8036

Industrial Controls Training Systems

LabVolt Series
Datasheet

Festo Didactic
en 120 V - 60 Hz
02/2016

Industrial Controls Training Systems, LabVolt Series, 8036

Table of Contents
General Description _______________________________________________________________________2
Integration into 8001 and 8006 Electromechanical Training Systems ______________________________3
Courseware______________________________________________________________________________3
eLearning Formats ________________________________________________________________________4
Topic Coverage___________________________________________________________________________4
Features & Benefits _______________________________________________________________________4
List of Available Training Systems ___________________________________________________________4
Optional Equipment_______________________________________________________________________5
Additional Equipment Required to Perform the Exercises ________________________________________6
Optional Manual(s) _______________________________________________________________________6
Available Training Systems_________________________________________________________________6
Equipment Description __________________________________________________________________ 2 3
Optional Equipment Description __________________________________________________________ 6 4

General Description
The Industrial Controls Training Systems are designed to teach the theory and techniques of electric motor
controllers. They allow students to select and mount control devices to form typical control circuits, and to
troubleshoot them once a fault is inserted. The systems offer unique controls training possibilities, are modular,
and include insertable faults.
The Industrial Controls Training Systems comprise four basic systems, each covering a particular topic that
deals with various aspects of industrial controls equipment operation. The following systems are available:

Basic Controls, Model 8036-1, provides students with a complete basic training in motor controls.
Programmable Logic Controller, Model 8036-2, introduces students to PLCs for motor operation control.
Motor Drives, Model 8036-3, introduces students to dc and ac drives.
Sensors, Model 8036-4, introduces students to photoelectric and proximity switches.

The control devices and motors in the 8036 Series are of standard industrial quality, and can be used conjointly
with the 0.2 kW machines in the 0.2 kW Eletromechnical Training Systems, Models 8001 and 8006. Device
designations can be added to each module with magnetic labels. Each module is equipped with up to four
faults that can be inserted by the instructor using switches hidden behind the faceplate. Typical faults include
open coils and contacts, dirty contacts, shorted connection, and crossed wires.
The modules in the 8036 Series are designed to be mounted in the Industrial Controls Mobile Workstation,
Model 3103-4 (this model is double-sided and can accomodate two student groups simultaneously), the
Industrial Controls Tabletop Workstation, Model 3105-0, the Industrial Controls Single-Rail Workstation, Model
3105-A, or the Industrial Controls Double-Rail Workstation, Model 3105-B.
The modules of the Industrial Controls Training Systems can be interconnected with those of other training
systems for interdisciplinary training applications. Connections are made using flexible PVC leads terminated
with 4 mm safety plugs. These leads allow safe connection of components since the live parts of their plugs are
concealed and insulated, preventing accidental contact. The leads are provided in three different lengths, each
identified by a distinctive color. For safety, smaller connection leads are also provided for the low-voltage
applications running at 24 V dc. This prevents high-voltage and low-voltage leads from being mixed
accidentally.

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Industrial Controls Training Systems, LabVolt Series, 8036

Safety bars are attached to each rail of the industrial controls workstations. These bars can be used to prevent
students from removing modules during laboratory exercises. Padlocks are provided to lock the safety bars in
place once all modules are inserted in the workstation.

Integration into 8001 and 8006 Electromechanical Training Systems

The Industrial Controls Training Systems can be integrated into the 0.2 kW Electromechanical Training Systems,
Models 8001 and 8006, using the workstation and power supply provided with these systems. To implement a
complete Industrial Controls Training System compatible with the Electromechanical Training Systems, the
following models are required:

8036-2: Programmable Logic Controller

8036-4: Sensors
8036-B: Motor Drives
8036-E: Basic Controls

Courseware
The Industrial Controls Training Systems courseware consists of student manuals and instructor guides. The
student manuals are divided into several units, each consisting of a series of hands-on exercises dealing with a
particular topic of industrial controls. Each exercise provides a clearly stated objective, a discussion, an exercise
procedure, a summary, and a set of review questions. An additional ten-question test at the end of each unit
allows the student to verify what was learned in the unit.
Refer to the Table of Contents of the Manual(s) sections of this datasheet for a list of the topics covered in each
student manual.
The instructor guides contain the practical results and the answers for each hands-on exercise in the student
manuals. They also contain the answers to the unit test questions.

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Industrial Controls Training Systems, LabVolt Series, 8036

eLearning Formats
The courseware is also available in three eLearning formats for users preferring a computer-based approach:

Model 3161- E: eSeries format, facilitated by the Mind-Sight eLearning system.

Model 3161-F: SCORM-based format, designed to be hosted by a third-party, SCORM 1.2 compliant management
system.
Model 3161-G: Stand-alone format, available on CD-ROM. This format runs on a web browser and does not require any
management system.

It is possible to obtain each of the above eLearning formats in addition to the Industrial Controls Training
Systems Simulation Software, Model 3161-H, a simulation software that allows students to complete all the
exercises in the training system courseware on a computer without the need for any actual equipment. The
following variants are available:

Model 3161-J: Industrial Controls Training System and Simulation Software - eSeries
Model 3161-K: Industrial Controls Training System and Simulation Software - SCORM
Model 3161-L: Industrial Controls Training System and Simulation Software - Stand-Alone

Please refer to our website at www.labvolt.com for more information about the Mind-Sight, SCORM, and StandAlone eLearning formats.

Topic Coverage

Basic Controls
Programmable Logic Controller
Motor Drives
Sensors
Troubleshooting
Estimated program duration: 125 hours

Features & Benefits

Extensive array of modules makes it possible to create setups filling a large number of training needs
Wide variety of modules representative of control components found in the industry
Comprehensive curriculum including student manuals with hands-on exercises and instructor guides
Includes safety features such as a lockable cut-out switch, a tagout device, and banana plug leads
Insertion of faults to teach troubleshooting
Cost-effective, high-quality solution
Sturdy, mobile, two-sided workstation
Designed according to CSA standards
Contains advanced devices (PLC, AC Drive, PWM, DC Drive, Softstarter) and common electrical panel components
Electrical connections between the modules mirror real-life connections
The motors in the training system are actual industrial machines
A simulation software allows students to complete all the exercises in the training system courseware on a computer
without the need for any actual equipment

List of Available Training Systems

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Industrial Controls Training Systems, LabVolt Series, 8036

Qty Description
1
1
1
1
1
1
1
1
1

Basic Controls Training System ___________________________________________________________

Programmable Logic Controller Training System (add-on to 8036-1 or 8036-E) ____________________
Motor Drives Training System (add-on to 8036-1 or 8036-E in conjunction with 8036-2) _____________
Sensors Training System (add-on to 8036-2) ________________________________________________
Motor Drives Training System (Stand-Alone) ________________________________________________
Motor Drives Training System (Add-On to 8001 or 8006) ______________________________________
Motor Drives Training System (Stand-Alone, 120 V Version) ____________________________________
Basic Controls Training System (Second Team, Add-On to 8036-1) ______________________________
Basic Controls Training System (Add-On to 8001 or 8006) _____________________________________

Model
number
8036-10
8036-20
8036-30
8036-40
8036-A0
8036-B0
8036-C0
8036-D0
8036-E0

Optional Equipment
Model
number
Single-Phase Manual Starter _____________________________________________________________ 3121-20
Solid-State Relay _______________________________________________________________________ 3133-20
Speed Switch __________________________________________________________________________ 3146-20
Field Rheostat _________________________________________________________________________ 3151-10
Prony Brake ___________________________________________________________________________ 3154-10
Industrial Controls Training System - eSeries ________________________________________________ 3161-E0
Industrial Controls Training System Simulation Software ______________________________________ 3161-H0
Universal Motor ________________________________________________________________________ 3167-10
Dahlander Two-Speed Induction Motor _____________________________________________________ 3168-20
Two-Value Capacitor Motor ______________________________________________________________ 3169-10
Machine Mounting Plate _________________________________________________________________ 3170-20
Motor Terminal Module _________________________________________________________________ 3171-20
Single-Phase Motor _____________________________________________________________________ 3172-20
Reversible AC Motor ____________________________________________________________________ 3174-30
Two-Speed Motor ______________________________________________________________________ 3175-00
Polyphase Motor _______________________________________________________________________ 3176-20
Three-Phase Wound-Rotor Induction Motor _________________________________________________ 3177-10
Three-Phase Synchronous Motor/Generator ________________________________________________ 3178-10
DC Motor (EMS version) _________________________________________________________________ 3179-A0
DC Control Relay _______________________________________________________________________ 3180-10
DC Contactor __________________________________________________________________________ 3181-10
DC Time-Delay Relay ____________________________________________________________________ 3182-10
Manual DC Motor Starter ________________________________________________________________ 3187-10
Three-Phase Rheostat ___________________________________________________________________ 3188-10
AC/DC Power Supply ____________________________________________________________________ 3197-30
Small Blank Industrial Controls Module ____________________________________________________ 3198-00
Medium Blank Industrial Controls Module __________________________________________________ 3198-10
Large Blank Industrial Controls Module ____________________________________________________ 3198-20
Diffuse Reflective Photoelectric Switch _____________________________________________________ 6377-B0
Phase Converter _______________________________________________________________________ 8896-00
Personal Computer _____________________________________________________________________ 8990-00
Clamp-On Meter ______________________________________________________________________ 38707-00

Qty Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

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Industrial Controls Training Systems, LabVolt Series, 8036

Model
number
Industrial Controls Training Systems (Manuals on CD-ROM) ___________________________________ 39436-A0

Qty Description
1

Additional Equipment Required to Perform the Exercises

Model
number
Digital Tachometer _____________________________________________________________________ 8920-40
Multimeter ___________________________________________________________________________ 72676-00
Stopwatch ___________________________________________________________________________ 77660-00

Qty Description
1
1
1

Optional Manual(s)
Model
number
Industrial Controls Training Systems (Manuals on CD-ROM) ___________________________________ 39436-A0

Qty Description
1

Available Training Systems

Basic Controls Training System
8036-10
The Basic Controls Training System
provides students with a complete
basic training in motor controls.

List of Equipment
Qty Description
1
2
1
1
2
1
1
1
1
1
6

Industrial Controls Mobile Workstation _____________________________________________________

Push Buttons __________________________________________________________________________
Selector Switches ______________________________________________________________________
Emergency Button ______________________________________________________________________
Pilot Lights ____________________________________________________________________________
Dual Contactors ________________________________________________________________________
Lockout Module ________________________________________________________________________
Three-Phase Manual Starter ______________________________________________________________
Contactor _____________________________________________________________________________
Control Relay __________________________________________________________________________

Model
number
3103-40
3110-20
3111-20
3114-00
3115-20
3119-00
3125-10
3126-00
3127-20
3130-20
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Industrial Controls Training Systems, LabVolt Series, 8036

Model
number
Overload Relay ________________________________________________________________________ 3131-30
Time-Delay Relay _______________________________________________________________________ 3132-30
Three-Pole Fuse Holder __________________________________________________________________ 3137-00
Control Transformer ____________________________________________________________________ 3138-30
Cam Switch ___________________________________________________________________________ 3140-30
Inertia Wheel __________________________________________________________________________ 3147-10
Starting Resistors ______________________________________________________________________ 3150-10
Brake Motor ___________________________________________________________________________ 3176-A0
Soft Starter ___________________________________________________________________________ 3186-00
AC Power Supply _______________________________________________________________________ 3196-30
Connection Lead and Accessory Set _______________________________________________________ 8951-80
Fuses _______________________________________________________________________________ 37889-00
Magnetic Labels ______________________________________________________________________ 38503-00

Qty Description
1
1
1
1
1
1
1
1
1
1
1
1
1

List of Manuals
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Basic Controls (Student Manual) _____________________________________________________________ 39163-00
Basic Controls (Instructor Guide) _____________________________________________________________ 39163-10
Troubleshooting (Student Manual) ___________________________________________________________ 85082-00
Troubleshooting (Instructor Guide) ___________________________________________________________ 85082-10
Description

Table of Contents of the Manual(s)

Basic Controls (Student Manual) (39163-00)

