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0% found this document useful (0 votes)
200 views17 pages

Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768

ele

Uploaded by

Mk Maky
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

INTERACTIVE SCHEMATIC

Bookmarks

Options

This document is best viewed at a


screen resolution of 1024 X 768.

Features
Cover Page

To set your screen resolution do the following:


RIGHT CLICK on the DESKTOP.
Select PROPERTIES.
CLICK the SETTINGS TAB.
MOVE THE SLIDER under SCREEN RESOLUTION
until it shows 1024 X 768.
CLICK OK to apply the resolution.

Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

UENR5820-01
September 2014

320D Excavator
Electrical System
A6F1014-2182
A8F1341-3327
A9F158-UP
KGF1318-6377
MGG1652-1850
MCH198-UP
FAL880-7241
PCM1-2695
KHN1-201
BZP1334-2760
PHX1356-2730
JFZ6135-8613

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Schematic
Location

Machine
Location

A/C Unit

K-9

C1

Air Heater

F-18

A1

Component

Alarm - Action

Schematic
Location

Machine
Location

Motor - Wiper

E-2

C37

Pedal - Atch Aux LH

L-1

C8

Component

F-1

C2

Radio - Prod Link 2nd Generation

J-16

D11

Alarm - Atch Travel

A-16

B2

Relay - Atch Beacon

E-9

C47

Alternator

D-18

B1

Relay - Atch Caution Lamp

F-10

C40

Atch Air Suspension

L-4

C7

Relay - Atch Single

F-10

C41

Battery - Atch Front

F-17

D1

Relay - Boom Lamp

G-9

C42

Battery - Atch Rear

F-18

D2

Relay - Cab Lamp

F-9

C44

Battery - Front

F-17

D4

Relay - Chas Lamp

F-9

C43

Battery - Rear

F-18

D5

Relay - Horn

F-9

C45

Block - As

G-12

D6

Relay - Main

C-10

C46

Block - Gp

F-18

D7

Relay - Neutral Start

F-9

C50

Breaker - Alt

H-11

D8

Relay - Start

H-12

D19

Breaker - Heater

H-11

D9

Relay - Start Cont

G-8

C48

Breaker - Main

H-11

D10

Relay - Travel Alarm

E-9

C39

Bus Bar

H-11

D3

Resistor

C-3

C51

J-1

C12

Resistor - 2

D-6

C52

Control - Engine

K-18

A19

Resistor - Atch Backup

F-10

C9

Control - Machine

G-11

D14

Resistor - Backup

G-8

C20

Control - PLJ

K-18

D17

Resistor - Can 1

C-11

D20

Control - Product Link

L-17

D12

Resistor - Can 1 PLJ

C-10

D18

Control - Wiper

D-2

C88

Resistor - Can 2

C-11

D21

Converter - Atch 12V 7A (1)

K-4

C4

Sender-Hyd Temp

A-16

B13

Converter - Atch 12V 7A (2)

K-4

C3

Sensor - Atch Boom Cyl Head Press.

C-9

A8

Converter - Radio

C-8

C38

Sensor - Atch Boom Cyl Rod Press.

C-9

A9

Diode - ACC

J-5

C22

Sensor - Atch O.L.W.D. Press.

A-9

A10

Diode - Alternator

G-6

C31

Sensor - Atch Squeeze Press.

B-11

B46

Diode - Hyd Lock

J-5

C23

Sensor - Atch Viscus Clutch Temp

L-14

B40

Diode - Lamp

G-9

C24

Sensor - Atch Wtr Separator Lvl 2

K-14

B41

Diode - Main Relay

C-9

C25

Sensor - Eng Speed Pickup

E-18

A4

Diode - Start Relay

H-12

D13

Sensor - Fuel Level

A-15

B15

Diode-1

K-9

C26

Sensor - Pump 1 Press.

A-18

B16

Diode-2

K-9

C27

Sensor - Pump 2 Press.

A-18

B17

Diode-3

K-9

C28

Solenoid - A/C Clutch

D-18

B20

Fuse Base

G-8

C30

Solenoid - Atch 1p 2p Change 1 (Sol 2)

B-18

B21

Holder As - Fuse

G-11

C89

Solenoid - Atch 1p 2p Change 2 (Sol 3)

B-18

B22

Indicator Unit

I-1

C32

Solenoid - Atch 1way/2way Change

B-9

B49

Joystick - Atch LH

L-3

C13

Solenoid - Atch Boom Up

L-9

C54

Joystick - Atch RH

J-1

C15

Solenoid - Atch Bucket Lock

L-9

C53

Joystick - Atch RH (3 Sw)

J-1

C16

Solenoid - Atch Double Action (Sol 3)

B-18

B23

Joystick- Atch LH (3 Sw)

L-3

C14

Solenoid - Atch Fine Swing

A-9

A12

Keyreader - Atch Mss

J-2

C17

Solenoid - Atch Flow Limit

A-18

B24

Meter - Atch Boom Potentio

B-9

B7

Solenoid - Atch Heavy Lift

A-12

A11

Meter - Atch Stick Potentio

C-9

A6

Solenoid - Atch Quick Coupler

J-15

B25

Meter - Service

E-2

C33

Solenoid - Atch Relief 1

B-11

B48

Monitor

F-1

C34

Solenoid - Atch Relief 1 Check

B-11

B47

G-11

D15

Solenoid - Atch Relief 2

B-9

B50

L-1

C36

Solenoid - Atch Relief 2 Check

B-9

B51

Motor - Starter

E-18

B8

Solenoid - Atch Single Action (1)

B-9

B18

Motor - Washer

G-11

D16

Solenoid - Atch Single Action (2)

B-9

B19

Coil - Atch Exciter

Motor - Atch Lower Washer


Motor - Atch Lower Wiper

A = Area A
B = Area B

C = Area C
D = Area D

COMPONENT LOCATION
Page 2 of 2
Schematic
Location

Machine
Location

Switch - Atch Over Load Warning

B-4

C68

B43

Switch - Atch Quick Coupler

D-1

C69

A-17

B44

Switch - Atch Radio Mute

B-2

C70

A-17

B45

Switch - Atch Refueling Start

A-6

B37

Solenoid - Atch Stem 3 Extend

D-16

B52

Switch - Atch Refueling Stop

B-6

B36

Solenoid - Atch Stem 3 Retract

D-16

B53

Switch - Atch Seat Heater

B-4

C71

Solenoid - Atch Stick Out Stop

L-9

C55

Switch - Atch Smart Boom Select

B-3

C72

Solenoid - Atch Viscus Clutch

L-13

B39

Switch - Atch Travel Straight Press.

K-1

C73

Solenoid - Hyd Lock

A-12

A13

Switch - Atch Under Window Limit

E-2

C74

Solenoid - Power Shift Press.

A-18

B26

Switch - Backup EPR Valve

I-3

C75

Solenoid - Swing Brake

A-12

A14

Switch - Backup Gov

I-3

C76

Solenoid - Travel Speed

A-12

A15

Switch - Coolant Level

L-13

A17

Solenoid - Travel Straight

A-12

B27

Switch - Disconnect

G-12

D23

Switch - Air Cleaner

K-14

A16

Switch - Eng Oil Level

D-18

B32

L-1

C58

Switch - Horn

L-3

C77

Switch - Atch Boom Raise Press.

B-12

B29

Switch - Hyd Oil Filter

A-16

B34

Switch - Atch Bucket Ex Press.

B-12

B28

Switch - Hyd Oil Level

A-16

B35

Switch - Atch Buckup Crane

I-1

C59

Switch - Implement Press.

K-4

C78

Switch - Atch Crane Cancel

B-5

C60

Switch - Key

I-1

C79

Switch - Atch Fine Swing Cont

B-1

C61

Switch - Neutral Start Limit

L-3

C80

Switch - Atch Foot

L-1

C62

Switch - One Touch Low Idle

J-2

C81

Switch - Atch Hammer Return Filter

I-15

D22

Switch - Panel

D-3

C82

Switch - Atch High Press. (Stem 1)

K-1

C63

Switch - Secondary Shutdown

H-10

C83

Switch - Atch Leveling

B-1

C64

Switch - Throttle Position

I-1

C84

Switch - Atch Lower Washer

B-3

C65

Switch - Travel L Press.

K-1

C85

Switch - Atch Lower Wiper

B-2

C66

Switch - Travel R Press.

