0% found this document useful (0 votes)
497 views26 pages

Brochures Manual IRIZAR

Sistemas de izases de tanques

Uploaded by

Emebeiza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
497 views26 pages

Brochures Manual IRIZAR

Sistemas de izases de tanques

Uploaded by

Emebeiza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

1|P age

PRODUCT CATALOG

IRIZAR HEAVY INDUSTRIES INC

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

IRIZAR HEAVY INDUSTRIES INC

Our company is Proudly Canadian with its headquarters located in Edmonton Alberta. It was established on 1999 under the former
name of J. Irizar & Company Ltd. In 2012 its name was changed to Irizar Heavy Industries Inc. The company is a Worldwide
Leader in the design and manufacturing of: welding rotators (tank turning rolls), welding manipulators, welding positioners, fit-up
rolls, auto tank welders, tank lifting jacks and plate bending machines. Our products have been used in several industrial segments,
among others: oil & gas, power generator, nuclear, aerospace, pipes, pressure vessels, wind towers, rail tanks, defense industry, mining
and the stainless steel tanks for the food industry. Our products are Designed in Canada and manufactured in China. Our two
manufacturing facilities have over 25,000 SQM under crane and are located in Wuxi City, Jiangsu Province at 100 km northwest from
Shanghai, Pudong International Airport.
Our Goals are to build state of art High-Tech products; to Exceed International-Standards; to provide Top-Quality Products; to provide
First-Class Service; to offer the most Competitive-Price; to deliver within the Shortest-Time; and to build a Long-Term business
relationship with our customers. We have Exported over eight thousand pieces of equipment operating in more than fifty countries
among them: Angola, Argentina, Australia, Belgium, Bolivia, Brazil, Canada, Chile, China, Colombia, Costa Rica, Cote D Ivoire,
Denmark, Ecuador, Egypt, Germany, Greece, India, Indonesia, Ireland, Italy, Japan, Jordan, Madagascar, Martinique & Guadeloupe,
Mexico, Morocco, Netherlands, New Zealand, Nigeria, Oman, Pakistan, Panama, Paraguay, Peru, Philippines, Poland, Romania,
Russia Federation, Saudi Arabia, Singapore, South Africa, Spain, Taiwan, Thailand, Ukraine, United Arab Emirates, United Kingdom,
Uruguay, USA and Venezuela.
Our Warehouse in Canada is located in Wetaskiwin AB around 40 km from Edmonton International Airport. The facility has a yard
with over 120,000 SQM. We have available a large number of stock: Conventional Welding Rotators, WR Series: 1, 3, 5, 10, 20, 40,
60, 80, 100, 150, 250, 400, 600, 1200 MT; Self-Aligned Welding Rotators, SAR Series: 5, 10, 20, 40, 60, 80, 100, 150, 250, 500 MT;
Welding Manipulators (Colum & Boom), WM Series: 3 x 3 m, 4 x 4 m, 5 x 5 m, 6 x 6 m. We also built small manipulators: 1.5 x 1.5
m and 2 x 2 m; Welding Positioners, WP Series: 0.3, 0.6, 1, 3, 5 and 10 MT. We built positioners up to 100 MT; Turn Tables, TT
Series: 1, 3, 5, 10 MT. We built turn tables up to 100 MT; Pipe Rotators, PR Series; Pipe Positioners, PP Series; Auto Tank Welders,
AGW Series: AGW-1 (single side) and AGW-2 (double side); Tank Lifting Jacks System and Hydraulic Three Plate Bending Roll,
3R Series: 80 mm x 3,000 mm
Our ASME ABSA Pressure Vessels Facility is located in Wetaskiwin AB. Large stock of steel plates available on material SA 51670 N from " up to 3 thickness. Our facility has plate cutting and rolling service.
Turn-Key Projects. Since 1983 our CEO and founder has designed and set up pressure vessels production lines all over the World
including Canada, USA, Mexico, Argentina, Chile, Middle East, Africa and Asia.

Contents

Page

Conventional Tank Turning Rolls, WR Series........... 3


Self-Aligned Tank Turning Rolls, SAR Series.. 5
Special Rotators, SR Series............ 8
Fit up rolls, FUR Series.. 9
Pipe Rotators, PR Series. 10
Pipe Positioners, PP Series. 10
Welding Positioners, WP & AH-WP Series... 11
Welding Positioners, CWP Series.. 13
Welding Positioner, PL Series.... 14
Head & Tail Stock, HT Series 14
Turntables, TT Series. 14
Welding Manipulators, WM Series 15
Automatic Girth Welder, AGW Series... 17
Tank Jacking Equipment, TJE Series 20
Hydraulic Pate Bending Machines 23
Plate Feeding System for API Field Erected Tanks... 24
Steel Plate Services.... 24
Photos. 25

Revision

July

28

Head Office
1512 Adamson View
Edmonton, Alberta, T6W 0V4 Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected]

Factory & Warehouse


464014 Range Road 235
County of Wetaskiwin, Alberta
T0C 1Z0, Canada

2016

Limited Warranty
Terms and Conditions of Sale

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

2|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Conventional Tank Turning Rolls, WR Series


Tank Turning Rolls, Welding Rotators, Welding Rolls, Vessel Welding Rotators, Turning Rolls, Tank Welding Rolls, Tank Turning Rolls, Tank Rotators, Tank Rollers, Roller
Beds, Powered Rolls, Power Turning Rolls, Pipe Turning Rolls, Pipe Rotators, Pipe Rollers, Pipe Rolls, Idler Rotators, Conventional Rotators, Scissors Rotators

Power Rotator WR 1200

Model

PR-1
WR 3
WR 5
WR 10
WR 20
WR 40
WR 60
WR 80
WR 100
WR 150
WR 250
WR 400
WR 600
WR 800
WR 1000
WR 1200

Load &
Rotation
Capacity
(MT)

Rotation
speed
(mm/min)

Power
(kW)

1
3
5
10
20
40
60
80
100
150
250
400
600
800
1000
1200

80-2400
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000

2*0.12
2*0.25
2*0.37
2*0.55
2*1.10
2*1.50
2*2.20
2*2.20
2*3.00
2*4.00
2*5.50
2*5.50
2*7.50
2*11.0
2*15.0
2*15.0

Torque
(Nm)

1000
1200
2200
4000
9250
14400
23750
26400
36000
48000
87000
92000
162,000
237000
360000
360000

Wheel
(mm)

Dimensions
L*W*H (mm)

Vessel
Diameter
(mm)

Diameter

Width

Power Roll

Idler Roll

20-1000
150-2500
150-3200
250-4800
250-4800
250-4800
300-5200
300-5200
350-7800
350-7800
350-7500
350-7500
550-9000
550-9000
1100-12000
1100-12000

150
200
250
300
350
400
450
500
500
500
660
700
900
900
1000
1000

50
112
140
170
180
200
220
240
260
260
260
300
360
380
400
450

500*250*370
1900*500*450
2000*500*480
2440*610*550
3000*675*600
3100*700*650
3450*820*830
4380*900*890
4380*970*980
4210*1000*980
4900*1060*1100
5900*1140*1180
6900*1300*1600
7100*1400*1600
7500*1600*1700
8500*1600*1800

500*220*370
1350*300*450
1600*380*480
2320*450*550
2500*500*600
2610*700*650
3000*820*830
3400*700*890
3800*760*980
3800*800*980
4380*920*1100
5500*920*1180
6000*1200*1600
6500*1260*1600
7000*1320*1700
7500*1320*1800

Weight
(MT)

0.065
0.35
0.80
1.00
1.50
2.30
2.40
2.90
4.80
5.50
9.80
17.50
27.50
34.00
40.00
50.00

Features:
a. Designed in Canada
b. Prototype static and dynamic tested at full capacity by a Canadian Testing
Laboratory
c. Rotators wheels up to WR 100 made of Cast Iron cover with heavy duty rubber and
two steel rings at the side. Larger rotators wheels are made of Cast Steel ASTM 8040 or equivalent; quenched and tempered at 43 ~ 45 HRC (Rockwell C Hardness)
d. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable
speed adjustment with digital display in mm/min
e. Center to center distance between wheels adjustable by means of bolts and nuts
f. Angle between wheels center and vessel center must be on the range of 45 to
110. Never use less than 45 since produce un-safe condition. For increase traction
use angles from 90 to 110
g. Increase power rotation capacity up to 50% more by adding extra idler. Valid only
if: a) Vessel has no eccentricity loads, b) Each rotator takes one third of the vessel
weight
h. Quality: a) Gearboxs shells made of cast iron ASTM-A48-A48M or equivalent, b)
Shafts made of ANSI-1045 or equivalent, c) Motors and control box with IP 54
protection against dust and heavy rain, d) Frequency driver made by TECO
Westinghouse, e) Shot blasted to ensure the paint holds longer

Optional:
a.
b.

c.

d.
e.

f.
g.
h.