1-0 Basic Principles of Motor Control

1-1 Lockout/Tagout Procedure

1-2 Control Panel Devices

1-3 Manual Starters

1-4 Contactors and Control Relays

1-5 Current Protection Devices

2-0 Circuit Layout and Specifications

2-1 Specifications Reading

2-2 Symbols, Designations, and Diagrams

3-0 Basic Control Circuits

3-1 Motor Starters

3-2 Two-Wire and Three-Wire Controls

3-3 Manual Reversing Starters

3-4 Reversing Starters

3-5 Multiple Push Buttons

4-0 Jogging Control Circuits

4-1 Friction Brakes

4-2 Motor Starters with Jogging

4-3 Reversing Starters with Jogging

5-0 Reduced AC Voltage Starters

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Industrial Controls Training Systems, LabVolt Series, 8036

5-1 Primary Resistor Starters

5-2 Soft Starters
6-0 Time Relay Circuits
6-1 Time Relays
6-2 Plugging with Time Relays
6-3 Primary Resistor Starters with Time Relays

Troubleshooting (Student Manual) (85082-00)

1-0 Introduction to Troubleshooting

1-1 Voltmeter Method of Troubleshooting

1-2 Ohmmeter Method of Troubleshooting

1-3 Troubleshooting a Basic Electrical Circuit

2-0 Troubleshooting Basic Motor Control Circuits

2-1 Troubleshooting a Manual Reversing Starter Circuit

2-2 Troubleshooting a Motor Starter with Jogging Circuit

2-3 Troubleshooting a Plugging with Time Relay Circuit

3-0 Troubleshooting PLC Circuits

3-1 Troubleshooting a PLC Circuit

3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit

3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit

4-0 Troubleshooting AC and DC Drive Circuits

4-1 Troubleshooting an AC Drive Circuit

4-2 Troubleshooting an AC Drive Braking and Jogging Circuit

4-3 Troubleshooting a DC Drive Circuit

Additional Equipment Required to Perform the Exercises

Model
number
Training on Basic Controls, 1.2 days ______________________________________________________ 39163-TF 1

Qty Description
1

System Specifications
Parameter
System Requirements
Maximum Current
Typical Current
AC Power Network Installation
AC Power Network Connector
Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

Value
15 A
1.5 A per student group
3 phases (120/208 V 60 Hz), star (wye) configuration including neutral and
ground wires, protected by a 20 A circuit breaker
NEMA L21-20
On the floor (stands on casters)
1930 x 1170 x 710 mm (76 x 46 x 28 in)
TBE

1 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

8

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Programmable Logic Controller Training System (add-on to 8036-1 or 8036-E)

8036-20
The Programmable Logic Controller
Training System introduces students
to the use of PLCs for motor control.

List of Equipment
Qty Description
2
1
1
1
1
1

Switches ______________________________________________________________________________
Pilot Lights 24 V dc _____________________________________________________________________
Programmable Logic Controller (Moeller EASY-512-DC-R ) _____________________________________
Interposing Relays ______________________________________________________________________
DC Power Supply _______________________________________________________________________
Connection Lead Set ____________________________________________________________________

Model
number
3112-00
3115-A0
3128-00
3129-00
3139-00
8951-E0

List of Manuals
Manual
number
Programmable Logic Controller (Student Manual) _______________________________________________ 39436-00
Programmable Logic Controller (Instructor Guide) _______________________________________________ 39436-10
Troubleshooting (Student Manual) ___________________________________________________________ 85082-00
Troubleshooting (Instructor Guide) ___________________________________________________________ 85082-10
Description

Table of Contents of the Manual(s)

Programmable Logic Controller (Student Manual) (39436-00)

1-0 Programmable Logic Controller

1-1 PLC Overview

1-2 Control Relay Functions

1-3 Boolean Logic and Markers

1-4 Timing Relay Functions

1-5 Counter and Comparator Functions

2-0 PLC Control Circuits

2-1 Interfacing Voltages

2-2 Motor Starters with Jogging

2-3 Reversing Motor Starters with Jogging

Troubleshooting (Student Manual) (85082-00)

1-0 Introduction to Troubleshooting

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Industrial Controls Training Systems, LabVolt Series, 8036

1-1 Voltmeter Method of Troubleshooting

1-2 Ohmmeter Method of Troubleshooting
1-3 Troubleshooting a Basic Electrical Circuit
2-0 Troubleshooting Basic Motor Control Circuits
2-1 Troubleshooting a Manual Reversing Starter Circuit
2-2 Troubleshooting a Motor Starter with Jogging Circuit
2-3 Troubleshooting a Plugging with Time Relay Circuit
3-0 Troubleshooting PLC Circuits
3-1 Troubleshooting a PLC Circuit
3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit
3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit
4-0 Troubleshooting AC and DC Drive Circuits
4-1 Troubleshooting an AC Drive Circuit
4-2 Troubleshooting an AC Drive Braking and Jogging Circuit
4-3 Troubleshooting a DC Drive Circuit

Additional Equipment Required to Perform the Exercises

Model
number
Training on Programmable Logic Controller, 0.6 day _________________________________________ 39436-TF 2

Qty Description
1

System Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

In any Industrial Controls workstation (no workstation is provided with the

training system)
TBE
TBE

Motor Drives Training System (add-on to 8036-1 or 8036-E in conjunction with 8036-2)
8036-30
The Motor Drives Training System
introduces students to the use of dc
and ac drives.

List of Equipment
2 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

10

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Industrial Controls Training Systems, LabVolt Series, 8036

Qty Description
1
1
1
1

Power Diodes __________________________________________________________________________

DC Motor _____________________________________________________________________________
AC Drive ______________________________________________________________________________
DC Drive ______________________________________________________________________________

Model
number
3165-10
3179-20
3183-10
3184-00

List of Manuals
Manual
number
Troubleshooting (Student Manual) ___________________________________________________________ 85082-00
Troubleshooting (Instructor Guide) ___________________________________________________________ 85082-10
Motor Drives (Student Manual) ______________________________________________________________ 87669-00
Motor Drives (Instructor Guide) ______________________________________________________________ 87669-10
Description

Table of Contents of the Manual(s)

Troubleshooting (Student Manual) (85082-00)

1-0 Introduction to Troubleshooting

1-1 Voltmeter Method of Troubleshooting

1-2 Ohmmeter Method of Troubleshooting

1-3 Troubleshooting a Basic Electrical Circuit

2-0 Troubleshooting Basic Motor Control Circuits

2-1 Troubleshooting a Manual Reversing Starter Circuit

2-2 Troubleshooting a Motor Starter with Jogging Circuit

2-3 Troubleshooting a Plugging with Time Relay Circuit

3-0 Troubleshooting PLC Circuits

3-1 Troubleshooting a PLC Circuit

3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit

3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit

4-0 Troubleshooting AC and DC Drive Circuits

4-1 Troubleshooting an AC Drive Circuit

4-2 Troubleshooting an AC Drive Braking and Jogging Circuit

4-3 Troubleshooting a DC Drive Circuit

Motor Drives (Student Manual) (87669-00)

1-0 AC Drives

1-1 AC Drive Overview

1-2 Volts per Hertz Characteristics

1-3 Ramp and Torque Boost

1-4 Protection

1-5 Braking and Jogging

1-6 Remote Controls

2-0 DC Drives

2-1 DC Drive Overview

2-2 Current Limiting and IR Compensation

Additional Equipment Required to Perform the Exercises

Festo Didactic

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Industrial Controls Training Systems, LabVolt Series, 8036

Model
number
Training on Motor Drives, 0.6 day ________________________________________________________ 87669-TF 3

Qty Description
1

System Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

In any Industrial Controls workstation (no workstation is provided with the

training system)
TBE
TBE

Sensors Training System (add-on to 8036-2)

8036-40
The Sensors Training System
introduces student to photoelectric
and proximity switches.

List of Equipment
Model
number
Plastic Bottle _________________________________________________________________________ 76768-00
Limit Switch ___________________________________________________________________________ 3149-00
Background Suppression Photoelectric Switch ______________________________________________ 6373-B0
Polarized Retroreflective Photoelectric Switch _______________________________________________ 6374-B0
Inductive Proximity Switch _______________________________________________________________ 6375-B0
Capacitive Proximity Switch ______________________________________________________________ 6376-B0
Reflective Block ________________________________________________________________________ 6396-00

Qty Description
1
1
1
1
1
1
1

List of Manuals
Manual
number
Sensors (Student Manual) __________________________________________________________________ 39654-00
Sensors (Instructor Guide) __________________________________________________________________ 39654-10
Description

3 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

12

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Industrial Controls Training Systems, LabVolt Series, 8036

Table of Contents of the Manual(s)

Sensors (Student Manual) (39654-00)

1 Introduction to Sensors

2 Background Suppression Photoelectric Switch

3 Polarized Retroreflective Photoelectric Switch

4 Capacitive Proximity Switch

5 Inductive Proximity Switch

6 Limit Switch

7 Motor-Operated Circuits Using Sensors (optional - requires the optional Reversible AC Motor Model 3174-3)

8 PLC-Controlled Circuits Using Sensors (optional - requires the optional Reversible AC Motor Model 3174-3)

Additional Equipment Required to Perform the Exercises

Model
number
Training on Sensors, 0.5 day ____________________________________________________________ 39654-TF 4

Qty Description
1

System Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

In any Industrial Controls workstation (no workstation is provided with the

training system)
TBE
TBE

Motor Drives Training System (Stand-Alone)

8036-A0
The Motor Drives Training System is a
complete stand-alone system that
allows students to perform the same
exercises as in the Motor Drives
Training System, Model 8036-3. The
system is designed to be used directly on a tabletop.

List of Equipment
Qty Description
1
2
1
1
1
1
1
1
1

Industrial Controls Tabletop Workstation ___________________________________________________

Switches ______________________________________________________________________________
Emergency Button ______________________________________________________________________
Pilot Lights 24 V dc _____________________________________________________________________
Three-Phase Manual Starter ______________________________________________________________
Control Relay __________________________________________________________________________
Control Transformer ____________________________________________________________________
Cam Switch ___________________________________________________________________________
Inertia Wheel __________________________________________________________________________

Model
number
3105-00
3112-00
3114-00
3115-A0
3126-00
3130-20
3138-30
3140-30
3147-10

4 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

Festo Didactic

13

Industrial Controls Training Systems, LabVolt Series, 8036

Model
number
Starting Resistors ______________________________________________________________________ 3150-10
Power Diodes __________________________________________________________________________ 3165-10
Machine Mounting Plate _________________________________________________________________ 3170-20
Brake Motor ___________________________________________________________________________ 3176-A0
DC Motor _____________________________________________________________________________ 3179-20
AC Drive ______________________________________________________________________________ 3183-10
DC Drive ______________________________________________________________________________ 3184-00
AC Power Supply _______________________________________________________________________ 3196-30
Connection Lead and Accessory Set _______________________________________________________ 8951-H0
Magnetic Labels ______________________________________________________________________ 38503-00

Qty Description
1
1
1
1
1
1
1
1
1
1

List of Manuals
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Motor Drives (Student Manual) ______________________________________________________________ 87667-00
Motor Drives (Instructor Guide) ______________________________________________________________ 87667-10
Description

Table of Contents of the Manual(s)

Motor Drives (Student Manual) (87667-00)

1-0 AC Drives

1-1 AC Drive Overview

1-2 Volts per Hertz Characteristics

1-3 Ramp and Torque Boost

1-4 Protection

1-5 Braking and Jogging

1-6 Remote Controls

2-0 DC Drives

2-1 DC Drive Overview

2-2 Current Limiting and IR Compensation

Additional Equipment Required to Perform the Exercises

Model
number
Training on Motor Drives, 0.6 day ________________________________________________________ 87667-TF 5

Qty Description
1

System Specifications
Parameter
System Requirements
Maximum Current
Typical Current
AC Power Network Installation
AC Power Network Connector

Value
15 A per student group
1.5 A per student group
3 phases (120/208 V 60 Hz), star (wye) configuration including neutral and
ground wires, protected by a 20 A circuit breaker
NEMA L21-20

5 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

14

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Industrial Controls Training Systems, LabVolt Series, 8036

Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

On a table able to support the weight of the equipment

200 x 935 x 195 mm (7.9 x 37.4 x 7.7 in)
TBE

Motor Drives Training System (Add-On to 8001 or 8006)

8036-B0
The Motor Drives Training System is
an add-on to the Electromechanical
Training System, Model 8001 or Model
8006, that allows students to perform
the same exercises as in the Motor
Drives Training System, Model 8036-3,
using the power supply, motors, and
additional equipment provided with
Model 8001 or Model 8006.