K-1

C86

Switch - Atch Medium Press. (Stem 3)

L-1

C67

Timer - Atch Lamp Delay

D-10

C87

Schematic
Location

Machine
Location

Solenoid - Atch Stem 1 Extend

A-17

B42

Solenoid - Atch Stem 1 Retract

A-17

Solenoid - Atch Stem 2 Extend


Solenoid - Atch Stem 2 Retract

Component

Switch - Atch Aux Pump Press. (Stem 4)

A = Area A
B = Area B

C = Area C
D = Area D

Component

CONNECTOR LOCATION
Page 1 of 2
CONN 1

Schematic
Location
L-15, L-18

Machine
Location
M12

CONN 2

C-15, C-16

K7

CONN 3

K-16, J-16, L-16

M26

CONN 4

J-16, K-16

M23

CONN 5 Serial Service Connector

L-15

M25

CONN 6

E-15

K9

CONN 7

D-15

K1

CONN 8

C-15, D-15

K36

CONN 9

C-15

K47

CONN 10

C-15

K6

CONN 11

A-15

K22

CONN 12

I-14

M14

CONN 13

J-14

M16

CONN 14

L-14

K43

CONN 15

A-13

J9

CONN 16

L-11

M2

CONN 17

K-11

M4

CONN 18

J-11

L1

CONN 19

J-11

M5

CONN 20

I-11

M13

CONN 21

I-12

M11

CONN 22

I-12

L128

CONN 23

I-12

M7

CONN 24

C-11

M22

CONN 25

A-10

J4

CONN 26

C-10

K19

CONN 27

D-10

L70

CONN 28

H-9

L14

CONN 29

A-8

K16

CONN 30

A-8

K14

CONN 31

B-8

J6

CONN 32

B-8

K13

CONN 33

G-8

L97

Connector Number

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.
J = Area A
K = Area B
L = Area C
M = Area D

CONNECTOR LOCATION
Page 2 of 2
CONN 34

Schematic
Location
H-8

Machine
Location
L3

CONN 35

H-8

L18

CONN 36

H-7

L19

CONN 37

F-7

L80

CONN 38

F-7

L96

CONN 39

C-6

L91

CONN 40

A-6

K40

CONN 41

A-6

K41

CONN 42 ET Connector

D-6

L68

CONN 43

H-6

L24

CONN 44

H-6

L20

CONN 45

H-5

L2

CONN 46

H-5

L99

CONN 47

L-5

L26

CONN 48

L-5

L17

CONN 49

J-4, J-5

L29

CONN 50

B-4

L54

CONN 51

H-4

L105

CONN 52

I-4, J-5

L23

CONN 53

I-4

L35

CONN 54

J-4

L30

CONN 55

J-4

L21

CONN 56

C-2

L127

CONN 57

I-2

L117

CONN 58

C-1

L90

CONN 59

L-16

M26

CONN 60

H-17

J19

CONN 62

J-7

L19

CONN 63

E-7

L80

CONN 64

E-7

L96

CONN 65

G-17

K2

Connector Number

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.
J = Area A
K = Area B
L = Area C
M = Area D

CID / MID / FMI


Page 1 of 2

CID

CID
0001
0002
0003
0004
0005
0006
0041
0095
0100
0110
0168
0172
0174
0190
0253
0261
0262
0268
0342
0460
0617
1779
1785
1797
1834
2417

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)
Component

Cylinder #1 Injector
Cylinder #2 Injector
Cylinder #3 Injector
Cylinder #4 Injector
Cylinder #5 Injector
Cylinder #6 Injector
8 Volt DC Supply
Fuel Filter Differrential Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical System Voltage
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Timing Calibration
5 Volt Sensor DC Power Supply
Programmed Parameter Fault
Secondary Engine Speed Sensor
Fuel Pressure Sensor After Fuel Filter
Inlet Air Heater Relay
Fuel Rail #1 Pressure Valve Solenoid
Intake Manifold Pressure Sensor
Fuel Rail Pressure Sensor
Ignition Key Switch
Start Aid Current

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Component Identifiers (CID)


Module Identifier MID)
Machine Control
(MID No. 039)
Component

0041
0096
0127

8v Sensor Supply
Fuel Level Sensor
Transmission Pressure Sensor

0191

Transmission Output Speed Sensor

0262
0268
0298
0370
0374
0444
0590
0600
0726
0727
0735
0882
1130
1326
1401
1402
1482
1530
1558
1615
1617
1621
1622
1628
1629
1630
1657
1658
1960
2110
2104
2210
2129
2142
2149
2184
2185
2213
2214
2256
2447
2543
2544
2545
2546
2547
2592
2593
2594
2599
2600
2649
2665
2666
2667
2668

5v Sensor Supply
Programmed Parameter
Brake Ped Lim Sw
Boom Float Solenoid
Swing Brake Solenoid
Start Relay
Engine Control
Hydraulic Oil Temperature Sensor
Right Steering Solenoid
Left Steering Solenoid
Heavy Lift Solenoid
Implement Lockout Solenoid
Left Attachment Pedal Position Sensor
ECM Location Code
Transmission Solenoid 1
Transmission Solenoid 2
10v Sensor Supply
Quick Coupler Solenoid
Electronic Implement Control #2
One Way / Two Way Valve Solenoid
Oscillating Axle Solenoid
Generator Valve Solenoid
Travel Lock Magnet
Arm Rest Switch
Main Pump Power Shift Pres Solenoid
Swing Pump Sol
Left Joystick Thumbwheel
Right Joystick Thumbwheel
Ignition Key Reader
Machine Pitch Sensor
Travel Motor Swash Plate Angle Limit Solenoid
Right Joystick Thumbwheel
Ride Control Solenoid
Straight Travel Pedal Position Sensor
Travel Pilot Pressure Solenoid
Medium Pressure Hydraulic Circuit Port B Solenoid
Medium Pressure Hydraulic Circuit Port A Solenoid
Auxiliary Valve #2 Port B Solenoid
Auxiliary Valve #2 Port A Solenoid
Hydraulic Modulation Solenoid
Travel Motor Bypass Solenoid
Joystick Steering Enable Switch
Offset Boom Offset Left Solenoid
Offset Boom Offset Right Solenoid
Hydraulic Cab Riser Raise Solenoid
Hydraulic Cab Riser Lower Solenoid
Auxiliary Valve Port A Flow Solenoid
Auxiliary Valve Port B Flow Solenoid
Hammer Solenoid
Auxiliary Valve Port A Line Relief Solenoid
Auxiliary Valve Port B Line Relief Solenoid
Auxiliary Valve Load Sensing Solenoid
Boom Float Down Solenoid
Offset Boom Enable Switch
Limp Home Sw
Hydraulic Cab Riser Enable Switch

CID / MID / FMI


Page 2 of 2

Event Codes
Engine Control
Event Code

Condition

E096

High Fuel Pressure

E198

Low Fuel Pressure

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E361

High Engine Coolant Temperature

E362

Engine Overspeed

E363

High Fuel Temperature

E390

Fuel Filter Restriction

E396

High Fuel Rail Pressure

E398

Low Fuel Rail Pressure

E539

High Intake Manifold Air Temperature

E1044

High Intake Manifold Pressure

E1045

Low Intake Manifold Pressure

FMI No.

Failure Mode Identifiers (FMI)


Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

WIRE DESCRIPTION
Page 1 of 2
Wire
Wire
Number Color
101
103
105
108
109
112
113
114
115
117
118
119
120
123
124
127
129
130
135
139
141
142
143
147
149
152
154
160
165
168
169
172
175
177
179
180
184
188
189
199

RD
RD
RD
RD
RD
PU
OR
RD
RD
RD
GY
PK
YL
WH
GN
OR
BU
RD
BU
OR
RD
RD
BR
PU
RD
BU
RD
PU
YL
RD
PK
RD
RD
RD
BU
GN
RD
WH
RD
OR

200
210
229
235
A209
A250

BK
BK
BK
BK
BK
BK

304
306
307
308
309
310
320
321
322
323
325
326
329
330
331
365

WH
GN
OR
YL
GY
PU
RD
BR
GY
WH
PK
RD
YL
YL
OR
YL

Description
Power Circuits
Bat (+)
Aux Ckt
Key Sw
Heater Relay
Alt Output (+) Term.
Main Power Rly Output
Radio
Warning Horn (forward)
Cab Lamp Relay
12V Power Converter
Wiper Control
Alternator Diode
12V 7A Converter 1
Seat Heater
A/C
Air Suspension
Cigar Lighter
Engine Control
Converter 12V Memory Out
Converter 24V Switched In
Unused
Unused
Caution Lamp Relay
Switch Power
Boom Lamp Relay
Under Window Limit Switch
Neutral Start Relay to Neutral Start Limit Sw
Chassis Lamp Relay
Caution Lamp Relay
Refueling System Power
Backup EPR Valve Sw
Heater Relay / Product Link Radio and ECM
A/C Unit
Main Brkr
12V 7A Converter 2
Boom Float Disable Relay
Machine ECM
Radio
Hydraulic Lock
Action Alarm / Beacon Relay
Ground Circuits
Main Chassis
Converter Output (24/12 Volt)
12V 7A Socket B
Machine Control Ground
Machine ECM Analog Return
Engine Control Ground
Basic Machine Circuits
Starter Relay to Starter Motor
Start Relay Coil to Neutral Start Relay
Key Sw To Neutral Start Relay
Main Power Relay Coil
Alternator Regulator Term.
Engine Control to Heater Relay
Horn Relay Coil To Sw
Travel Alarm
Warning Horn (forward)
Fuel Pump Power
Fuel Pump Relay Cut-out
Key Sw 'C' Term.
Refueling Pwr Rly to Refueling Stop Rly
Start Relay to Start Control Relay
Travel Alarm Relay
Refueling Stop Sw to Refueling Stop Relay

Wire
Wire
Number Color
E564
E565

PK
BU

603
607
615
616
638
645
646
684
A623

PK
PK
YL
BU
WH
RD
RD
RD
BU

763
779
780
788
789
A755
A756
A757
A758
A760
A762
A768
A769
A770
E787
F716
F772
F773
F774
G723
H746
H747
H792
K776
M736
M737
M739
M740
M743
M744
M745
M746
M747
M748
M749
M751
M755
N789
N793
N794
N795
R725
T725
X738
X794
877
892
893
F889
G834
K843

BU
WH
PU
YL
RD
PK
BU
GY
BR
GY
PU
BU
GY
PK
PK
WH
WH
OR
WH
YL
YL
BR
BR
GN
BU
WH
YL
PK
GN
WH
GY
YL
BU
BR
PK
YL
OR
BU
GN
GY
WH
WH
WH
PK
BU
YL
BR
GN
WH
PU
GN

