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Battery Care the New Battery Charging Philosophy

Integrated Electronic Solution

Yet another strong proposition from Adelsystem, result of the continuing

commitment to provide system designers and users with value added,
multi-function devices for battery charging and back-up power supply.
Since many years developer of problem-free solutions addressing the requirements of standard and unforeseen applications, Adelsystem takes
charge of battery charging and allows designers to safely concentrate
on other more strategic issues of their projects.
This is the background that led to the development of the CB Series
battery chargers with output voltage 12, 24 and 36 V.
They are extremely compact and cost-effective. Thanks to the CB units
it will be possible to keep in stock a single multi-purpose product suited
to different rated input voltage 120V - 230 Vac, all battery types and able
to match most current and voltage output requirement.
Switching technology and the Battery Care concept, since years parts
of the core know-how at ADEL system, led to the development of this
advanced multi-stage battery charging method, completely automatic
and suited to meet the most advanced requirements of battery manufacturers.
The Battery Care concept is base on algorithms that implement rapid
and automatic charging, battery charge optimization during time, flat
batteries recovery and real time diagnostic during installation and
operation. Battery faults such as battery sulfatation, elements in short
circuit, accidental reverse polarity connection can easily be detected,
identified and removed.
Safety and long term reliability mean optimized charge and extended
battery life. Irreversible damaging conditions are prevented by continuosly adapting charging parameters to charge status of the battery and
ambient conditions.
The CB Series meet the highest standards of quality and insure high
reliability, with MTBF values up to 300.000 hours.

Integrated Electronic Solution

Recovery charging

One device for all

battery types

Multi-Stage charging Three charging modes

Completely automatic, the battery

chargers of the CB series are microprocessor controlled devices suited to
charging most batteries types thank
to factory pre-set and selectable
charging curves.
They can charge open lead acid,
sealed lead acid, Gel and Ni-Cd,
Ni-MH batteries. It is possible
to change or add other charging
curves connecting the device to a
portable PC.

Automatic multi-stage operation

and real time diagnostic allow fast
recharge and recovery of deep
discharged batteries, adding value
and reliability to the system hosting
the CB device. The type of charging
it is Voltages stabilized and current
stabilized IUoUo.
CB battery chargers feature three
charging modes, identified by a
flashing code on a LED.

Jumper positions / VpC:

Boost
(Boost - Bulk) (Blink 2/sec)

Open Lead Acid:

Trickle 2.23V
Boost 2.40V

Trickle
(also known as float or maintenance
charging) (Trickle - Float) (Blink 1/
Sec.)

Sealed Lead Acid (1):

Trickle 2.25V
Boost 2.40V

Recovery
(Recovery) (Blink 5/sec.)

Sealed Lead Acid (2):

Trickle 2.27
Boost 2.40V

Recovery
(blink 5/sec.)

Trickle - Float
(blink 1/sec.)

Typical charging curve for

recovery of batteries with
voltage close to zero.

Setting of battery maximum

charging current
The maximum battery charging
current can be set from 20% to
100% of the device rated value.
Not available on LC models.

Gel:
Trickle 2.30V
Boost 2.40V
Optional:
Ni/Cd
Boost - Bulk
(blink 2/sec.)

Diagnosis
Diagnosis

Automatic multi-stage operation

optimizes and adapt to battery
status, even when the battery
voltage is very low. CB can
recharge batteries even when
their voltage is close to zero. It
allows recharge and complete
recovery of flat batteries.

Jumper for
Battery Type
Selection

Diagnosis

Diagnostic of battery
and device
All CB devices support the user
during installation and operation.
An LED flashing sequence code
allows to discriminate among
various possible faults.
LED Diagnosis:
1 ash
Reverse polarity, wrong battery
voltage.

Diagnostic checks
Monitor signals

Signal contacts
CB chargers indicate battery
status and faults also via a
change-over contact with
galvanic isolation.
Battery common fault.
Unit disconnected from mains.

Test of quality wire connections

During trickle charge the quality
(resistance) on the battery connection is
checked every 20 sec. This to detect if the
cable connection has been properly made.

3 ashes
Battery element in short circuit.

Visual indication

Battery common fault

Unit disconnected from mains
Charging mode
CB deviced self-diagnostic

Diagnosis
Diagnosis &
State of battery

Diagnosis

Check for accidental disconnection of the

battery cables
If happen the devices switch off
immediately the output power.
Battery not connected
If the battery it is not connected no output
power.

