General Instructions

(Centrifugal Fan)

ADA-BDA-BDB-FDA-KAT
ASA-BSB-BSA-FSA

IGB016.E1/0902

This manual is to guide the users in the proper storage, installation, operation and maintenance procedures to
ensure maximum equipment life and trouble-free operation. HANDLING AND MAINTENANCE SHOULD
ALWAYS BE PERFORMED BY EXPERIENCED AND TRAINED PERSONNEL.

RECEIVING, HANDLING AND STORAGE

Rough handling during shipment and improper storage can cause damage that is not noticeable until the fan
is in operation. This can be avoided with proper storage and handling techniques.
Fan should be hoisted with slings placed around the fan housing. Touch up the scratch coated surfaces during
lifting, to prevent corrosion to occur at this area. Store the fan in a clean and dry place, preferably indoor to
ensure fan shaft, bearing and fan casing are protected against dust and corrosion. Do not store the fan in a
location where it will be subjected to vibration. This can cause the internal surface to rub against each other
and damage the bearings.

START-UP CHECK LIST

Before putting any fan into initial operation the manufacturers instruction must be followed. Complete the
following checklist to make sure that the fan is ready to run.

Lock out the primary and all secondary power sources.

Make sure the foundation or mounting arrangement and the duct

connections are adequately designed in accordance with recognized
acceptable engineering practices and with the fan manufacturers
recommendations.

Check and tighten all hold-down (securing) bolts.

Check the fan assembly and bearings for proper grounding to prevent
static electricity discharge.

Spin impeller to see whether it rotates freely and is not grossly out of
balance.

Inspect impeller for correct rotation for the fan design.

Check belt drive or coupling alignment, use recommended belt tension.

Check belt drive for proper sheave selection and make sure they are not
reversed.

Properly secure all safety guards.

Inlet and Outlet Damper (if any) must maintain 60% air volume, totally closed should be
avoided

Switch on the electrical supply and allow the fan to reach full speed.
Check carefully for :- (1)
(2)
(3)
(4)

Excessive vibration
Unusual noise
Proper amperage and voltage values
Proper belt alignment

If any problem is indicated, SWITCH OFF IMMEDIATELY. Lock out the electrical supply, secure the fan
impeller if there is a potential for wind milling. (impeller turning due to a draft through the system). Check
carefully for the cause of the trouble and correct as necessary.

The fan may now be put into operation but during the first 8 hrs of running, it should be periodically
observed and checked for excessive vibration and noise. Checks should be make of motor input current and
motor & bearing temperature to ensure that they do not exceed manufacturers recommendation. After 8 hrs
of operation, the fan should be shut down to check the following items :(1)
(2)
(3)
(4)

All set screws and hold-down bolts

Belt drive alignment
Belt drive tension
Bearing housing temperature

After 24 hrs of the satisfactory operation, the fan should be shut down, and the drive belt tension should be
readjusted to recommended tension.

TROUBLE-SHOOTING
Fan is developing or emitting abnormal or excessive noise
Possible cause
Drive system

Remedy

Fan or motor sheave not properly tightened onto shaft

Misalign sheaves
Belt hitting Belt Guard

Belts are not tensioned enough and are too loose

Belts too tight
Belts wrong cross section
Belts worn
Belts oily or dirty
Belt guard is not properly fastened
Motor, motor base or fan not securely anchored or
Secured

Re-tightened the sheaves

Re-align the sheaves

Check fan & motor sheave alignment & belt tension

Increase the belt tension
Correct belt tension
Change to right type
Replace belts
Clean belts
Tighten the fasteners
Tighten the fasteners

Motor

Lean-in cable not secure

Noisy motor bearings
Single phasing a 3 phase motor
Low voltage
Cooling fan striking shroud
Electromagnetic fault in motor
AC hum in motor or relay
Starting relay chatter

Fasten the cable properly

Replace bearing
Check power supply
Check power supply
Check motor assembly
Replace motor