Description
Accessory Circuits (Continued)
Quick Coupler Relays
QC Sw to QC Relay 2
Lighting Circuits
Rotary Beacon
Flood Lamp - Front
Cab Flood Lamp/ROPS
Bucket Flood Lamp/Boom Flood Lamp
Rotary Beacon
Headlamp Relay
Light Sw To Front Flood Relay
Cab Flood Lamp
Right Cab Flood Lamp Sw To Relay
Control Circuits
Travel Speed Solenoid
Universal Quick Coupler Solenoid (Low)
Universal Quick Coupler Solenoid (High)
Engine Speed (-)
Hydraulic Lock
Throttle Sw #1
Throttle Sw #2
Throttle Sw #3
Throttle Sw #4
Machine Control +5v Supply
Engine Speed (+)
Backup EPR Valve Sw to Power Shift Pressure Solenoid
Backup EPR Valve Sw to Power Shift Pressure Solenoid
Backup EPR Valve Sw to Backup Resistor
Bucket Lock Solenoid
Secondary Shutdown Sw
Crane Backup Sw
Backup Governor Accel
Backup Governor Decel
Heavy Lift Solenoid
Viscous Clutch Solenoid (+)
Viscous Clutch Solenoid (-)
Smart Boom Up/Down Relay to Boom Up/Down Pressure Sw
Alternator L Terminal to Start Control Relay
Governor Command
Flow Limit Solenoid
Flow Limit Solenoid
Travel Straight Solenoid
Boom Float Disable Relay
Smart Boom Select Sw
Boom Check Solenoid 1 / Boom Down Pressure Sw
Smart Boom Select Sw
Smart Boom Select Sw
Boom Bown Pressure Sw / Boom Down Line Cutoff Solenoid
Boom Check Solenoid 2 / Boom Up/Down Pressure Sw
Crane Cancel Sw
Bucket Extend Pressure Sw
Viscous Clutch Temp Sensor
Foot Pedal Sw
Aux Pedal-LH
Aux Pedal-RH
Not Used
Not Used
Hammer Return Filter Sw
Stick Out Stop Solenoid
Heater Relay
Cat Data Link (-)
Cat Data Link (+)
Engine Speed Command
Viscous Clutch Fan Speed +
RH Joystick Upper Sw

WIRE DESCRIPTION
Page 2 of 2

Wire
Wire
Number Color

Description
Monitoring Circuits

251
252
261
262
403
405
410
412
430
487
491
495
496
C468
E411
E441
E442
E472
E473
E474
E480
H446
H473
H474
H475
H476

YL
YL
GN
GN
GN
GY
WH
BU
BU
OR
PK
GN
WH
BU
YL
GN
GN
GN
GY
OR
PK
PK
BR
GN
BU
WH

501
506
508
509
511
512
530
535
575
576
578
590
592
A513
A537
A549
A579
A580
A581
A582
A584
A586
A588
C560
C566
C569
E554
E562

GN
PU
PU
WH
BR
GN
OR
BU
YL
PK
BU
GY
BU
RD
PK
BU
OR
BR
GN
PU
BU
OR
GN
OR
PK
YL
PK
PU

CAN 1 Data Link (+)


CAN 2 Data Link (+)
CAN 1 Data Link (-)
CAN 2 Data Link (-)
Alternator (R) Term.
Engine Oil Pressure
Action Alarm
Coolant Level
Air Cleaner Sw
Hyd Oil Filter Sw
Hyd Oil Temp Sender
Fuel Level Signal
Hyd Oil Level
Engine Oil Level
Boom Cylinder Rod End Pressure
Boom Angle Sensor
Stick Angle Sensor
Machine ECM 8v Sensor Supply
RH Thumb Wheel
LH Thumb Wheel
Overload Warning Switch
Overload Warning Pressure Sensor
Travel Straight Pressure Switch
Travel Right Pressure Switch
Travel Left Pressure Switch
Joystick Pressure Switch
Accessory Circuits
Wiper - Front (low)
Washer - Front
Radio Speaker - Left
Radio Speaker - Left (commom)
Radio Speaker - Right
Radio Speaker - Right (common)
Washer Right
Sw To Wiper Sw
Wiper - Aux (Park)
Wiper - Aux (Low)
Washer - Aux
Wiper Sw To Intermittent Module
DC/DC Converter Power Output
DC/DC Converter Memory Output
Seat Heater
Backup Resistor to Diode 1
Wiper Motor +
Wiper Motor Wiper Motor Reverse
Wiper Motor Stop
Front Window Limit Sw To Wiper Cont
Wiper Sw To Wiper Cont
Hyd Lock Sw to Hyd Lock Solenoid
Left Rear Speaker
Left Rear Speaker (common)
Converter 2 12V Switched Out
A/C Controller To A/C Compressor Clutch
Quick Coupler Sw

Wire
Wire
Number Color
K844
K847
K848
K849
K850
K851
K852
K856
K857
K858
K859
K860
K861
K862
K863
K864
K865
K866
K868
K869
K871
K872
K876
K877
K879
L885
L886
936
998
E997
G973
G976
K904
K906
K907
K931
K950
K952
L968
L969
L972
L973
L976
L978
M906
N957
N959
N960
N963
N970
N973
N979
N981
T901
T902
T967

GY
PU
WH
YL
BR
BU
GN
PU
WH
YL
BR
BU
GN
GY
OR
PK
PU
WH
BR
BU
WH
OR
BR
BU
GN
BU
BU
PU
BR
RD
OR
BU
GN
GN
BU
GN
YL
BR
OR
WH
BU
GN
GN
GY
BU
PK
PK
OR
OR
YL
BR
GN
GN
YL
PK
YL

Description
Accessory Circuits (Continued)
LH Joystick Upper Sw
RH Joystick Smart Boom Sw
LH Joystick Fore Sw
Att Stem 1
Att Stem 2
Att Stem 3
Att Stem 4
Stem 1 Control Valve A
Stem 2 Control Valve A
Stem 3 Control Valve A
Stem 4 Control Valve A
Stem 1 Control Valve B
Stem 2 Control Valve B
Stem 3 Control Valve B
Stem 4 Control Valve B
Relief Solenoid 1
Relief Solenoid 2
Att 1-way / 2-way Control Valve
Stem 1/2 Extend/Retract Solenoids
Stem 3 Extend/Retract Solenoids
1P / 2P Change Solenoids
Single Action Solenoids 1 / 2
Relief 1 Check Solenoid
Relief 2 Check Solenoid
Double Action Solenoid
Not Used
Not Used
Backup Resistor to Diode 3
Backup Governor Sw
Hydraulic Lock Diode
Boom Raise Pressure Sw
Water Separator Level Sensor
Pump 1 Pressure Sensor
Swing Brake Solenoid
Backup EPR Valve Sw
Backup Resistor to Diode 2
Boom Up Limit PRV
Boom Up Solenoid to Backup Crane Sw
Bachup EPR Valve Sw
PS Pressure
One Touch Low Idle Sw
Fine Swing Cont Sw to Fine Swing Solenoid
Refueling Start Switch (N.O.)
Level Sw to Leveling Solenoid
Squeze Pressure Sensor
Product Link RS232 Rxd - Comm #1
Product Link RS232 Rxd - Comm #3
Product Link RS232 Txd - Comm #1
Product Link RS232 Txd - Comm #3
Product Link RS232 Dtr - Comm #1
Product Link RS232 Dcd - Comm #1
Product Link RS232 Signal Gnd - Comm #1
Product Link RS232 Signal Gnd - Comm #3
MSS Exciter Coil In
MSS Exciter Coil Out
Pump Pressure Sensor 2

SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title

Alternator

Part No.

Bucket Extend Pressure

154-0498

Air Cleaner
Aux Pump Pressure
Medium Pressure
Travel Left Pressure
Travel Right Pressure
High Pressure
Travel Straight Pressure
Implement Pressure
Boom Raise Pressure
Boom Down Pressure

167-3466

202-9002

KENR5442

Machine Control:

RENR9848

Off Machine Switch Specification

Boom Up/Down Pressure

Actuate

Deactuate

Contact Position

1520 98 kPa
(220.4 14.2 psi)

1127 kPa MIN


(163.45 psi)

Normally Open

635 58 mm H2O

Normally Open

490 49 kPa
(71.07 7.11 psi)

290 kPa MIN


(42.06 psi)

Normally Open

13780 kPa MAX


(1998.6 psi MAX)

10335 689 kPa


(1499 100 psi)

Normally Closed

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

102-8016

Resistor:

111-9916

Solenoid:

121-1491

Solenoid:

126-2941

Resistor:

163-6700

Sender:

Backup
Flow Limit
Power Shift Pressure
Stem 1 Extend
Stem 1 Retract
Stem 2 Extend
Stem 2 Retract
Stem 3 Extend
Stem 3 Retract
Bucket Lock
1P / 2P Change 1
1P / 2P Change 2
Double Action
Travel Straight
Travel Speed
Swing Brake
Hydraulic Lock
Universal Quick Coupler High
Universal Quick Coupler Low
Backup
Fuel Level

174-3016

Resistor:

CAN 1
CAN 2
CAN 1 PLJ
Resistor
Resistor 2

234-4460

Solenoid:

Fine Swing

244-8506

Solenoid:

Relief 1

260-3877

Solenoid:

Quick Coupler

4I-5394

SENR2143

Engine Control:

Function

106-0179

Form Number
212-8561

Sender:

Hydraulic Oil Temperature

At room temperature unless otherwise noted.