List of Equipment
Model
number
Industrial Controls Single-Rail Workstation _________________________________________________ 3105-A0
Switches ______________________________________________________________________________ 3112-00
Pilot Lights 24 V dc _____________________________________________________________________ 3115-A0
AC Drive ______________________________________________________________________________ 3183-10
DC Drive ______________________________________________________________________________ 3184-00
Connection Lead Set _____________________________________________________________________ 8951-I0
Magnetic Labels ______________________________________________________________________ 38503-00

Qty Description
1
1
1
1
1
1
1

List of Manuals
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Motor Drives (Student Manual) ______________________________________________________________ 87668-00
Motor Drives (Instructor Guide) ______________________________________________________________ 87668-10
Description

Table of Contents of the Manual(s)

Motor Drives (Student Manual) (87668-00)

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Industrial Controls Training Systems, LabVolt Series, 8036

1-0 AC Drives
1-1 AC Drive Overview
1-2 Volts per Hertz Characteristics
1-3 Ramp and Torque Boost
1-4 Protection
1-5 Braking and Jogging
1-6 Remote Controls
2-0 DC Drives
2-1 DC Drive Overview
2-2 Current Limiting and IR Compensation

Additional Equipment Required to Perform the Exercises

Model
number
Training on Motor Drives, 0.6 day ________________________________________________________ 87668-TF 6

Qty Description
1

System Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

On top of an EMS workstation, either the Mobile Workstation, Model 8110, or

the Workstation, Model 8134
200 x 935 x 85 mm (7.9 x 37.4 x 3.3 in)
TBE

Motor Drives Training System (Stand-Alone, 120 V Version)

8036-C0
The Motor Drives Training System is
an alternative version of the Motor
Drives Training System, Model 8036-A,
that is designed to operate at a
voltage and frequency of 120 V and 60
Hz. Both the dc and the ac drives are
connected directly to a wall outlet.
This system is only available for 120 V
60 Hz networks.

List of Equipment
6 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

16

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Model
number
Industrial Controls Tabletop Workstation ___________________________________________________ 3105-00
Switches ______________________________________________________________________________ 3112-00
Emergency Button ______________________________________________________________________ 3114-00
Pilot Lights 24 V dc _____________________________________________________________________ 3115-A0
Three-Phase Manual Starter ______________________________________________________________ 3126-00
Control Relay __________________________________________________________________________ 3130-20
Control Transformer ____________________________________________________________________ 3138-30
Cam Switch ___________________________________________________________________________ 3140-30
Inertia Wheel __________________________________________________________________________ 3147-10
Starting Resistors ______________________________________________________________________ 3150-10
Power Diodes __________________________________________________________________________ 3165-10
Machine Mounting Plate _________________________________________________________________ 3170-20
Brake Motor ___________________________________________________________________________ 3176-A0
DC Motor _____________________________________________________________________________ 3179-20
AC Drive ______________________________________________________________________________ 3183-B0
DC Drive ______________________________________________________________________________ 3184-00
Connection Lead and Accessory Set _______________________________________________________ 8951-H0
Magnetic Labels ______________________________________________________________________ 38503-00
Power Cord __________________________________________________________________________ 85360-00

Qty Description
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

List of Manuals
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Motor Drives (Student Manual) ______________________________________________________________ 87667-00
Motor Drives (Instructor Guide) ______________________________________________________________ 87667-10
Description

Table of Contents of the Manual(s)

Motor Drives (Student Manual) (87667-00)

1-0 AC Drives

1-1 AC Drive Overview

1-2 Volts per Hertz Characteristics

1-3 Ramp and Torque Boost

1-4 Protection

1-5 Braking and Jogging

1-6 Remote Controls

2-0 DC Drives

2-1 DC Drive Overview

2-2 Current Limiting and IR Compensation

Additional Equipment Required to Perform the Exercises

Model
number
Training on Motor Drives, 0.6 day ________________________________________________________ 87667-TF 7

Qty Description
1

7 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

Festo Didactic

17

Industrial Controls Training Systems, LabVolt Series, 8036

System Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

On a table able to support the weight of the equipment

200 x 935 x 195 mm (7.9 x 37.4 x 7.7 in)
TBE

Basic Controls Training System (Second Team, Add-On to 8036-1)

8036-D0
The Basic Controls Training System is designed to be used with the Industrial Controls Mobile Workstation,
Model 3103-4. It contains all the equipment necessary for a second team to perform the exercises in the Basic
Controls Training System, without unnecessary duplication of the equipment that can be shared by the first
team. This means that Model 8036-D contains all the equipment included in Model 8036-1, with the exception
of the following equipment: the Industrial Controls Mobile Workstation, Model 3103-3, and the AC Power
Supply, Model 3196-3.

List of Equipment
Model
number
Push Buttons __________________________________________________________________________ 3110-20
Selector Switches ______________________________________________________________________ 3111-20
Emergency Button ______________________________________________________________________ 3114-00
Pilot Lights ____________________________________________________________________________ 3115-20
Dual Contactors ________________________________________________________________________ 3119-00
Lockout Module ________________________________________________________________________ 3125-10
Three-Phase Manual Starter ______________________________________________________________ 3126-00
Contactor _____________________________________________________________________________ 3127-20
Control Relay __________________________________________________________________________ 3130-20
Overload Relay ________________________________________________________________________ 3131-30
Time-Delay Relay _______________________________________________________________________ 3132-30
Three-Pole Fuse Holder __________________________________________________________________ 3137-00
Control Transformer ____________________________________________________________________ 3138-30
Cam Switch ___________________________________________________________________________ 3140-30
Inertia Wheel __________________________________________________________________________ 3147-10
Starting Resistors ______________________________________________________________________ 3150-10
Brake Motor ___________________________________________________________________________ 3176-A0
Soft Starter ___________________________________________________________________________ 3186-00
Connection Lead and Accessory Set _______________________________________________________ 8951-80
Fuses _______________________________________________________________________________ 37889-00
Magnetic Labels ______________________________________________________________________ 38503-00

Qty Description
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

18

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

List of Manuals
Manual
number
Basic Controls (Student Manual) _____________________________________________________________ 39163-00
Basic Controls (Instructor Guide) _____________________________________________________________ 39163-10
Troubleshooting (Student Manual) ___________________________________________________________ 85082-00
Troubleshooting (Instructor Guide) ___________________________________________________________ 85082-10
Description

Table of Contents of the Manual(s)

Basic Controls (Student Manual) (39163-00)

1-0 Basic Principles of Motor Control

1-1 Lockout/Tagout Procedure

1-2 Control Panel Devices

1-3 Manual Starters

1-4 Contactors and Control Relays

1-5 Current Protection Devices

2-0 Circuit Layout and Specifications

2-1 Specifications Reading

2-2 Symbols, Designations, and Diagrams

3-0 Basic Control Circuits

3-1 Motor Starters

3-2 Two-Wire and Three-Wire Controls

3-3 Manual Reversing Starters

3-4 Reversing Starters

3-5 Multiple Push Buttons

4-0 Jogging Control Circuits

4-1 Friction Brakes

4-2 Motor Starters with Jogging

4-3 Reversing Starters with Jogging

5-0 Reduced AC Voltage Starters

5-1 Primary Resistor Starters

5-2 Soft Starters

6-0 Time Relay Circuits

6-1 Time Relays

6-2 Plugging with Time Relays

6-3 Primary Resistor Starters with Time Relays

Troubleshooting (Student Manual) (85082-00)

1-0 Introduction to Troubleshooting

1-1 Voltmeter Method of Troubleshooting

1-2 Ohmmeter Method of Troubleshooting

1-3 Troubleshooting a Basic Electrical Circuit

2-0 Troubleshooting Basic Motor Control Circuits

2-1 Troubleshooting a Manual Reversing Starter Circuit

2-2 Troubleshooting a Motor Starter with Jogging Circuit

2-3 Troubleshooting a Plugging with Time Relay Circuit

3-0 Troubleshooting PLC Circuits

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Industrial Controls Training Systems, LabVolt Series, 8036

3-1 Troubleshooting a PLC Circuit

3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit
3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit
4-0 Troubleshooting AC and DC Drive Circuits
4-1 Troubleshooting an AC Drive Circuit
4-2 Troubleshooting an AC Drive Braking and Jogging Circuit
4-3 Troubleshooting a DC Drive Circuit

System Specifications
Parameter
System Requirements
Maximum Current
Typical Current
AC Power Network Installation
AC Power Network Connector
Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

Value
15 A
1.5 A per student group
3 phases (120/208 V 60 Hz), star (wye) configuration including neutral and
ground wires, protected by a 20 A circuit breaker
NEMA L21-20
On the second side of an Industrial Controls Workstation (no workstation is
provided with the training system)
TBE
TBE

Basic Controls Training System (Add-On to 8001 or 8006)

8036-E0
The Basic Controls Training System is an add-on to systems 8001 or 8006 that allows students to perform the
same exercises in the Basic Controls Training System, Model 8036-1, using the power supply, motors, and
additional equipment provided with systems 8001 or 8006.

List of Equipment
Qty Description
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
20

Industrial Controls Double-Rail Workstation _________________________________________________

Push Buttons __________________________________________________________________________
Selector Switches ______________________________________________________________________
Emergency Button ______________________________________________________________________
Pilot Lights ____________________________________________________________________________
Dual Contactors ________________________________________________________________________
Lockout Module ________________________________________________________________________
Three-Phase Manual Starter ______________________________________________________________
Contactor _____________________________________________________________________________
Control Relay __________________________________________________________________________
Overload Relay ________________________________________________________________________
Time-Delay Relay _______________________________________________________________________
Three-Pole Fuse Holder __________________________________________________________________
Control Transformer ____________________________________________________________________
Cam Switch ___________________________________________________________________________
Starting Resistors ______________________________________________________________________

Model
number
3105-B0
3110-20
3111-20
3114-00
3115-20
3119-00
3125-10
3126-00
3127-20
3130-20
3131-30
3132-30
3137-00
3138-30
3140-30
3150-10
Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Model
number
Brake Motor (EMS version) _______________________________________________________________ 3176-B0
Soft Starter ___________________________________________________________________________ 3186-00
Connection Lead Set ____________________________________________________________________ 8951-M0
Zero Friction Machine ___________________________________________________________________ 8969-00
Inertia Wheel __________________________________________________________________________ 9126-00
Fuses _______________________________________________________________________________ 37889-00
Magnetic Labels ______________________________________________________________________ 38503-00

Qty Description
1
1
1
1
1
1
1

List of Manuals
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Troubleshooting (Student Manual) ___________________________________________________________ 85082-00
Troubleshooting (Instructor Guide) ___________________________________________________________ 85082-10
Basic Controls (Student Manual) _____________________________________________________________ 87774-00
Basic Controls (Instructor Guide) _____________________________________________________________ 87774-10
Description

Table of Contents of the Manual(s)

Troubleshooting (Student Manual) (85082-00)

1-0 Introduction to Troubleshooting

1-1 Voltmeter Method of Troubleshooting

1-2 Ohmmeter Method of Troubleshooting

1-3 Troubleshooting a Basic Electrical Circuit

2-0 Troubleshooting Basic Motor Control Circuits

2-1 Troubleshooting a Manual Reversing Starter Circuit

2-2 Troubleshooting a Motor Starter with Jogging Circuit

2-3 Troubleshooting a Plugging with Time Relay Circuit

3-0 Troubleshooting PLC Circuits

3-1 Troubleshooting a PLC Circuit

3-2 Troubleshooting a PLC Reversing Motor Starter with Jogging Circuit

3-3 Troubleshooting a PLC Motor Starter with Jogging Circuit

4-0 Troubleshooting AC and DC Drive Circuits

4-1 Troubleshooting an AC Drive Circuit

4-2 Troubleshooting an AC Drive Braking and Jogging Circuit

4-3 Troubleshooting a DC Drive Circuit

Basic Controls (Student Manual) (87774-00)

1-0 Basic Principles of Motor Control

1-1 Lockout/Tagout Procedure

1-2 Control Panel Devices

1-3 Manual Starters

1-4 Contactors and Control Relays

1-5 Current Protection Devices

2-0 Circuit Layout and Specifications

2-1 Specifications Reading

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Industrial Controls Training Systems, LabVolt Series, 8036

2-2 Symbols, Designations, and Diagrams

3-0 Basic Control Circuits
3-1 Motor Starters
3-2 Two-Wire and Three-Wire Controls
3-3 Manual Reversing Starters
3-4 Reversing Starters
3-5 Multiple Push Buttons
4-0 Jogging Control Circuits
4-1 Friction Brakes
4-2 Motor Starters with Jogging
4-3 Reversing Starters with Jogging
5-0 Reduced AC Voltage Starters
5-1 Primary Resistor Starters
5-2 Soft Starters
6-0 Time Relay Circuits
6-1 Time Relays
6-2 Plugging with Time Relays
6-3 Primary Resistor Starters with Time Relays

Additional Equipment Required to Perform the Exercises

Model
number
Training on Basic Controls, 1.2 days ______________________________________________________ 87774-TF 8

Qty Description
1

System Specifications
Parameter

Value

Power Requirements
Current
Electrical Distribution
Physical Characteristics

15 A
Three-phase, five wires, wye-connected, including neutral and ground

Intended Location
Dimensions (H x W x D)
Net Weight

On top of an EMS workstation, either the Mobile Workstation, Model 8110, or

the Workstation, Model 8134
427 x 935 x 85 mm (16.8 x 37.4 x 3.3 in)
TBE

8 Training at Festo Canada (Quebec). For training at your site, extra travel fees will apply. Please contact "[email protected]" for an

estimate of these fees.