Notes: 1. Video Clip, 2. Rent: Available in North America, 3. Custom-built welding


rotators available. 4. The information contained in this brochure is intended to be
accurate. However, the manufacturer reserves the right to make changes in design which
may not be included. Latest revision available online

i.
j.

Foot Pedal. Control: Forward/Stop/Reverse


Wireless Remote Control: With 60 m reach and 128
channels. Control: Forward/Stop/Reverse/Variable speed
adjustment with digital display in mm/min
Turning rolls mounted idler or motorized bogies. Available
with constant speed of 1.5 m/minute or variable speed from
0.15 to 1.5 m/minute
Screw Device (manual or motorized) for adjust center to
center wheel distance. Available for models up to WR 150
Anti-Drift Device: Minimize the screw effect (longitudinal
displacement) while vessel is rotating. Accuracy 1.7 mm
considering the end working piece is machined or cut with a
tolerance of 0.20 mm. For ordering, AD-WR XX
Rotators for heavy eccentricity load with motor brake
Rotators with polyurethane on wheels up to WR 150. Ideal
for construction of stainless steel tanks
Rotators for shot blasting and painting with explosion proof
on both motors and main control box
Synchronized Device: Synchronize rotation speed of two
power rotators
CE Mark

Standard Package: a) One Power Roll with Control Box and Remote Control Box with 12
m cable, b) One Idler Roll, c) Operation Manual with Electric Diagram, and d) One year
Warranty

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

3|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

1200 MT, IRIZAR WR 1200

600 MT, IRIZAR WR 600

250 MT, IRIZAR WR 250

80 MT, IRIZAR WR 80

40 MT, IRIZAR WR 40

20 MT, IRIZAR WR 20

5 MT, IRIZAR WR 5

1 MT, IRIZAR PIPE ROTATOR PR 1

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

4|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Self-Aligned Tank Turning Rolls, SAR Series


Self Aligned Rotators, Self Aligning (Adjusted, Alignment, Adjustment) Rollers, Rotadores de Soldadura Autoalineados

Model

SAR 5
SAR 10
SAR 20
SAR 40
SAR 60
SAR 80
SAR 100
SAR 150
SAR 250
SAR 500

Load &
Rotation
Capacity
(MT)

Rotation
speed
(mm/min)

Power
(kW)

Torque
(Nm)

5
10
20
40
60
80
100
150
250
500

100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000
100-1000

0.75
1.10
1.50
3.00
4.00
4.00
5.50
3.0*2
5.5*2
7.5*2

3188
7652
13093
20405
30608
34009
46800
51900
93600
124000

Vessel
Diameter
(mm)

Wheel
(mm)

Dimensions
L*W*H (mm)

Diameter

Width

Power Roll

Idler Roll

250
300
350
400
450
500
500
500
660
800

140
170
180
200
220
240
260
220
260
300

1620*690*700
1880*780*820
2150*960*850
2600*1000*1100
3000*1100*1150
3200*1200*1200
3500*1200*1400
3500*1200*1400
5010*1200*1600
5800*1400*2000

1380*380*700
1454*390*820
1700*480*850
2200*500*1100
2500*540*1150
2700*620*1200
3000*750*1400
3000*750*1400
3800*790*1600
5000*1000*2000

Chart
Next Page

Weight
(MT)

0.85
1.20
2.00
3.00
4.00
4.50
5.50
6.00
12.00
28.00

Features:
Standard Package:
a.
b.
c.
d.

e.
f.

g.

Designed in Canada
Prototype static and dynamic tested at full capacity by a Canadian Testing
Laboratory
Rollers align itself with the vessel diameter. Enable weight distribution in four
idler wheels on idler roll and four motorized wheels on power rotator
Rotators wheels up to SAR 100 made of Cast Iron cover with heavy duty rubber
and two steel rings at the side. Larger rotators wheels are made of Cast Steel
ASTM 80-40 or equivalent; quenched and tempered at 43 ~ 45 HRC (Rockwell
C Hardness)
Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/ Variable
speed adjustment with digital display in mm/min
Increase power rotation capacity up to 50% more by adding extra idler. Valid only
if: a) Vessel has no eccentricity loads, b) Each rotator takes one third of the
weight, c) Vessels sit on four wheels of each rotator
Quality: a) Gearboxs shells made of cast iron ASTM-A48-A48M or
equivalent, b) Shafts made of ANSI-1045 or equivalent, c) Motors and control
box with IP 54 protection against dust and heavy rain, d) Frequency driver
made by TECO Westinghouse, e) Shot blasted to ensure the paint holds longer

Notes:
1.
2.
3.
4.

a) One Power Roll with Control Box and Remote Control Box
with 12 m cable, b) One idler roll, c) Operation Manual with
Electric Diagram, and d) One year Warranty
Optional:
a.
b.

c.

d.
e.
f.
g.

Video Clip
Rental: Available in North America
Custom-built welding rotators available
The information contained in this brochure is intended to be accurate.
However, the manufacturer reserves the right to make changes in design
which may not be included. Latest revision available online

Foot Pedal. Control: Forward/Stop/Reverse


Wireless Remote Control: With 60 m reach and 128
channels. Control: Forward/Stop/Reverse/Variable speed
adjustment with digital display in mm/min
Turning rolls mounted over idler or motorized bogie.
Available with constant speed of 1.5 m/min or variable
speed from 0.15 to 1.5 m/minute
Rotators for heavy eccentricity load with motor brake
Rotators with polyurethane on wheels up to SAR 150.
Ideal for construction of stainless steel tanks
Synchronized Device: Synchronize rotation speed of two
power rotators
CE Mark

Eccentric Loads:
F = Force to rotate eccentric vessels = (Vessel Weight x GC
distance from center of rotation)/Vessel Radius. Force must
not exceed half of maximum rotation capacity of rollers

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

5|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Workpiece sits in Four Wheels


Power
Model

Vessel
(mm)

SAR 5
SAR 10
SAR 20
SAR 40
SAR 60
SAR 80
SAR 100
SAR 150
SAR 250
SAR 500

770-2300
920-2800
1170-3500
1400-5200
1550-4800
1730-5000
2010-5500
2810-6000
2810-8000
3110-8000

Idler

Set (*)

Max
Rotation
(MT)

Max
Load
(MT)

Max
Load
(MT)

Max
Rotation & Load
(MT)

5
10
20
40
60
80
100
150
250
500

2.50
5
10
20
30
40
50
75
125
250

2.50
5
10
20
30
40
50
75
125
250

5
10
20
40
60
80
100
150
250
500

(*) Set = One Power + One Idler

Workpiece sits only on Two Bottom Wheels


Power
Model

Vessel
(mm)

SAR 5
SAR 10
SAR 20
SAR 40
SAR 60
SAR 80
SAR 100
SAR 150
SAR 250
SAR 500

250-760
320-910
500-1160
900-1390
750-1540
850-1720
1000-2000
1100-2800
1800-2800
1800-3100

Idler

Set (*)

Max
Rotation
(MT)

Max
Load
(MT)

Max
Load
(MT)

Max
Rotation & Load
(MT)

1.75
3.50
7
14
21
28
35
52.50
87.50
175

1.75
3.50
7
14
21
28
35
52.50
87.50
175

1.75
3.50
7
14
21
28
35
52.50
87.50
175

3.50
7
14
28
42
56
70
105
175
350

(*) Set = One Power + One Idler

500 MT, IRIZAR SAR 500, UAE

500 MT, IRIZAR SAR 500, SAUDI ARABIA

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

6|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

500 MT, IRIZAR SAR 500

500 MT, IRIZAR SAR 500

250 MT, IRIZAR SAR 250

150 MT, IRIZAR SAR 150

100 MT, IRIZAR SAR 100

40 MT, IRIZAR SAR 40

20 MT, IRIZAR SAR 20

5 MT, IRIZAR IDLER SAR 5

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

7|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Special Rotator, SR Series


Chain Welding Rotator: Designed for construction of tanks with thin
thickness.
Standard Package: a) One Power Roll with Control Box and Remote Control
Box with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment
with digital display in mm/min, b) One Idler Roll, c) Operation Manual, d)
Electric Diagram, and d) One year Warranty
Optional: a) Foot Pedal. Control: Forward/Stop/Reverse; b) Extra idlers:
Available
Wheel
(mm)

Dimensions
L*W*H (mm)

Model

Rotation
Capacity
(MT)

Load Capacity
(MT)

Speed
(mm/min)

Power
(kW)

Vessel
Diameter
(mm)

Diameter

Width

Power Roll

Idler Roll

CWR 20-40

40
40

20 (1 Power + 1 Idler)
40 (1 Power + 3 Idlers)

100-1000

2 @ 1.50

2740 5800

420

240

3450*1030*658

3450*600*658

b.
c.
d.
e.