Resistance (Ohms)
47 2.35

15 0.75

41.5 2

Positions 1,2,3,4 = 25 1.25


0% - 83.5 1.5
50% - 33.8 2.0
100% - 8.0 +1.0 -0.5

120 12

34 0.5
19.5 2
26.96 1.6
6134 to 7496

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

GW-C3
2304009
1
E441-GW10 GN-18
2
E442-GW11 GN-18
3
A760-GW12 GY-18
4
M755-GW15 OR-18
5
M751-GW16 YL-18
6
K950-GW17 YL-18
7
M739-GW18 YL-18
8
X794-GW19 BU-16
9
E787-GW20 PK-16
10
F772-GW21 WH-16
11
12

GROUND-CHASSIS 1

CONN 2
C-C68
2304009

CONN 10

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12

C-C12
2434508
308-C128 YL-16
A209-C125 BK-18
H446-C119 PK-18
E411-C162 YL-18
147-C184 PU-16
C-C10
2434510
E441-C153
E442-C161
A760-C186
M755-C179
M751-C168
K950-C44
M739-C183
X794-C150
E787-C152
F772-C83

147-GW9
E787-GW20
F772-GW21
K950-GW17
M739-GW18
M751-GW16
X794-GW19
200-GW28
235-GW23
308-GW1
A209-GW4
A760-GW12
E411-GW8
E441-GW10
E442-GW11
H446-GW7
M755-GW15
235-GW23
200-GW28
200-GW28
235-GW23
235-GW25
235-GW24

GN-18
GN-18
GY-18
OR-18
YL-18
YL-18
YL-18
BU-18
PK-18
WH-18

(B22) ATCH 1P 2P CHANGE SOL 2 (SOL3)


1211491

PU-16
PK-16
WH-16
YL-18
YL-18
YL-18
BU-16
BK-18
BK-18
YL-16
BK-18
GY-18
YL-18
GN-18
GN-18
PK-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

308-GW1
308-GW1
308-GW3
308-GW2
A209-GW4
A209-GW4
A209-GW6
A209-GW5
A760-GW12
A760-GW12
A760-GW13
A760-GW14
E411-GW8
E441-GW10
E442-GW11
H446-GW7
M755-GW15
235-GW24
235-GW25
235-GW25
235-GW26
235-GW27

YL-16
YL-16
YL-16
YL-16
BK-18
BK-18
BK-18
BK-18
GY-18
GY-18
GY-18
GY-18
YL-18
GN-18
GN-18
PK-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18

308-GW2
308-GW3
A209-GW5
A209-GW6
A760-GW13
A760-GW14
E411-GW8
E441-GW10
E442-GW11
H446-GW7
235-GW26
235-GW27
M755-GW15
235-GW24

YL-16
YL-16
BK-18
BK-18
GY-18
GY-18
YL-18
GN-18
GN-18
PK-18
BK-18
BK-18
OR-18
BK-18

C-C34
3E3370
A
251-C133 YL-18
B
261-C132 GN-18
C

GF-C5
1552267

(B16) PUMP 1 PRESS. SENSOR


2218859
C-C63
1552267
A
308-C181
+B
B
A209-C123
GROUND
C
T967-C118
SIGNAL

(B17) PUMP 2 PRESS. SENSOR


2218859
C-C61
1552269
1
A768-C64
2
A769-C65

YL-16
BK-18
GN-18

(B43) ATCH STEM1 RETRACT SOL


1119916
YL-16
BK-18
YL-18

BU-18
GY-18

(B26) POWER SHIFT PRESS. SOL


1119916

1
2

C-C60
3E3364

C-C59
1552269
1
M737-C77 WH-18
2
M739-C135 YL-18

(B24) ATCH FLOW LIMIT SOL


1119916
(NOTE F,G,H,K,L,M,N,P)

18

(B44) ATCH STEM2 EXTEND SOL


1119916

1
2

1
2

GF-C13
3E3364

GF-C21
3E3364

(B42) ATCH STEM1 EXTEND SOL


1119916

308-C126
308-C126
308-C182
308-C181
A768-C64
A769-C65
K904-C117
M737-C77
M739-C135
T967-C118
A209-C122
A209-C188
A209-C188
A209-C122
A209-C154
A209-C123

1
2

1
2

1
2

1
2

C-C71
1552269

GF-C3
1552269

G723-C92 YL-18
235-C85 BK-18

GF-C2
1552269

GF-C1
1552269

321-C40 BR-18
235-C177 BK-18

496-C23 WH-18
235-C176 BK-18

YL-16
YL-16
YL-16
YL-16
BU-18
GY-18
GN-18
WH-18
YL-18
YL-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

235-C175

C-C53
1552269

C-C55
1552269

1
2

(B2) ATCH TRAVEL ALARM


2139100

C-C54
3E3364

1
2

(B35) HYD OIL LEVEL SW


2130677

C-C52
2304011

BK-18

PK-18
T

235-C178

235-C175
235-C178

CONN 11
BK-18
BK-18

1
2

WJ-C1
2304011

C-C56
1552269

(B34) HYD OIL FILTER SW


1733518
1
2

16

GROUND
SIGNAL

C-C51
2434505
325-C174

1
2

PK-18

ATCH BOOM DOWN LINE CUTOFF SOL


1850472

ATCH BOOM DOWN PRESS SW


1673466

1
2

BK-18

235-C178 BK-18
487-C19 OR-18

17

(B15) FUEL LEVEL SENSOR


1636700
C-C50
1552269
1
495-C22 GN-18
2
235-C173 BK-18

1
2

(B13) HYD TEMP SENDER


4I5394
491-C20

M740-C74
235-C185

WJ-C2
2304011

325-WJ1
325-WJ1

1
2

1
2

PK-18
PK-18

ATCH BOOM UP/DOWN PRESS SW


2029002

1
2

763-C75 BU-18
A588-C167 GN-18
G723-C92 YL-18
K906-C62 GN-18

K-C2
1552269

K-C3
1552269

K-C4
1552269

CONN 15

1
2

M740-C74 PK-18
200-C171 BK-18
235-C170 BK-18
235-C170 BK-18
235-C93 BK-18
235-C86 BK-18
235-C85 BK-18
235-C185 BK-18
GU-C4
3E3364

14

BU-18
BK-18

K906-C62 GN-18
235-C93 BK-18

C-C46
1552269

C-C47
1552269

C-C48
1552269

C-C49
1552269

A588-C167 GN-18
200-C171 BK-18
GU-C5
1552269

1
2

CONN 15

ATCH REFUELING LEVEL SW


3122645

15

763-C75
235-C86

PK-18
BK-18

C-C44
1552269

13

1
2

1
2

C-C72
3E3364

C-C45
3E3364

1
2

1
2

PK-18
WH-16
GN-16
BU-16
PU-16
YL-18
BK-18
603-GJ22
F772-GJ18
K931-GJ19
A549-GJ24
936-GJ20
M751-GJ23
235-GJ5

251-EL8 YL-18
261-EL11 GN-18

1
2

1
2

A
B
C

GF-C19
3E3364

GF-C18
3E3364

GF-C20
3E3370

EL-C4
3E3370

(A13) HYD LOCK SOL


1211491

PILOT MANIFOLD
CONTROL VALVE

12

1
2

GH-C4
2434506
(C52) RESISTOR 2
1743016
GH-C2
2434505

1
2

AJ-C3
2434505
113-AJ1 OR-18
139-AJ9 OR-18

1
2

A
B
C
F-C51
2434505

CONN 39

1
2
3
4
5
6
7
8

T-C1
7Y3966
615-T1

200-F155

F-C44
7Y3966
BK-16

T-C2
7Y3967

PU-18
WH-18
BR-18
GN-18
BK-14

200-F157

F-C37
1673630

1
2

535-F151 BU-16
535-F124 BU-16
403-F76 GN-18
506-F103 PU-18
535-F117 BU-16
118-F90 GY-16
152-F59 BU-16
615-F129 YL-16
615-F129 YL-16
103-F96 RD-16
A584-F169 BU-18

235-F114 BK-18
535-F124 BU-16
535-F151 BU-16

210-F47 BK-14

YL-18
GN-18
OR-18
RD-16
PU-16
YL-18
GN-18
BU-18
OR-18
YL-18
PK-18
BU-16
PU-16
BR-18
GN-18
PK-18
BU-18
GN-16
PK-18
BK-14
BU-14
251-F23
261-F152
113-F101
103-F70
147-F22
252-F190
262-F191
430-F33
487-F34
575-F106
576-F107
578-F105
780-F21
892-F98
893-F111
A537-F108
G976-F36
L973-F82
X738-F35
200-F113
135-F95

113-F61 OR-18
103-F6 RD-16
103-F7 RD-18
308-F144 YL-18
251-F189 YL-18
261-F52 GN-18
892-F12 BR-18
893-F11 GN-18
261-F152 GN-18
251-F23 YL-18

V-C2
7Y3967

WINDOW LIMIT SW
1176306

GN-18
BU-18
GY-18
PK-18
GN-18
WH-18
BU-18

YL-16

200-U2

BK-16

616-V1

YL-16

200-V2

BK-16

F-C23
2304009
103-F24 RD-18
308-F144 YL-18
893-F11 GN-18
892-F12 BR-18
200-F8 BK-18
251-F147 YL-18
261-F51 GN-18

410-F89 WH-18

F-C33
1552269
199-F165 OR-18
410-F89 WH-18

F-C30
3495085
103-F27 RD-18
F-C31
3495085
200-F166 BK-18
F-C32
3495085
403-F76 GN-18

CIGAR LIGHTER
9W0335

BK-16

113-F81
331-F187
430-F33
487-F34
501-F28
530-F29
590-F67
645-F88
646-F32
780-F30
A586-F26
G976-F36
X738-F35
251-F100
251-F109
251-F189
251-F189
261-F52
261-F52
261-F50
261-F48
200-F25

OR-18
OR-18
BU-18
OR-18
GN-18
OR-18
GY-18
RD-18
RD-18
PU-18
OR-18
BU-18
PK-18
YL-18
YL-18
YL-18
YL-18
GN-18
GN-18
GN-18
GN-18
BK-18

F-C1
1636659

U-C4
7Y3966

V-C3
7Y3967

V-C4
7Y3966

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

430-F33 BU-18
487-F34 OR-18
X738-F35 PK-18
G976-F36 BU-18
T725-F37 WH-18

OR-18
BK-18
PK-18
GN-18

R725-F38
E480-F43
L886-F13
L973-F110

WH-18
PK-18
BU-18
GN-18

780-F30
L885-F39
530-F29
590-F67
A586-F26
501-F28
646-F32
645-F88
331-F187

PU-18
BU-18
OR-18
GY-18
OR-18
GN-18
RD-18
RD-18
OR-18

FUEL LEVEL
COOLANT TEMP
HYD OIL TEMP
ALT R-TERM.

