MM-76400-05 SINGLE HEAD BENCH TOP FILLER

NATIONAL INSTRUMENT COMPANY Part No. 4451-2, CE-AB-5

For filling free flowing* to semi viscous** liquids

FILA ATIC

TECHNICAL FILE
PART A

HARMONIZED STANDARDS FOLLOWED FOR

CERTIFICATION FOR
EUROPEAN ECONOMIC COMMUNITY: EN 55014:1993, EN 55104:1995, ENV 50141:1993,
EN 61010-1:1993+A2:1995, EN 61000-4-2:1995, EN 61000-4-4:1995, EN 61000-4-5:1995 ,
EN 61000-4-11:1994 & IEC 1010-1:1990+A2:1995.

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* Free-Flowing = aqueous solutions, water-thin reagents

** Semi-Viscous = thin oils, conditioner, shampoo,
thin syrup, saturated solutions, agar, hand/body lotion

COVER PAGE

DANGER

NOT EXPLOSION RESISTANT

FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF
COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN
THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.

NATIONAL INSTRUMENT COMPANY, INC.

CAT. 2140
(TF 2.2)

4119 FORDLEIGH ROAD BALTIMORE, MARYLAND 21215-2292, U.S.A. PHONE: (410) 764-0900 FAX: (410) 764-7719

IMPORTANT SAFETY INSTRUCTIONS

FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN SERIOUS PERSONAL INJURY
OR DAMAGE TO THE EQUIPMENT.
This equipment must be operated in a safe and competent
manner in strict compliance with (i) established safety operating
procedures as set forth by any applicable laws and governmental
regulations and (ii) National Instruments operating instructions as
outlined in National Instruments operating manual. Copies of the
operating manual are available from National Instruments
headquarters in Baltimore, Maryland. This equipment may cause
personal injury or economic loss if it is not regularly and
properly maintained, if it is enhanced, repaired, replaced,
changed, altered or added to by anyone other than authorized
National Instrument personnel, or if operated with abrasive or
corrosive materials not specifically authorized by the National
Instrument Company in writing.

BEFORE OPERATING THE FILLING MACHINE

1. Read all instruction manuals thoroughly before
operating Equipment.
2. Eye protection must be worn when
operating, servicing, or maintaining this
equipment.
3. Take note of Explosion-Resistant or Non-ExplosionResistant operation of machine and operate
accordingly. Do not operate a non-explosion resistant
machine in an explosive atmosphere.
4. Be sure the machine is properly grounded according to
the local electrical code.
5. Remove all temporary parts, tools and adjusting
apparatus.
6. Be sure all hose connections, clamps and mounting
devices on the Filling Units are secure.
DURING OPERATION
1. Keep all body parts and clothing clear of rotaing
volume control.
2. Keep all Safety Devices in place and operational.
3. Be sure the area around the Filling Machine is clear of
any tools, trash or debris.
FOR SERVICING OR MAINTAINING
1. Unplug the machine.
2. Be sure to properly secure any removable or sliding
panels.
CLEANING
1. Refer to the cleaning instructions page.
2.

Do not autoclave plastic components!

FILA ATIC

DANGER

NOT EXPLOSION RESISTANT

FIRE OR EXPLOSION MAY RESULT WHEN
MACHINE IS ENERGIZED IN THE PRESENCE
OF COMBUSTIBLE OR FLAMMABLE LIQUIDS
OR VAPORS. DO NOT ENERGIZE IN THE
PRESENCE OF COMBUSTIBLE OR
FLAMMABLE LIQUIDS OR VAPORS.
DE-ENERGIZE AND "LOCK-OUT" EQUIPMENT
BEFORE EXPOSING MACHINE TO PRESENCE
OF COMBUSTIBLE OR FLAMMABLE VAPORS.
THIS WARNING APPLIES TO ALL EXPLOSIVE,
FLAMMABLE AND COMBUSTIBLE LIQUIDS
AND VAPORS, INCLUDING BUT NOT LIMITED
TO CLEANING AND FLUSHING SOLUTIONS.
The National Instrument Company can
provide filling equipment that incorporates
the use of components that meet or exceed
the N.F.P.A. rating of Class1, Division 1,
Group D for use with flammable or
combustible liquids. We suggest that you
consult with a fire hazard specialist, normally
available through an insurance broker or
carrier, if you have any questions concerning
the hazard rating of the products to be filled
S.S. 519
or cleaning materials.

SAFETY WARNING SYMBOL

Please note the safety warning symbol.
This symbol is used throughout the instructions materials to
call attention to important safety related information. Please
read the related information.
Do not operate the equipment if you do not understand
the meaning of the warnings and safety systems. Please
ask your supervisor, a qualified technician, or contact the
National Instrument Company for further explanation of the
safety systems and warnings.
Please note the location of the warning labels on the
filling machine. These labels identify the places on the
machine where a hazardous situation may exist. Caution
should be exercised in these areas.

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 2

TABLE OF CONTENTS

COVER PAGE ...................................................................................................................................... 1

IMPORTANT SAFETY INSTRUCTIONS .............................................................................................. 2
TABLE OF CONTENTS ....................................................................................................................... 3
IMPORTANT CLEANING INSTRUCTIONS & LABEL LEGEND ......................................................... 4
SAMPLE PARTS ORDERING PROCEDURE ...................................................................................... 5
MODEL: CE-AB-5 FILLING MACHINE INTENDED USE AND FUNCTION DESCRIPTION ............... 6
PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE .......................................................... 7
INSTALLATION INSTRUCTIONS ........................................................................................................ 8
CONTROLS DESCRIPTION ................................................................................................................ 9
OPERATION INSTRUCTIONS ........................................................................................................... 10
PREPARING FOR A PRODUCTION RUN ......................................................................................... 11
PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS ............... 12
AB-5 MECHANICAL ASSEMBLY DWG. 4442 .................................................................................. 13
DRIVE ASSEMBLY DWG. 3696-3 ..................................................................................................... 14
SAFETY LABEL / NAMEPLATE ASSEMBLY DWG. 55068 .............................................................. 15
NOZZLE BRACKET ASSEMBLY DWG. 3084-1 ................................................................................ 16
ELECTRICAL HARDWIRE DIAGRAM ASSEMBLY DWG. SKE-6297 ............................................... 17