Power Rotator with main control box and remote control


box with 12 m cable. Rotation Capacity: 40 MT. Load
Capacity: 10 MT. Variable speed: From 100 up to 1,000
mm/min
Idler Rotator: Load Capacity: 10 MT
Idler Bogies on both, power and idler rotators
Center to center distance between wheels: 2,350 mm
Vessel diameter range: From 9 to 19
Protection class IP54 against dust and heavy rain on
electric control box and motors

1.

2.
3.

Features: Vessel sits on a chain covered with heavy duty rubber. Work piece
never touches the rotators wheels to avoid indentation, scratches or any other
damage due to its thin wall. Adjust middle wheel for reach diameter vessel
required.
Standard set includes: One power rotator plus one idler rotator
Rotation capacity: 40 MT. Load Capacity: 20 MT
For fit up (assembling) use one power plus three idlers
Rotation and Load Capacity: 40 MT
Fit Up Process: First shell sits on one power and one idler; Second shell sits
on two idlers. Since Rotators have idler bogies the vessel mounted on rollers
can move along a rail.

SPECIAL ROTATORS
0B

1BAnti-Drift Rotators
2BBed Fit Up Rollers
3BChain Welding Rotator
4BCCone Rotators
Concrete Drum Welding Positioner
5BFit Up Rolls
Flux Bed for Longitudinal Seams
I Beam Turning Rotators
9BLifting Scissor Rollers
6BPipe Rotator PR-1
7BPole Turning Rotators
Rotators with Screw Device Adjustment
10BShot Blasting & Painting Turning Rotators
8BTurnig Rotators mounted over bogies
1BWR 250, large diameters
12BWR 250, small diameters
1B

2B

3B

5.00
9.00

Notes:

Features:
a.

Weight
(MT)

4B

5B

Fit up Rotators

Pole Turning Rotators

9B

6B

7B

10B

8B

1B

12B

13B4

Concrete Drum Positioner

Anti-Drift Rotator
CERTIFICATES
CE Mark
WR 1200 Certificate

Bed Rolles

Welding Rotator with Bogies

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

8|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Fit Up Rolls, FUR Series


SECOND GENERATION
Fit Up Rolls MODEL FUR 100
Maximum Load and Rotation Capacity 200 MT

Concept

Definition: Designed to align and assemble shell to shell


or section to section. Ideal for construction of wind
towers, steel vessels, large tanks and pipes. Maximum
load capacity and rotation capacity depends of the model
Standard Package: a) Set # 1: Two Fit Up Rollers, b)
Set # 2: Two Synchronized Power Rotators, c) Set # 3:
Two Idler Rotators, d) Remote Control Box with variable
speed on wheels rotation; digital display in mm/min.
Forward/Stop/Reverse. Cable length of 12 m; e)
Operation Manual with Electric Diagram, and f) One
year Warranty

Number of rotators
Load capacity (MT)
Rotation capacity (MT)
Rotation speed (mm/min)
Vessel diameter range (mm)
Bogie speed (mm/min)
Bogie translation (MT)
C-C adjust between wheels w/ jacks
Lifting Jacks of 150 mm stroke
Wheel diameter (mm)
Wheel width (mm)
Wheel surface covered
Power rotation
Power translation
Power packs
Weight (MT)

SET # 1
Two Fit Up Rollers
2 No
100 (50 @ 2)
NA
NA
2,000 up to 6,000
NA
NA
2 No @ 2
100 MT (50 MT @ 2)
500
260
Polyurethane
NA
NA
3 kW
5 MT @ 2 No

SET # 2
Two Power Rotators
2 No
100 (50 @ 2)
200 MT (100 @ 2)
100 up to 1,000
2,000 up to 6,000
150 up to 1500
200 MT
NA
100 MT (50 MT @ 2)
500
260
Polyurethane
3.0 kW @ 2 No @ 2
1.1 kW @ 2 No @ 2
3 kW
6.5 MT @ 2 No

SET # 3
Two Idler Rotators
2 No
100 (50 @ 2)
NA
NA
2,000 up to 6,000
NA
NA
NA
100 MT (50 MT @ 2)
500
260
Polyurethane
NA
NA
3 kW
4.5 MT @ 2 No

Description:
Set # 1. The Fit up Rolls: Center to center between wheels is adjusted by means of two hydraulic
cylinders which makes shell moves up/down to facilitate assembling process. Idler bogies with
maximum 100 MT load capacity. Two lifting hydraulic cylinders with maximum 100 MT capacity.
Application: Fit up shell to shell or shell to section

Optional: a) Foot control pedal for controlling forward,


stop and reverse rotation; b) Extra set # 4 of Two Idler
Rotators; c) Rail tracks, d) Welding Manipulator

Set # 2. The Power Rotators: Center to center between wheels is adjusted by means of bolts. Set is
equipped with two synchronized power rotators with variable speed from 100 up to 1,000 mm/minute
and maximum rotation capacity of 200 MT. Motorized bogies with variable speed from 0.15 up to 1.5
m/minute; maximum 200 MT translation capacity and 100 MT load capacity. Two lifting hydraulic
cylinders with maximum 100 MT capacity. Application: Tank rotation and translation capability.

Advantages: Saves time on fit up shell/shell; Minimize


the use of overhead crane; Growing Production Line

Set # 3. The Idler Rotators: Center to center between wheels is adjusted by means of bolts. Idler bogies
with maximum 100 MT load capacity. Two lifting hydraulic cylinders with maximum 100 MT capacity.

3.0 m ID Pipe of 18 m length & 38 MT weight


Fabricated in a Workshop without inside crane facility

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

9|P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Pipe Rotators, PR Series


Pipe Rotators have an assisting pressure column for pipe clamping. A positioner
is used for pipe spool fabrication with height eccentric loads. Video Clip
Technical Information: a) Manual screw adjustment device to modify center to
center wheel distance in both power and idler rolls, b) Column turning: 90
(manual), c) Working height (floor to roll wheels): ~ 650 mm, d) Dimensions and
weight subject to change without notice.
Standard Package: a) One Power Roll with Control Box and Remote Control
Box with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment
with digital display in mm/minute, b) One Idler Roll, c) Operation Manual, d)
Electric Diagram, and e) One year Warranty
Optional: a) Foot Pedal: Forward/Stop/Reverse, b) Wireless remote control box:
Up to 60 m reach. Control: Forward/Stop/Reverse/Variable speed adjustment with
digital display in mm/min
Model
PR-5
PR-5L
PR-10
PR-10L
PR-25

Load &
Rotation
Capacity
(MT)
5
5
10
10
25

Rotation
Speed
(mm/min)

Pipe
Diameter mm

100-1000
70-1700
70-1700
70-1700
70-1700

50-600
100-1200
50-600
100-1200
100-1500

Column
Assisting
Pressure (kg)
450
450
450
450
450

Lifting Speed
(mm/min)
145
145
145
145
500

Dimensions
L*W*H
(mm)

Power
(kW)

Weight
(MT)

1500*1200*1800
1500*1200*2300
1700*1300*1800
1700*1300*2300
1900*1500*3000

0.75
0.75
1.10
1.10
3.00

1.30
1.50
2.50
2.70
3.00

Pipe Positioners, PP Series


Pipe Positioner has a tiling angle of 45 and an assisting pressure column for
pipe clamping. A positioner is used for pipe spool fabrication with height
eccentric loads.
Technical Information: a) Manual adjustment for modifying center to center
wheel distance, b) Dimensions and weight subject to change without notice.
Standard Package: a) Power Roll with Control Box and Remote Control Box
with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment with
digital display in mm/minute, b) Operation Manual, c) Electric Diagram, and d)
One year Warranty
Optional: a) Foot Pedal. Control: Forward/Stop/Reverse, b) Idler support with
adjustable height mounted over manual bogies, c) Wireless Remote Control: Up
to 60 m reach. Control: Forward/Stop/Reverse/Variable speed adjustment digital
display in mm/min
Model
PP-1
PP-2
PP-3

Load &
Rotation
Capacity
(MT)
1
2
3

Rotation
Speed
(mm/min)

Tilt
Angle

Pipe
Diameter
(mm)

70-1700
70-1700
70-1700

45
45
45

50-426
50-630
50-800

Column
Assisting
Pressure (kg)
450
450
450

Lifting Speed
(mm/min)
300
300
300

Applications:

Dimensions
L*W*H
(mm)

Power
(kW)

Weight
(MT)

1200*800*1800
1200*800*1800
1300*800*1800

0.75
1.10
1.10

1.00
1.40
1.50

Option b)

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

10 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Welding Positioners, WP & AH-WP Series

150
210
240
250
280
280
290
290
300
300

600
1000
1200
1400
1500
2000
2300
3000
3500
3500

800
1500
2000
2100
2500
3200
3500
3500
3500
3500

d.
e.
f.
g.

h.