22

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Equipment Description
Industrial Controls Mobile Workstation
3103-40
The Industrial Controls Mobile
Workstation is a double-sided, mobile
workstation on casters. The
workstation has an A-frame
configuration, is constructed of steel,
and can accommodate two student
groups simultaneously. Four pairs of
mounting rails hold the control
modules firmly in place. Additional
mounting rails underneath the work
surface increase the workstation
storage capability. The work surface
and storage shelf are protected
against scratches by a rubber carpet.
Safety bars are attached to each rail of
the Industrial Controls Mobile
Workstation. These bars prevent
students from removing modules
during laboratory exercises. Padlocks are provided to lock the safety bars in place once all modules are inserted
in the workstation.

Manual
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Description

Specifications
Parameter

Value

Physical Characteristics
Dimensions (H x W x D)
Net Weight

1930 x 1168 x 711 mm (76 x 46 x 28 in)

109 kg (240 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Industrial Controls Tabletop Workstation

3105-00
This Industrial Controls Tabletop
Workstation consists of an inclined
mounting rail designed to be placed
on top of a regular table. One pair of
mounting rails holds the control
modules firmly in place.
A safety bar is attached to the rail of
the Industrial Controls Tabletop
Workstation. This bar prevents
students from removing modules
during laboratory exercises. A padlock
is provided to lock the safety bar in place once all modules are inserted in the workstation.

Manual
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Description

Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

On a table able to support the weight of the workstation and installed

equipment
200 x 935 x 195 mm (7.9 x 37.4 x 7.7 in)
4.5 kg (10 lb)

Industrial Controls Single-Rail Workstation

3105-A0
The Industrial Controls Single-Rail
Workstation consists of a single pair of
mounting rails designed to be
installed on top of the Workstation,
Model 8134, or Mobile Workstation,
Model 8110, to facilitate
interconnection between the Industrial
Controls Training Systems, Series
8036, and the Electric Power
Technology Training Systems, series
8010.
A safety bar is attached to the rail of the Industrial Controls Single-Rail Workstation. This bar prevents students
from removing modules during laboratory exercises. A padlock is provided to lock the safety bar in place once
all modules are inserted in the workstation.

24

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Industrial Controls Training Systems, LabVolt Series, 8036

Manual
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Description

Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

Installed on top of a Workstation, Model 8134, or Mobile Workstation, Model

8110
200 x 935 x 85 mm (7.9 x 37.4 x 3.3 in)
5.9 kg (13 lb)

Industrial Controls Double-Rail Workstation

3105-B0
The Industrial Controls Single-Rail
Workstation consists of two pairs of
mounting rails designed to be
installed on top of the Workstation,
Model 8134, or Mobile Workstation,
Model 8110, to facilitate
interconnection between the Industrial
Controls Training Systems, Series
8036, and the Electric Power
Technology Training Systems, series
8010.
A safety bar is attached to each rail of
the Industrial Controls Double-Rail Workstation. These bars prevents students from removing modules during
laboratory exercises. Padlocks are provided to lock the safety bars in place once all modules are inserted in the
workstation.

Manual
Manual
number
Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0
Description

Specifications
Parameter

Value

Physical Characteristics
Intended Location
Dimensions (H x W x D)
Net Weight

Festo Didactic

Installed on top of a Workstation, Model 8134, or Mobile Workstation, Model

8110
427 x 935 x 85 mm (16.8 x 37.4 x 3.3 in)
11.3 kg (25 lb)

25

Industrial Controls Training Systems, LabVolt Series, 8036

Push Buttons
3110-20
The Push Buttons module consists of
two momentary-action, push-button
switches. One switch (upper switch)
has a green push button while the
other has a red push button. Both
switches have normally open (NO) and
normally closed (NC) contacts.

Specifications
Parameter
Contacts (Green Push Button)
Type
Rating
Contacts (Red Push Button)
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

26

Value
NO, NC contact sets
4 A - 240 V ac
NO, NC contact sets
4 A - 240 V ac
4
203 x 153 x 100 mm (8 x 6 x 3.9 in)
0.9 kg (2 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Selector Switches
3111-20
The Selector Switches module consists
of a three-position, two-pole selector
switch and a single-pole double-throw
toggle switch. It allows the user to
alternate between two control circuit
branches through the selector (at the
top) or the toggle (at the bottom)
switches. The two switches work
independently. Selecting a position
activates or deactivates the
maintained contacts.

Specifications
Parameter
Contacts (Selector Switch)
Type
Rating
Contacts (Toggle Switch)
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
4 NO contact sets
4 A - 240 V ac
SPDT
4 A - 240 V ac
4
203 x 153 x 105 mm (8 x 6 x 4.1 in)
0.9 kg (2 lb)

27

Industrial Controls Training Systems, LabVolt Series, 8036

Switches
3112-00
The Switches module consists of two
general-purpose push buttons, one
green with a normally open contact
and one red with a normally closed
contact, and a three-position, singlepole selector switch. Electrical
connections can be made using either
the banana jacks or the terminal block.

Specifications
Parameter
Contact (Green Push Button)
Type
Rating
Contact (Red Push Button)
Type
Rating
Contacts (Selector Switch)
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
0.9 kg (2 lb)

28

Value
NO contact set
1 A - 24 V dc
NC contact set
1 A - 24 V dc
2 NO contact sets
1 A - 24 V dc
4
203 x 153 x 105 mm (8 x 6 x 4.1 in)
0.9 kg (2 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Emergency Button
3114-00
The Emergency Button consists of an
emergency push button with two sets
of contacts, both normally closed, that
can be used to control devices
operating at low and high voltages.
Electrical connections for the lowvoltage contact can be made using
either the banana jacks or the terminal
block.

Specifications
Parameter
Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
0.9 kg (2.0 lb)

Festo Didactic

Value
2 NC contact sets
3 A - 240 V ac / 1 A - 24 V dc
2
203 x 153 x 110 mm (8 x 6 x 4.3 in)
0.9 kg (2.0 lb)

29

Industrial Controls Training Systems, LabVolt Series, 8036

Pilot Lights
3115-20
The Pilot Lights module consists of
two low-power electric lights. One
light is green while the other is red.
Both lights are rated at a voltage of
110/120 V.

Specifications
Parameter
Lights
Color
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

30

Value
Green, red
110/120 V - 2.6 W
2
203 x 153 x 95 mm (8 x 6 x 3.7 in)
0.9 kg (2 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Pilot Lights 24 V dc
3115-A0
The Pilot Lights module consists of
two low-power electric lights. One
light is green while the other is red.
Both lights are rated at a voltage of 24
V. Electrical connections can be made
using either the banana jacks or the
terminal block.

Specifications
Parameter
Lights
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
Green, red
24 V - 2.6 W
2
203 x 153 x 95 mm (8 x 6 x 3.7 in)
0.9 kg (2 lb)

Dual Contactors
3119-00
The Dual Contactors module consists
of two mechanically interlocked, threepole contactors with two auxiliary
contacts. Each contactor also comes
with three additional auxiliary
contacts, not wired to the front panel,
for direct connection with other
devices.

Specifications
Festo Didactic

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Industrial Controls Training Systems, LabVolt Series, 8036

Parameter

Value

Coils
Main Contacts
Type
Rating
Auxiliary Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

120 V - 60 Hz / 110 V - 50 Hz
3 NO contact sets (x2)
1 kW at 200-415 V ac
NO, NC contact set
2.9 A - 250 V ac
4
203 x 228 x 200 mm (8 x 9 x 7.9 in)
1.7 kg (3.8 lb)

Lockout Module
3125-10
The Lockout Module consists of a
lockable three-phase disconnect
switch. The lockout device is a six-lock
scissor type and the disconnect switch
is a three-pole unit. Three padlocks
and three identification tags are also
included. One module is required for
single-sided stations, while two are
required for double-sided stations.

Specifications
Parameter
Contact
Type
Rating
Physical characteristics
Dimension (H x W x D)
Net Weight

32

Value
TPST
5 A - 450 V ac
203 x 153 x 155 mm (8 x 6 x 6.1 in)
1.4 kg (3.1 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Three-Phase Manual Starter

3126-00
The Three-Phase Manual Starter
consists of a three-phase circuit
breaker with thermal overload
protection.

Specifications
Parameter
Contacts
Type
Rating (AC)
Rating
Overload Release
Short Circuit Release
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
TPST
370 W
5 A - 250 V dc
1.6-2.5 A
35 A
3
203 x 153 x 160 mm (8 x 6 x 6.3 in)
1.1 kg (2.4 lb)

33

Industrial Controls Training Systems, LabVolt Series, 8036

Contactor
3127-20
The Contactor consists of a three-pole
contactor with a normally open
auxiliary contact.

Specifications

34

Parameter

Value

Coil
Main Contacts
Type
Rating
Auxiliary Contact
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

120 V - 60 Hz / 110 V - 50 Hz
3 NO contact sets
1 kW at 200-415 V ac
NO contact set
2.9 A - 250 V ac
4
203 x 153 x 155 mm (8 x 6 x 6.1 in)
1 kg (2.3 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Programmable Logic Controller (Moeller EASY-512-DC-R )

3128-00
The Programmable Logic Controller
consists of a small controller
programmed in ladder logic with eight
inputs (24 V dc) and four relay
outputs. The programming is done
using the LCD screen and the keypad
on the controller or using the
programming software (Easy-Soft) and
cable included in this model. Electrical
connections can be made using either
the banana jacks or the terminal
blocks.

Specifications
Parameter
Controller Type
Power Requirement
Inputs (8)
Digital (I1 to I8)
Analog (I7, I8)
Contacts (4)
Type
Rating
Accessories
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
Moeller EASY-512-DC-R (identical to 1760-L12BWB Allen-Bradley Pico
Controller)
2 W - 24 V dc
24 V dc
0-10 V dc
4 NO contact sets
4 A - 24 V dc
Cable for PC, Easy-Soft programming software
4
203 x 228 x 140 mm (8 x 9 x 5.5 in)
1.5 kg (3.3 lb)

35

Industrial Controls Training Systems, LabVolt Series, 8036

Interposing Relays
3129-00
The Interposing Relays module
consists of a bidirectional voltage
converter for high and low control
voltages. This model is equipped with
three relays with 24 V dc coils and
three relays with 110/120 V ac coils.
Electrical connections for the lowvoltage coils and contacts can be
made using either the banana jacks or
the terminal blocks.