APRIL 2003

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 3

IMPORTANT CLEANING INSTRUCTIONS &

LABEL LEGEND

FAILURE TO FOLLOW THESE INSTRUCTIONS

MAY RESULT IN SERIOUS PERSONAL INJURY
OR DAMAGE TO THE EQUIPMENT.
Cleaning the machine carefully after each production run is
necessary to insure that your machine will provide many
years of safe, dependable operation. A first step for a
successful production run is carefully planning the clean-up
and disposal of the cleaning supplies. Cleaning procedures
should be in writing and carefully reviewed by your safety
officer. When establishing your cleaning procedures please
consider the following criteria:
1. Certain cleaning solutions may be hazardous.
2. Always determine the compatibility of the cleaning
solution with your equipment before using the equipment.
3. Different cleaning solutions may be required for different
areas of your equipment. For example, when cleaning a
machine used for filling nail polish a solvent based
solution may be needed to clean the filling system and
water may be suitable for cleaning the machine cabinet.
4. Flammable and combustible solutions may be used to
wipe down the machine.
5. Use extreme caution when handling any flammable or
combustible cleaning solution.
6. Review and follow your inhouse procedures for handling
the solution, and any applicable MSDSs before opening
the cleaning solutions. The MSDS is the most important
source of information for any hazardous material.
7. All employees exposed to hazardous materials must be
trained in accordance with OSHA's Hazard Communication Standard 29 CFR, part 1910.1200 or applicable
code.
8. Always unplug the machine before introducing any
cleaning solutions whether they are flammable, combustible or non-flammable and non-combustible.
9. Cleaning the machine is considered a service procedure.
10. Provide adequate ventilation when cleaning the machine
to prevent dangerous confinement of hazardous, explosive, flammable or combustible vapors.
11. Wipe down only, do not spray with hose or steam clean.
12. Determine what protective clothing will be required, and
insure that it fits the intended operator and that the
operator is trained in its use.
13. Insure that no residual cleaning solutions or vapors are
present before energizing the machine.
14. Certain exposed bearing areas require lubrication after
cleaning.
15. Plan for the safe disposal of all waste materials.

DANGER

DANGER

HAZARDOUS VOLTAGE
CAN CAUSE SERIOUS INJURY
OR DEATH IF HAND OR ANY PART
OF BODY IS PLACED IN THIS
ENCLOSURE. FOLLOW LOCKOUT /
TAGOUT BEFORE OPENING
P/N: 9041-CE
THIS ENCLOSURE.

NOT EXPLOSION RESISTANT

FIRE OR EXPLOSION MAY RESULT
WHEN MACHINE IS ENERGIZED IN
THE PRESENCE OF COMBUSTIBLE
OR FLAMMABLE LIQUIDS OR
VAPORS. DO NOT ENERGIZE IN
THE PRESENCE OF COMBUSTIBLE
OR FLAMMABLE LIQUIDS OR
VAPORS.
P/N: 9028-1

WARNING

CAUTION

MOVING PARTS
MAY CAUSE SERIOUS INJURY.
DO NOT OPERATE WITH
GUARDS REMOVED. DO NOT
ATTEMPT TO DEFEAT
INTERLOCKS. KEEP HANDS
AND CLOTHING AWAY FROM
MOVING PARTS.
P/N:9043-1

SHA TTERING
SHATT
ERING GLASS OR
PRESSURIZED AIR
SERIOUS EYE INJURY
MAY RESULT.
ANSI APPROVED EYE PROTECTION MUST BE WORN
WHEN OPERATING, OR
SERVICING EQUIPMENT.
FOLLOW LOCKOUT / TAGOUT
PROCEDURES BEFORE
SERVICING OR MAINTENANCE.
P/N: 9045-1

IMPORTANT
COMPLEX MACHINERY. PERSONAL INJURY OR MACHINE DAMAGE
MAY RESULT IF OPERATED BY UNTRAINED PERSONNEL.
READ AND UNDERSTAND OPERATING MANUAL BEFORE
COMMENCING OPERATION.
To obtain a Manual contact:
National Instrument Co., 4119-27 Fordleigh Rd, Baltimore, MD. 21215,
PHONE: (410) 764-0900

REFER SERVICING ONLY TO QUALIFIED SERVICE PERSONNEL.

DO NOT MAKE MECHANICAL ADJUSTMENTS WHILE POWER IS ON.
DO NOT MAKE ANY CHANGES OR MODIFICATIONS WITHOUT
CONSULTING THE NATIONAL INSTRUMENT CO., INC.
DO NOT OPERATE MACHINE WITH GUARDS REMOVED, ORWHEN
WEARING LONG HAIR, JEWELRY OR LOOSE CLOTHING.
FOR MACHINES REQUIRING COMPRESSED AIR, THE COMPRESSED
AIR SUPPLY MUST BE CLEAN AND DRY AT THE REQUIRED
PRESSURE AND VOLUME.
P/N: 9044-1

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 4

SAMPLE PARTS ORDERING PROCEDURE

IMPORTANT PARTS ORDERING NOTE:
The parts listed in the parts manuals, drawings and parts sheets prepared by the NATIONAL
INSTRUMENT CO. are available and can be sent to you upon ordering. The OEM
manufacturers bulletins provided in the machines documentation package are for important
maintainence and lubrication. These bulletins will sometimes contain parts information for parts
that are to be obtained from the particular manufacturer. We provide this information to you to
enhance the machines maintainability, we regret that we cannot stock the subassembly parts in
the components used in our machines.

When ordering parts for this equipment please specify the following information:
a)
b)
c)
d)
e)

MODEL OF EQUIPMENT located on control panel.

SERIAL NUMBER OF EQUIPMENT located on nameplate.
PAGE NO., ITEM NO., PART NO. AND NAME as indicated in parts list.
QUANTITY REQUIRED.
CATALOG NUMBER located on front cover, upper right hand corner.

SAMPLE PARTS ORDERING

Please send the following part for a Model: CE-AB-5, Serial No. ,
Technical File # ____(thisTecnical File's number).
PAGE __, ITEM __ PART NO. 3054, Bearing Sleeve, QTY. 1

When ordering an Instructions Set for this equipment please specify the following
information:
a)
b)
c)
d)

MODEL OF EQUIPMENT located on control panel.

SERIAL NUMBER OF EQUIPMENT located on nameplate.
ORIGINAL OWNER if known.
QUANTITY OF SETS REQUIRED.