Designed in Canada
Main Control Box controls tilt rotation Forward/Stop/Reverse (*)
Remote Control Box with 12 m cable. Control: Forward/Stop/
Reverse/Variable speed adjustment on table rotation. Digital display in
mm/min is included
Tilt break through gear reducer motor or motor with electric break
T shaped channels on table surface
Octagonal Tables of WP 30 and larger. Octagon size has an inscribed
circumference of 2.3 m .
Quality:

Gearboxs shells and external gears made of cast iron ASTM-A48-A48M


or equivalent

Shafts made of ANSI 1045 or equivalent

Motors and control box with IP 54 protection against dust and heavy rain

Frequency driver made by TECO Westinghouse

Shot blasted: Ensure the paint holds longer


Safety: WP 20 and larger adopt double motor and double gear on tilt

a.
b.
c.

0-90
0-90
0-120
0-120
0-120
0-120
0-135
0-135
0-135
0-135

Weight
(MT)

930*660*720
1200*900*850
1400*1200*1200
2100*1500*1350
2200*1500*1450
2700*2000*1850
3300*2230*2000
3675*3000*2750
4000*3000*3300
4525*3500*4100

0.3
0.7
1.0
2.0
3.0
6.0
11
15
18
27

Welding Positioner with Control Box and Remote


Control Box with 12 m cable
Operation Manual with Electric Diagram
One year Warranty

Optional:
a.
b.

c.

d.

(*) Models fabricated starting 2016 with variable speed on tilt; ask before ordering

e.

Foot Pedal. Control table rotation: Forward/Stop/Reverse


Wireless remote control: With 60 m reach and 128
channels. Control table rotation: Forward/Stop/Reverse/
Variable speed adjustment with digital display
Table extension arms for reach larger work pieces on WP
30 and larger. Max work piece diameter in red color table
above
Synchronized Device: Synchronize rotation speed of two
WP. Increase rotation capacity 100% when both
positioners are placed one in front of other and work piece
is loaded on tables at 90 (vertical position)
CE mark

WP Rated Gravity Center (mm)* vs Load Capacity (kg or MT) **

Model
WP 0.3
WP 0.6
WP 1
WP 3
WP 5
WP 10
WP 20
WP 30
WP 40
WP 50

NA
2676
7257
37617
71119
91029
315000
420000
500000
550000

Dimensions
L*W*H
(mm)

Standard Package:

Features:
a.
b.
c.

1286
2600
8345
8519
14913
71720
90000
120000
142000
163000

Tilt

NA
1.09
0.80
0.23
0.16
0.24
0.10
0.10
0.10
0.10

Rotation

0.10~1.0
0.10~1.0
0.05~0.5
0.05~0.5
0.05~0.5
0.05~0.2
0.05~0.5
0.05~0.5
0.05~0.5
0.05~0.5

Torque
(Nm)

Max Work Piece


Dia. @ 90 Tilt
(mm)

150
150
200
200
200
200
200
200
200
200

Tilt
NA
0.75
1.50
2.20
3.00
5.50
4.0*2
5.5*2
7.5*2
7.5*2

Diameter
(mm)

0.37
0.75
1.20
1.50
2.20
3.00
5.5*2
5.5*2
5.5*2
5.5*2

Surface
rotation (mm)

0.30
0.60
1
3
5
10
20
30
40
50

Tilt

Max Eccentricity
(mm)

WP 0.3
WP 0.6
WP 1
WP 3
WP 5
WP 10
WP 20
WP 30
WP 40
WP 50

Load
Cap
(MT)

Rotation

Model

Table
Speed (RPM)

Rotation

Max Gravity Center


(mm)
200
200
250
300
300
400
600
600
700
800

Power
(kW)

180 MT @ 1,200 mm GC, IRIZAR WP 180

AH-WP Series, Adjustable height

Tilt Angle ()

WP Series, Fixed height Model WP 1

(mm)
Kgs
Kgs
Kgs
Kgs
Kgs
MT
MT
MT
MT
MT

200 250
300 240
600 480
1000

300
200
400
833
3000
5000

350
171
342
714
2571
4285

400
150
300
625
2250
3750
10

450 500
133 120
266 240
555 500
2000 1800
3333 3000
8.8
8

600
100
200
416
1500
2500
6.6
20
30

700

800

900

357
312 277
1285 1125 1000
2142 1870 1666
5.7
5
4.4
17.1
15 13.3
25.7 22.5 20
40
35 31.1
50 44.4

1000 1200 1400 1600 1800

4
12
18
28
40

3.3 2.8 2.5


10
8.5 7.5
15 12.8 11.2
23.3 20 17.5
33.3 28.5 25

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

2.2
6.6
10
15.5
22.2

Max
Eccentricity
(mm)
150
150
200
200
200
200
200
200
200
200

Notes:
(*) The maximum gravity
center measured from the table
surface
(**) The maximum load
capacity when the positioners
table is at 90 tilt

11 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Notes:
1.
2.
3.
4.
5.

0.6 MT (1,320 #) @ 200 mm GC, IRIZAR WP 0.6

10 MT (22,000 #) @ 400 mm GC, IRIZAR WP 10

40 MT @ 1,200 mm GC, IRIZAR CWP 40

Video Clip
Custom-built Welding Positioners available
Rent: Available in North America up to WP 10
Concrete Drum Positioner
The information contained in this brochure is intended to be accurate.
However, the manufacturer reserves the right to make changes in
design which may not be included

3 MT (6,600 #) @ 300 mm GC, IRIZAR WP 3

20 MT (44,000 #) @ 600 mm GC, IRIZAR WP 20

88,000 # @ 47.25 GC, IRIZAR CWP 40

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

12 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Welding Positioners, CWP Series

132,000 # @ 70.86 GC, IRIZAR CWP 60

5.5*2
7.5*2
7.5*2
7.5*2
11*2
11*2
15*2
15*2

5.5*2
7.5*2
7.5*2
11*2
11*2
15*2
18.5*2
22*2

1200
1200
1800
1800
1800
1800
2000
2000

200
200
350
400
450
500
500
550

3500
4000
4000
5500
5500
6000
6000
6500

Features:
a.
b.
c.
d.
e.
f.
g.

h.

120000
142000
163000
195000
250000
285000
420000
470000

Tilt

Tilt Angle ()

Torque
(Nm)

420000
500000
550000
670000
950000
1085000
1500000
1880000

0-135
0-135
0-135
0-135
0-135
0-135
0-135
0-135

Dimensions
L*W*H
(mm)

Weight
(MT)

8200*3000*3100
8200*3000*3100
8900*3500*3100
8900*4000*3500
9070*4000*3500
9070*4000*3500
10000*4800*3700
10000*4800*3700

25
34
50
65
80
95
110
120

Standard Package:

Designed in Canada
Remote Control Box with 12 m cable. Control: Forward/Stop/ Reverse/Variable
speed adjustment on table rotation and tilt. Digital display in RPM is included
Rotation variable speed from 0.025 to 0.50 RPM
Tilt variable speed from 0.01 to 0.10 RPM
Self lock worm gear boxes with electric brake to prevent table tilt when motor stop
Octagon Table with inscribed circumference of 2.20 m . T shaped channels on
table surface
Quality:

Gearboxs shells and external gears made of cast iron ASTM-A48-A48M or


equivalent

Shafts made of ANSI-1045 or equivalent

Motors and control box with IP 54 protection against dust and heavy rain

Frequency driver made by TECO Westinghouse

Shot blasted to ensure the paint holds longer


Safety tilt device composed of a gas cylinder support on gear to prevent table tilt in
case a gear box brake

CWP Rated Gravity Center (mm)* vs. Load Capacity (kg or MT)**

Model
CWP 30
CWP 40
CWP 50
CWP 60
CWP 70
CWP 80
CWP 90
CWP 100

60 MT @ 1,800 mm GC, IRIZAR CWP 60

Rotation

Max Work Piece


Dia. @ 90 Tilt
(mm)

Table Surface to
rotation (mm)

Tilt

Rotation

Max Eccentricity
(mm)
300
300
300
300
300
300
300
300

Speed (RPM)

0.01 ~ 0.1

30
40
50
60
70
80
90
100

Table

0.025 ~ 0.5

CWP 30
CWP 40
CWP 50
CWP 60
CWP 70
CWP 80
CWP 90
CWP 100

Load
Cap
(MT)

Tilt

Model

Rotation

Power
(kW)

Max Gravity Center


(mm)

60 MT @ 1,800 mm GC, IRIZAR CWP 60

(mm)
MT
MT
MT
MT
MT
MT
MT
MT

1200 1400
30 25.7
40 34.2

1600 1800
22.5
20
30
26.6
50
60
70
80

2000 2200 2400


18 16.36
24
21.8
45
41
37.5
54
49
45
63
57.2 52.5
72
65.4
60
90
81.8
75
100
91
83.3

2600

2800

3000

34.6
41.5
48.4
55.3
69.2
76.9

32.1
38.5
45
51.4
64.2
71.4

30
36
42
48
60
66.6

a. Welding Positioner with Control Box and Remote Control


Box with 12 m cable
b. Operation Manual with Electric Diagram
c. One year Warranty
Optional:
a.
b.

c.
d.
e.
f.
g.