Fan Components

Tighten impeller
Balance impeller
Adjust impeller to center of inlet or housing
Correct inlet cone position
Correct the running clearance
Tighten loose parts
Replace cutoff
Reposition cutoff
Clean inside fan and impeller
Replace bearing
Re-tighten bearing
Clean bearing
Replace bearing or shaft
Re-adjust bearing
Replace bearing
Replace impeller

Impeller loose on shaft

Impeller unbalance
Impeller not center in inlet or housing
Impeller in contact with inlet cone
Blades rotating close to structural member
Cutoff or other parts loose (rattling during operation)
Cutoff damaged
Cutoff improperly positioned
Impurities or foreign material inside fan housing
Bearing defective or worn out
Bearing loose on bearing support or shaft
Foreign material inside bearing
Fretting corrosion between inner race and shaft
Bearing not sitting on flat surface
Rubbing noise between bearing seal and inner ring
Impeller worn as a result of abrasive or corrosive
material moving through passages.
Blades coinciding with an equal number of structural
members

Fan is vibrating excessively

Possible cause

Remedy

Impeller

Impeller unbalanced due to deposits (dirt or grease)

Impeller unbalanced due to wear

Clean impeller, rebalance the system

Replace impeller

Drive

Unbalanced pulleys
Belts may vibrate excessively

Balance the pulley or the system

Proper sheave alignment and adjust to correct belt
tension

Required air volume not achieved

Possible cause
Impeller

Impeller not centered with inlet collar(s)

Impeller/inlet dirty or clogged
Improper running clearance
Improper inlet cone to wheel fit
Impeller installed or running wrong direction

Remedy

Adjust the impeller to the center of inlet collar(s)

Clean the impeller or inlet
Change to correct clearance
Adjust to correct fit
Change to correct rotation by changing poles of
electrical feed line to motor

Incorrect speed of impeller because of:

i)
ii)
iii)
iv)
Duct System

Wrong motor speed

Belt drive ratio not correct
Too high slip of V-belt
Wrong calibration of inverter

Shutters or dampers of the system are closed

Object obstructs fan or duct
Inlet guide vanes are partly close
Dampers closed
Registers closed
Leaks in supply duct
Obstructions near fan outlet or inlet
Sharp elbows near fan outlet or inlet
Improper designed turning vanes
Insulating duct liner loose
Pressure resistance offered by the system higher than
the design value
Fluid density higher than the design value
Improper set inlet vane or damper
Actual system is more restrictive (more resistance to
flow) than expected
Obstructed fan outlet inlets
Elbows, cabinet walls or other obstructions restrict air
flow. Inlet obstructions cause more restrictive
systems but do not cause increased negative
pressure readings near the fan inlet(s)
Fan speed may be increased to counteract the effect
of restricted fan inlet(s). Caution! Do not increase
speed beyond the fan manufacturers
recommendations
No straight duct at fan outlet
(Fans which are normally used in duct system are
tested with a length of straight duct at fan outlet. If
there is no straight duct at the fan outlet, decreased
performance may result.
If it is not practical to install a straight section of duct
at the fan outlet, the fan speed may be increased to
overcome this pressure loss. Caution! Do not increase
fan speed beyond the fan manufacturers
recommendations.)
Projections, dampers or other obstruction in a part of
the system where air velocity is high
Obstructions in high velocity air stream

i)
ii)
iii)
iv)

Change motor or belt drive

Change belt drive
Increase tension of belts
Adjust inverter calibration
Open damper or IVC
Clear obstructed ducts
Open grill/diffuser damper
Open Damper
Open Register
Seal the Leakage
Clear obstruction
Redesign and change elbow
Redesign and change vanes