NOTE: Use only portions of this catalog which are applicable to your particular
equipment.
IMPORTANT PLEASE READ THIS NOTICE BEFORE OPERATING EQUIPMENT
This equipment must be operated in a safe and competent manner in strict compliance with (i) established
safety operating procedures as set forth by any applicable laws and governmental regulations and (ii)
National Instruments operating instructions as outlined in National Instruments operating manual.
Copies of the operating manual are available from National Instruments headquarters in Baltimore,
Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properly
maintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other than
authorized National Instrument personnel, or if it operated with abrasive or corrosive materials not
specifically authorized by the National Instrument Company in writing.

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 5

MODEL: CE-AB-5 FILLING MACHINE INTENDED

USE AND FUNCTION DESCRIPTION
FILLING UNIT DRIVE DESCRIPTION:
INTENDED USE:
The Model: CE-AB-5 Filling Machine is a volumetric liquid filling The filler drive is a gearmotor driven, electronically
machine. This machine is to be used in a laboratory or manu- controlled system that will turn the crankshaft up to 35
rpm. The rotation speed of the filler drive motor confacturing facility. The types of liquids typically dispensed with
the Model: CE-AB-5 filler are parenteral pharmaceutical solu- trols the pressure of the product being dispensed. The
amount of product dispensed from each Filling Unit can
tions, cosmetic products and food additives. The machine is
be adjusted by better than + or - 1% to dispense
normally manually operated by a person holding a container
precise fill volumes to the hundreth of a gram. This
under the nozzle and pressing the foot switch. However, the
machine can be incorporated into an automatic production line drive rpm is controlled using a speed control knob on
the front of the machine.
by replacing the foot switch actuator with a remote proximity
The Filling Unit (pump), and external moving drive
switch actuator circuit.
components are all enclosed in a polycarbonate safety
enclosure on the side of the machine. This area is
BASIC DESCRIPTION:
enclosed as much as the design will allow using a
The Model: CE-AB-5 Filling Machine incorporates a variable
speed 1/12 hp electrical gearmotor drive. This rotational drive removable safety cover. This cover is interlocked
turns a crankshaft that drives a volumetric piston pump called which must be connected to enable the machine to be
powered-up.
a Filling Unit. The Filling Units are accessories that are
offered to dispense a wide range of liquids. The Filling Units
are fabricated from Stainless Steel. Depending which Filling
Unit is used the machine will dispense volumes of free flowing
water thin liquids to semi-viscous liquids from <1mL to 60mL
up to 35 cycles per minute.
OPERATION DESCRIPTION:
Product may be supplied from a floor level reservoir, an overhead supply or a pressurized source. To fill a container the
operator holds a container under the nozzle tip so when fluid is
dispensed from the nozzle it will flow into the container. Then
the operator presses and holds the foot switch down to make a
fill. The motor will turn the crankshaft pulling the piston rod
down. Downward motion of piston (1) creates a vacuum in
pump chamber (4) opening intake valve (2). Preset volume of
liquid flows from supply source Into the pump chamber. (4).
Upward motion of piston (1) closes intake valve (2) and opens
discharge valve (3). Liquid is then discharged from nozzle (5).
A graduated micrometer volume control (6) adjusts the piston
travel, and thus the volume of liquid dispensed per stroke.

FILLING MACHINE MODEL: CE-AB-5

Specifications:
Material of construction:Stainless steel with
transparent polycarbonate guard panels

Electrical Requirements:
208 - 240 V - 1 - 50 - 60 Hz. 210watts

Filling Speed: Adjustable to 35 rpm

Filler Motor Horsepower:1/12 hp

Environmental Conditions
Indoor Use
Altitude up to 2000meter
Temperature range of 5 C to 40 C
Max. relative humidity 80% for temperature
up to 31 C decreasing linearly to 50% relative
humidity at 40 C.
Mains supply voltage fluctuations not to exceed
10% of the nominal voltage
Transient overvoltage installation category
number II
Polution degree 2

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 6

PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE

Different parts of the machine which require
recurrent lubrication are shown in this lube guide.
Recommended lubrication intervals are
approximate and based on 8 hours of operation
per day, 5 days a week. Therefore, depending on
hours of use, and ambient environment the parts
may require lubrication more often than
recommended.

PREOPERATIONAL CHECKS:
C-1 Volume Control Nut Check for tighteness
before operation
C-2 Pump Post Nut
Check for tighteness
before operation

LUBRICANT LEGEND:

LO
HG
GO

SAE 10 to 30W way lube oil, petroleum based

Lithium based white grease of NGLI
consistancy 2 with EP additive.
GEAR OIL (SAE 90)

C-3 Pump Post Body

Check for tighteness

before operation

C-4 Red Vent Plug

Remove during installation,

prior to start-up. Stow
plug for future if shipment
is ever required.
INTERVALS:

LOCATION:
L-1
L-2a
L-2b
L-3

INTERVAL LEGEND:

W = Weekly
AC = After Cleaning or
Wash Down
6M = Every 6 Months

Pump Post Bushing

Volume Control Bushing
Volume Control Screw
Gear Motor (internal)
Refill to oil level indicator.
Do not overfill

LO.
LO
HG
GO

W/AC
W/AC
M/AC
6M

For USDA H1 Lubrication requirements

replace the LO with KLUBEROIL 4 UH 1-32
replace the HG with KLUBERSYNTH 1 14-31
Available from Kluber 603-434-7704

Remove panel on this side to

access inside of
the machine

Remove Guard
on this side
for machine access.

Interlock Switch
L-1
13
50

130

13

30

13

20

10

10
38
19
57

10

C-3

C-2

R
FO
SG E
NG
RI
SY LY
ON

50
30

L-3

13

13

30
13
30

50

50

PUMP POST
CLOSE VIEW

L-1

13

C-2

13

13

C-4

L-2b
L-2a, 2b
C-1

L-2a
C-1

FILA ATIC

VOLUME CONTROL
CLOSE VIEW

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 7

INSTALLATION INSTRUCTIONS
Discharge
Tubing

TRANSPORT, HANDLING AND STORAGE

DESCRIPTION:

Lifting
Handle

RIG

HT

SID

Please retain the original packing material for at least one

year. In the event that you need to return the machine to the
manufacturer please use this material to ship it in. When not
using the Filamatic Filling machine please keep it in an
environment below 70% humidity, with ambient temperature
0 to 40C (104F). Do not drop machine or subject it to
vibration. This may damage the drive or the electronic
components. Use the lifting handle to carry the machine.
Install the red plastic oil fill vent hole plug into the oil fill vent
hole on the gearmotor located inside the machine if the
machine is to be transported or stored on its side.