Specifications
Parameter
Coils
Low-Voltage (3)
High-Voltage (3)
Contacts
Low-Voltage (3)
High-Voltage (3)
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

36

Value
17-30 V
92-126 V
1 A - 24 V dc
3 A - 230 V ac
4
203 x 228 x 174 mm (8 x 9 x 6.9 in)
1.5 kg (3.2 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Control Relay
3130-20
The Control Relay is a general
purpose, industrial-type relay with two
sets of normally open (NO) contacts
and two sets of normally closed (NC)
contacts.

Specifications
Parameter

Value

Coil
Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

120 V - 60 Hz / 110 V - 50 Hz

Festo Didactic

2 NO contact sets, 2 NC contact sets

4 A - 250 V ac
4
203 x 153 x 155 mm (8 x 6 x 6.1 in)
1 kg (2.3 lb)

37

Industrial Controls Training Systems, LabVolt Series, 8036

Overload Relay
3131-30
The Overload Relay consists of a threephase, bimetallic overload relay with
one normally closed and one normally
open contact with an adjustable
setting range.

Specifications

38

Parameter

Value

Overload (3 Phase)
Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

1.6-2.4 A
NO, NC contact set
1.5 A - 250 V ac
4
203 x 153 x 180 mm (8 x 6 x 7.1 in)
1 kg (2.3 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Time-Delay Relay
3132-30
The Time Relay consists of a
multifunction time relay with multiple
ranges, one normally open contact and
one normally closed contact. The relay
enables the implementation of a large
variety of functions.

Specifications
Parameter

Value

Coils
Range

100-127 V ac, 24 V dc
0.05 s - 100 h (multiple ranges)
On-delay, Off-delay, On- and off-delay, Flashing and starting with interval,
Rising edge pulse, Falling edge pulse, Pulse forming, Cumulative on-delay

Functions (8)
Contacts
Type
Rating
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

NO, NC contact set

3 A - 230 V ac
203 x 153 x 180 mm (8 x 6 x 7.1 in)
1 kg (2.3 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Three-Pole Fuse Holder

3137-00
The Three-Pole Fuse Holder consists of
a three-phase fuse holder. The module
is supplied with three blown-out fuses
that can be used for troubleshooting
activities. Additional fuses for this
model are available in the Fuses kit,
Model 37889.

Specifications
Parameter
Rating
Alternating Current
Direct Current
Fuse Type
Fuses
Physical Characteristics
Dimensions (H x W x D)
Net Weight

40

Value
6 A - 415 V - 50/60 Hz - 3 phase
6 A - 250 V
Class CC
Supplied with 3 blown fuses (working fuses are supplied with Model 37889)
203 x 153 x 152 mm (8 x 6 x 6 in)
1 kg (2.3 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Control Transformer
3138-30
The Control Transformer converts the
ac power network voltage (e.g., 208 V,
380 V, 415 V) to 110/120 V. The
primary windings of the transformer
are fuse-protected to prevent damage
to the equipment.

Specifications
Parameter

Value

Power
Primary Winding
Voltage
Current
Fuses (Class CC, Time Delay)
Secondary Winding
Voltage
Current
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

96 VA

Festo Didactic

208 V
0.46 A
0.60 A
120 V
0.80 A
2
203 x 228 x 172 mm (8 x 9.1 x 6.8 in)
3.8 kg (8.4 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

DC Power Supply
3139-00
The DC Power Supply provides 24 V dc
for low-voltage controls, such as
programmable logic controllers. The
low-voltage connections can be made
using either miniature banana jacks or
a terminal block.

Specifications
Parameter
Power Requirements
Current
Voltage
Frequency
Power Output
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

42

Value
0.35-0.7 A
100-240 V
47-63 Hz
1.3 A - 24 V dc
2
203 x 153 x 140 mm (8 x 6 x 5.5 in)
1.0 kg (2.1 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Cam Switch
3140-30
The Cam Switch consists of a manually
operated drum switch. The switch
control lever has three positions: Off,
Forward, and Reverse. The Cam Switch
is suitable for both single-phase and
three-phase ac motor control. It can
also be used to control series and
compound dc motors.

Specifications
Parameter
Contacts
Type
Rating (Alternating Current)
Rating (Direct Current)
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
Reversing switch with OFF position
5 A - 230 V ac
1.1 A - 125 V dc
3
203 x 153 x 115 mm (8 x 6 x 4.5 in)
0.9 kg (2 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Inertia Wheel
3147-10
The Inertia Wheel consists of a
flywheel with sufficient inertia to
increase the acceleration time of the
machines in the Industrial Controls
Training Systems to over 1.3 s.

Specifications
Parameter

Value

Moment of Inertia
Physical Characteristics
Dimensions (H x W x D)
Net Weight

0.016 kgm (0.380 lbfft)

55 x 150 x 153 mm (2.2 x 5.9 x 6 in)
5.6 kg (12.3 lb)

Limit Switch
3149-00
The Limit Switch consists of a limit
switch with two contacts, one normally
open and one normally closed. The
model can be used directly with the
Reversible AC Motor, Model 3174-3,
and become part of its mechanism.

Specifications

44

Parameter

Value

Contacts
Type
Rating
Physical Characteristics

NO, NC contact sets

1 A - 24 V dc

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Industrial Controls Training Systems, LabVolt Series, 8036

Parameter

Value

Dimensions (H x W x D)
Net Weight

127 x 216 x 229 mm (5.0 x 8.5 x 9 in)

0.8 kg (1.8 lb)

Starting Resistors
3150-10
The Starting Resistors consists of six
power resistors, each fitted with a
50% tap. These resistors allow dc and
ac motors to be started with a reduced
voltage.

Specifications
Parameter
Resistors (3)
Power
Value
Maximum Current
Tap
Accuracy
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
100 W
10
3.16 A
50%
5%
203 x 228 x 92 mm (8 x 9 x 3.6 in)
0.9 kg (2 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Power Diodes
3165-10
The Power Diodes module consists of
six silicon rectifier diodes. The anode
and cathode of all diodes are wired to
independent front panel terminals,
thereby allowing the diodes to be
connected in any single-phase and
three-phase rectifier configuration.

Specifications
Parameter
Diodes (6)
Peak Reverse Voltage
Average Rectified Forward Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
500 V
6A
203 x 228 x 43 mm (8 x 9 x 1.7 in)
0.9 kg (2 lb)

Machine Mounting Plate

3170-20
The Machine Mounting Plate consists
of a motor work surface designed to
be used on top of a table (without
Workstation Model 3103). The motors
fix to the work surface using screws
and knurled nuts. The protective guard
which comes with it can also be fixed
as well as the different sensors of the
system.

Specifications

46

Parameter

Value

Physical Characteristics
Dimensions (H x W x D)
Net Weight

38 x 559 x 216 mm (1.5 x 22 x 8.5 in)

3.6 kg (7.9 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Brake Motor
3176-A0
The Brake Motor consists of a threephase, four-pole, squirrel-cage
induction motor equipped with a
spring set brake for holding and
stopping (fail-safe). The motor is dual
voltage and can operate at either a
low-voltage or a high-voltage setting.

Specifications
Parameter
Motor Ratings
Output Power
Stator Voltage (Three-Phase)
Full-Load Speed
Full-Load Current
Brake Ratings
Voltage
Inrush Current
Holding Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
249 W
208 V - 60 Hz
1725 r/min
1.5 A
208 V - 60 Hz
2.2 A
0.2 A
200 x 235 x 415 mm (7.9 x 9.3 x 16.3 in)
13 kg (28 lb)

Brake Motor (EMS version)

3176-B0
The Brake Motor (EMS Version)
consists of a three-phase, four-pole,
squirrel-cage induction motor
equipped with a spring-set brake for
holding and stopping (fail-safe). The
motor is dual voltage and can operate
at either a low-voltage or a highvoltage setting.
Model 3176-B uses the same motor as
Model 3176-A, enclosed in a standard
EMS full-size module.

Specifications
Parameter

Value

Motor Ratings
Output Power
Stator Voltage (Three-Phase)

249 W
208 V - 60 Hz

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Industrial Controls Training Systems, LabVolt Series, 8036

Parameter

Value

Full-Load Speed
Full-Load Current
Brake Ratings
Voltage
Inrush Current
Holding Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

1725 r/min
1.8 A
208 V - 60 Hz
2.2 A
0.2 A
308 x 291 x 440 mm (12.1 x 11.5 x 17.3 in)
TBE

DC Motor
3179-20
The DC Motor consists of a permanent
magnet 90 V dc motor that can be
used with the DC Drive, Model 3184.

Specifications
Parameter
Ratings
Output Power
Armature Voltage
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

48

Value
249 W
90 V dc
1750 r/min
3.6 A
191 x 295 x 171 mm (7.5 x 11.6 x 6.7 in)
8.9 kg (19.6 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

AC Drive
3183-10
The AC Drive consists of a variable
frequency speed drive with V/Hz
control. The AC Drive has
programmable inputs and outputs,
digital and analog (for PID Control).
Some electrical connections can be
made using either the banana jacks or
the terminal blocks.
The AC Drive is available in two
versions. Model 3183-1 requires threephase supply (208, 380, or 415 V).
Model 3183-B requires a single-phase
supply (120 V - 60 Hz) and connects directly to any standard wall outlet with a separate cord line equipped with
a 5 A fuse (Model 85360). Model 3183-B is not available for 220, 240 V - 50 Hz line supplies.

Specifications
Parameter
Power Requirements
Three-Phase
Single-Phase
Frequency Range
Power Output (Three-Phase)
Power
Voltage
Frequency
Inputs
Digital (5)
Analog (2)
Contacts (Configurable)
Type
Rating
Outputs
Analog (1)
Transistor (1)
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
3.4 A - 170-264 V ac
5.8 A - 180-264 V ac
47-63 Hz
373 W
0-240 V
0-400 Hz
24 V dc
0-10 V dc (1), 4-20 mA (1)
SPDT
0.2 A - 250 V ac
1 mA - 0-10 V dc
50 mA - 27 V dc
4
203 x 228 x 187 mm (8 x 9 x 7.4 in)
TBE

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Industrial Controls Training Systems, LabVolt Series, 8036

AC Drive
3183-B0
The AC Drive consists of a variable
frequency speed drive with V/Hz
control. The AC Drive has
programmable inputs and outputs,
digital and analog (for PID Control).
Some electrical connections can be
made using either the banana jacks or
the terminal blocks.
The AC Drive is available in two
versions. Model 3183-1 requires threephase supply (208, 380, or 415 V).
Model 3183-B requires a single-phase
supply (120 V - 60 Hz) and connects
directly to any standard wall outlet
with a separate cord line equipped with a 5 A fuse (Model 85360). Model 3183-B is not available for 220, 240 V
- 50 Hz line supplies.

Specifications
Parameter
Power Requirements
Single-Phase
Power Output (Three-Phase)
Power
Voltage
Frequency
Inputs
Digital (5)
Analog (2)
Contacts (Configurable)
Type
Rating
Outputs
Analog (1)
Transistor (1)
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

50

Value
4.8 A - 120 V ac
373 W
0-240 V ac
0-400 Hz
24 V dc
0-10 V dc (1), 4-20 mA (1)
SPDT
0.2 A - 250 V ac
1 mA - 0-10 V dc
50 mA - 27 V dc
4
203 x 228 x 187 mm (8 x 9 x 7.4 in)
TBE

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Industrial Controls Training Systems, LabVolt Series, 8036

DC Drive
3184-00
The DC Drive consists of a pulse-width
modulated (PWM) dc motor speed
control with maximum and minimum
speed, current limitation, and IR
compensation adjustments. Some
electrical connections can be made
using either the banana jacks or the
terminal blocks.

Specifications
Parameter

Value

Power Requirements
Power Output
Speed Range

350 W - 120 V ac
325 W - 0-130 V dc
50:1
Minimum and maximum speeds, current limit, IR compensation, Acceleration,
Deceleration
0-5 V dc
4.7 k - 0.5 W
4

Trimpot Adjustments
Analog Input
Potentiometer
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

203 x 228 x 97 mm (8 x 9 x 5.8 in)

1.5 kg (3.4 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Soft Starter
3186-00
The Soft Starter consists of a threephase soft starter with starting and
stopping ramp adjustments.