1
3
7
8
2
4
5
6
9
10
11
12

+ BATTERY
ACC
CDL +
CDL GND

ENG OIL PRESS.


ENG OIL LEVEL
COOLANT LEVEL
HYD OIL LEVEL
AIH CONT STATUS

CAN1 +
CAN1 J1939 SHIELD
J1939 +
J1939 ALARM

1
2

(C2) FAULT ALARM


1321829

+B

GROUND

SIGNAL

(C33) SERVICE METER


2859075

152-F59 BU-16

535-F148 BU-16

535-F151 BU-16
535-F124 BU-16
535-F117 BU-16

535-F148 BU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

MOTOR
1
3
6
4
5
2

BU/BK
BU/RD
GN
BU
BK

ACC
GND
CAN1 +
CAN1 AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

F-C25
7Y3958

A
B
C

2ND FILTER SW
OLWD CANCEL SW
OPTION STG SW
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
OPTION ROCKER SW
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CHAS LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
REVERSE FAN CHANGE
DIGITAL GND
DIGITAL GND

W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

(C69) ATCH QUICK COUPLER SW


7N2353

BK-16

2
3

(C88) WIPER CONT


1557042
200-F168

1
2
3
4
5

A579-F176 OR-16
A580-F177 BR-16
A581-F178 GN-16
A582-F179 PU-16
200-F168 BK-16

F-C26
1114816
1
A579-F176 OR-16
2
A580-F177 BR-16
13
A581-F178 GN-16
12
A582-F179 PU-16
4
A586-F26 OR-18
9
590-F67 GY-18
8
501-F28 GN-18
7
530-F29 OR-18
10
200-F180 BK-18
11
5
506-F103 PU-18
6
118-F90 GY-16
3
A584-F169 BU-18

GT-C7
1636803

3
4

200-F168

F-C2
1636699

F-C48
3E3370

ATCH UNIVERSAL QC SW
1055175

261-F48 GN-18
251-F100 YL-18

(C51) RESISTOR
1743016

1
2
3
4
5
6
7
8
9
10
11
12

(C82) SWITCH PANEL


2277575

113-F81 OR-18
200-F25 BK-18
251-F109 YL-18
261-F50 GN-18

T725-F37 WH-18

F-C60
7Y3967

WH-16

(C37) WIPER MOTOR


1893424

F-C4
1532602

R725-F38 WH-18

F-C11
7Y3967

ATCH CAB LAMP(RH)


1673441
(24V,70W)

(C74) ATCH UNDER WINDOW LIMIT SW


1296466

BK-16
BK-18

L885-F39 BU-18

F-C14
7Y3967

RD-16

U-C3
7Y3967

WH-16

410-F89 WH-18

OR-18
GN-18
OR-18
OR-18
GY-18

F-C3
9G1906

L886-F13 BU-18

F-C19
7Y3967

ATCH CAB LAMP(LH)


1673441
(24V,70W)

410-F89 WH-18

BK-16

200-F122

199-F165
200-F181
E480-F43
L973-F110

615-T1

T-C3
7Y3967
1
YL-16

RD-16

(C34) MONITOR
2602193

405-F62 GY-18
C468-F9 BU-18
412-F2 BU-18
496-F5 WH-18

200-F168

BK-16
BK-18
BK-16
200-F122
200-F182
200-F139

616-U1

F-C22
2397356
495-F1 GN-18

BU-18

200-F8 BK-18
103-F27 RD-18
152-F59 BU-16
403-F76 GN-18
535-F117 BU-16
535-F124 BU-16
535-F151 BU-16
200-F166 BK-18

200-F160 BK-16
200-F168 BK-16
200-F180 BK-18
200-F8 BK-18
200-F166 BK-18

BK-16
200-F122

200-F25 BK-18
200-F181 BK-18

OR-18
GN-18
OR-18
GY-18
OR-18

1
1

GX-C5
7Y3966

200-T2 BK-16

V-C1
7Y3966

261-F51 GN-18
308-F144 YL-18
892-F12 BR-18
893-F11 GN-18
103-F7 RD-18
103-F7 RD-18
103-F24 RD-18
200-F8 BK-18

199-F165 OR-18

F-C36
7Y3967

200-R2

R-C4
7Y3966
BK-16

DOME LAMP
1761986

1
3
2
4

BK-18

200-F168
200-F180

EM-C20
2434509

R-C3
7Y3967
1
YL-16

T-C4
7Y3966
200-T2 BK-16

491-F3 PK-18
403-F4 GN-18

EM-C19
2312295

ATCH 12V RADIO CONVERTER


2341004

YL-16

615-R1

(NOTE S)

200-F160 BK-16
200-F160 BK-16
200-F116 BK-14
200-F149 BK-16
200-F157 BK-18
200-F162 BK-16

508-F120
509-F121
511-F118
512-F119
200-F116

103-F96 RD-16
200-F162 BK-16

GROUND-CAB 1

F-C49
2304011
113-F185 OR-16
139-F186 OR-16

BK-16

U-C2
7Y3967

251-F147 YL-18
261-F152 GN-18
261-F52 GN-18

EM-C4
2305010

YL-16

U-C1
7Y3966

251-F189 YL-18
251-F23 YL-18

252-F20 YL-18
262-F19 GN-18

PU-16
PU-16

1
2
252-F190 YL-18
262-F191 GN-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-F120
509-F121
511-F118
512-F119
200-F116
251-F23
261-F152

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

615-F164

F-C43
7Y3967
1
YL-16

403-F4
412-F2
405-F62
491-F3
495-F1
496-F5
C468-F9

262-F150 GN-18
252-F153 YL-18

F-C54
3E3370

8
11

200-F161

GND-CAB 3

BK-18
GN-18
BR-18
RD-16

1
3
4
6
7
9
10
12

R-C2
7Y3967
1
200-R2

235-F112
893-F142
892-F143
105-F40

147-AW1
780-AW2

CONN 42

GH-C3
2304013

12V POWER CONVERTER


2341004

(C38) RADIO CONVERTER


2341004

B
D
E
A
C
F
G
H
J

ET CONN

(C25) MAIN RELAY DIODE


1211022

BK-16

SPEAKER (L)
7Y5505

ATCH 12V/10A SOCKET A


3245771

GROUND-CAB 2

(C59) ATCH-BACKUP CRANE SW


1636710

BK-16

GV-C1
1673542
GT-C1
7Y3953

CONN 56

AW-C1
7Y3953

CONN 58

1
2

YL-18
YL-16
YL-18

AJ-C5
2434509

YL-16
YL-16

F-C27
9W1951
GH-C1
2305010

(C79) KEY SWITCH11


9G7641

F-C42
7Y3966
BK-16

+
-

199-F165
501-F28
530-F29
A586-F26
590-F67

F-C46
1532602

C OFF
S ON
B ST

R-C1
7Y3966
615-R1

118-F90 GY-16
506-F103 PU-18
A584-F169 BU-18

F-C47
1532602

(C84) THROTTLE POS SW


3194420

1
2

AJ-C4
2312295

CONN 58

F-C50
7Y3952

251-F100 YL-18
261-F48 GN-18

CAB

+B
GROUND
SIGNAL

(A9) ATCH-BOOM CYL ROD PRESS. SNSR


1573182

308-GW3
A209-GW6
H446-GW7

GW-C8
1552267
YL-16
BK-18
PK-18

A
B
C

+B
GROUND
SIGNAL

(A8) ATCH-BOOM CYL HEAD PRESS. SNSR


1573182

+B
GROUND
SIGNAL

GF-C8
1552269

(B46) ATCH SQUEEZE PRESS SENSOR


2218859

GF-C7
1552269

GC-C4
1552269
K872-GC12 OR-18
200-GC19 BK-18

BK-16
BK-16
BK-16
BK-10
BK-18

168-C51 RD-10
322-C6 GY-16
325-C174 PK-18
607-C7 PK-16
616-C9 BU-16
200-C169 BK-18
200-C169 BK-18
L973-C80 GN-16

GROUND-CHASSIS 3

11

K-C6
1552269

L973-C80
200-C169

C-C36
2434505
GN-16
BK-18

1
2

10

C-C37
2304011

CONN 25

1
2

1
2

1
2

1
2

X-C3
1160126

1
2

AC-C1
2434505
616-AC1
200-AC2

BU-16
BK-16

CONN 32

(B7) ATCH-BOOM POTENTIO METER


1200044

GF-C17
3E3364

GF-C16
3E3364

GF-C15
3E3364

1
2

1
2

1
2

(B49) ATCH 1WAY/2WAY CHANGE SOL


2154890

1
2

(B50) ATCH RELIEF-2 SOL


2448506

1
2

(B51) ATCH
2154890

C-C38
2304011
616-C9 BU-16
200-C98 BK-16

1
2

1
2

AR-C1
2434505
616-AR1
200-AR2

BU-16
BU-16
BK-16
BK-16

616-AE1
200-AE2

BU-16
BK-16

X-C8
1552269

322-E2 GY-16
200-E4 BK-16

+B
GROUND
SIGNAL

322-C6 GY-16
200-C97 BK-16

1
2

CONN 31

607-C7 PK-16
200-C96 BK-16

ATCH BOOM CHECK SOL 2


2154890

168-C51
200-C95

1
2

ATCH BOOM CHECK SOL 1


2154919

325-C174

322-E2 GY-16
322-E1 GY-16
200-E3 BK-16
200-E4 BK-16

322-E1 GY-16
200-E3 BK-16

AM-C1
1552269
L973-AM1 GN-16
200-AM2 BK-18

CONN 30

C-C43
C-C42
2304011
2434505
1
PK-18
2

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

1
2
3
4
5

FORWARD WARNING HORN LH


7Y3919

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


VOLTAGE CONVERTER OUTPUT CIRCUIT

X-C5
1495051

CONN 29

1
2

1
2

X-C6
2434505

X-C2
1211038

1
2

X-C1
2304011

X-C7
2304011

1
2

NOTE C: USE WITH LONG BOOM.