Fan does not start or operate

Possible cause

Remedy

Electrical Supply

Motor

Motor not correctly connected

Load inertia too large for motor
Motor protection unit or switch are stopping as

Connect the motor according to the motor label

Change motor
Reduce temperatures, check and change insulation

Motor too small and overload protector has broken

Change motor

Broken belts
Loose pulleys

Replace belt
Tighten pulley

Blown fuses
Electricity turned off
Wrong voltage
Failure of one or two phases
Low voltage, excessive line drop or inadequate wire
size

temperature are too high

circuit

Drive System

Check
Check
Check
Check
Check

fuses/circuit breakers
for switched off or disconnected
for correct power supply
for correct power supply
for correct wire size

class, increase motor rating

Excessive air flow

Possible cause
Fan

Excessive rotational fan speed

Duct System

Pressure resistance offered by the system lower than

Remedy
Reduce fan speed

the design value

Gas Density

Gas density higher than the design value

High power absorption

Possible cause
Impeller

Remedy

Air flow already rotating in the opposite direction to

the fan rotation direction

Backward curved impeller installed backwards

Motor

Faults in the motor windings

Motor power supply voltage lower than the value
indicated on the identification plate

Fan

Replace motor
Check with motor supplier

Forward curved or backward blade fan operating below

design pressures.

System

Gas Density

Calculated horsepower requirements based on light

Oversized ductwork
Filter(s) left out
Access door are open
Face and by-pass dampers oriented so coil dampers
are open at same time by-pass dampers are open

Redesign ductwork
Add in filter(s)
Close access door

gas (eg. High temperature) but actual gas is heavy

(eg. Cold start up)

Fan selection

Fan not selected at efficient point of rating

Check selection

GUIDELINES FOR CENTRIFUGAL FAN INSTALLATION

Improper installation with inlet or discharge configurations may result in reduced performance. Restricted or
unstable flow at the fan inlet can cause pre-rotation of incoming air or uneven loading of the fan wheel
yielding large system loss and increase sound levels. Free discharge or turbulent flow in the discharge
ductwork will also result in system effect losses.

Ducted Inlet Installation

Inlet Duct Turns

Inlet Spin
Turning
Vanes

1 fan
wheel
dia.

Rotation

Rotation

Turning
Vanes

GOOD

POOR

GOOD

POOR

Ducted Outlet Installation

Discharge Duct Turns
Rotation

Length of
straight duct
( at least 3 equivalent duct )
Rotation

GOOD

POOR

Non- Ducted Installation

Non-Ducted Inlet Clearance

Free Discharge
Free or abrupt discharge into plenum results in a
reduction in fan performance. Effect of static regain
is not realized.

1 Fan
Wheel Dia.

Installation Method DIDW Centrifugal Fan

Fig.1 - Floor Type

Fig.2 Ceiling Type

Top View

Installation Method SISW Centrifugal Fan

Fig. 3 - Floor Type

Fig. 4 - Ceiling Type

Top View

V-BELT DRIVE INSTALLATION

Remove the protective coating from the end of the fan shaft and assure that it is free of nicks and
burrs.

Check fan and motor shafts for parallel and angular alignment.

Slide sheaves on shafts do not drive sheaves on as this may result in bearing damage.

Align fan and motor sheaves with a straight-edge or string and tighten.

Place belts over sheaves. Do not pry or force belts, as this could result in damage to the cords in
the belts.

Adjust the tension until the belts appear snug. Run the unit for a few minutes (see section on
unit start-up) and allow the belts to set properly.

Switch off the fan, adjust the belt tension by moving the motor base. When in operation, the
tight side of the belts should be in a straight line from sheave to sheave with a slight bow on the
slack side.

Aligning sheaves
with a straight edge.

Proper

Offset

Pigeon- Toed

Angle

BELT TENSION
Proper belt tension is important for long belt life. Too much tension puts excessive loads on the belts and the
bearings, reducing the lives of both components. Not enough tension allows belt slippage which generates
heat and drastically reduces the life of the belt.
Belt tensioning gauges can be used to determine whether the belts are tensioned properly. A chart that
comes with the gauge specifies a range of force required to deflect the belts a given amount based on the
centre distance of the sheaves and the belt cross section. The belts are properly tensioned when the force
required to deflect the belt, the specified amount falls within this range.
If a belt tensioning gauge is not available, re-tension the belts just tight enough so that they do not squeal
when starting the fan. A short chirp is acceptable; a squeal lasting several seconds or longer is not
acceptable.
Before starting the fan after tensioning the belts, recheck the alignment and realign the sheaves if necessary.
New belts may stretch a little at first, so recheck belt tension after a few days of operation.