Specifications
Parameter
Control Electronics Requirements
Voltage
Current
Power Electronics Requirements
Voltage
Input Current
Output Power
Starting and Stopping
Starting Time
Starting Voltage
Down-ramp Time
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

52

Value
24-230 V
4-25 mA
200-230 V ac
2.2 A
373 W
0.1-20 s
40-100%
0-20 s
4
203 x 153 x 203 mm (8 x 6 x 8 in)
1 kg (2.3 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

AC Power Supply
3196-30
The AC Power Supply is designed to
supply electrical power to equipment
in the Industrial Controls Training
Systems. It has two independent sets
of controls, indicators, and output
connectors and outlets, each set being
located at one end of the unit. This
allows a single AC Power Supply to
power the equipment setups of two
student groups working on the same
Workstation. The AC Power Supply
requires three-phase ac power for
operation. A five-prong male-plug,
mains power cable is used to connect
the AC Power Supply to a three-phase ac power outlet. A three-phase circuit breaker is located on each side of
the power supply to turn the power on and off and provide overcurrent protection.

Specifications
Parameter
Module Requirements
Maximum Current
AC Power Network Installation
AC Power Network Connector
Output
Voltage (Three-Phase)
Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
15 A
3 phases (120/208 V 60 Hz), star (wye) configuration including neutral and
ground wires, protected by a 20 A circuit breaker
NEMA L21-20
120/208 V - 60 Hz
Two 5 A outlets
185 x 155 x 310 mm (7.3 x 6.1 x 12.2 in)
4.5 kg (9.9 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Background Suppression Photoelectric Switch

6373-B0
The Background Suppression
Photoelectric Switch consists of a light
source and a receiver combined in the
same casing. The sensor is mounted
on a flexible support for easy
positioning. The model has one
normally open and one normally
closed contact, and the electrical
connections are made using either the
banana jacks or the terminal block.

Specifications
Parameter
Switch
Type
Transistor Output Type
Sensing Distance
Light Source Type
Light Source Wavelength
Response Time (Sensor Only)
Light Beam Detection Modes
Supply Voltage
Contacts
Physical Characteristics
Dimensions (H x W x D)
Net Weight

54

Value
Background suppression
Sourcing (PNP)
100 mm (3.9 in)
Infrared
880 nm (34.6 microinch)
1.0 ms
Light operate / Dark operate
24 V dc
SPDT, 24 V dc, 3 A
400 x 127 x 127 mm (16 x 5 x 5 in)
0.8 kg (1.9 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Polarized Retroreflective Photoelectric Switch

6374-B0
The Polarized Retroreflective
Photoelectric Switch consists of a light
source and a receiver combined in the
same casing. This sensor requires a
special retroreflective surface. The
sensor is mounted on a flexible
support for easy positioning. The
model has one normally open and one
normally closed contact, and the
electrical connections are made using
either the banana jacks or the terminal
block.

Specifications
Parameter
Switch
Type
Transistor Output Type
Sensing Distance
Light Source Type
Light Source Wavelength
Response Time (Sensor Only)
Light Beam Detection Modes
Sensor Output Type
Supply Voltage
Contacts
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
Polarized retroreflective
Sourcing (PNP)
3 m (9.8 ft)
Visible red
660 nm (26.0 microinch)
1.0 ms
Light operate / Dark operate
Relay output
24 V dc
SPDT, 24 V dc, 3 A
400 x 127 x 127 mm (16 x 5 x 5 in)
0.8 kg (1.9 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Inductive Proximity Switch

6375-B0
The Inductive Proximity Switch is
sensitive to metals. The sensor is
mounted on a flexible support for easy
positioning. The model has one
normally open and one normally
closed contact, and the electrical
connections are made using either the
banana jacks or the terminal block.

Specifications
Parameter
Switch
Type
Transistor Output Type
Sensing Distance
Switching Frequency
Supply Voltage
Contacts
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
Inductive shielded
Sourcing (PNP)
5 mm (0.2 in)
1000 Hz
24 V dc
SPDT, 24 V dc, 3 A
400 x 127 x 127 mm (16 x 5 x 5 in)
0.9 kg (2.0 lb)

Capacitive Proximity Switch

6376-B0
The Capacitive Proximity Switch is
sensitive to every material. The sensor
is mounted on a flexible support for
easy positioning. The model has one
normally-open and one normallyclosed contact, and the electrical
connections are made using either the
banana jacks or the terminal block.

Specifications
56

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Industrial Controls Training Systems, LabVolt Series, 8036

Parameter
Switch
Type
Transistor Output Type
Sensing Distance
Switching Frequency
Supply Voltage
Contacts
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
Capacitive unshielded
Sourcing (PNP)
5-20 nm (0.2-0.8 in)
100 Hz
24 V dc
SPDT, 24 V dc, 3 A
400 x 127 x 127 mm (16 x 5 x 5 in)
0.9 kg (2.0 lb)

Reflective Block
6396-00
The Reflective Block consists of a
block with various types of reflection
surfaces: white, black, shiny metallic,
matte black metallic, and
retroreflective. The dimensions of the
block are: 75 x 75 x 75 mm (3 x 3 x 3
in).

Specifications
Parameter

Value

Surfaces
Physical Characteristics
Dimensions (H x W x D)
Net Weight

White, black, shiny metallic, matte black metallic, retroreflective

75 x 75 x 75 mm (3 x 3 x 3 in)
300 g (0.7 lb)

Connection Lead and Accessory Set

8951-80
This Connection Lead and Accessory
Set consists of extra-flexible leads
terminated with stacking 4 mm safety
banana plugs. The leads are supplied
in different lengths. The set also
includes a variety of accessories to
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Industrial Controls Training Systems, LabVolt Series, 8036

install and align a dc motor and a brake motor part of training system 8036.

Specifications
Parameter
4 mm Safety Banana Plug Leads
Characteristics
Cross Section
Rated Current
Rated Voltage
4 mm Safety Banana Plug Leads
Quantities
Yellow, 30 cm (12 in)
Green, 30 cm (12 in)
Red, 60 cm (24 in)
Blue, 90 cm (36 in)
Green, 90 cm (36 in)
Accessories
Includes:

Value

2.5 mm (4934 cmils)

32 A
600 V, CAT II

35
10
20
8
2
Coupling
Alignment tool
Shims
Allen key
Safety guard

Connection Lead Set

8951-E0
This Connection Lead Set consists of extra-flexible leads terminated with stacking 2 mm banana plugs. The
leads are supplied in two different lengths and are color coded.

Specifications
Parameter
2 mm Safety Banana Plug Leads
Characteristics
Cross Section
Rated Current
Rated Voltage
2 mm Safety Banana Plug Leads
Quantities
Yellow, 45 cm (18 in)
Blue, 45 cm (18 in)
Red, 60 cm (24 in)
Black, 60 cm (24 in)

58

Value

0.5 mm (987 cmils)

10 A
30 V ac / 60 V dc

13
13
16
17

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Industrial Controls Training Systems, LabVolt Series, 8036

Connection Lead and Accessory Set

8951-H0
This Connection Lead and Accessory Set consists of extra-flexible leads terminated with stacking 4 mm safety
banana plugs. In addition, the set includes stacking 2 mm banana plug leads of different lengths and a variety
of accessories to install and align a dc motor and a brake motor.

Specifications
Parameter
4 mm Safety Banana
Characteristics
Cross Section
Rated Current
Rated Voltage
4 mm Safety Banana
Quantities
Yellow, 30 cm (12 in)
Green, 30 cm (12 in)
Red, 60 cm (24 in)
Blue, 90 cm (36 in)
Green, 90 cm (36 in)
2 mm Safety Banana
Characteristics
Cross Section
Rated Current
Rated Voltage
2 mm Safety Banana
Quantities
White, 15 cm (6 in)
Red, 60 cm (24 in)
Accessories
Includes:

Value
Plug Leads
2.5 mm (4934 cmils)
32 A
600 V, CAT II
Plug Leads
13
3
4
4
3
Plug Leads
0.5 mm (987 cmils)
10 A
30 V ac / 60 V dc
Plug Leads
4
15
Coupling
Alignment tool
Shims
Allen key

Connection Lead Set

8951-I0
This Connection Lead Set consists of extra-flexible leads terminated with stacking 4 mm safety banana plugs. In
addition, the set includes stacking 2 mm banana plug leads of different lengths.

Specifications
Parameter

Value

4 mm Safety Banana Plug Leads

Characteristics
Cross Section
Rated Current

2.5 mm (4934 cmils)

32 A

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Industrial Controls Training Systems, LabVolt Series, 8036

Parameter

Value

Rated Voltage
4 mm Safety Banana Plug Leads
Quantities
Green, 30 cm (12 in)
Black, 150 cm (60 in)
Green, 150 cm (60 in)
2 mm Safety Banana Plug Leads
Characteristics
Cross Section
Rated Current
Rated Voltage
2 mm Safety Banana Plug Leads
Quantities
White, 15 cm (6 in)
Red, 60 cm (24 in)

600 V, CAT II

1
6
1

0.5 mm (987 cmils)

10 A
30 V ac / 60 V dc

3
9

Connection Lead Set

8951-M0
This Connection Lead Set consists of extra-flexible leads terminated with stacking 4 mm safety banana plugs.
The leads are supplied in different lengths and colors.

Specifications
Parameter
4 mm Safety Banana Plug Leads
Characteristics
Cross Section
Rated Current
Rated Voltage
4 mm Safety Banana Plug Leads
Quantities
Yellow, 30 cm (12 in)
Green, 30 cm (12 in)
Red, 60 cm (24 in)
Blue, 90 cm (36 in)
Green, 90 cm (36 in)
Black, 150 cm (60 in)
Green, 150 cm (60 in)

60

Value

2.5 mm (4934 cmils)

32 A
600 V, CAT II

25
10
5
2
2
5
1

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Industrial Controls Training Systems, LabVolt Series, 8036

Zero Friction Machine

8969-00
The Zero Friction Machine is used to
perform the friction compensation
calibration of various Festo machines,
such as the Four-Quadrant
Dynamometer/Power Supply, Model
8960-2.

Inertia Wheel
9126-00
The balanced Inertia Wheel securely
attaches to any 0.2 kW machine. When
the inertia wheel is rotated at 1800 r/
min, it stores 790 joules of energy
(550 joules at 1500 r/min).

Festo Didactic

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Industrial Controls Training Systems, LabVolt Series, 8036

Fuses
37889-00
The Fuses kit consists of three class
cc, time delay fuses to be used with
the Three-Pole Fuse Holder, Model
3137.

Specifications
Parameter

Value

Fuse
Type
Rating
Quantity

Class cc, time delayed

3A
3

Magnetic Labels
38503-00
The Magnetic Labels kit consists of 10
x 20 mm white labels used to identify
the components, as in actual control
panels.

Specifications

62

Parameter

Value

Size
Quantity

10 x 20 mm (0.4 x 0.8 in)

46 identified labels, 34 blank labels

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Industrial Controls Training Systems, LabVolt Series, 8036

Plastic Bottle
76768-00
The Plastic Bottle is an easy-grip
translucent high-density polyethylene
bottle with a capacity of 4 liters (1 gal),
supplied by McMaster-Carr Supply Co.

Specifications
Parameter

Value

Material
Capacity
Physical Caracteristics
Dimensions (H x W x D)
Net Weight

Translucent plastic
4730 ml (160 oz)
280 x 135 x 135 mm (11 x 5.3 x 5.3 in)
0.36 kg (0.8 lb)

Power Cord
85360-00
The Power Cord is a fuse-protected
power cord that connects to the AC
Drive, Model 3183-B. It can be
powered from any standard wall
outlet.

Specifications
Parameter

Value

Input
Fuse
Length

120 V - 60 Hz
5A
2 m (6.56 ft)

Festo Didactic

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Industrial Controls Training Systems, LabVolt Series, 8036

Optional Equipment Description

Single-Phase Manual Starter (Optional)
3121-20
The Manual Starter consists of a
single-phase circuit breaker with
thermal overload protection.

Specifications
Parameter
Contacts
Type
Rating
Overload
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

64

Value
SPST
11 A - 250 V ac
4.5 A
2
203 x 153 x 140 mm (8 x 6 x 5.5 in)
0.9 kg (2 lb)

Festo Didactic

Industrial Controls Training Systems, LabVolt Series, 8036

Solid-State Relay (Optional)

3133-20
The Solid-State Relay is an industrialtype, solid-state relay designed to
switch ac power loads. The switching
device consists of two inverse-parallel
(back-to-back) SCR's. Switching
control is through an opto-isolated
input and provides zero voltage
switching.