2 ashes
Disconnected battery.

5 ashes
Battery to be replaced (Internal
impedance Bad or Bad battery
wire connection).

Diagnosis

Test of battery voltage connections

Appropriate voltage check, to prevent
connection of wrong battery types.
End of charging check
When the battery it is completely full,
the device automatically switch in trickle
charging mode.
Reverse polarity check
If the battery it is connected with inverted
polarity, the devices are automatically
protected.

Single output devices

Element in
Short Circuit

Diagnosis

Test and Diagnosis

of the battery
Diagnosis

Check for elements in short circuit

Thanks to specific algorithms of
evaluation, the CBs recognize batteries
with element in short circuit.

Wide range input

voltage

Maximum safety
and protection

Flexibility is given also by the wide

range input voltage. All the devices
of the CB range accept input voltage
in the range 120 230 Vac. Only one
device in stock!
exibility

The CB series is designed to provide

safe operation and long battery
life. The following protections are
standard features:
Output protected against short
circuit and overload
Protection against deep battery
discharge
Protection against reverse polarity
connection
High insulation between primary
and secondary
Detection of batteries with wrong
rated voltage
Protection against the effect of
parallel connection with other
power sources, e.g. gensets.

230

Va
c

Vac
12 0

Technology
The CB series is a new range of
battery chargers based on two
strategic know-how elements.
Switching technology
Adel system has a 20 year
experience in design of advanced
stabilized switching technology
power supplies. A battery charger
based on this technology is much
more efficient and much smaller
and lighter than traditional linear
technology battery chargers.
Micro-processor and Battery Care
Unlike most other state-of-the-art
battery chargers, the CB series is
equipped with a micro-processor
which controls the charging process
and enables several monitoring
functions. The firmware implements
the extended Adel battery care
know-how, result of many years of
experience in this field

All protections have automatic reset.

No thermal fuse to be replaced.

Norms
The series complies with the most
demanding current norms.

Integrated Electronic Solution

Robust
construction and
easy installation
All the units in the range have
aluminium casing, DIN rail
fastening clip and are light
and compact. IP20 protection
degree.

INPUT
DATA
2xVac

OUTPUTS
DATA

Input (Volt) Vac

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

Output (Vdc - A - W)

12 - 3 - 36

12 - 3 - 36

12 - 6 - 72

12 - 10 - 120

12 - 35 - 420

24 - 3 - 72

Model

CB123ALC

CB123A

CB126A

CB1210A

CB1235A

CB243ALC

Nominal Input Voltage Vac

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

Input Voltage Range Vac

90 - 264

90 - 264

90 - 264

90 - 264

90 - 135 / 180 - 264

90 - 264

Inrush Current (Vn and In Load) I2t (msec)

11 A 5

11 A 5

11 A 5

16 A 5

35 A 5

7A5

Frequency

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6

Input Current (115 - 230 Vac)

0,5 - 0.3 A

0,5 - 0.3 A

1 - 0.7 A

2.4 - 1.2 A

8 - 4.2 A

1 - 0.7 A

Internal Fuse

4A

4A

4A

4A

10 A

4A

External Fuse (recommended)

10 A

10 A

10 A

10 A

16 A

10 A

Output Vdc / IN

12 Vdc 3 A

12 Vdc 3 A

12 Vdc 6 A

12 Vdc 10 A

12 Vdc 35 A

24 Vdc 3 A

> 81 %

> 81%

> 81%

> 89%

> 91%

> 81%

Boost - Bulk charge (Typ. at IN)

14.4 Vdc

14.4 Vdc

14.4 Vdc

14.4 Vdc

14.4 Vdc

28.8 Vdc

Max.Time Boost-Bulk charge (Typ. at IN)

15 h

15 h

15 h

15 h

15 h

15 h

Min.Time Boost-Bulk charge (Typ. at IN)

70 min.

70 min.

70 min.

1 min.

1 min.

70 min.