Filling
Nozzle

LOCATING MACHINE FOR OPERATION:

Filling
Unit

Micrometer
Volume
Control

Safety Cover

(8")

PLUGGING IN THE MACHINE:

20cm

28cm
(11")

to

44cm
(17")

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9

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50 -

CE-AB-5
FILLING MACHINE
NOT TO SCALE

FILA ATIC

The machine must be positioned on a level surface capable of supporting it without tipping. As explained in the
Explosion danger warning note the machine may not be
operated in the presence of combustible or flammable
liquids or vapors. The machine is not water tight and
therefore must not be hosed down or submerged. Do not
operate the machine if the inside cabinet is wet or damp
enough to cause electrical shock.
Remove the red plastic oil fill vent hole plug from the oil fill
vent hole on the gearmotor located inside the machine.
This plug is to be reinstalled only if the machine is to be
transported or stored on its side.

0V
- 24
20 8V
21 0W
z -

60 H

Before you plug in the FILAMATIC Filler please read all

instructions carefully. Then before you plug in the machine
for use, plug in the Actuator. The power cord is the electrical isolation device for this machine. Always unplug it
when performing any maintenance or adjustment to the
machine. This will prevent the machine form accidently
starting and possible injuring the operator and damaging
the machine. When not using the machine turn it off and
unplug the power cord. Proper maintenance of the power
cord is essential to the safe efficient operation of the
machine. Keep the cord free from liquids and other
contamination. Keep the electrodes on the plug clean and
free from corrosion. If necessary discard the cord if the
insulation is torn or cracked or if the electrodes are
missing or corroded.
WARNING. This machine is intended to be electrically
grounded. Your FILAMATIC is equipped with a three-wire
plug--a plug that has a third grounding pin. This plug will fit
only a grounded AC outlet. This is a safety feature. If you
are unable to insert the plug into the outlet, contact a
licensed electrician to replace the outlet with a properly
grounded outlet. Do not defeat the purpose of the grounding plug! Serious shock or burn to the operator or damage
to the machine can occur if this note is disregarded.
The warranty is void if any unauthorized modifications are
done to the mechanical components or electrical wiring of
this machine.

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 8

CONTROLS DESCRIPTION
SPEED CONTROL KNOB:
Regulates the Filler speed. Turn clockwise to increase
speed, counter-clockwise to decrease speed. The speed
of the filler directly and proportionately affects the product
flow rate as it leaves the nozzle, this speed should be set
as fast as possible without causing foaming and
splashing.
MODE SELECTOR SWITCH:
Selects OFF, ON or CONTINUOUS CYCLING operation.
The machine will stop cycling immediately when the
selector switch is set to the
OFF position. Power is
still supplied to the controls inside the machine. If
removing panel to access the inside of the machine
cabinet the power cord must be unpluged from the
Power Connector Receptacle. Serious injury to the
operator may result if this note is disregarded. Turning
OFF the selector switch DOES NOT de-energize the
circuits inside the machine cabinet. Set the power switch
ON/Run Position to operate the machine in
to the
the run mode. Set the selector switch to the
Continuous Cycle position to operate the machine
continuously. This mode is used for priming or rinsing the
Filling System.
FOOT SWITCH (ACTUATOR) RECEPTACLE:
Receptacle for foot switch or any other CE certified
normally open contact type actuator switch.

POWER CORD RECEPTACLE:

This is the power cable input connector. Refer to the
instructions paragraph Pluging in The Machine for
additional information.
POWER CORD: (NOT SHOWN HERE)
This is the power input cord. The insulation on this cord
is rated at 300v. Refer to the instructions paragraph
Pluging in The Machine for additional information.
SAFETY COVER: (NOT SHOWN HERE)
The Filling Unit drive area is guarded with a removable,
interlocked safety guard. Lift to remove this guard to
install or adjust the filling system. This guard panel must
be in position with the switch connected to operate the
machine. It is very important not to tamper with the
safety switch. Serious injury to the operator may result if
the operator's hands are caught in the moving
mechanism.
CIRCUIT BREAKERS: The drive circuit is protected
from current overload with these circuit breakers. If the
circuit breakers trip from a current overload carefully
consider what caused this. The common cause is a
restriction in the fluid discharge line.

FOOT SWITCH: (INSULATION RATING 300V)

Controls operation of the Filler. To start filling sequence
press foot switch, the filler will operate as described in
the Operating Instructions description.
TNB NOZZLE HOLDER / ACTUATOR SWITCH:
(INSULATION RATING 300V)
Controls operation of the Filler. This is an alternate
actuator that is to be plugged into the Foot Switch
(actuator) Receptacle instead of the Foot Switch, when
required. To start filling sequence press button on
bracket the filler will operate as described in the
Operating Instructions description.

FILA ATIC

NATIONAL INSTRUMENT COMPANY

4119 Fordleigh Rd.
BALTIMORE, MD 21215
PHONE: (410) 764-0900 FAX: (410) 764-7719
http://www.filamatic.com

7
8

4
3

MODE
SELECTOR
SWITCH

9
10

2
1

PUMP POST

11

SPEED
CONTROL
KNOB

DANGER

GRADUATED
KNOB

NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN

MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR
FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN
THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.
THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND
COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT
NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

FOOT SWITCH
RECEPTACLE

208V - 240V
50 - 60Hz

ECCENTRIC
POST NUT

VOLUME
CONTROL
CIRCUIT
BREAKERS

POWER
CORD
FEMALE
CONNECTOR

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 9

OPERATION INSTRUCTIONS
1. Turn Speed Control Knob all the way counter
clockwise, and set the selector switch to the
OFF position.
2. Plug foot switch into Filler Actuator Socket and install
the safety cover. The machine will not operate when
the cover is not installed.
3. Plug line cord into any properly grounded
electrical outlet, which supplies
the voltage indicated on the
DANGER
nameplate. WARNING: DO NOT
ENERGIZE THE FILLER IN THE PRESENCE OF
COMBUSTIBLE OR FLAMMABLE VAPORS.
IGNITION OF COMBUSTIBLE OR FLAMMABLE
VAPORS CAN RESULT IN FIRE OR EXPLOSION
AND SERIOUS PERSONAL INJURY.
4. Place selector switch to the
position.