NOTE D: USE WITH SHORT BOOM.
NOTE E: USE WITH LAMP DELAY TIMER.

NOTE J: USE WITH SHOVEL CRANE.

MACHINE SECURITY CONTROL CIRCUIT


ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIPER WASHER CIRCUIT
CAT DATA LINK

AA-C1
2304011
365-AA1
325-AA2

CAN DATA LINK


RS-232 / RS-485 DATA LINK
CAN DATA LINK A

YL-18
PK-18

OTHER COLOR DESCRIPTIONS

ATCH REFUELING STOP SW(NC)


9X4184

HIGHWAYS

Y-C1
2434505
168-Y1 RD-18
L976-Y2 GN-18

CALLOUTS

ATCH REFUELING START SW(NO)


6T9442

Ca ou Numbe
C m

NOTE B: USE WITH JUMP START.

NOTE H: USE WITH CONFIG.11.

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

1
2
3
4
5

CONN 41

NOTE A: USE WITH COLD WEATHER.

NOTE G: USE WITH CONFIG.2.

MONITOR CIRCUIT

(A12) FINE SWING SOL


2344460

F-C16
1636803

(C68) ATCH OVER LOAD


WARNING SW
2382215

NOTE F: USE WITH CONFIG.1,3'.

START AID CIRCUIT

(B36) ATCH REFUELING STOP RELAY


1495050

FORWARD WARNING HORN RH


7Y3920

CONN 40
1
2

(C71) ATCH SEAT HEATER SW


2382211

WIRE GROUP COLOR DESCRIPTIONS


X-C4
1495051

CHASSIS LAMP
1532523

1
2

F-C18
1636803

F-C15
1636803

F-C21
1636803

F-C40
1636803

F-C20
1636803

F-C17
1636803

F-C62
1636803

(C65) ATCH LOWER WASHER SW


2382210

(C72) ATCH SMART BOOM SELECT SW


2382214

(C70) ATCH RADIO MUTE SW


2382216

(C66) ATCH LOWER WIPER SW


2382209

(C61) ATCH FINE SWING CONT SW


2382212

(C64) ATCH LEVELING SW


2677639

CAB
OPERATOR STATION

BU-16
BK-16

(A10) ATCH-OLWD PRESS. SNR


2218859

1
2

(C60) ATCH-CRANE CANCEL SW


2382219

STARTING CIRCUIT

C-C41
1211038

CONN 50

ATCH REFUELING POWER RELAY


2130772

(B37) ATCH REFUELING START RELAY


1495050

C-C40
1160126
RD-10
BK-10

F-C13
1636803

GX-C2
1673542

ATCH SPEAKER EXCHANGE SW


1702512

(NOTE C)

(B19) ATCH SINGLE ACTION SOL 2


2154890

ATCH-UNIVERSAL QC SOL LOW


1211491

GX-C3
1636803

ATCH BOOM LAMP(LH)


1532521

616-AV1
200-AV2

E-C1
2304011

EM-C3
1552273

1
2

BU-16
BU-16
BK-16
BK-16
ATCH BOOM LAMP(RH)
1532521

C-C39
2434505

ATCH REFUELING PUMP


2291859

(B18) ATCH SINGLE ACTION SOL 1


2154890

1
2

ATCH POWER RELAY DIODE


1974385

616-AV1
616-AR1
200-AR2
200-AV2

BU-16
BK-16

RELIEF-2 CHECK SOL

ATCH UNIVERSAL QU SOL HIGH


1211491

AM-C2
2304011

616-AE1
616-AC1
200-AC2
200-AE2

1
2

(NOTE D)

CONN 32

1
2

A
B
C

K-C5
1552269
200-C98
200-C97
200-C96
200-C95
200-C169

A
C
B

(A6) ATCH-STICK POTENTIO METER


1200044

A
B
C

(B47) ATCH RELIEF-1 CHECK SOL


2154890

A
B
C

A
C
B

GW-C9
1552267
YL-16
BK-18
YL-18

GF-C9
1552269

1
2

GY-C1
GY-C2
2434506
1552267
A760-GY3 GY-18
E442-GY2 GN-18
235-GY1 BK-18

308-GW2
A209-GW5
E411-GW8

GW-C7
1552267
A760-GW13 GY-18
E441-GW10 GN-18
235-GW26 BK-18

(B48) ATCH RELIEF-1 SOL


2448506

1
2

1
3
2

K-C8
1552267

1
2

ATCH 12/10A SOCKET B


3245771

112-FC1 PU-4

(B27) TRAVEL STRAIGHT SOL


1211491

(A14) SWING BRAKE SOL


1211491

AJ-C2
2305010

(C46) MAIN RELAY


2130772
177-FA1 RD-4

(A11) ATCH HEAVY LIFT SOL


1216303

1
2

684-F130 RD-18
646-F32 RD-18

615-F163
615-F164

1
2
3

129-F57 BU-16

RD-16
PU-18
WH-18
BR-18
GN-18
BK-18
OR-18

COM
S1
S2
S3
S4

147-F17 PU-16
780-F31 PU-16

200-F140

GU-C2
1552269

(A15) TRAVEL SPEED SOL


1211491

1
2

F-C5
7Y3952
200-F146 BK-18
308-F145 YL-18

(D18) CAN 1 RESISTOR PLJ


1743016
A
B
C

ATCH LEVELING SOL


1733536

1
2

1
2
3
4
5

105-F137 RD-16
200-F138 BK-16
308-F141 YL-18

GU-C3
1552269
1
2

103-AJ6
508-AJ7
509-AJ4
511-AJ8
512-AJ5
200-AJ3
113-AJ1

CONN 27

GC-C5
1552269
K872-GC11 OR-18
200-GC9 BK-18

BK-10

A
B
C

+B
GROUND
SIGNAL

C-C62
1552267
308-C182
A209-C154
K904-C117

1
2

GF-C4
1552269

BK-16
BK-16

(B45) ATCH STEM2 RETRACT SOL


1119916

GF-C14
3E3364

(B29) ATCH BOOM RAISE PRESS SW


1673466

200-C95

(CONFIG. 2,11)

1
2

EL-C3
1552267

K872-GC11 OR-18
K872-GC12 OR-18
200-GC9 BK-18
200-GC19 BK-18
200-GC10 BK-18

200-C97
200-C96

GN-18
BK-18

GC-C6
1552269
G973-GC1 OR-18
235-GC2 BK-18

(B28) ATCH-BUCKET EX PRESS. SW


1060179

BK-18

GC-C1
1552269
K879-GC7
200-GC15

GW-C6
3E3364
1
OR-18
2
BK-18

200-C169 BK-18
200-C98 BK-16

1
2

M755-GW15
235-GW24

BR-18
OR-18
PK-18
WH-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-GC10

(B23) ATCH DOUBLE ACTION SOL (SOL3)


1211491

321-C40
487-C19
491-C20
496-C23
235-C173
235-C172
235-C172
235-C173
235-C176
235-C177
235-C175

A
B
C

251-EL7 YL-18
261-EL10 GN-18

GF-C11
1552269

1
2

WH-C1
3E3364

F-C29
1552269

GW-C5
2304013
A760-GW14 GY-18
E442-GW11 GN-18
235-GW27 BK-18

(D20) CAN 1 RESISTOR


1743016

GF-C12
1552269

PU-18
OR-18
PU-18
PU-16
BR-18

CONN 64

BK-14
BK-16
BK-16
BK-16
BK-16
YL-16

SPEAKER (R)
7Y5505

118-F90 GY-16
152-F59 BU-16
615-F129 YL-16

BK-18
BK-18
BK-18
BK-14
BK-16
BK-16
BK-16

BK
PK
BU
GN
BR

OPERATOR STATION

(D21) CAN 2 RESISTOR


1743016

(B21) ATCH 1P 2P CHANGE SOL 1 (SOL2)