Trickle-Float charge (Typ. at IN)

13.75 Vdc

13.75 Vdc

13.75 Vdc

13.75 Vdc

13.75 Vdc

27.5 Vdc

Recovery Charge

2 - 7 Vdc

2 - 7 Vdc

2 - 7 Vdc

2 - 9 Vdc

2 - 9 Vdc

2 - 16 Vdc

Charging max Ibatt

3 A 5%

3 A 5%

6 A 5%

10 A 5%

35 A 5%

3 A 5%

5 mA

5 mA

5 mA

5 mA

5 mA

5 mA

Minimum load
Efficiency (50% of IN)
Short-circuit protection
Over Load protection
Over Voltage Out protection
Reverse battery protection

BATTERY
CHARGER
OUTPUT

Charging current Limiting IN (Iadj)

2.23 V/cell Open Lead, 2.25 V/

Jumper Config. Type Battery

Quieshent Current
Characteristic Curve

SIGNAL
OUTPUT
(RELAY)

Main or Backup Power

Low Battery and Fault Battery
Main or Backup - Fault Battery

AUXILIARY
RJ45
OUTPUT
FOR:

Temp. Charging probe

CLIMATIC
DATA

Ambient Temperature (operation)

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

De rating T > . (In)

> 50 2.5%

> 50 2.5%

> 40 2.5%

> 50 2.5%

> 50 2.5%

> 50 2.5%

Voltage drop compensation

Remote monitoring display

> 40 C

Automatic De rating

GENERAL
DATA

Ambient Temperature Storage

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

Humidity at 25 C, no condensation

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

Cooling

Auto Convection

Auto Convection

Auto Convection

Auto Convection

Auto Convection

Auto Convec

Insulation Voltage (IN/OUT)

3000 Vac

3000 Vac

3000 Vac

3000 Vac

3000 Vac

3000 Vac

Insulation Voltage (IN/PE)

1605 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

Insulation Voltage (OUT/PE)

500 Vac

500 Vac

500 Vac

500 Vac

500 Vac

500 Vac

Protection Class (EN/IEC 60529)

IP 20

IP 20

IP 20

IP 20

IP 20

IP 20

Reliability: MTBF IEC 61709

> 300 000h

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

Pollution Degree Environment

Connection Terminal Blocks Screw Type

2,5 mm

2,5 mm

2,5 mm

2,5 mm

4 mm

2,5 mm

Protection class (with PE connected)

Dimension (w-h-d)

45x100x100

45x100x100

45x100x100

65x115x135

150x115x135

45x100x100

Weight

0.30 kg approx

0.30 kg approx

0.30 kg approx

0.65 kg approx

1.5 kg approx

0.30 kg appro

Connection Diagram
In Vac

Battery
Mains or Backup
Battery Low or
Battery Replacement

Optional for Auxiliary Output (RJ 45 connection)

Temp. Charging probe: Temperature Sensor for battery 2 m length; Safety Standard Approval: CE.

In Vac

Battery
Mains or Backup
Battery Low or
Battery Replacement

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

12 - 35 - 420

24 - 3 - 72

24 - 3 - 72

24 - 5 - 120

24 - 5 - 120

24 - 10 - 240

24 - 20 - 500

36 - 3 - 110

CB1235A

CB243ALC

CB243A

CB245C

CB245A

CB2410AC

CB2420A

CB363A

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

115 - 230

90 - 135 / 180 - 264

90 - 264

90 - 264

90 - 264

90 - 264

90 - 135 / 180 - 264

90 - 135 / 180 - 264

90 - 264

35 A 5

7A5

7A5

16 A 5

16 A 5

16 A 5

35 A 5

16 A 5

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

47 - 63 Hz 6%

8 - 4.2 A

1 - 0.7 A

1 - 0.7 A

2.4 - 1.2 A

2.4 - 1.2 A

3.3 - 2.2 A

8 - 4.2 A

2.4 - 1.2 A

10 A

4A

4A

4A

4A

6.3 A

10 A

4A

16 A

10 A

10 A

10 A

10 A

16 A

16 A

10 A

12 Vdc 35 A

24 Vdc 3 A

24 Vdc 3 A

24 Vdc 5 A

24 Vdc 5 A

24 Vdc 10 A

24 Vdc 20 A

36 Vdc 3 A

> 91%

> 81%

> 81%

> 81%

> 89%

14.4 Vdc

28.8 Vdc

28.8 Vdc

28.8 Vdc

28.8 Vdc

28.8 Vdc

28.8 Vdc

43.2 Vdc

15 h

15 h

15 h

15 h

15 h

15 h

15 h

15 h

1 min.

70 min.

70 min.

70 min.

1 min.

1 min.

1 min.

70 min.