CENT

RE

Belt tension indicator

applied to mid-centre
distance.
DIST
ANCE
16mm
of spa deflection
n
per 1
metre

Tensioning Forces
Force required to deflect belt
16mm per metre of span
Belt Section
Small Pulley
Diamter (mm)

Newton (N)

Kilogram
force (Kgf)

56 - 95

13 - 20

1.3 - 2.0

100 - 140

20 - 25

2.0 - 2.5

80 - 132

25 - 35

2.5 - 3.6

140 - 200

35 - 45

3.6 - 4.6

112 - 224

45 - 65

4.6 - 6.6

236 - 315

65 - 85

6.6 - 8.7

224 - 335

85 - 115

8.7 - 11.7

375 - 560

115 - 150

11.7 - 15.3

80 - 140

10 - 15

1.0 - 1.5

125 - 200

20 - 30

2.0 - 3.1

SPZ

SPA

SPB

SPC

BEARING LUBRICATION
Fan equipped with deep grooved ball bearing inserted in rubber damper has sufficient high
grade grease sealed in at the time of manufacture, there is no need for replenishment while in
use at normal speed & normal condition.
Fan equipped with deep grooved ball bearing inserted in pillow block also has sufficient high
grade grease sealed in at the time of manufacture, there is no need for replenishment while in
use at normal speed & normal condition. The pillow block housing has lubrication point suitable for
lubricating when the bearing operating temperature exceeding its nominal of 70 degree, or the
bearing is used in very dusty or damp or high contamination environment.
Fan equipped with spheriodical roller bearing assembly in the plummer block housing has
lubrication point when the life of the grease is expectancy.
The bearings must be greased at regular intervals in order to attain the maximum permissible
life of the bearing under more severe operating conditions.
The re-lubricating interval depends on the operating temperature, relevant operating conditions
speed and the type of grease used should be set by the operator.

The lubricating interval may be determined from the following diagram.

Caution: Do not over-lubricate. This is a major cause of bearing failure. Make sure dirt and contaminants are not introduced
when adding grease.

Scale a: Radical ball bearing

Scale c: Spherical roller bearings

Type of bearing

Type of grease

FYH Deep Groove Ball Bearing

Alvania Grease#2/Gold #3A

NSK Deep Groove Ball Bearing

Alvania Grease #3

SKF Deep Groove Ball Bearing

SKF Grease LGMT 3

SKF Spheriodical Roller Bearing

SKF Grease LGMT 3

VIBRATION ISOLATOR INSTALLATION

Choose proper isolator

(Isolator can be selected from Kruger selection programme)

Adjust deflection based on the selected isolator.

Maintain the operating / free height at the same level through step 2.
(The entire assembly must be levelled)

Check all the deflection and operating / free height is properly maintained.

Operating / free height

ROUTINE MAINTENANCE
Maintenance should always be performed by experienced and trained personnel. Do not attempt any
maintenance on a fan unless the electrical supply has been locked out or tagged out and the impeller
has been secured.
Under normal circumstances, handling clean air, the system should require cleaning only about a Year.
However, the fan and system should be checked at regular intervals to detect any unusual accumulation.
The fan impeller should be specially checked for build-up of material or dirt which may cause an
Imbalance with resulting undue wear on bearings and belt drives. A regular maintenance program
should be established as needed to prevent material build-up.
Periodic inspection of the rotating assembly must be made to detect any indication of weakening of the
rotor because of corrosion, erosion, or metal fatigue.