Pedant Control Box instead of Remote Control Box


Wireless remote control: Up to 60 m reach and 128
channels. Control table rotation: Forward/Stop/Reverse/
Variable speed adjustment with digital display
Foot Pedal. Control table rotation: Forward/Stop/Reverse
Tilt angle from 0 to 135 forward
Remote control extension cable of 12 m length
Table extension arms for reach larger work pieces available.
CE mark

Max
Eccentricity
(mm)
300
300
300
300
300
300
300
300

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

Notes:
(*) Maximum gravity center measured from the
table surface
(**) Maximum load capacity when the
positioners table is at 90 tilt

13 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Welding Positioner, PL Series


Model

Load
Cap.
(MT)

PL 1.0
PL 2.5
PL 5.0
PL 7.5
PL 10.0

1.00
2.50
5.00
7.50
10.0

Table
Diameter
(mm)
900
900
1,200
1,800
1,800

Height
Adjustment
Min Max (mm)

Rotation
Speed
(RPM)

Elevation
Speed
(m/min)

Max
GC
(mm)

Max
Eccentricity
(mm)

Power
(kW)

Weight
(MT)

800~1,900
800~1,900
800~1,900
820~2,300
820~2,300

0.15~1.50
0.15~1.50
0.02~0.20
0.02~0.20
0.02~0.20

1.00
1.00
0.45
0.45
0.45

300
300
300
300
300

200
200
200
200
200

3.50
4.00
8.00
12.00
18.50

1.50
2.50
3.50
4.50
5.50

Head & Tail Stock, HT Series (Adjustable Height)


Model

Load
Cap.
(MT)

Table
Diameter
(mm)

HT 1
HT 3
HT 5
HT 10
HT 15
HT 25
HT 50
HT 75
HT 100

1.0
3.0
5.0
10
15
25
50
75
100

800
800
800
1000
1000
1000
1500
1500
1500

Rotation
Center
Min Max
(mm)
800~1,500
800~1,500
800~1,500
800~1,500
800~1,500
800~1,500
1,000~2,000
1,000~2,000
1,000~2,000

Rotation
Speed
(RPM)

Elevation
Speed
(m/min)

0.15~1.50
0.15~1.50
0.15~1.50
0.10~1.00
0.10~1.00
0.10~1.00
0.05~0.50
0.05~0.50
0.05~0.50

1.0
1.0
0.6
0.6
0.6
0.6
0.6
0.5
0.5

Max
Torque
Eccentricity
(Nm)
(mm)
200
200
200
200
150
150
150
150
150

2100
6400
9000
13500
18000
35000
60000
90000
120000

Power
(kW)

Weight
(MT)

1.50
2.20
2.60
3.70
5.20
7.00
11.00
13.00
15.50

1.50
3.20
5.10
10.0
13.0
14.0
16.0
18.0
22.0

Turntables, TT Series
Model
TT 0.5
TT 1
TT 3
TT 5
TT 10
TT 20
TT 50
TT 75
TT 100

Load
Cap.
(MT)
0.5
1
3
5
10
20
50
75
100

Table
Diameter
(mm)
750
1000
1500
1500
1800
2000
2500
2500
2500

Rotation
Speed
(RPM)
0.10~1.00
0.10~1.00
0.05~0.50
0.05~0.50
0.05~0.50
0.05~0.50
0.02~0.20
0.015~0.15
0.010~0.10

Max
Eccentricity
(mm)
200
200
200
200
200
200
200
200
200

Dimensions
L*W*H
(mm)
800*800*600
1000*1000*600
1500*1500*600
1500*1500*650
1800*1800*650
2000*2000*750
2200*2200*750
2200*2200*800
2200*2200*750

Torque
(Nm)

Power
(kW)

800
1000
4000
6000
12000
24000
60000
90000
120000

0.18
0.25
0.55
0.75
1.10
1.50
2.20
3.00
4.00

Weight
(MT)
0.80
1.00
1.10
2.20
2.80
3.20
4.50
6.80
7.80

Features:
a.

Head & Tail Stock with adjustable height center rotation or fixed height center
rotation. Head Stock is fix. Tail Stock mounted on idler bogie for adjust work
piece distance only in HT 10 and smaller. Tail Stock in larger models is fix.
b. Remote Control Box with 12 m cable length:
b1. Welding Positioner Model PL: Variable speed on table rotation
Forward/Stop/Reverse. Digital display in RPM. Tilt speed and height adjustment
up/down.
b2. Head and Tail Stock Model HT: Variable speed on table rotation
Forward/Stop/Reverse. Digital display in RPM. Adjustable height center rotation
up/down.
b3. Turntable Model TT: Variable speed on table rotation Forward/Stop/Reverse.
Digital display in RPM
c. Quality: a) Gearboxs shells made of cast iron ASTM-A48-A48M or equivalent,
b) Shafts made of ANSI 1045 or equivalent, c) Motors and control box with IP 54
protection against dust and heavy rain, d) Frequency driver made by TECO
Westinghouse, e) Shot blasted: Ensure paint holds longer
d. T shaped channels on table surface

Standard Package: a) Welding Positioner PL or Head & Tail


Stock or Turntable, b) Control Box and Remote Control Box, c)
Operation Manual with Electric Diagram, d) One year Warranty
Optional: a) Foot control pedal. Control:
Forward/Stop/Reverse, b) Extension arms on Turntable for
increase table diameter, c) CE mark

HT 25

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

14 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Welding Manipulators, WM Series

Standard Package:
1.
2.
3.
4.

j.

Welding Manipulator mounted on motorized trolley


Control Box & Remote Control Box
Operation Manual with Electrical Diagram
One year Warranty

Features:
a.
b.
c.
d.
e.
f.
g.

h.

i.

manual
motorized
motorized
motorized
motorized
motorized
motorized

k.

Boom expansion speed (in-out): From 0.12 to 1.20 m/min


Boom lifting speed (up-down): Constant
Trolley motorized travel speed: 1.5 m/minute
Column rotation angle: 180
Column rotation speed: Approx. 0.30 RPM on WM 3030 and larger
Main Control Box fixed on trolley: Control column rotation:
Forward/Stop/Reverse. Also control trolley: Forward/Stop/Reverse
Remote Control Box with 12 m cable length. Control: Variable
speed on boom in-out: Forward/Stop/Reverse. Digital display in
mm/min Also control boom lifting: Up/Stop/Down
Boom Features:
Standard configuration: For Min 1.50 m ID
Counter weight system to ensure smooth vertical travel
Cable organizer included
Power Source Platforms: Available on Trolley. Max load capacity
of 1.5 MT. Platforms can handle: Lincoln Power Waves AC/DC
1000, or DC-1500/AC-1200, or equivalent

l.

2.40*1.90*0.5
2.40*1.90*0.5
2.40*1.90*0.5
2.40*2.10*0.5
2.40*2.10*0.5
3.20*2.40*0.5
3.20*2.40*0.5

NA
1.50
1.50
1.50
1.50
1.50
1.50

2.75
2.75
2.75
3.35
3.35
4.25
4.25

3.50*1.40*0.60
5.50*1.40*0.70
6.50*1.50*0.80
7.80*1.60*0.90
9.80*1.70*1.0
10.80*1.70*1.1
11.80*1.70*1.2

Weight
(MT)

NA
1600
1600
1798
1798
2200
2200

Power (kW)

Estimated Packing
Dimensions D*E*H
(m)

(C) height (m)


3.25
5.50
6.50
7.80
9.00
10.00
11.00

speed (m/min)

200
200
200
300
300
300
300

Rotation Angle
180

Max load at boom

extremity kgs @ 12GC

1.00
1.00
1.00
0.90
0.90
0.90
0.90

Traveling precision
Speed (%)

3.0
3.0
4.0
5.0
6.0
6.0
6.0

Trolley or SS (Self Stand)

(F) Rail to (mm)

SS WM 1530
WM 3030
WM 4040
WM 5050
WM 6060
SS WM 7060
SS WM 8060

2%

0.53~2.03
0.75~3.75
0.75~4.75
1.10~6.10
1.10~7.10
1.20~8.20
1.20~9.20

WM YYX

InOut speed (m/min)

Min-Max

1.5
3.0
4.0
5.0
6.0
7.0
8.0

(A)
Vertical
Expansion
(m)

Model

Column

0.1.20

UpDown speed
(m/min)

Net

(B) Horizontal expansion


(m)

Boom

Estimated Packing Dimensions


Colum-Boom L*W*H
(m)

Welding Manipulators, Welding Head Manipulators, Column and Boom Manipulators, Welding Booms, Industrial Manipulators

2.50
3.00
4.00
5.00
6.50
11.00
13.00

Quality:
Gearboxs shells made of cast iron ASTM-A48-A48M or equivalent
Shafts made of ANSI 1045 or equivalent
Motors and control box with IP 54 protection against dust and heavy rain
Frequency driver made by TECO Westinghouse
Stress Relieved on Column and Boom
Shot Blasted to ensure the paint holds longer
Safety
Boom anti-fall safety device on WM 3030 and up
Trolley anti-fall safety device
Limit switches in all directions
Set up at Job Site
Erection Supervision
On site Commissioning
Operation Training

Welding Manipulator Guide Selection:


1.
2.
3.
4.

