycles

Define cycle

4.2 Available Cycles

Measuring the tool radius (touch probe cycle 32

or 482, ISO: G482)
Before measuring a tool for the first time, enter the
following data on the tool into the tool table TOOL.T: the
approximate radius, the approximate length, the number
of teeth, and the cutting direction.
To measure the tool radius, program the cycle TCH PROBE 32 or
TCH PROBE 482 (see also Differences between Cycles 31 to 33 and
Cycles 481 to 483 on page 156). Depending on the input parameters,
you can measure the radius of a tool by:
Measuring the tool while it is rotating.
Measuring the tool while it is rotating and subsequently measuring
the individual teeth.
Cylindrical tools with diamond surfaces can be measured
with stationary spindle. To do so, define the number of
teeth (CUT) with 0 and adjust the machine parameter
6500. Refer to your machine manual.
Sequence of measurement
The TNC pre-positions the tool to be measured to a position at the side
of the touch probe head. The distance from the tip of the milling tool
to the upper edge of the touch probe head is defined in MP6530. The
TNC probes the tool radially while it is rotating. If you have
programmed a subsequent measurement of individual teeth, the TNC
measures the radius of each tooth with the aid of oriented spindle
stops.

160

4 Touch Probe Cycles for Automatic Tool Measurement

Measure tool=0 / Check tool=1: Select whether the

tool is to be measured for the first time or whether a
tool that has already been measured is to be
inspected. If the tool is being measured for the first
time, the TNC overwrites the tool radius R in the
central tool file TOOL.T by the delta value DR = 0. If
you wish to inspect a tool, the TNC compares the
measured radius with the tool radius R that is stored
in TOOL.T. It then calculates the positive or negative
deviation from the stored value and enters it into
TOOL.T as the delta value DR. The deviation can also
be used for Q parameter Q116. If the delta value is
greater than the permissible tool radius tolerance for
wear or break detection, the TNC will lock the tool
(status L in TOOL.T).
8 Parameter number for result?: Parameter number in
which the TNC stores the status of the
measurement:
0.0: Tool is within the tolerance.
1.0: Tool is worn (RTOL exceeded).
2.0: Tool is broken (RBREAK exceeded). If you do not
wish to use the result of measurement within the
program, answer the dialog prompt with NO ENT.
8 Clearance height: Enter the position in the spindle
axis at which there is no danger of collision with the
workpiece or fixtures. The clearance height is
referenced to the active workpiece datum. If you
enter such a small clearance height that the tool tip
would lie below the level of the probe contact, the
TNC automatically positions the tool above the level
of the probe contact (safety zone from MP6540).
8 Cutter measurement 0=No / 1=Yes: Choose whether
or not the TNC is to measure the individual teeth.

HEIDENHAIN iTNC 530

Example: Measuring a rotating tool for the first

time; old format
6 TOOL CALL 12 Z
7 TCH PROBE 32.0 TOOL RADIUS
8 TCH PROBE 32.1 CHECK: 0
9 TCH PROBE 32.2 HEIGHT: +120
10 TCH PROBE 32.3 PROBING THE TEETH: 0
Example: Inspecting a tool and measuring the
individual teeth and saving the status in Q5; old
format
6 TOOL CALL 12 Z
7 TCH PROBE 32.0 TOOL RADIUS
8 TCH PROBE 32.1 CHECK: 1 Q5
9 TCH PROBE 32.2 HEIGHT: +120
10 TCH PROBE 32.3 PROBING THE TEETH: 1
Example: NC blocks in new format
6 TOOL CALL 12 Z
7 TCH PROBE 482 TOOL RADIUS
Q340=1

;CHECK

Q260=+100

;CLEARANCE HEIGHT

Q341=1

;PROBING THE TEETH

161

4.2 Available Cycles

Define cycle

4.2 Available Cycles

Measuring the tool radius (touch probe cycle 33

or 483, ISO: G483)
Before measuring a tool for the first time, enter the
following data on the tool into the tool table TOOL.T: the
approximate radius, the approximate length, the number
of teeth, and the cutting direction.
To measure both the length and radius of a tool, program the
measuring cycles TCH PROBE 33 or TCH PROBE 482 (see also
Differences between Cycles 31 to 33 and Cycles 481 to 483 on
page 156). This cycle is particularly suitable for the first measurement
of tools, as it saves time when compared with individual
measurement of length and radius. In input parameters you can select
the desired type of measurement:
Measuring the tool while it is rotating.
Measuring the tool while it is rotating and subsequently measuring
the individual teeth.
Cylindrical tools with diamond surfaces can be measured
with stationary spindle. To do so, define the number of
teeth (CUT) with 0 and adjust the machine parameter
6500. Refer to your machine manual.
Sequence of measurement
The TNC measures the tool in a fixed programmed sequence. First it
measures the tool radius, then the tool length. The sequence of
measurement is the same as for measuring cycles 31 and 32.