DANGER

WEAR CORRECT SAFETY GEAR IF MACHINE IS USED TO

FILL POISONOUS OR HAZARDOUS LIQUIDS OR LIQUIDS THAT
EMIT POISONOUS OR HAZARDOUSVAPORS.
THIS WARNING APPLIES TO ALL POISONOUS OR HAZARDOUS
MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING
AND FLUSHING SOLUTIONS.

Continuous

DANGER

5. Turn Speed Control Knob clockwise. Press the Foot

Switch (actuator), the Filamatic Filler will now operate
continuously. Maintaining or releasing the actuator will
not affect operation, machine will operate continuously.
Adjust speed of Filler with the Speed Control Knob. To
stop the filler at the beginning of the fill stroke when
operating in the Continuous mode turn the selector
switch to the On / Run position. The filler will stop at
the beginning of the fill stroke, the 5:00 oclock
position.

NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN

MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR
FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN
THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.
THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND
COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT
NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

6. With the selector switch to the

ON / Run
position press the Foot Switch (actuator), the Filamatic
Filler will cycle one complete cycle and stop at the
5:00 oclock position. Release the Foot Switch
(actuator), the machine will stop immediately.
7. If the above instructions have been carefully followed
and everything is in proper working order, follow the
piston pump installation instructions in the appropriate
piston pump instructions manual and then the
preparing for production run instructions in this
manual.

FILA ATIC

NATIONAL INSTRUMENT COMPANY

4119 Fordleigh Rd.
BALTIMORE, MD 21215
PHONE: (410) 764-0900 FAX: (410) 764-7719
http://www.filamatic.com

7
8

4
3

MODE
SELECTOR
SWITCH

10

2
1

PUMP POST

11

SPEED
CONTROL
KNOB
GRADUATED
KNOB

FOOT SWITCH
RECEPTACLE

208V - 240V
50 - 60Hz

ECCENTRIC
POST NUT

VOLUME
CONTROL

CIRCUIT
BREAKERS

POWER
CORD
FEMALE
CONNECTOR

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 10

PREPARING FOR A PRODUCTION RUN

1. Set the volume control setting to the maximum for the prime cycle.
Loosen the Post Nut on the volume control. Turn adjustment knob to set volume
control for longest stroke possible. This long stroke is needed to prime the
Filling Units with the minimum number of cycles. This reduces wear on the
piston seals. Tighten eccentric post jam nut on volume control. IMPORTANT:
The Post Nut must be tightened on all volume controls before operating the
filler. Serious damage to the volume controls will occur if it is not tightenten
before operation.

SCALE

ADJUSTMENT
KNOB

POST
NUT

VOLUME CONTROL ASSEMBLY

2. Place the intake hoses of the Filling Units into the supply tank. Hold the nozzles over the supply tank. If installed in
your Filling Units, turn the suck back adjustment knob counter-clockwise several turns before attempting to prime
the Filling Unit. This is done to allow the ball to seat during priming. Do not unscrew the adjustment knob
completely, as that will allow air to pass through the adjustment stem port.
3. Operate Filling machine in the prime mode until liquid in the discharge hose shows no air bubbles. Presence of air
bubbles means that air is being drawn in during the intake stroke. Air can be drawn in around: intake hose at the
intake barb, intake valve seals, head gasket, piston rings, clean out screw, or the piston O rings depending on
what piston seals are installed in the Filling Units. A good indication the the piston seals are not sealing against the
cylinder walls is product inside the cylinder under the piston. Carefully inspect these areas and tighten as
necessary, inspect the O rings as a last step. IMPORTANT: When tightening the cylinder into the head first
insure that the gasket is not torn or broken and use a strap wrench or suitable tool that will not crush the
cylinder. The piston will not travel through the cylinder if it is even slightly bent and the cylinder may have
to be replaced. To inspect the piston O-rings refer to the pump Instructions sheet. Continue to operate Filling
machine in the prime mode until liquid in the discharge hoses show no air bubbles.
4. DRIPPING: Dripping from the nozzle tip between fills may be encountered when dispensing viscous liquids with a
low surface tension. To prevent dripping, turn the suck-back adjustment knob clockwise until it stops to unseat the
valve ball during filling. Refer to the suck-back system instructions in the pump manual. Suck-Back setting changes
will change the fill volume dispensed slightly. Therefore, make the suck-back setting before fine tuning the fill
volume.
5. Place Nozzle over containers to be filled. Make a sample fill and measure it. If not correct, adjust volume control for
fill required. To adjust volume control, first loosen the eccentric post nut on the volume control with an appropriate
wrench. (Do NOT use pliers.) Turn graduated knob clockwise to increase fill volume, counter-clockwise to decrease
fill volume. EXAMPLE: To fill 12cc per stroke with a 15cc Filling Unit, set Volume Control on graduation number 10.
Tighten eccentric post nut!
6. Adjust the filling speed so that the containers are filled without excessive splashing or foaming. When all settings
have been completed, you are ready to proceed with the production run.

PRODUCT VISCOSITY CONSIDERATION:

The force required to move liquid increases as the viscosity of the liquid increases. If a high viscosity liquid is to be
dispensed begin with slow speeds. Gradually increase the filler speed and watch the behavior of the filler. If the filler
seems to stall or if the circuit breaker trips operate the machine at a a slower speed than when the stalling or circuit
breaker tripping occured.

FILA ATIC

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 11

PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS
1
3
ITEM
PART NO.
DESCRITPION
4
NO.
5

1
2
3
4

09-142-202
09-753-434
3051
3031
7

ITEM
NO.

PART NO.

5
6
7
8
9

3032
3033
3054
09-702-403
09-440-080

ITEM
NO.

PART NO.

1
2
3
4
5
6

Socket Head Cap Screw

Lock Washer
Back Plate
Post Washer

DESCRITPION
Locking Nut
Post Stud
Bearing Sleeve Housing
Bearing Washer
Pump Post Nut

Pump Post Assembly

3111
Illustration & Parts List

DESCRITPION
13

3621
3015
3016
3017
3020
3021

Volume Control Adapter

Volume Control Body
Socket Head Screw
Post Nut Washer
Lead Screw Bushing
Adjustment Knob

3
7
11

8
9

4
10

7
8
9
10
11
12
13

3022
3044
3548-3
3037
3025
09-346-364
09-144-248

FILA ATIC

5 12 6

Indicator Washer
Bearing Sleeve Housing Assembly
Eccentric Post Nut
Lead Screw Assembly
Volume Control Assembly
Bearing Sleeve
3013
Set Screw
Illustration & Parts List
S.H.C. Screw

National Instrument Company, Inc.