Determine the largest tank diameter to be fabricated


Determine the largest longitudinal seam to be welded
Select the WM YYXX
Y = Maximum effective boom vertical expansion (up-down) in m
X = Maximum effective boom horizontal expansion (in-out) in m
Check if column height of the selected WM fits below your overhead crane;
otherwise, we can custom built column height

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

15 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Optional:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.

Submerged Arc Welding Equipment: Lincoln DC 1000, Lincoln Head,


Controller NA3S, Lincoln Head wire feeder NA3S, and accessories
Trolley speed (variable): From 0.15 up to 1.50 m/minute
Column rotation speed (variable): From 0.03 up to 0.30 RPM
Manual Cross Slide for Single Head: Max 50 kilos @ 12 GC. Stroke 6 x 6
Manual Cross Slide for Tandem: Max 100 kilos @ 12 GC. Stroke: 6 x 6
Motorized Cross Slide Single Head: Max 50 kilos @ 12 GC. Stroke: 4 x 4
Seam Tracker Model KB 20 for Tandem: Max 100 kilos @ 14.5 GC.
Stroke: 7.75 x 7.75. Accuracy: 0.25 mm
Welding head 90 rotation devise: Useful for circumferential seams welds
Wireless Remote Control: With 60 m reach and 128 channels. Control Boom
(in-out): Forward/Stop/Reverse/Variable speed adjustment
Flux Recovery Model FRU-80
CE Mark

Special Fabrication:
a.
b.
c.
d.
e.

Self Stand Welding Manipulators (Fixed base): SS WM


WM 3030 for Welding small diameters: Min 20 (800 mm) ID
WM 4040 for welding Steel Box Columns
For TIG applications: 1. WM with linear drive. 2. welding rotator with
servomotors, 3. Arc Length Controller
Welding Gantry

Notes:
1.
2.

Video Clip
The information contained in this brochure is intended to be accurate.
However, the manufacturer reserves the right to make changes in design
which may not be included. Latest revision available online

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

16 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Automatic Girth Welder, AGW Series


Tank Welders, 3 O Clock Automatic Girth Welders, Circumferential Tank Welders
The AGW is a self-propelled frame designed to apply efficient horizontal seam welds by means of the Submerged Arc Welding
(SAW) Process. The AGW rides along the upper edge of a large diameter field storage tank while applying inside and/or outside
welding. Compared with conventional techniques, the AGW reduces the construction rate 25 times and cuts welding time by 2.

Model
AGW-1
AGW-2
AGW-1- C

Description
Single Side
Double Side
Single Side

Dimensions (mm)

Application
Traditional Method or Tank Jacking Equipment
Traditional Method (riding on upper edge)
Traditional Method or Tank Jacking Equipment

Length
1600
1600
1078

Deep
1400
2600
1200

High
2900
2700
2171

Power
(kW)

Weight
(MT)

0.19
0.38
0.19

0.65
1.30
0.35

Specifications:
a.
b.
c.
d.

Traveling speed: From 100 to 2,900 mm/min (4 to 114 IPM)


Plates height: From 1.80 to 3.20 m on AGW-1 & AGW-2; Min 780 mm on AGW-1-C
Tanks diameter: Min 3.0 m on AGW-1-C; Min 5.0 m on AGW-1; Min 8.0 m on AGW-2
Plates thickness: From 6 to 50 mm

Notes:
1.
2.

3.
4.
5.
6.
7.
8.

Video Clip
AGW-1 is compatible with the traditional construction method (down-top). The frame drives
hang on upper edge of the tank. AGW-1 is also compatible with lifting jacks method (top
down, also known as jack up construction). The unit is can also be converted to drive at ground
level on a rail outside and around the tank
AGW-2 able to split in two AGW-1
Power required for Lincoln DC 1000 is 46 kW
Quality: a) Motors and control box with IP 54 protection against dust and heavy rain, b)
Frequency Driver made by TECO Westinghouse or Panasonic
Safety: Hand rail on roof platform
Available for rent only in North America
The information contained in this brochure is intended to be accurate. However, the
manufacturer reserves the right to make changes in design which may not be included
AGW-2
Double
Side

AGW-1-C
Single Side
Compact

1 set

2 sets

1 set

1 unit

1 unit

NA

1 unit

1 unit

1 unit

1 set

2 sets

1 set

1 unit

2 units

1 unit

1 unit
1 unit

2 units
1 unit

NA
1 unit

1 unit

2 units

1 unit

1 unit

2 units

1 unit

1 unit
1 set
1 year

1 unit
1 set
1 year

1 unit
1 set
1 year

AGW-1
Single Side

Standard Package
1.

Lincoln Electric IDELARC Power Source DC 1000,


NA3S Welding Head Controller, NA3S Wire Feeder,
cables and connections, wire reel for 60 lbs coil.
2. Heavy duty motorized carriage with handrail on roof
platform
3. Control Box: Forward/Stop/Reverse/Speed
Adjustment with display in mm/min
4. Flux Recovery and Delivery System. 25 kg capacity
& flux belt assembly
5. Manual welding head cross slide: 50 kg @ 12 GC.
Stoke: 6x 6
6. Operator seat with tool box
7. TECO Westinghouse/Panasonic frequency drive
8. Power source storage box (mm): 1300 (L)*1200
(W)*1400 (H) @ 260 Kg
9. Welding cable 120 mm @ 60 m length
Power cable 2.5 mm @ 60 m length
Control cable 0.5 mm @ 60 m length
10. Electric Control Panel
11. Operation Manual with Electric Diagram
12. Warranty

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

AGW-1

AGW Applications

17 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Irizar AGW-1 rides along the upper tank edge

Irizar AGW-1 rides over rails. Compatible with lifting jacks

Irizar AGW-2 rides along the upper tank edge

AGW-2 (Double Side)

AGW Control Box & Lincoln NA3S

Flux Belt Assembling

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

18 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

AGW-1-C
AGW-1-C

Optional:
1. Training at Job Site
2. Magnetic Device for Lincoln LT-7 Tractor is used when is

not enough support for both wheels at the rear of the tractor.
Magnetic device allows to use LT-7 for apply SAW on
external fillet welds on storage tanks with outside diameters
larger than 4.8 m and with base plate flange extension over
76 mm
3. CE Mark

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

19 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Tank Jacking Equipment, TJE Series


Hydraulic Lifting Jacks, Tank Erection Equipment, Tank Lifting, Lift Jacks Hydraulic System, Tank Foundation, Tank Base Repair
THE TANK JACKING SYSTEM IS SAFE, SIMPLE AND COST- EFFECTIVE
Description
Power Pack for Jack Model 12
10 HP, Max 34 jacks
20 HP, Min 35 to Max 65 jacks
40 HP, Min 66 to Max 115 jacks
60 HP, Min 116 to Max 170 jacks
Power Pack for Jack Model 18
60 HP, Max 130 jacks
75 HP, Max 160 jacks
Power Pack for Jack Model 25
60 HP, Max 100 jacks
75 HP, Max 125 jacks

Weight
(Kilograms)

Tank
Capacity
(Liters)

Pump
Flow
(LPM)

300
350
440
600

150
300
600
900

22
40
85
110

675
900

900
1200

110
135

675
900

900
1200

110
135

Facts:
1.

