Cylinder Head Mechanism
Shown as Fig.2-53
c ylinder head
valve c age cov er
tent model
Mate rial:
val ve cage cover gasket
alum inium alloy , die-casting
Bolt
cran kshaft
bea ring
co ver
exhau st cam shaft
air intake camsh aft
spark p lug
cylinder head
Requirem ent
the uneven degree of the lower surface
0.10mm
insta llation surface of air intake and
exha ust ma nifold: 0.10 m m
Asse mble two orie ntation hole w ith th e
cylin der he ad
valve pipe surplu s value
spark plug
protec tive pi pe
ad just cu shion
0.04 0~0.066 Im merge in flui d nitro gen
and freeze to push down
v alve ta ppet
valve race surplu s value
va lve spr ing loc k
0.121 ~0.087Immerge in fluid n itroge n
and fr eeze to push d own
valve spring seat
valve spring
The tight en torqu e of the cylinder
head cycled in th ree t imes
valve oil seal
cylin der gas ket
valv e below seat
exhau st valv e
air inta ke val ve
3025037035 Nm
Tig hten cr osswise from central to two
side s.
Fig. 2-53 Cylinder Head Mechanism
Check of Cylinder Head Mechanism
Check and Maintenance of Camshaft
Use the caliper to measure the height of the camshaft. If it is below the specified limits, make
proper replacement.
C amsh aft Unitmm
camsh aft dia meter
Item
Mode
Standard
IN
EX
L imit
IN
EX
EF
ZLRL
G LGSZS
0.02
23.0 --0.033
- 0.02
23.0 -0.033
22.9
22.9
Fig. 2-54 i nspectio n of the camshaf t diameter
2Checks on camshaft axial clearance
When the axial spacing is measured with a clipper to be larger than the benchmark value, the camshaft is to
be replaced.
3Check the camshaft gear join clearance
Insatll the camshaft into the cylinder head ,
ascertain the bearing cover front mark and shaft dia
number , tighten the bolt and fix the air intake
camshaft. Use the dial gauge to measure the gear join
clearance.
Single gear : benchmark value 0.04~0.13mm
limit value :0.30mm
Attension: there are four measuring place at
the gear circle; operate when the marks on the drive
and driven gear inosculate with each other. (As
figure 2-56)
Fig. 2-55 Ch ecks on camshaft axial cl earance
E xhaust
Air In take
Note :the timing ma rk on the cam shaft gear sho uld be aligned
Figure 2-56 inst allat ion of the air intake and exhaust
Inspection of the valve unit
1valve spring
Replace the spring if it fails to meet the specifications. Show as Fig. 2-57.
Use a square ruler to
Measure the free state of spring
[Benchmark value] 36.97m m
m ea s u re t he ri g h t
a ngl e of t he val ve
spring.
[Limit] 1.2mm
Fig. 2-57 Inspect ion of the valve spring
2valve
1Check to see if there are some deformations, obvious tears and wearsAs figure :2-58
Item
Wide
Width of valve top
IN
EX
IN
EX
Sta ndardmm
0.851.41
1.071.36
1.00.2
1.00.2
Lim itm m
0.75
0.75
top t hickne ss
oute r diameter me asurem ent
3 5mm
Fig. 2-58 Figure 2-58 inspection of valve
2Checks on the clearance between the throttle guiding pipe and throttle thrusting rod
Use a dial gauge to measure the inner diameter of the throttle guiding pipe, and use a caliper to measure the
outer diameter.
3 Work out the differences of the measured values. If it is above the specified limits, the throttle or the
guiding pipe must be replaced.
Attention The measurement points are shown as the figure2-60. Work out the clearance of the final torn and
worn section
th e inne r diam eter o f valve guide pipemm
Measure point
M easure point
B enchm ark 5.0
the outer diame ter of v alve t appetmm
Benchma rk 5.0
valve c learancemm
In
Bench mark 0.0560.2 0mm
Limit 0.07
Ex
Bench mark 0.0660.3 0mm
Limit 0.08
Fig. 2-59 valve guide pipe
Fig. 2-60 Measure point of the valve
4Replacem ent of valve guide
Heat the cylinder cover to 80100 degrees C with hot water
Use special tools to drive in the valve guiding pipe to the position as shown in the right figure from the side
of the combustion chamber. Use special tools to drive in the new valve guiding pipe to the position as shown in
the right figure.
Mod el
sp ecial to ol
IT EM
h
H
mm
EF
GLZLRLGSZS
IN
13.710.25
EX
12.110.25
Atte ntion
In t he proc ess of driving in the guidin g pipe
into the cylind er cover, th e ope ration
sho uld be carried out slowly u ntil the pipe
gets to the prop er posi tion. N o exc essive
driv ing should be exerte d. Pay attenti on to
the specifications in the operati on.
Fig. 2-61 valve guide pipe