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

CAT. 2140
Pg. 12

3
REMOVE ALL BURRS &
SHARP CORNERS

THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

REVISIONS
ZONE

33 13

REV

14

DESCRIPTION

DATE

APPROVED

01

REVISED

08-04-99

GEC

02

CORRECT DRAWING

08-18-99

GEC

03

ITEM 21 QTY WAS 2, ADD 33

09-30-99

GEC

04

REMOVED ITEM 11 (4780)

12-26-01

B.H.

05

ITEM 12 (3159) WAS MXP-11648, ITEM 17 (09-702-403)

09-19-02

B.H.

WAS QTY. 4, ITEM 22 (3038) WAS 09-141-755, ITEM 24

(09-713-421) WAS QTY. 3, ITEM 27 WAS 09-742-425,
ITEM 28 (09-144-247) WAS QTY. 1, ITEM 29 (09-703-404)

29

WAS QTY. 4

28
24
8

22

20

12

20

10

25

7
05
05

09-288-106

SCREW, BIND HD 8-32 X .63

PLATED

33

09-404-035

NUT, 6-32

PLATED

32

09-760-441

WASHER, LOCK 6

PLATED

31

09-286-102

SCREW, BINDER HD 6-32 X 1 LG

09-703-404

WASHER, FLAT

09-144-247

SCREW, SHC 1/4-20 X .75 LG

1/4

PLATED

30

SS

29

SS

28

26

24

05
130 13
FOR
SG
SYRINGE
ONLY

15

50
30

50

13

30

13

05

13

10

NUT, HEX 1/4-28

SS

26

MXP-11844

SCREW, FLAT HD SOC CAP 10-32 X .25 LG

SS

25

09-713-421

WASHER, LOCK 1/4

SS

24

09-480-712

KEY, SQ .13 X .50 LG

WASHER, HANDLE

SS

22

13

20

27
09-411-047

3038

27

23

09-447-086

NUT, SPEED CLIP 8-32

PLATED

21

22

09-304-561

SCREW, TRUSS HD 8-32 X .38 LG

SS

20
19

DWG NO.

10 10
1 10
20 10

38
19
57

108
57

05

05

SS

SCREW, BUT HD, 1/4-20 X 1 LG

SS

18

09-702-403

WASHER, FLAT 10

SS

17

09-411-044

3028

4758

SHEILD, SPLASH

SS

21

23

20

13

3159

HANDLE

SS

12

4440

ASSEMBLY, CABINET AB & AB-5 & AB-8

SS

10

ASSEMBLY, PUMP POST, AB

SS

ASSEMBLY, NOZZLE BRACKET, NB-5-130

SS

SS

3111

3084-1

4756

PLATE, UPPER POST

15015

BRACKET, MICROSWITCH

BEARING, FLANGED

18

01-131-700
04-802-063

SCREW, SHC VOLUME CONTROL

SS

3013

ASSEMBLY, #1 VOLUME CONTROL

SS

3621

ADAPTER, VOLUME CONTROL

SS

QTY

PART OR

NOMENCLATURE

MATERIAL

ITEM

REQD

IDENTIFYING NO.

OR DESCRIPTION

SPECIFICATION

NO.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES
TOLERANCES ARE:

19

FRACTIONS
1/64

31

CONTRACT NO.

NATIONAL INSTRUMENT COMPANY, INC.

4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

DECIMALS ANGLES
.XX
.01
1/2
.XXX .005

APPROVALS
DRAWN

MATERIAL

SEE PARTS LIST

DO NOT SCALE DRAWING

ISSUED

ASSEMBLY

12-30-98

MECHANICAL, AB & AB-5

SIZE

63

MLS

DATE

CHECKED

FINISH

32
4

3016

PARTS LIST

28

30

FOOT, RUBBER

17
A

14

05

ASSEMBLY, AB GUARD

50252

REV

16
15

SS
SS

29

NUT, HEX 1/4-20

STUD, SHORT MOUNTING

16

SCREW, SOC HD SET 8-32 X .19 LG

09-224-195

SH

24

09-347-577

4442

1
2

CAGE CODE

DWG NO.

C
SCALE

REV

4442
1/4

DIMENSIONS APPLY AFTER

SURFACE TREATMENT U.O.S.

SHEET

05
1 OF 1

DWG NO.
REMOVE ALL BURRS & BREAK
EXTERNAL CORNERS .005 MIN.

SH

3696

THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

REV

06
REVISIONS

ZONE

REV

DESCRIPTION

DATE

APPROVED

03

DRAWN IN AUTOCAD

09/10/96

JSG

04

CORRECTED BOM, ADDED ITEM 18 WAS

04-01-99

D.P.F.

05

ADD ITEM 19

08-17-99

GEC

06

REVISED BOM, ADDED NOTES AND CORRECTED

06-25-02

B.H.

GEARMOTOR ORIENTATION

DAB (110VAC)

AB-5 (110VAC)
3696-1

CE-AB-5 (220VAC)

3696-2

CE-DAB (220VAC)

AB (110VAC)

CE-AB (220VAC)

AB-8 (110VAC) & CE-AB-8 (220VAC)

OBS - WAS USED FOR AB-8 220

OBS - WAS USED FOR AB-8 220 CE

3696-3

3696-4

3696-5

3696-6

3696-7

3696-8

3696-9

USED ON

17

16 14

13

12

11 10

L
OI

LIO

LE

EV

VEL

1
1
2

1
1
1

4
6
2

4
6
2

4
6
2

4
6
2

4
6
2

4
6

4
6

EXP-2454

GEARMOTOR, 180VDC X 23RPM

DISCONTINUED

3693-1

GEARMOTOR, 90VDC X 42RPM

1/12 HP

16
14

56-804-305

GEARMOTOR, 180VDC X 23RPM

DISCONTINUED

56-804-304

GEARMOTOR, 90VDC X 23RPM

1/10 HP

13

56-804-298

GEARMOTOR, 180VDC X 83RPM

1/12 HP

12

56-804-297

GEARMOTOR, 90VDC X 83RPM

1/12 HP

11

56-804-296

GEARMOTOR, 180VDC X 42RPM

1/12 HP

10
9

GEARMOTOR, 180VDC X 42RPM

1/12 HP

1 0

56-804-295

GEARMOTOR, 90VDC X 42RPM

1/12 HP

4 4

09-144-247

SCREW, SOC HD CAP .250-20 X .75 LG.