Features:
Constructing Procedure: Tank erection occurs from top course
downwards
2. Efficient: Reduces the overall tank manufacturing time
3. Cost Effective: Scaffolding and large cranes are no longer required
4. Workplace Safer: Assembling and welding at ground level
5. Erection Safe: In case of a power pack failure, electrical power
shutdown or hose eruption; the tank is held in place and does not slip.
6. Flexible: Tank jacking equipment can be split for erection of smaller
tanks or expanded to build larger tanks by means of adding extra
jacks/trestles and/or power packs
7. Temperature Reliable: Up to minus 20 C
8. Applications: a. Tank construction, b. Dismantling tanks, c.
Replacing annular plate and foundation repairs, d. Expanding tank
capacity by means of adding extra shell in the bottom, and e. Bolted
Tank Construction can be used under the following conditions: Shells
vertical seams are aligned; Shells height from 1.4 to 3.0 m; Shell
length from 2 to 4 m; and, shell thickness and above
9. Industry Segment Used: Oil refineries, petrochemical plants,
fertilizer plants, power generating stations, petroleum product
installations & depots, and liquid storage terminals ports.
10. Experience: We have experience jacking more than three thousand
tanks

Irizar Prototype has been tested at C-FER Canadian Testing


Laboratory. Test includes: The jack itself, the hydraulic lifting
system, the mechanical holding system, and the structural parts
(trestles & stay pipes)
Testing Laboratory Report: Meets World Wide Safety requirements
Irizar Jacking System: It is the only Certified for been used in
North America (USA & Canada)
Irizar Test Certificate: In house issue for every Purchase Order
Safety Factor: 50%
Power Packs with high-end TECO-Westinghouse motor starter
Irizar Grip Jaws: Quenched and Tempered
Input Power: 240V/60 HZ/3P or 380V/50 HZ/3P. Others available.
Spare Parts: Available. Use exploded Solid Works 3-D drawing for
ordering. Spare Parts Delivery time: Usually shipped within 24
hours by FedEx. Payment Method: Wire Transfer or Credit Card
(Visa, Master or AMEX)
World Wide Tech Support: Includes: a) Erection supervision;
b) On-Site commissioning, c) Training while making first lift.
Tech support in our Toll Free number on business hours or 24
hours in WhatsApp. Language spoken: English and Spanish
Large Stock: Available in Wetaskiwin AB, Canada
Equipment Delivery Time (Approx.): a) North America (USA &
Canada): Five (5) business days, b) Centro and South America &
Caribbean Islands: 4 to 5 weeks, c) World Wide: 5 to 6 weeks

1.

2.
3.
4.
5.
6.
7.
8.
9.

10.
11.
12.
13.

Notes:
1.
Specifications:

Description
Working capacity (metric tons)
Tested load (metric tons)
Double action retracting system
Plate thickness (mm)
Min - Max shell height (m)
Min arc between jacks (m)
Jack unitary climb (mm/stroke)
Time per stroke (min)
Jack weight approx. (kg)
Trestle weight approx. (kg)

2.
3.
Jack
Model 12

Jack
Model 18

Jack
Model 25

12
18
Yes
3.175
1.40 to 3.0
1.50
100
2 to 5
35
315

18
27
Yes
3.175
1.40 to 3.0
1.50
100
2 to 5
45
400

25
37.5
Yes
3.175
1.40 to 3.0
1.50
100
2 to 5
55
500

Standard unit includes: a) Operation Manual, b) Electrical Diagram,


and c) One year Warranty
Rental in Canada and USA: Available
Magnetic Device for Lincoln Electric LT-7 helps to apply fillet SAW
(Submerged Arc Welds) on bottom ring to annular plate

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

20 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com
Warnings:

Selection Chart for Jack Model 12

1. Loading Point under trestle box must bear a minimum of 12, 18 or 25


MT/SQF depending of Jack Model Selected
2. Jacks must not exceed working capacity at any time
3. Plate thickness from 3.175 to 6.0 mm require reinforcement patches
4. Jacking system cannot be removed during tank erection. Remove only after
the tank is fully lifted and bottom ring has been welded to the annular plate
5. Modifications/Alterations are strictly prohibited and void the Warranty
6. Before Operation read update Operation Manual on-line
Canadian Testing Laboratory
Laboratory Report it is available; required for safety reasons in many Word Wide
Refineries, and Job Sites

Selection of Number of Jacks & Trestles


1. Max Tank Height must not exceed twenty meters. Lifting a higher tank
without our engineers advice may be unsafe; we do not take any
responsibility unless our team has written approved. Ensure to contact
Irizar Tech Support prior lifting the tank
2. Determine the Tank Diameter
3. Determine the Tank Weight; do not include base plate
4. Select the Jack Model starting with Jack Model 12. This Model handles 90%
of the Tanks Projects. If required select bigger model
5. Select the Seismic Zone where the tank is intended to be built. For reference
use Seismic Zone Map. We do not accept any responsibility about false
information contained on the map
6. Ensure the Tank Weight does not exceed the Max Lifting Weight capacity of
the selected alternative. If it does exceed contact Irizar Tech Support
7. If alternative selected is High-Low Seismic Hazard, and tank weight is close
to max lifting capacity. Ensure to contact Irizar Tech Support prior lifting the
tank
8. Add two extra jacks per column on roof support. Ensure the lifting capacity
is not exceeded
Operation Rules
1. Ensure the user personal has been trained by Irizar Tech Support prior to
operate the Tank Lifting Equipment. We do training in our Canadian
Alberta Training Facility; or at Job Site World Wide while lifting a tank.
Training Certificate is provided
2. Warranty is only valid if user personal has been trained by us
3. Wind Speed must not exceed 57.6 km/hour. Before lifting check weather
forecast and ensure to meet this condition on the week of the lifting.
4. Ensure the user has available supports to hold the tank weight (not supplied
by us). The supports are installed 360 degrees on the tank floor to allow
personal to enter and exit the tank, air ventilation, and tool access. Supports
usually are made of pipe, tube or I beam of 50 cm length

JACK MODEL 12

Low Siesmic Hazard

Moderated Seismic Hazard

High Low Seismic Hazard

Jack/Trestle
Max Lifting
Arc Distance
Weight
5.0 m

Jack/Trestle
Max Lifting
Arc Distance
Weight
3.40 m

Jack/Trestle
Max Lifting
Arc Distance
Weight
1.80 m

Tank
OD

Tank
Height

(m)

(m)

(units)

(MT)

(units)

(MT)

(units)

(MT)

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

15
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

6
7
8
8
9
9
10
11
11
12
13
13
14
14
15
16
16
17
18
18
19
19
20
21
21
22
23
23
24
24
25
26
26
27
28
28
29
30
30
31
31
32
33
33
34
35
35
36
36
37
38
38
39
40
40

64
70
77
83
90
96
102
109
115
122
128
135
141
147
154
160
167
173
179
186
192
199
205
211
218
224
231
237
243
250
256
263
269
275
282
288
295
301
307
314
320
327
333
339
346
352
359
365
372
378
384
391
397
404
410

9
10
11
12
13
14
15
16
17
18
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
38
39
40
41
42
42
43
44
45
46
47
48
49
50
51
52
53
54
54
55
56
57
58
59

94
104
113
122
132
141
151
160
170
179
188
198
207
217
226
236
245
254
264
273
283
292
301
311
320
330
339
349
358
367
377
386
396
405
414
424
433
443
452
462
471
480
490
499
509
518
528
537
546
556
565
575
584
593
603

17
19
21
23
24
26
28
30
31
33
35
37
38
40
42
44
45
47
49
51
52
54
56
58
59
61
63
65
66
68
70
72
73
75
77
79
80
82
84
85
87
89
91
92
94
96
98
99
101
103
105
106
108
110
112

178
196
214
231
249
267
285
302
320
338
356
374
391
409
427
445
463
480
498
516
534
552
569
587
605
623
641
658
676
694
712
730
747
765
783
801
818
836
854
872
890
907
925
943
961
979
996
1014
1032
1050
1068
1085
1103
1121
1139

65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

41
41
42
43
43
44
45
45
46
46
47
48
48
49
50
50
51
51
52
53

416
423
429
436
442
448
455
461
468
474
480
487
493
500
506
512
519
525
532
538

60
61
62
63
64
65
66
66
67
68
69
70
71
72
73
74
75
76
77
78

612
622
631
641
650
659
669
678
688
697
707
716
725
735
744
754
763
772
782
791

113
115
117
119
120
122
124
126
127
129
131
133
134
136
138
140
141
143
145
147

1157
1174
1192
1210
1228
1246
1263
1281
1299
1317
1335
1352
1370
1388
1406
1423
1441
1459
1477
1495

85

20

53

544

79

801

148

1512

86
87
88
89
90
91
92
93
94
95

20
20
20
20
20
20
20
20
20
20

54
55
55
56
57
57
58
58
59
60

551
557
564
570
577
583
589
596
602
609

79
80
81
82
83
84
85
86
87
88

810
820
829
838
848
857
867
876
885
895

150
152
154
155
157
159
160
162
164
166

1530
1548
1566
1584
1601
1619
1637
1655
1673
1690

Selection Chart for Jack Model 18 & 25 available on Operation Manual

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

21 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

CONSTRUCTION PROCESS WITH JACKS, FEEDING PLATE, AND AUTO TANK WELDER INSIDE AND OUTSIDE

Video Clip Available


Ask for Password

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

22 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Hydraulic Three Rolls Double Pinch Plate Bending Machines


Bending Rolling Machine, Three Rolls Coiling Machine, Plate Rolling Machine, Three Rolls Hydraulic Rolling Machine

250
250
250
300
375
375
425
450
500
540
600
650
710
760
800
860

145
145
150
165
200
200
235
250
275
290
360
380
420
460
480
480

Shifting

55
65
75
100
160
190
230
270
380
430
540
690
850
1050
1150
1350

Hydraulic

500
500
500
600
750
750
850
900
1000
1080
1200
1300
1420
1520
1600
1720

Lower roller

6.17
6.80
8.45
9.75
13.00
14.30
17.55
19.50
22.75
26.00
32.50
39.00
45.50
52.00
58.50
65.00