Specifications
Parameter
Control
Type
Voltage Range
Impedance
Contact
Type
Voltage Range
Current Range
Frequency range
Frequency Range
Fault Switches
Physical characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
Optoisolated with zero-cross turn-on
90-250 V ac
60 k
Back-to-back SCR
24-250 V ac
0.04-6 A ac
47-63 Hz
3
203 x 153 x 108 mm (8 x 6 x 4.25 in)
0.36 kg (0.79 lb)

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Industrial Controls Training Systems, LabVolt Series, 8036

Speed Switch (Optional)

3146-20
The Speed Switch consists of a lowspeed sensing switch for use in motor
control systems, such as plugging and
reversing circuits. The switch is
supplied with coupling and mounting
brackets.

Specifications

66

Parameter

Value

Running Speed
Approximate Trip Point
Contacts
Forward Direction
Reverse Direction
Rating
Physical Characteristics
Dimensions (H x W x D)
Net Weight

30-2000 r/min
25-70 r/min
SPDT
SPDT
10 A - 480 V ac
137 x 205 x 165 mm (5.4 x 8 x 6.5 in)
2.5 kg (4.9 lb)

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Field Rheostat (Optional)

3151-10
The Field Rheostat consists of a 100
W, fuse-protected rheostat, rated to
operate with dc and ac machines.

Specifications
Parameter
Rheostat
Power
Total Resistance
Circuit Breaker
Current
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
100 W
500
0.5 A
2
203 x 153 x 90 mm (8 x 6 x 3.5 in)
0.9 kg (2 lb)

Prony Brake (Optional)

3154-10
The Prony Brake is used for loading
motors. The brake is complete with
scales and pulley. The torque is
determined from the lever arm length
and the value indicated by the scales.

Specifications
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Parameter

Value

Torque Range
Physical Characteristics
Dimensions (H x W x D)
Net Weight

0-6 Nm (0-54 lbfin)

280 x 305 x 100 mm (11 x 12 x 3.9 in)
1.8 kg (4 lb)

Industrial Controls Training System - eSeries (Optional)

3161-E0
This site-license eLearning course
bundle is intended to be used in
conjunction with the Industrial
Controls Training System, Series 8036.
It contains five courses, all of which
begin with a pretest and end with a
posttest. Each course includes the
topics covered in the book-based
content and their related hands-on
exercises. Exercise procedures are
presented in enhanced PDF format.
Completed exercises may be printed,
saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical
content is accompanied by voiceover narration to minimize the amount of on-screen reading.
The following learning platforms are available:

3161-E Industrial Controls Training System - eSeries

3161-F Industrial Controls Training System - SCORM
3161-G Industrial Controls Training System - Stand-Alone

It is also possible to obtain each of the above eLearning formats with the addition of the Industrial Controls
Training System Simulation Software, Model 3161-H, a simulation software that allows students to complete all
the exercises in the training system courseware on a computer without the need for any actual equipment. The
following variants are available:

3161-J Industrial Controls Training System and Simulation Software - eSeries

3161-K Industrial Controls Training System and Simulation Software - SCORM
3161-L Industrial Controls Training System and Simulation Software - Stand-Alone

Topic Coverage

Basic Controls
Programmable Logic Controller
Motor Drives
Sensors
Troubleshooting

Specifications

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Parameter
Computer Requirements

Value
A currently available personal computer running under one of the following
operating systems: Windows 7 or Windows 8.

Industrial Controls Training System Simulation Software (Optional)

3161-H0
The Industrial Controls Simulation
Software features true simulations of
the components of the Industrial
Controls Training System, Series 8036.
The precise simulations allow students
to complete all the exercises in the
training system courseware on a
computer without the need for any
actual equipment. Note that the
simulation software is specially
designed to perform the exercises
found in the courseware, and cannot
be used to perform customized
exercises. The software can be used as
a stand-alone product or in
conjunction with the different available eLearning course formats (eSeries, SCORM, and stand-alone).

Universal Motor (Optional)

3167-10
The Universal Motor has exposed
commutator bars and adjustable
brushes to allow students to study the
effect of armature reactions and
commutation while the machine is
running under load. The armature
winding, the series field winding, and
the compensation winding are
terminated independently. Students
can observe the effects of both
inductive and conductive compensation on motor speed and torque for both ac and dc input voltage sources.
The motor is supplied with a silk-screened faceplate showing the motor connections and a twelve-pin connector
to fit with the Motor Terminal Module, Model 3171-2.

Specifications
Parameter

Value

Rating
Voltage
Output Power
Full Load Speed
Full Load Current

120 V ac/dc
175 W
1800 r/min
3A

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Parameter

Value

Physical Characteristics
Dimensions (H x W x D)
Net Weight

175 x 320 x 165 mm (6.9 x 12.6 x 6.5 in)

8.2 kg (18 lb)

Dahlander Two-Speed Induction Motor (Optional)

3168-20
The Dahlander Two-Speed Induction
Motor uses the method of pole
changing based on the consequent
pole principally known as the
Lindstrm-Dahlander winding. By the
insertion of the special
interconnection jumper, this motor can
be configured to obtain three different
types of motors. Students can obtain a
two-speed constant power motor, a
two-speed variable torque motor, and
a two-speed constant torque motor
using the same motor and different
interconnection jumpers.
The motor is supplied with three faceplates showing the motor connections in three different configurations:
constant power, variable torque, and constant torque. A twelve-pin connector to fit with the Motor Terminal
Module, Model 3171-2, is also included.

Specifications
Parameter

Value

Two-Speed Constant-Power Motor

Ratings
Output Power
175 W
Stator Voltage (Three-Phase)
208 V - 60 Hz
Full-Load Speed
3200/1740 r/min
Full-Load Current
1.1/1.4 A
Two-Speed Variable-Torque Motor
Ratings
Output Power
175/44 W
Stator Voltage (Three-Phase
208 V - 60 Hz
Full-Load Speed
3325/1670 r/min
Full-Load Current
1.4/0.5 A
Two-Speed Constant-Torque Motor
Ratings
Output Power
175 W
Stator Voltage (Three-Phase)
208 V - 60 Hz
Full-Load Speed
3325/1670 r/min
Full-Load Current
1.3/1 A
Physical Characteristics
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Parameter

Value

Dimensions (H x W x D)
Net Weight

175 x 335 x 165 mm (6.9 x 13.2 x 6.5 in)

8.2 kg (18 lb)

Two-Value Capacitor Motor (Optional)

3169-10
The Two-Value Capacitor Motor is
fitted with a running capacitor and two
running windings that are
independently terminated to facilitate
experimentation of various machine
connections and to allow operation
from a two-phase source of power. The
design of this machine has been
optimized so that the machine
operates like a two-phase motor at full
load when connected to a singlephase source.
The motor is supplied with a silkscreened faceplate showing the motor
connections and a twelve-pin connector to fit with the Motor Terminal Module, Model 3171-2.

Specifications
Parameter
Rating
Line Voltage
Output Power
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
120 V ac
175 W
1715 r/min
2.8 A
175 x 335 x 165 mm (6.9 x 13.2 x 6.5 in)
8.2 kg (18 lb)

Machine Mounting Plate (Optional)

3170-20
The Machine Mounting Plate consists
of a motor work surface designed to
be used on top of a table (without
Workstation Model 3103). The motors
fix to the work surface using screws
and knurled nuts. The protective guard
which comes with it can also be fixed
as well as the different sensors of the
system.

Specifications
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Parameter

Value

Physical Characteristics
Dimensions (H x W x D)
Net Weight

38 x 559 x 216 mm (1.5 x 22 x 8.5 in)

3.6 kg (7.9 lb)

Motor Terminal Module (Optional)

3171-20
The Motor Terminal Module consists
of a twelve-terminal module with
connection points for the rotating
machines of the Industrial Controls
Training Systems. The faceplate of the
Motor Terminal Module is designed to
be replaced by the faceplate provided
with the rotating machine currently
connected to the terminal module.

Specifications
Parameter

Value

Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

4
203 x 303 x 75 mm (8 x 11.9 x 3 in)
1.8 kg (4 lb)

Single-Phase Motor (Optional)

3172-20
The Single-Phase Motor module
consists of a single-phase, squirrelcage induction motor. A capacitor
allows the motor to develop a starting
torque.

Specifications

72

Parameter

Value

Ratings
Power

249 W
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Parameter

Value

Stator Voltage
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

115/230 V - 60 Hz
1740 r/min
3.4/1.7 A
218 x 224 x 273 mm (8.6 x 8.8 x 11.75 in)
TBE

Reversible AC Motor (Optional)

3174-30
The Reversible AC Motor module
consists of a reversible, single-phase
gear motor having an output speed of
30 r/min. It is supplied with three
perforated disks (a metallic disk, a
transparent plastic disk, and a fiber
disk). The disks are used to learn the
characteristics of sensors. The sensors
can be mounted on the motor chassis
or on the work surface.

Specifications
Parameter

Value

Input Voltage
Speed
Full Load Current
Full-Load Current
Accessories
Physical Characteristics
Dimensions (H x W x D)
Net Weight

110/120 V - 50/60 Hz
30 r/min
0.28 A
3 detection disks: metallic, transparent, and fiber
150 x 170 x 254 mm (5.9 x 6.7 x 10 in)
TBE

Two-Speed Motor (Optional)

3175-00
The Two-Speed Motor is a threephase, squirrel-cage, two-winding
induction motor. Depending on how its
two windings are connected, the
motor operates at either a high-speed
setting (four-pole motor) or a lowspeed setting (six-pole motor).

Specifications
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Parameter
Ratings
Output Power
Stator Voltage
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
560/249 W
230 V - 60 Hz
1725/1140 r/min
2.8/1.6 A
173 x 279 x 254 mm (6.8 x 11 x 10 in)
TBE

Polyphase Motor (Optional)

3176-20
The Polyphase Motor consists of a
three-phase, four-pole, squirrel-cage
induction motor. The motor is dual
voltage and can operate at either a
low-voltage or a high-voltage setting.

Specifications
Parameter
Motor Ratings
Output Power
Stator Voltage (Three-Phase)
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
249 W
208 V - 60 Hz
1725 r/min
1.5 A
170 x 323 x 175 mm (6.7 x 12.7 x 6.9 in)
TBE

Three-Phase Wound-Rotor Induction Motor (Optional)

3177-10
The Three-Phase Wound-Rotor
Induction Motor is fitted with stator
winding phases that are independently
terminated and identified on the
faceplate to permit operation in either
delta or star (wye) configuration. The
rotor windings of the motor are
brought out to the faceplate via external slip rings and brushes. This machine can be used as a wound-rotor
induction motor, phase shifter, single-phase variable coupling transformer, three-phase transformer, selsyn

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control, frequency converter or asynchronous induction generator. The speed of this machine can be controlled
through the use of the Three-Phase Rheostat, Model 3188-1.
The motor is supplied with a silk-screened faceplate showing the motor connections and a twelve-pin connector
to fit with the Motor Terminal Module, Model 3171-2.

Specifications
Parameter
Ratings
Output Power
Stator Voltage (Three-Phase)
Rotor Voltage (Three-Phase)
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
175 W
120/208 V - 60 Hz
60/104 V - 60 Hz
1500 r/min
1.3 A
175 x 335 x 165 mm (6.9 x 13.2 x 6.5 in)
8.2 kg (18 lb)

Three-Phase Synchronous Motor/Generator (Optional)

3178-10
The Three-Phase Synchronous Motor/
Generator is designed so that each
phase of the stator windings of this
machine is independently terminated
and identified on the faceplate,
allowing operation in either delta or
star (wye) configuration. The rotor of
this machine is equipped with a
squirrel-cage damper and salient pole
windings in order for the machine to
exhibit the same properties as
industrial high-power synchronous machines. Variable dc excitation to the salient pole windings is fed through
the externally mounted slip rings and brushes which are pre-wired to a rheostat and control switch mounted on
the faceplate. This machine can also be operated either as a three-phase synchronous motor or as a threephase synchronous generator (or condenser).
The motor is supplied with a silk-screened faceplate showing the motor connections and a twelve-pin connector
to fit with the Motor Terminal Module, Model 3171-2.