S.S.

09-713-421

WASHER, LOCK .25

S.S.

WASHER, FLAT

S.S.

17

ADJUST LOCATION & ROTATION

AT FINAL ASSEMBLY

2 2

1 1

4 4

4 4

QTY
REQD

3693-4

09-703-404
3007
09-105-707
46849

4172

.25

CAM

SCREW, HEX HD .250-20 X .63 LG.

S.S.

SPACER, DRIVE

PLATE, MOTOR MOUNT

PART OR
IDENTIFYING NO.

1
NOMENCLATURE
OR DESCRIPTION

MATERIAL
SPECIFICATION

ITEM
NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:

CONTRACT NO.

APPROVALS
DRAWN

MATERIAL

SEE PARTS LIST

NATIONAL INSTRUMENT COMPANY, INC.

4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

FRACTIONS DECIMALS ANGLES

1/64
.XX .01
1/2
.XXX .005

JSG

DATE

ASSEMBLY,

09-10-96

DRIVE (AB, AB-5, AB-8)

CHECKED

FINISH

63

SIZE

ISSUED

DO NOT SCALE DRAWING

CAGE CODE

DWG NO.

D
SCALE

REV

3696
1/2

DIMENSIONS APPLY AFTER

SURFACE TREATEMENT U.O.S.

06
1 OF 1

SHEET

DWG NO.
REMOVE ALL BURRS &
SHARP CORNERS

SH

REV

55068

THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

01
REVISIONS

ZONE

REV

01

-1
110 VAC

DATE

APPROVED

03-03-00

GEC

-2
220 VAC

NON-CE

DESCRIPTION

ADD ITEM 14

CE

9
8

ON MACHINE FRONT,
NOT GUARD

130 13
FOR
SG
SYRINGE
ONLY

50
30

50

13

30

13

20

10

130 13
FOR
SG
SYRINGE
ONLY

13

50
30

13

50

13

30

13

20

10

13
13

10 10
1 10
20 10

38

10 10

19

1 10
20 10

11

57
108
57

38

12

19
57

108
57

14

2
3

13

13

10
6

NOTE:
1) STAMP PROPER INFORMATION ON ITEM
11 OR 12 PRIOR TO RIVETING TO MACHINE.

55
06
55 8-1
06
8-2

1 0
4 4

9043-1
09-600-088

LABEL, CAUTION, MOVING PARTS, GUARDED

14

RIVET

SS

13

9031-2

PLATE, NAME FILLER

1 0

9031-1

PLATE, NAME FILLER

1 0

9045-1

LABEL, WARNING SHATTERING GLASS

10

1 0

9041-1

LABEL, HIGH VOLTAGE WARNING

1 0

9044-1

LABEL, IMPORTANT INFORMATION

1 0

9028-1

LABEL, EXPLOSION WARNING

1 0

9024-1

LABEL, DANGER, MOVING PARTS CAUTION

1 0

9033

LABEL, FILLING UNIT INSTALLATION

0 1

CE

12
NON-CE

11

0 1

9061-1

LABEL, DANGER, NON-EXPLOSION RESISTANT, CE

(9028-1)

0 1

9058-1

LABEL, CAUTION, MOVING PARTS, CE

(9024-1)

0 1

9060-1

LABEL, WARNING EYE SAFTEY, GLASS, CE

(9045-1)

9059

LABEL, DANGER, ELECTRICAL HAZARD, CE

1 1
QTY
REQD

PART OR
IDENTIFYING NO.

NOMENCLATURE
OR DESCRIPTION

MATERIAL
SPECIFICATION

ITEM
NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:

CONTRACT NO.

APPROVALS
DRAWN

MATERIAL

SEE PARTS LIST

NATIONAL INSTRUMENT COMPANY, INC.

4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

FRACTIONS DECIMALS ANGLES

1/64
.XX .01
1/2
.XXX .005

G.CLAPPISON

DATE

ASSEMBLY,

08-05-99

SAFETY LABEL/NAMEPLATE
CHECKED

FINISH

63

ISSUED

SIZE

DO NOT SCALE DRAWING

CAGE CODE

SCALE

REV

DWG NO.

01

55068
1/4

DIMENSIONS APPLY AFTER

SURFACE TREATEMENT U.O.S.

1 OF 1

SHEET

THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

DWG NO.

SH

3084

REV

1 02
REVISIONS

ZONE

REV

DESCRIPTION

DATE

APPROVED

01

REDRWN TO ACAD, WAS A SIZE, SEE REV D

09-24-97

MJH

02

REVISED BOM ADDED -2

03-08-00

MLS

6
2

30
84
30 -2
84
-1

REMOVE ALL BURRS & BREAK

EXTERNAL CORNERS .005 MIN.

1 0

3028

STUD, SHORT MOUNTING

SS

1 0

3607

BUSHING, THREADED MOUNTING

SS

1 1

3082

BRACKET, NOZZLE HOLDER

SS

1 1

04-006-304

O-RING, .13 ID X .25 OD X .06 CS

VITON

1 1

09-610-002

FERRULE, STAND OFF

SS

1 1

09-610-001

SCREW, RETAINING 10-24

SS

QTY

PART OR

NOMENCLATURE

MATERIAL

ITEM

REQD

IDENTIFYING NO.

OR DESCRIPTION

SPECIFICATION

NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:
FRACTIONS
1/64

CONTRACT NO.

NATIONAL INSTRUMENT COMPANY, INC.

4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

DECIMALS ANGLES
.XX
.01
1/2
.XXX .005

MATERIAL

APPROVALS

DATE

ASSEMBLY

DRAWN

SEE PARTS LIST

NOZZLE BRACKET NB-5-130

CHECKED

FINISH

SIZE

63
DO NOT SCALE DRAWING

ISSUED

CAGE CODE

DWG NO.

B
SCALE

REV

3084
1/1

DIMENSIONS APPLY AFTER

SURFACE TREATMENT U.O.S.