Power
(kW)

Approx. rolling speed


(m/min)

7.60
8.40
10.40
12.00
16.00
17.60
21.60
24.00
28.00
32.00
40.00
48.00
56.00
64.00
72.00
80.00

Lower Rollers

9.50
10.50
13
15
20
22
27
30
35
40
50
60
70
80
90
100

Top Roller

3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000

Top roller Pressure


(MT)

Pre- bending
(mm)

3R-9.53000
3R-10.53000
3R-133000
3R-153000
3R-203000
3R-223000
3R-273000
3R-303000
3R-353000
3R-403000
3R-503000
3R-603000
3R-703000
3R-803000
3R-903000
3R-1003000

Min ID at full load


(mm)

Span
(mm)

Roller
Diameter
(mm)

Pre-bending capacity
345 Mpa yield point
(mm)

Model
3R Series

Max Bending

Rolling Capacity
245 MPa yield point

4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.0
4.0
4.0
4.0
3.6
3.6
3.6
3.6
3.6

5.5
5.5
7.5
15
18.5
22
30
37
45
55
55
75
75
90
110
110

4.0
4.0
4.0
5.5
7.5
7.5
11
15
22
22
22
30
37
37
45
45

0.75
0.75
1.1
1.5
2.2
4.0
4.0
4.0
5.5
7.5
11
15
15
18.5
18.5
22

Dimensions
L*W*H
(m)

4.20*1.25*1.65
4.20*1.25*1.65
5.15*1.45*1.85
5.15*1.45*1.85
5.40*1.90*2.25
5.40*1.90*2.25
5.80*2.05x2.55
6.00*2.10*2.75
6.10*2.15*2.80
6.20*2.58*3.10
6.80*3.00*3.80
7.00*3.10*3.90
7.50*3.50*4.20
7.50*3.70*4.40
8.00*3.70*4.40
8.00*3.85*4.60

Weight
(MT)

8
9
12
16
20
22
30
38
42
45
55
75
82
115
140
180

Notes:
1. Top Roller is hydraulic and all directionally adjusted.
2. Lower rollers are driven mechanically through gear box.
3. Top Roller is made of 42CrMo. Machined before quenching
and tempering at 260 ~ 300 HB (Brinell Hardness)
4. Lower Rollers are made of 42CrMo. Machined before
quenching and tempering at 260 ~ 280 HB
5. Support Roller device is made of middle carbon steel,
quenching and tempering at 190 ~ 220 HB
6. Side Frame and chassis are made of Q235 steel
7. Control System components: a) PLC Control by Omron,
Japan; b) Low voltage apparatus by Siemens, Germany; c)
Control Panel touch screen by Weintek Labs Inc, Taiwan
8. Min ID at full span is ~ 2.0 times top roller diameter if
working @ full span & pre-bending cap
9. Min thickness at full span is ~ 0.3 times maximum plate
thickness
10. Flat End 2 ~ 2.5 times plate thickness
11. Frame shot blasted at SA 2
12. The information contained in this brochure is intended to be
accurate. However, the manufacturer reserves the right to
make changes in design which may not be included

Standard Package:
a. Plate Bending Machine
b. Operation Manual
c. One year Warranty
Optional:
a.
b.
c.
d.
e.

Cone bending device


Side support
Top support
Feeding table
Polished rolls for work with
stainless steel or aluminum

Bending Flow:

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

Quality Standards:
1.

JB/T8796-1998: Plate Bending


Roll Precision
2. JB/T1829-1997: Technical
Conditions for Press Machinery
3. JB/T8609-1997: Welding Norm
4. JB3623-84: Noise Measurement
5. GB17120-1997: Safety
6. GB3766-83: Hydraulic Systems
7. GB16754-2008: Safety
Emergency Stop
8. GB/T5226.1-2008: MechanicalElectric Safety
9. JB/ZQ4000.5: General technical
conditions of forge parts
10. JB/ZQ4000.9: Norm Assembling
11. JB/ZQ4000.10: Norm Painting

23 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Plate Feeding System

Steel Plate Service

Useful for feed the plate for construction of API Field Erected Tanks.
Advantage:

FACILITY

1. Plate is feed from one single spot, therefore, no need to move the
crane. Many jobsites have restricted access
2. Our system facilitates the construction of LNG Double Wall Tanks
3. The equipment is compatible with Irizar Tank Jacking System

Tank diameter: 15 to 100 m


Plate thickness: From 3.75 to 25.4 mm
Max # power rollers with a 15 HP Power Pack: Up to 20 units
Max power rotation: 20 units *15 MT ea. = 300 MT
Bottom ring sits on a rolled 3 flat bar of thick (not supplied by us)

Motor power: 15 HP
Oil tank capacity: 300 Liters
Weight: 350 kilograms
Plump flow: 40 LPM
Pressure system: 1,706 PSI

Location: 464014 RR 235, County of Wetaskiwin # 10, AB, Canada


Experience: Our personnel have over 30 years of experience on pressure
vessels manufacture according with ASME Code Section VIII, Division I
CERTIFICATIONS

Specifications:

Power Pack Model 15 HP

PRESSURE VESSELS CONSTRUCTION

ABSA (Alberta Boilers Safety Association) Certification # 9060


ABSA Safety Code Welding Procedure Reg. #: a) WP 3303.2, Spec JIC1, Rev 1, b) WP 3303.2, Spec JIC-2
Quality Management System Registration #: AQP 1528
Construction, repair or alter pressure vessels
Process piping: ASME B31.1 & B31.3
Material: P-1 Group 1 and 2

STEEL PLATE SERVICE


PRESSURE PLATE STORAGE: We stock ands of tons of SA 51670 N from up to 3 thickness. Stocked steel plates comply with
ASME code requirements Mill Test Certificates provided at time of
shipment
PLATE CUTTING: Square Cut and Beveled both longitudinal &
circumferential. Effective cutting width: Up to 3,200 mm; Effective
cutting length: Up to 39,500 mm; Oxy-fuel cutting thickness for carbon
steel: Up to 6 (150 mm)

Idler Roll Model IR 10


Load capacity: 10 MT each
Rotation capacity: NA
Arc distance between idlers:
From 1.50 to 2.0 m
Working height: 500 mm

HEAVY PLATE ROLLING: Minimum ID: 45 (1,143 mm)


Rolled cylinders can be provided tack weld or fully longitudinal seam
welded with proper certification as per ASME Section VIII, Division 1
Circumferential seams by welding multiple shells: available

ROLLING CAPACITY
Thickness
inches

Power Roll Model PR 15


Load capacity: 10 MT each
Rotation capacity: 15 MT each
Speed: Approx. 2 m/min
Arc distance between powers:
From 10 to 12 m
Working height: 500 mm

0.5 3.00
3.25
3.50
3.75
4.00
4.25
4.50
4.75
5.00

Max width
inches
120
111
103
96
90
84
80
75
72

Max Yield Point 245 MPa

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

TURN KEY PROJECTS


Since 1983 our CEO and
founder has designed and set
up Pressure Vessels production
lines turn-key basis all over the
World including Canada, USA,
Mexico, South America,
Middle East, Africa and Asia.
We have successfully design and
set up: LPG Bullets Tanks in USA,
Rail Tanks Fabrication Lines,
Wind Towers Fabrication Lines
and Pipe Fabrication Lines

24 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

Photos

Our products have been used in many industries, among them: oil
& gas, power generator, nuclear, aerospace, pipes and pressure
vessels fabrication, wind towers and rail tanks, defense and the
food industry.

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

25 | P a g e

IRIZAR HEAVY INDUSTRIES INC


1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Email: [email protected] Website: www.jirizar.com

IRIZAR HEAVY INDUSTRIES INC

Irizar Heavy Industries Inc


Headquarters: 1512 Adamson View, Edmonton
Alberta, T6W 0V4 Canada
Phone: 1 780 450 6695, Fax: 1 780 485 6677
Website: www.jirizar.com
Email: [email protected]
Factory & Warehouse
464014 Range Road 235
County of Wetaskiwin, Alberta
T0C 1Z0 Canada

Readers notes:

i)

For ordering information, download the latest version available online

ii)

The information contained in this brochure is intended to be accurate. However, the manufacturer
reserves the right to make changes in design which may not be included

iii)

Overload or misuse of equipment can cause property damage, bodily injury or death. Before
ordering, read carefully and understand the information contained in this brochure. If you have any
questions or concerns, please contact us @ 1 877 IRIZAR1 or [email protected].

Limited Warranty
Terms and Conditions of Sale

2016 Irizar Heavy Industries Inc. All rights reserved


Exceeding the Standards since 1999

26 | P a g e

You might also like