1211491

ATCH-CAUTION LAMP
1851257

C-C35
3E3370
A
252-C131 YL-18
B
262-C130 GN-18
C

GC-C3
1552269
1
K871-GC14 WH-18
2
235-GC17 BK-18

GC-C2
1552269
1
K871-GC13 WH-18
2
235-GC16 BK-18

1
2

1
F-C38
7Y3967

200-F136
200-F134
200-F203
200-F68
200-F138
200-F139
200-F140

1
2
3
4
5
6

BK-18

1
2
3
4
5
6

C-C13
2305010

603-GW22
200-GW28

A
B
C

F-C28
1552267

YL-18
YL-16
YL-18

177-FA1 RD-4

GW-C4
1876417
PK-18
BK-18

1
F-C45
7Y3967

CONN 63

(C32) IND UNIT


1709324

GND
+B

200-F156

GW-C2
2305010
308-GW1 YL-16
A209-GW4 BK-18
H446-GW7 PK-18
E411-GW8 YL-18
147-GW9 PU-16

C-C27
1532620

168-F73 RD-10

RD-16
RD-16
RD-16
OR-16
PU-16
PU-16
RD-18
OR-18
GN-16
OR-16
RD-18
BR-18
GY-16
OR-18
PK-18
PK-18
PK-16
YL-16
BU-16
WH-16
RD-18
RD-18

2
1

L978-F199 GY-16
147

CONN 9

OR-18

GY-18
WH-18

F-C24
3E3370

RD-18

308-F141
308-F104
308-F144

308-F144
308-F104
308-F141

141-F16 RD-16
142-F15 RD-16

149-F80
115-F78
114-F79
199-F135
160-F53
147-F83
154-F93
199-F69
306-F92
307-F94
320-F85
321-F44
322-F86
331-F187
603-F133
607-F49
607-F87
615-F129
616-F84
638-F91
645-F88
684-F130

(C15) ATCH JOYSTICK RH


2277616

(C12) ATCH EXCITER COIL


2065208

1
2

F-C41
7Y3967
1
YL-16

+
-

A584-F169

105-F102 RD-16
308-F104 YL-16
L978-F199 GY-16
103-F6 RD-16
105-F77 RD-16
113-F61 OR-18
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

(C16) ATCH JOYSTICK RH(3 SW)


2602127

PK-18
PK-18

G973-GC1

N794-C58
N795-C59

A
B
C

GX-C4
7Y3966

RD-14
RD-18
RD-16
RD-16
RD-16
RD-16
RD-16
RD-14

RD-18
RD-14
RD-14
RD-16
RD-16
RD-16

SW-3

(C17) ATCH MSS KEYREADER


2180404
1
KEY ON
2
GND
3
CAN +
4
CAN 5
COIL SIG
6
COIL RET
7
8

G-C14
3E3388

SW-COM
SW-1
SW-2

SW-3

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

607-F154
607-F200

BK-18
BK-18
BK-18

BK-18

1
2
3
4
5
6

CONN 2

235-GW23
235-GW24
235-GW25

235-GC2 BK-18
235-GC18 BK-18

235-AK2

BK-16
BK-18
235-C160
235-C193

BK-18
235-C99

GROUND-CHASSIS 2

235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C42 BK-18
235-C43 BK-18

BK-18
BK-18
BK-18

200-C108 BK-6

200-C171
200-C163
200-C107

200-GC15 BK-18
200-GC4 BK-18

BK-18
200-GW28

200-AL2

BK-18

K-C7
2305010

1
2
3
4
5
6
7
8
9
10
11
12

262-C130 GN-18
252-C131 YL-18
261-C132 GN-18
251-C133 YL-18

684-WH1

+B
GND
KEY OFF

CONN 38

1
2
3
4
5

(C87) ATCH LAMP DELAY TIMER


1636704
(NOTE E)
1
2

175-F72
172-F10
149-F80
115-F78
103-F6
105-F77
114-F79
184-F74

1
2
3
4
5

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051
1
2
3
4
5

RELAY
LAMP SW

1
F-C55
7Y3967

CONN 37

172-F10
175-F72
184-F74
114-F79
115-F78
149-F80

(C73) ATCH TRAVEL STRAIGHT PRESS SW


1673466

4
3
1
2
5

GF-C6
2434510

OR-18
OR-18

262-C61 GN-18
262-C61 GN-18
262-C102 GN-18

GN-18
WH-18
PU-18
GN-18
BU-18
YL-18
GN-18
GN-18
YL-18
YL-18
PK-18
OR-18
BR-18
GN-18
BR-18
BU-18
BR-18
GY-18
YL-18
OR-18
GN-18
OR-18

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051
1
2
3
4
5

1
F-C39
7Y3967

200-F116
200-F149
200-F149
200-F155
200-F161
615-F129

1
2
3

308-F104 YL-16
105-F102 RD-16
403-F201 GN-18
200-F68 BK-14

168-F73 RD-10

J-C6
7Y3966
1

1
2

147-F188 PU-16
200-F181 BK-18

K872-GC11
K872-GC12

CONN 9

PU-16
WH-18
WH-18
PK-18
YL-18
BR-18
PU-18
BU-18
OR-18
BR-18
GN-18
WH-18

E472-C114
F889-C115
K847-C57
K843-C56
H475-C35
K849-C36
893-C116
K904-C117
T967-C118
E411-C162
H446-C119
E474-C52
H473-C31
H474-C34
K850-C120
K851-C37
892-C121
E473-C55
M751-C168
M755-C179
N793-C1
G973-C12

(C39) TRAVEL ALARM RELAY


1613128

103-F6 RD-16
105-F77 RD-16

(C63) ATCH HIGH PRESS SW (STEM1)


1673466

607-F154 PK-18
L973-F14 GN-16

235-AK2 BK-18
200-GW28 BK-18

CONN 8

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

C-C30
2304009
147-C73
K871-C78
K866-C79
K864-C82
M739-C134
K876-C90
K865-C89
K877-C91
G973-C12
K850-C120
E472-C41
N795-C59

BK-18
BU-18
GY-18
WH-18
GY-18
YL-16

147-F58
331-F187
147-F58
147-F83
321-F44

160-F53 PU-16
199-F135 OR-16

113-F61 OR-18
147-F63 PU-16
123-F64 WH-18
152-F59 BU-16
118-F90 GY-16
127-F60 OR-16
120-F55 YL-16
199-F135 OR-16
180-F54 GN-16
143-F41 BR-18
119-F202 PK-18

15A
5A
10A
10A
10A
10A
10A
25A
20A
10A
10A
15A
30A
15A
20A
20A
10A
25A
25A
30A

603-F133 PK-18
200-F134 BK-18
199-F69 OR-18
199-F135 OR-16
638-F91 WH-16

1
2
3
4
5

124-F65 GN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BU-16

A-C14
3E3364

1
2

615-F163

103-F96 RD-16
A584-F169 BU-18
200-F157 BK-18
200-F162 BK-16

184-F74 RD-14
306-F92 GN-16
307-F94 OR-16
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
330-F71 YL-16
607-F87 PK-16
616-F84 BU-16
638-F91 WH-16
A770-F66 PK-18
K776-F205 GN-18

YL-16
WH-18
GN-14
OR-16
BU-16
PU-16
BU-16

1
2

A-C44
3E3364

4
3
1
2
5

147-GC5 PU-16
K866-GC3 WH-18
K871-GC8 WH-18
G973-GC1 OR-18
G973-GC1 OR-18
235-GC2 BK-18

200-GC15 BK-18
200-GC4 BK-18
235-GC2 BK-18
235-GC18 BK-18

C-C31
2434510

BU-18

A209-C112
A756-C25
A757-C26
K848-C54
K844-C53
308-C113

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051
1
2
3
4
5

120-F55
123-F64
124-F65
127-F60
129-F57
147-F63
152-F59

306-F92 GN-16

1
2
3
4
5

(C47) ATCH BEACON RELAY


1613128

RD-18
RD-18
RD-18
RD-16
GY-16

154-F93 RD-18
200-F136 BK-18
307-F94 OR-16

1
2
3
4
5

(C50) NEUTRAL START RELAY


1613128

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051
1
2
3
4
5

RD-18
RD-18
RD-18
RD-16
YL-16

169-F18 PK-18
172-F10 RD-18
175-F72 RD-14

1
2

PK-18

BK-18

GC-C8
2434510
147-GC5 PU-16
K871-GC8 WH-18
K866-GC3 WH-18

M906-C111

F-C52
1532602 RE01

1
2

154-F93 RD-18
168-F73 RD-10

113-F61 OR-18
118-F90 GY-16

A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18

(C31) ALT DIODE


1211022

120-F55 YL-16
124-F65 GN-14
127-F60 OR-16

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
169-F175 PK-18

(C86) TRAVEL R PRESS SW


1673466

607-F159

200-AL2

1
2
3
4
5
6
7
8

BU-18
GN-18
GN-18
GN-18
GY-18
WH-18
PK-18
BR-18
BU-18
RD-14
BK-14

+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
AMBIENT TEMP (SLIDE ARM POSITION SENSOR))
(BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
ATT STEM-4 STATUS
POWER SUPPLY FOR POTENTIO (+5V)
IMPLEMENT PRESS.
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
SQUEEZE PRESS SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 WITH REMOTE CONTROL EQUIPMENT
RS422 WITH REMOTE CONTROL EQUIPMENT
SPARE (PWM IN)
8V SUPPLY
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL)
TRAVEL-L PRESS
ATT STEM-1 STATUS
CDL +
PUMP PRESS. SNSR-1
PUMP PRESS. SNSR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL
& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS
TRAVEL-R PRESS
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
BUCKET EXTEND PRESS. (FOR CRANE)
FOOT SW
BOOM UP PRESS.
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN)
SPARE (PWM IN)
AUX PEDAL LH
AUX PEDAL RH (STRAIGHT TRAVEL)

(C9) ATCH BACKUP RESISTOR


1262941
(NOTE J)

F-C57
1532602 RE01

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

PU-18
BU-18
PU-18
PU-16
PK-16
PK-18

1
2
3

CONN 33

1
1

403-F201 GN-18
F-C56
2434506
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

F-C59
7Y3952

GY-18
YL-16
GN-18
GN-18
BK-18

1
2

535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
200-F158 BK-18
200-F156 BK-18