Specifications
Parameter

Value

Motor Ratings
Output Power
Stator Voltage (Three-Phase)
Rotor Induction Voltage
Full-Load Speed
Full-Load Current

175 W
208 V - 60 Hz
120 V dc
1800 r/min
0.33 A

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Parameter

Value

Physical Characteristics
Dimensions (H x W x D)
Net Weight

175 x 335 x 165 mm (6.9 x 13.2 x 6.5 in)

8.2 kg (18 lb)

DC Motor (EMS version) (Optional)

3179-A0
The DC Motor (EMS version) consists
of a permanent magnet 90 V dc motor
that can be used with the DC Drive,
Model 3184. Model 3179-A uses the
same motor as the DC Motor, Model
3179-2, but in a standard full-size EMS
module.

Specifications
Parameter
Ratings
Output Power
Armature Voltage
Full-Load Speed
Full-Load Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

76

Value
249 W
90 V dc
1750 r/min
3.6 A
308 x 291 x 440 mm (12.1 x 11.5 x 17.3 in)
TBE

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DC Control Relay (Optional)

3180-10
The DC Control Relay consists of a
control relay with two normally open
and two normally closed contacts.

Specifications
Parameter
Coil
Nominal Voltage
Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Festo Didactic

Value
120 V dc
2 NO contact sets and 2 NC contact sets
1 A at 120 V DC
4
203 x 153 x 175 mm (8 x 6 x 6.9 in)
1.8 kg (4 lb)

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DC Contactor (Optional)
3181-10
The DC Contactor module consists of a
dc contactor with two normally open
contacts in series and one auxiliary
contact.

Specifications
Parameter
Coil
Nominal Voltage
Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
120 V dc
2 NO contact sets
2 A - 250 V ac
4
203 x 228 x 145 mm (8 x 9 x 5.7 in)
1.8 kg (4 lb)

DC Time-Delay Relay (Optional)

3182-10
The DC Time-Delay Relay consists of a
dc relay with pneumatic time-delay
attachment. Delay attachment can
provide on-delay or off-delay for one
normally open and one normally
closed contact.

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Specifications
Parameter
Coil
Nominal Voltage
Contacts
Type
Rating
Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
120 V dc
NO, NC contact sets
1 A at 120 V DC
4
203 x 153 x 203 mm (8 x 6 x 8 in)
1.8 kg (4 lb)

Manual DC Motor Starter (Optional)

3187-10
The Manual DC Motor Starter consists
of a manually operated variableresistance starter. The starter can be
wired as either a three- or four-point
dc starter to be used with the DC
Motor, Model 3179-2.

Specifications
Parameter

Value

Power Input
Output
Maximum Field Current
Maximum Armature Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

120 V dc

Festo Didactic

0.4 A dc
3 A dc
203 x 328 x 75 mm (8 x 12 x 3 in)
1.8 kg (4 lb)

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Three-Phase Rheostat (Optional)

3188-10
The Three-Phase Rheostat provides
the mechanism for controlling motor
starting torque and speed by varying
the resistance in the motor circuit of
the wound rotor motor. One knob
adjusts the three rheostats, each of
which is protected by a circuit breaker.

Specifications
Parameter
Rheostats (3)
Power
Total Resistance
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
75 W
16
203 x 305 x 75 mm (8 x 12 x 3 in)
TBE

AC/DC Power Supply (Optional)

3197-30
The AC/DC Power Supply provides
both ac and dc power for the Industrial
Controls Training System. The outlet is
fed from a three-phase, four-wire
breaker panel supplied elsewhere. The
power supply contains input and
output pilot lamps, two "on-off"
switches, two ac power receptacles,
dual sets of four color-coded banana
jacks for three-phase voltage, and
dual sets of two color-coded banana
jacks for fixed dc output. All outputs
are circuit-breaker protected. The AC/
DC Power Supply mounts on the upper
shelf of the Mobile Workstation, Model 3103-4, and can provide power to both sides of the workstation.

Specifications
Parameter
Module requirement
Maximum Current
AC Power Network Installation
AC Power Network Connector
80

Value
15 A
3 phases (120/208 V 60 Hz), star (wye) configuration including neutral and
ground wires, protected by a 20 A circuit breaker
NEMA L21-20
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Parameter
AC Output
Voltage (Three-Phase)
Current
DC Output
Voltage
Current
Physical Characteristics
Dimensions (H x W x D)
Net Weight

Value
120/208 V - 60 Hz
Two 5 A outlets
120 V dc
Two outlets, 4 A total
185 x 155 x 310 mm (7.3 x 6.1 x 12.2 in)
6.8 kg (15 lb)

Small Blank Industrial Controls Module (Optional)

3198-00
The Small Blank Industrial Controls
Module is a 15.3 cm (6 in) wide blank
industrial controls module that can be
used to mount customized control
devices.

Specifications
Parameter

Value

Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

4
203 x 153 x 75 mm (8 x 6 x 3 in)
0.5 kg (1.1 lb)

Medium Blank Industrial Controls Module (Optional)

3198-10
The Medium Blank Industrial Controls Module is a 22.8 cm (9 in) wide blank industrial controls module that can
be used to mount customized control devices.

Specifications
Parameter

Value

Fault Switches

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Parameter

Value

Physical Characteristics
Dimensions (H x W x D)
Net Weight

203 x 228 x 75 mm (8 x 9 x 3 in)

0.7 kg (1.5 lb)

Large Blank Industrial Controls Module (Optional)

3198-20
The Large Blank Industrial Controls Module is a 30.5 cm (12 in) wide blank industrial controls module that can
be used to mount customized control devices.

Specifications
Parameter

Value

Fault Switches
Physical Characteristics
Dimensions (H x W x D)
Net Weight

4
203 x 305 x 75 mm (8 x 12 x 3 in)
0.9 kg (2.0 lb)

Diffuse Reflective Photoelectric Switch (Optional)

6377-B0
The Diffuse Reflective Photoelectric
Switch consists of a light source and a
receiver combined in the same casing.
The sensor is mounted on a flexible
support for easy positioning. The
model has one normally-open and one
normally-closed contact, and the
electrical connections are made using
either the banana jacks or the terminal
block.

Specifications

82

Parameter

Value

Switch
Type
Transistor Output Type
Sensing Distance
Light Source Type
Light Source Wavelength
Supply Voltage

Diffusive reflective
Sourcing (PNP)
200 mm (8 in)
Visible Red LED
700 nm (27.6 microinch)
24 V dc
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Parameter

Value

Contacts
Physical Characteristics
Dimensions (H x W x D)
Net Weight

SPDT, 24 V dc, 3 A
400 x 127 x 127 mm (16 x 5 x 5 in)
0.8 kg (1.9 lb)

Phase Converter (Optional)

8896-00
The Phase Converter converts a singlephase supply into a five-wire (wye
configuration including neutral and
ground) three-phase supply. This
converter recreates a true three-phase
power supply (with a phase voltage
difference of about 10%) for threephase motor control circuits. The
phase converter can supply power to
two teams working on the same
workstation for the Industrial Controls Training System (most of the exercises can be performed simultaneously
using only one converter). This converter is not recommended for the Electric Power Technology motor and
controls.
This model is available only in its 120 V and 60 Hz variant.

Specifications
Parameter

Value

Input Current
7 A (Single-Phase)
Output Current
1.2 A (Three-Phase)
Maximum Error on Phase Voltage 15%
Physical Characteristics
Dimensions (H x W x D)
305 x 540 x 275 mm (12 x 21.2 x 10.8 in)
Net Weight
38.1 kg (84 lb)

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Digital Tachometer (Optional)

8920-40
The Digital Tachometer is a highquality instrument. It indicates motor
rotation speed either in a clockwise or
counterclockwise direction. The
measured speed is automatically
indicated on a five-digit display and is
updated every second to enable
measurement of acceleration and
deceleration.
Coupling to the shaft of a motor is
accomplished through a rubber tip
attached to the Digital Tachometer.
The optical sensor can also be used
with a reflective tape to read motor
speed. Designed to fit comfortably in either the right or left hand, the tachometer is constructed to withstand
years of rugged use.

Specifications
Parameter

Value

Direction of Rotation
Speed Range
Accuracy
Resolution (up to 999.9 r/min)
Resolution (1000 r/min and
above)
Sampling Time
Display
Memory Hold Time
Power

CW and CCW
0.5-20 000 r/min
0.05% + 1 digit
0.1 r/min

Accessories Included
Physical Characteristics
Dimensions (H x W x D)
Net Weight

84

1 r/min
1 s (for speeds > 60 r/min)
5 digits
5 minutes after measurement
Four 1.5 V AA cells
Rubber contact tip, rubber contact ring, instruction manual, storage case,
reflective tape, and batteries
80 x 250 x 120 mm (3.1 x 9.8 x 4.7 in)
0.61 kg (1.34 lb)

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Personal Computer (Optional)

8990-00
The Personal Computer consists of a
desktop computer running under
Windows 7. A monitor, keyboard,
and mouse are included.

Specifications
Parameter

Value

Power Requirements
Current
Service Installation

2A
Standard single-phase ac outlet

Clamp-On Meter (Optional)

38707-00
The Clamp-On Meter consist of a
clamp-on multimeter with the
following features:

It can measure alternating voltage values of up to

600 V and alternating current values of up to 600
A
It can measure resistance and perform continuity
tests
It is fitted with an autoranging feature that selects
the proper range for any given measurement
It can be clamped to conductors with a diameter
of up to 2.5 cm (1 in)
It is fitted with a data hold feature that can retain
certain values
It includes 2 AAA batteries

Specifications
Parameter

Value

Current
Range

0-600 A

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Parameter

Value

Accuracy
Resolution
Voltage
Range
Accuracy
Resolution
Resistance
Range
Accuracy
Resolution
Physical Characteristics
Dimensions (H x W x D)
Net Weight

2% at 50-60 Hz
0.1 A at 200 A
0-600 V
1.5% at 50-60 Hz
0.1 V at 200 V
0-200
1.9%
0.1
29 x 50 x 187 mm (1.1 x 2.0 x 7.1 in)
0.2 kg (0.44 lb)

Training on Basic Controls, 1.2 days (Optional)

39163-TF

Multimeter (Optional)
72676-00
The Multimeter is a precise digital
meter having the following
measurement functions: voltage,
current, frequency, capacitance,
resistance, and continuity.

Specifications
Parameter

Value

DC Voltage
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Parameter

Value

Range
Best Accuracy
Best Resolution
AC Voltage
Range
Best Accuracy
Best Resolution
DC Current
Range
Best Accuracy
Best Resolution
AC Current
Range
Best Accuracy
Best Resolution
Resistance
Range
Best Accuracy
Best Resolution
Capacitance
Range
Best Accuracy
Best Resolution
Frequency
Range
Best Accuracy
Best Resolution
Physical Characteristics
Dimensions (H x W x D)
Net Weight

6.000 V - 1000 V
+/- (0.3% + 1)
0.1 mV

Festo Didactic

600.0 mV - 1000 V
+/- (2.0% + 2)
1.0 mV
60.00 mA - 10 A
1.5% + 2
0.01 mA
60.00 mA - 10 A
2.5% + 2
0.01 mA
600.0 - 50 M
+/- (0.5% + 1)
0.1
1 nF - 9.999 F
+/- (1.2% + 2)
1 nF
99.99 Hz - 99.99 kHz
+/- (0.1% + 1)
0.01 Hz
185 x 90 x 43 mm (7.3 x 3.5 x 1.7 in)
0.42 kg (0.93 lb)

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Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production,
installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.
Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible
for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered
trademarks of their respective holders. Festo Didactic Inc. 2016. All rights reserved.

Festo Didactic SE
Rechbergstrasse 3
73770 Denkendorf
Germany
P. +49(0)711/3467-0
F. +49(0)711/347-54-88500
Festo Didactic Inc.
607 Industrial Way West
Eatontown, NJ 07724
United States
P. +1-732-938-2000
F. +1-732-774-8573
Festo Didactic Lte/Ltd
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Qubec QC G2N 2K7
Canada
P. +1-418-849-1000
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www.labvolt.com
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