SHEET

02
1 OF 1

DWG NO.
REMOVE ALL BURRS &
SHARP CORNERS

SH

SKE-6297

THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

REV

05
REVISIONS

ZONE

REV

DESCRIPTION

APPROVED

DATE

PRODUCTION RELEASE FOR NEW STYLE AB, AB-5

19

33
40

LINE

27

LOAD
L' 1

LINE INPUT
208-240 VAC
50/60 CYCLE
SINGLE PHASE

AUTO
PRIME
(a)

(b)

GUARD SAFETY SWITCH

GUARD SAFETY SWITCH

38 39

21

GS-1

22

15

14

13

(c)

CS-1

(no)

18

OFF
AUTO
PRIME

A-

ACCEL
U

P
2

7
A+

L1

10 37

FOOT SWITCH
RELAY
CR2
17

DYNAMIC BRAKE
RELAY

FOOT SWITCH
RELAY
CR2
19

RESET CYCLE
RELAY

12 13

CR1

12 13

CR3

a
0
X
X

b
0
X
X

c
0
0
X

CONTINENTAL EUROPE
UNITED KINGDOM
UNITED STATES

F
+

FILLER DRIVE
(DCC-1)

A-

P
3

SK
E62
97

P
2

I1

P
1

I2
MAX

MIN

IR

CL

INSERT PLATE
10
22 12

22 12
24

14
5

22 12
24

14
5

14.250

15.000

11

FILLER SPEED POT

B
DYNAMIC BRAKE
RELAY
DYNAMIC BRAKE
CR1
RESISTOR
13
7

2
8

A2

A1
21 11

2
8

A2

A1
21 11

DYNAMIC BRAKE
RELAY
CR1
12

2
8

A2

A1

EXP-2208
0
X
0

EXP-2209
X
0
0

52-502-078
0
0
X

AB
,A
B5;
22
0V

CL

ACCEL

D
12 13

CR2

IR RES

IR

CABINET CUT LINE

SLK

L2

I2

14

04-28-03

F-

I1

MIN

24

REMOVED ITEM 26 & REPLACED W/ ITEM 40

IR RES

MAX

05

220 VAC POWER PLUG SELECTION

SS-1

P
1

SLK
SLK

L2

F
+

P
3

04-23-03
04-23-03

RESET CYCLE
RELAY
CR3

FL1

REMOVED ITEMS 16/17 & REPLACED W/ITEMS 38/39

ADDED GS-2 FOR CE-DAB-5 & CE-DAB-8 MODELS

16

NORMAL
STOP 14 15
CAM
(nc)

IF MACHINE MODEL CE-DAB-5, CE-DAB-8

THEN TERMINATE GS-2 AS SHOWN.
20

A+

03
04

RESET CYCLE
RELAY
CR3

NOTE 1:
IF MACHINE MODEL CE-AB, CE-AB-5, CE-AB-8
THEN PLACE A JUMPER WIRE BETWEEN
WIRES 20 AND 14. DO NOT TERMINATE GS-2.

6.125

DRM
DRM

14

SEE NOTE 1

7.000

01/28/98
12/30/98

FS-1

GS-2
14

13

ADDED BILL OF MATERIAL FOR AB-5

UPDATE BOM AND DELETE OBSOLETE PARTS, FIRST

FOOT SWITCH
RELAY

FOOT SWITCH

38 39

20

22

21

SS-1

N'

OFF
5A

01
02

30

31

QTY
REQD

23

24

EXP-3274

CORD, LINE POWER

EXP-2764

SWITCH, SAFETY KEY; STRAIGHT

GS-1, GS-2

EXP-2762

SWITCH, SAFETY INTERLOCK

GS-1, GS-2

38

EXP-2196

RECEPTACLE, FOOT SWITCH

FS-1

37

51-105-083

BRACKET, RESISTOR

R1

36

EXP-2182

FILTER, RFI

F1

33

56-804-298

MOTOR, 1/12 HP 180VDC 83 RPM AB, 220VAC

M1

31

56-804-296

MOTOR, 1/12 HP 180VDC 42 RPM AB-5, 220VAC

M1

30

EXP-____

PLUG, LINE POWER

SELECT FOR COUNTRY

27

EXP-2201

TERMINALS, END BARRIER

EXP-2203

DIN RAIL

23

EXP-2200

TERMINALS

22

1 53-000-307

36

21 11

MOTOR
M1

22

EXP-2191

15015

50-201-001

EXP-2199

50-101-184

40
39

24

OVERLAY, AB; AB-5; 220V

20

BREAKER, CIRCUIT

CB-1

19

BRACKET, MICRO

CS-1

15
14

SWITCH, ROLLER MICRO

CS-1

SOCKET, 8 PIN

CR-1,-2,-3

13

RELAY, 8 PIN PLUG-IN 220V

CR-1,-2,-3

12

EXP-2189

CORD,FOOT SWITCH

FS-1

10

EXP-2192

FOOT SWITCH

FS-1

50-102-353

CONTACT, N.C.

SS-1

1 50-208-335

SWITCH, 3 POSITION SELECTOR

SS-1

50-102-304

CONTACT, N.O. WITH LATCH

SS-1

KNOB, 3/4" DIA.

52-706-021
51-701-029

RESISTOR, DYNAMIC BRAKE, 10OHM

R1

51-701-093

RESISTOR, I.R.

DCC-1

51-302-071

CONTROLLER, DC

DCC-1

6
5

PART OR
IDENTIFYING NO.

NOMENCLATURE
OR DESCRIPTION

ITEM
NO.

MATERIAL
SPECIFICATION

PARTS LIST
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:

CONTRACT NO.

SEE PARTS LIST

EBOM SKE-6297
NEXT ASSY

DATE

JGG

07/31/97

DRM

11/21/97

CHOPPER

11/21/97

HARDWIRE DIAGRAM
CE-AB LIQUID FILLER (220VAC, 50HZ)

CHECKED

FINISH

63

USED ON

APPLICATION

APPROVALS
DRAWN

MATERIAL

NATIONAL INSTRUMENT COMPANY, INC.

4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

FRACTIONS DECIMALS ANGLES

1/64
.XX .01
1/2
.XXX .005

ISSUED

DO NOT SCALE DRAWING

SIZE

SCALE

CAGE CODE

REV

DWG NO.

SKE-6297
1/1

DIMENSIONS APPLY AFTER

SURFACE TREATEMENT U.O.S.

05
1 OF 1

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