162

4 Touch Probe Cycles for Automatic Tool Measurement

Measure tool=0 / Check tool=1: Select whether the

tool is to be measured for the first time or whether a
tool that has already been measured is to be
inspected. If the tool is being measured for the first
time, the TNC overwrites the tool radius R and the
tool length L in the central tool file TOOL.T by the
delta values DR = 0 and DL = 0. If you wish to inspect
a tool, the TNC compares the measured data with the
tool data stored in TOOL.T. The TNC calculates the
deviations and enters them as positive or negative
delta values DR and DL in TOOL.T. The deviations are
also available in the Q parameters Q115 and Q116. If
the delta values are greater than the permissible tool
tolerances for wear or break detection, the TNC will
lock the tool (status L in TOOL.T).
8 Parameter number for result?: Parameter number in
which the TNC stores the status of the
measurement:
0.0: Tool is within the tolerance.
1.0: Tool is worn (LTOL or/and RTOL exceeded).
2.0: Tool is broken (LBREAK and/or RBREAK exceeded).
If you do not wish to use the result of measurement
within the program, answer the dialog prompt with
the NO ENT key.
8 Clearance height: Enter the position in the spindle
axis at which there is no danger of collision with the
workpiece or fixtures. The clearance height is
referenced to the active workpiece datum. If you
enter such a small clearance height that the tool tip
would lie below the level of the probe contact, the
TNC automatically positions the tool above the level
of the probe contact (safety zone from MP6540).
8 Cutter measurement 0=No / 1=Yes: Choose whether
or not the TNC is to measure the individual teeth.

HEIDENHAIN iTNC 530

Example: Measuring a rotating tool for the first

time; old format
6 TOOL CALL 12 Z
7 TCH PROBE 33.0 MEASURE TOOL
8 TCH PROBE 33.1 CHECK: 0
9 TCH PROBE 33.2 HEIGHT: +120
10 TCH PROBE 33.3 PROBING THE TEETH: 0
Example: Inspecting a tool and measuring the
individual teeth and saving the status in Q5; old
format
6 TOOL CALL 12 Z
7 TCH PROBE 33.0 MEASURE TOOL
8 TCH PROBE 33.1 CHECK: 1 Q5
9 TCH PROBE 33.2 HEIGHT: +120
10 TCH PROBE 33.3 PROBING THE TEETH: 1
Example: NC blocks in new format
6 TOOL CALL 12 Z
7 TCH PROBE 483 MEASURE TOOL
Q340=1

;CHECK

Q260=+100

;CLEARANCE HEIGHT

Q341=1

;PROBING THE TEETH

163

4.2 Available Cycles

Define cycle

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HEIDENHAIN iTNC 530

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165

Index

Symbole

Overview
Touch Probe Cycles
Cycle
number

Cycle designation

DEFactive

CALLactive

Reference plane

Page 110

Polar datum

Page 111

Calibrate TS radius

Page 142

Measuring

Page 144

Measuring in 3-D

Page 145

Calibrate TS length

Page 143

30

Calibrate the TT

Page 157

31

Measure/Inspect the tool length

Page 158

32

Measure/Inspect the tool radius

Page 160

33

Measure/Inspect the tool length and the tool radius

Page 162

400

Basic rotation using two points

Page 48

401

Basic rotation from two holes

Page 50

402

Basic rotation from two studs

Page 52

403

Compensate misalignment with rotary axis

Page 55

404

Set basic rotation

Page 58

405

Compensate misalignment with the C axis

Page 59

408

Slot center reference point

Page 67

409

Ridge center reference point

Page 70

410

Datum from inside of rectangle

Page 73

411

Datum from outside of rectangle

Page 76

412

Datum from inside of circle (hole)

Page 79

413

Datum from outside of circle (stud)

Page 82

414

Datum from outside of corner

Page 85

415

Datum from inside of corner

Page 88

416

Datum from circle center

Page 91

417

Datum in touch probe axis

Page 94

Page

Cycle
number

Cycle designation

DEFactive

CALLactive

418

Datum at center between four holes

Page 96

419

Datum in any one axis

Page 99

420

WorkpieceMeasure angle

Page 112

421

WorkpieceMeasure hole (center and diameter of hole)

Page 114

422

WorkpieceMeasure circle outside (center and diameter of circular stud)

Page 117

423

WorkpieceMeasure rectangle from inside

Page 120

424

WorkpieceMeasure rectangle from outside

Page 123

425

WorkpieceMeasure inside width (slot)

Page 126

426

WorkpieceMeasure outside width (ridge)

Page 128

427

WorkpieceMeasure coordinate (in any one axis)

Page 130

430

WorkpieceMeasure bolt hole circle

Page 132

431

WorkpieceMeasure plane

Page 135

440

Measure axis shift

Page 147

441

Rapid probing: Set global touch probe parameters

Page 149

480

Calibrate the TT

Page 157

481

Measure/Inspect the tool length

Page 158

482

Measure/Inspect the tool radius

Page 160

483

Measure/Inspect the tool length and the tool radius

Page 162

Page

DR. JOHANNES HEIDENHAIN GmbH

Dr.-Johannes-Heidenhain-Strae 5
83301 Traunreut, Germany
{ +49 (86 69) 31-0
| +49 (86 69) 50 61
E-Mail: [email protected]
Technical support | +49 (86 69) 31-10 00
E-Mail: [email protected]
Measuring systems { +49 (86 69) 31-31 04
E-Mail: [email protected]
TNC support
{ +49 (86 69) 31-31 01
E-Mail: [email protected]
NC programming { +49 (86 69) 31-31 03
E-Mail: [email protected]
PLC programming { +49 (86 69) 31-31 02
E-Mail: [email protected]
Lathe controls
{ +49 (7 11) 95 28 03-0
E-Mail: [email protected]
www.heidenhain.de

3-D Touch Probe Systems from HEIDENHAIN

help you to reduce non-cutting time:
For example in

workpiece alignment
datum setting
workpiece measurement
digitizing 3-D surfaces

with the workpiece touch probes

TS 220 with cable
TS 640 with infrared transmission
tool measurement
wear monitoring
tool breakage monitoring

with the tool touch probe

TT 130
Ve 01
533 189-21 SW03 20 8/2006 F&W Printed in Germany Subject to change without notice