THE

KRUGER

GROUP

SINGAPORE
Kruger Ventilation Industries Pte Ltd
No. 17, Tuas Avenue 10
Singapore 639141
Tel. +65 68611577 Fax +65 68613577
Email: [email protected]

SINGAPORE
Kruger Engineering Pte Ltd
No. 17, Tuas Avenue 10
Singapore 639141
Tel. +65 68631191 Fax +65 68631151
Email: [email protected]

MALAYSIA
Kruvent Industries (M) Sdn Bhd
Lot 8, Jalan Perusahaan 2 Batu Caves
Industrial Area, 68100 Batu Caves Selangor
Tel. +603 61888293 Fax +603 61898843
Email: [email protected]

THAILAND
Kruger Ventilation Ind. (Thailand) Co. Ltd
30/105 Moo 1 Sinsakorn Industrial Estate
Chetsadawithi Road, Khok Kham Mueng,
Sakuthsakorn 74000, Thailand
Tel. +662 1050399 Fax +662 1050370-2
Email: [email protected]

BEIJING
Bejing Kruger Ventilation Co. Ltd
No. 1A South Industry Area
Beijing Economical And Technological
Development Area, Beijing China 100176
Tel. +86 10-67881366 Fax +86 10-67880566
Email: [email protected]
HONG KONG
Kruger Ventilation (Hong Kong) Limited
Flat C, 9/F,
Yeung Yiu Chung (No. 8) Industrial Building,
20 Wang Hoi Road,
Kowloon Bay, Kowloon, Hong Kong
Tel. +852 22469182 Fax +852 22469187
Email: [email protected]
WUHAN
Wuhan Kruger Ventilation Co. Ltd
Xincheng Road 10, South Dongwu Ave,
Dongxihu District, Wuhan, Hubei, P.R.China 430040
Tel. +86 27-83248840 Fax +86 27-83261886
Email: [email protected]
PHILIPPINES
Kruger M&E Industries Corporation
FAPI Compound, E. Rodriguez Ave.
Tunasan, Muntinlupa City, Philippines 1773
Tel. +63 2-8622891-97 Fax +63 2-8621287
Email: [email protected]
INDONESIA
P.T. Kruger Ventilation Indonesia
JL. Teuku Umar No.20
Karawaci Tangerang 15115, Indonesia
Tel. +62 21-5512288/5513557 Fax +62 21-5513502
Email: [email protected]
KOREA
Neomate Technology & Consulting Co. Ltd
2-1010, Ace High City B/D, Mullae-dong 3-ga
Yeongdeungpo-gu, Seoul, Korea, 150-972
Tel. +82 2-26792052 Fax +82 2-26792174
Email: [email protected]
DUBAI
Kruger Ventilation Industries, Gulf Branch
Jebel Ali Free Zone Area (JAFZA)
Near Roundabout 8, Warehouse No. RA08FC05
P.O. Box No. 262949
Tel. +971 4-8832017 Fax +971 4-8832018
Email: [email protected]

GUANGZHOU
Guangzhou Kruger Ventilation Co. Ltd
No. 9 Huahui Road, Huashan
Huadu, Guangzhou, P.R. China
Tel. +86 20-86786070 Fax +86 20-86786001/86786500
Email: [email protected]
SHANGHAI
Shanghai Kruger Ventilation Co. Ltd
No. 500 Yuanguo Road, Anting, Jiading,
Shanghai 201814, P.R. China
Tel. +86 21-69573266 Fax +86 21-69573296
Email: [email protected]
TAIPEI
Kruger Ventilation (Taiwan) Co. Ltd
No. 157, Ping-an Rd, Hengfeng Village,
Dayuan Shiang Taoyuan County 337, Taiwan (ROC)
Tel. +886 3-3859119 Fax +886 3-3859118
Email: [email protected]
AUSTRALIA
S&P-Kruger Australia Pty Ltd
2 Cunningham St
Moorebank N.S.W. 2170
Tel. +61 2-98227747 Fax +61 2-98227757
Email: [email protected]
INDIA
Kruger Ventilation Industries (India) Pvt Ltd
Kruger Centre, Mumbai-Nasik Highway,
Atgaon, Shahapur, Thane 421304, Maharashtra, India
Tel. +91 9860730999 Fax +91 2527240075
Email: [email protected]
VIETNAM
Kruger Ventilation Industries Pte Ltd
(Vietnam Representative Office)
4th Floor, HHM Office Building, 157-159 Xuan Hong St,
Tan Binh Dist, Hochiminh City, Vietnam
Tel. +84 8-6-2968123 Fax +84 8-6-2968124
Email: [email protected]