13.75 Vdc

27.5 Vdc

27.5 Vdc

27.5 Vdc

27.5 Vdc

27.5 Vdc

27.5 Vdc

41.25 Vdc

2 - 9 Vdc

2 - 16 Vdc

2 - 16 Vdc

2 - 16 Vdc

2 - 18 Vdc

2 - 18 Vdc

2 - 18 Vdc

2 - 29 Vdc

35 A 5%

3 A 5%

3 A 5%

5 A 5%

5 A 5%

10 A 5%

20 A 5%

3 A 5%

2.23 V/cell Open Lead, 2.25 V/cell Sealed Lead, 2.27 V/cell Sealed Lead, 2.3 V/cell gel
5 mA

5 mA

5 mA

5 mA

5 mA

5 mA

5 mA

IUoUo, Automatic, 3 stage

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

-25 - +70 C

> 50 2.5%

> 50 2.5%

> 50 2.5%

> 40 2.5%

> 50 2.5%

> 50 2.5%

> 50 2.5%

> 40 2.5%

> 40 C

> 40 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

-40 - +85 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

95% to 25 C

Auto Convection

Auto Convection

Auto Convection

Auto Convection

Auto Convection

Auto Convection

Auto Convection

Auto Convection

3000 Vac

3000 Vac

3000 Vac

3000 Vac

3000 Vac

3000 Vac

3000 Vac

3000 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

1605 Vac

500 Vac

500 Vac

500 Vac

500 Vac

500 Vac

500 Vac

500 Vac

500 Vac

IP 20

IP 20

IP 20

IP 20

IP 20

IP 20

IP 20

IP 20

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

> 300 000 h

4 mm

2,5 mm

2,5 mm

2,5 mm

2,5 mm

2,5 mm

4 mm

2,5 mm

150x115x135

45x100x100

45x100x100

45x100x100

65x115x135

100x115x135

150x115x135

45x110x105

1.5 kg approx

0.30 kg approx

0.30 kg approx

0.30 kg approx

0.65 kg approx

0.85 kg approx

1.55 kg approx

0.35 kg approx

Battery
Mains or Backup
Battery Low or
Battery Replacement

In Vac

Battery
Mains or Backup
Battery Low or
Battery Replacement

In Vac

Battery
Mains or Backup
Battery Low or
Battery Replacement

In Vac

-40 - +85 C

Battery
Mains or Backup
Battery Low or
Battery Replacement

The range

Flex

Battery Charger

For Back Up of Power

Continuity. Battery
Care concept.

Din rail Switching power

suppy are very compact
in size, with 150% of
power. One product for
every input voltage 110
- 230 - 400 - 500 Vac and
for every output load.

New generation of
Battery Charger with
3 level of charge, Auto
Diagnosis system
inside. One product for
all batteries types.

Power supply
input voltage

PSM / PST

Dc / Dc converter

Interfaces

Battery Module

Completely Range
of Switching power
supply, input 110 - 230
- 400 - 500 Vac, output
voltage 5 - 12 - 24 - 48
Vdc, Power 36 - 960 W.

Dc / Dc Converter, step
Up and Step down.
Input - Output isolated,
low voltage. With or
without DIN Rail.

Wide range of passive

interfaces units for
Input and Output connections, for PLC and
CNC machine.

Battery chest, for

connection to All In
One products. Battery
size: 1.2 - 3 - 7.2 - 12 Ah,
24 Vdc.

Switching power suppy

for direct connection to
secondary transformer
24 Vac; 24, 36, 72, 120,
170, 240, 460 W.

Innovation and Functionality

Adelsystem continues to increase its offer of innovative and functional products for DC power back-up and battery
charging in DIN mounting conguration. The already wide range of products available is now integrated by the
CB Series, the last generation of battery chargers, a real revolution in battery charging technology. Yet another
innovative solution developed by Adelsystem R&D team for the expert designer and the user who need problem free
operation. The CB Series implements the Battery Care concept. The battery charger is no longer a basic device.
It integrates all the other functions to convert it into a reliable elements of the system, capable of monitoring and
protecting the battery over time. This in order to give complete and trouble-free tools to designers, for a wide range of
application, in conformity with the highest standards and in the most cost-effective way.

ADEL system srl Via Luigi Barchi 9/B 42124 Reggio Emilia Italy Tel. +39 0522 345518 Fax +39 0522 345551 mail: [email protected]

www.adelsystem.com

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