GF-C10
2434509

YL-16
YL-18
PU-16
BK-18
GY-18
YL-18
GN-18
GN-18
PK-18
WH-18
PK-18
YL-18
YL-18
OR-18
BU-18

N789-C192
E441-C153
E442-C161
K852-C38
A760-C180
H476-C30
A755-C24
A758-C27
L972-C33
184-C109
235-C110

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

(C45) HORN RELAY


1613128

114-F126
320-F85
114-F126
114-F79
322-F86

+1

(C85) TRAVEL L PRESS SW


1673466

1
2
3
4
5
6

4
3
1
2
5

308-C127 YL-16
A209-C124 BK-18
M906-C111 BU-18

308-C128
M739-C183
147-C184
A209-C125
A760-C186
E411-C162
E441-C153
E442-C161
E787-C152
F772-C83
H446-C119
K950-C44
M751-C168
M755-C179
X794-C150

RD-14
BK-14

1
2
3
4
5

(C36) ATCH LOWER WIPER MOTOR


1677079

+
S

F772-GM1 WH-16
K952-GM5 BR-18
M739-GM4 YL-18
235-GM3 BK-18
147-GM2 PU-16

PK-18
PK-18

CONN 8

1
2
3
4
5
6
7
8

184-C105
235-C106

(C44) CAB LAMP RELAY


1613128

115-F127
684-F128
115-F127
115-F78
615-F129

3
1
4
2

1
2

G-C9
2472693

1
2
3
4
5
6

139-F186 OR-16
113-F185 OR-16
200-F170 BK-18
200-F158 BK-18

1
2
3
4
5
6
7
8

GE-C2
1552269

C-C32
2312295

RD-18

1
2
3
4
5

(C67) ATCH MIDIUM PRESS SW (STEM3)


1673466

CONN 51

607-F193
607-F159

1
2

C-C33
2434509

E997-C84

(C40) ATCH-CAUTION LAMP RELAY


149-5050
GX-C6
1495051
1
2
3
4
5

1
2

1
2
3
4
5
6
7
8
9
10

ACC
GND
SPKR LH(-)
AUX-SPKR(-)
SPKR RH(-)
ILLUM
BACKUP
SPKR LH(+)
AUX-SPKR(+)
SPKR RH(+)

4
3
1
2
5

200-C108 BK-6
K776-C13 GN-18
309-C129 GY-18

ATCH STEM1 EXTEND SOL(SYS 16)


1119916

GE-C1
2434509

WH-18
BR-18
BU-18
BU-18
WH-18

251-C103 YL-18
261-C104 GN-18

(C43) CHAS LAMP RELAY


1613128

160-F132
A623-F131
160-F132
160-F53
607-F87
607-F49

(C58) ATCH AUX PUMP PRESS SW (STEM4)


1673466

ATCH RADIO
2510541

GM-C1
2434508
F772-GM1 WH-16
147-GM2 PU-16
235-GM3 BK-18
M739-GM4 YL-18
K952-GM5 BR-18

1
2
3
4
5
6

ANTENNA

535-F124 BU-16
200-F194 BK-18
200-F170 BK-18

GN-18

1
2

K871-C78
K876-C90
K877-C91
M906-C111
N795-C59

YL-18
GN-18

11

607-F171 PK-18
607-F193 PK-18
578-F105 BU-16

403-C151

ATCH STEM2 EXTEND SOL(SYS 16)


1119916

GE-C3
1552269

252-C101
262-C102

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

4
1
3
2
5

C-C6
7Y3995
R B
L
P 1
E
(B1) ALT
2128561

RD-6

F889-C100 WH-18

F-C58
2304013

309-F204
330-F71
403-F201
K776-F205
200-F203

1
3

3
1
6
4
9
7
12
10

PK-18
PK-18
BU-18
YL-18
WH-18
BK-18
BK-18

1
2

109-C138

X794-C150 BU-18
E787-C152 PK-18
M739-C94 YL-18

OR-18
BK-18
WH-18
GN-18

607-F172
607-F171
M747-F42
M746-F192
M744-F195
200-F167
200-F194

C-C7
7Y3820

WH-18
WH-18
WH-18
WH-18
WH-18
WH-18
YL-18
PK-18
YL-18
OR-18
BU-18
BU-18
GN-18
GY-18
WH-18
YL-18
BU-18
YL-18
YL-18
YL-18
GN-18
GN-18
GN-18
YL-18
YL-18
YL-18

GN-18
PU-18
BR-18
BU-18
YL-18

1
2
3
4
5
6
7
8

4
3
1
2
5

A588-C88
K865-C89
K876-C90
K877-C91
G723-C92

AJ-C1
2312295
113-AJ1
200-AJ3
509-AJ4
512-AJ5

PK-18
BK-18
BK-18

K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18

(B20) A/C CLUTCH SOL


2597244

F889-C68
F889-C100
F889-C115
F889-C115
F889-C100
M737-C77
M739-C94
M740-C74
M751-C168
M755-C179
M906-C111
N789-C192
N793-C1
N794-C58
N795-C59
T967-C118
X794-C150
251-C49
251-C49
251-C103
261-C50
261-C50
261-C104
252-C60
252-C60
252-C101

OR-18

(C20) BACKUP RESISTOR


1028016

WH/YL

330-F71 YL-16
K776-F205 GN-18
309-F204 GY-18
200-F203 BK-18

199-F165
501-F28
530-F29
590-F67
A586-F26

PK-18
M740-C74

C-C28
2305010

L968-C67

K866-GA1 WH-18
200-GA2 BK-18
147-GA3 PU-16
K879-GA4 GN-18
K872-GA5 OR-18

1
2
3
4
5

1
2

CONN 57

E480-F43
200-F183
200-F167

E554-C11 PK-18
200-C107 BK-18

CONN 7

1
2
3
4
5
6

PK-18

1
2
3

1
2
3
4
5
6

(C76) BACKUP GOV SW


1636711

(C75) BACKUP EPR VALVE SW


1636710

4
3
2
1
5

1
2

C-C29
2434508

K864-C82

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

(B52) ATCH STEM-3 EXTEND SOL


1119916

1
2
3
4
5
6

YL-16
PU-16
YL-18
BK-18
GN-18
OR-18
BR-18

WH-18
BR-18
BU-18
GN-18
BU-18
YL-18
OR-18
WH-18
BU-18

YL-18

H747-C191 BR-18
K907-C63 BU-18
G834-C189 PU-18
A762-C87 PU-18

K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K871-C78
K876-C90
K877-C91
K904-C117
K907-C63
K950-C44
L968-C67
L969-C66
L972-C33

788-C81

1
2
3
4
5
6
7
8

G-C7
2434505

2
1

G-C5
2312295

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

GG-C1
2434508

GG-C2
1552269

M737-C77 WH-18
K871-C78 WH-18
K866-C79 WH-18
K950-C44 YL-18

G-C6
2304011

F-C35
7Y3955
511-F118 BR-18
512-F119 GN-18

113-F81 OR-18

147-C73 PU-16
308-C113 YL-16
308-C127 YL-16
308-C76 YL-16
308-C126 YL-16
308-C128 YL-16
308-C128 YL-16
763-C75 BU-18
788-C81 YL-18
A762-C87 PU-18
G723-C92 YL-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
M740-C74 PK-18
T967-C118 YL-18
A209-C122 BK-18
A209-C188 BK-18
235-C166 BK-14
235-C193 BK-18

308-C70 YL-18-GXL
308-C4 YL-16
308-C140 YL-16
147-C73 PU-16

200-C163 BK-18
235-C42 BK-18
235-C43 BK-18
235-C160 BK-16

308-C127
147-C73
M739-C134
A209-C124
E472-C41
G973-C12
K850-C120

F772-C83 WH-18
H746-C190 YL-18

TRAVEL STRAIGHT SOL


ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
CRANE BACKUP SW
VALIABLE FAN MOTOR PRV
REVERSE FAN MOTOR PRV
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
HAMMER RETURN TO TANK SOL
BOOM UP LIMIT PRV (for CRANE)
SPARE (PRV)
SPARE (OC)
CAN-3 (S)
ENG SPEED (OFFSET ANGLE SENSOR)
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED +
CAN-4 (S)
HYD LOCK SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (for CRANE)
BKT LOCK SOL (for CRANE)
PRV RETURN
CAN-4 (+)
CAN-4 (-)
ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 (+)
CAN-3 (-)
CAN-2 (+) WITH MSS (J1939)
CAN-2 (-) WITH MSS (J1939)
CAN-2 (S) WITH MSS (J1939)
CAN-1 (+) WITH MONITOR
& SW PANEL
& SW PANEL
CAN-1 (-) WITH MONITOR
& SW PANEL
CAN-1 (S) WITH MONITOR
HYD LOCK SOL
SPARE (FREQ IN)

RD-18
RD-18
RD-18
RD-16
BU-16

A-C8
3E3376

(C8) ATCH AUX PEDAL LH


2475276

CALIBRATION
CALIBRATION

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

ATCH SEAT HEATER


2299093
2359027(UN TILT)
2
1

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

1
2

235-C193 BK-18
A209-C188 BK-18
A760-C187 GY-18
G834-C189 PU-18
H746-C190 YL-18
H747-C191 BR-18
N789-C192 BU-18

1
2

(B32) ENG OIL LEVEL SW


2130677

C-C64
2304011

1
2
3
4
5
6
7
8

763-C75 BU-18
L969-C66 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
4
47
48
49
50
51
52
53
54

G-C13
1027964

1
2
3
4
5
6
7
8
9
10
11
12

GJ-C3
2305010
WH-16
PU-16
BK-18
YL-18
BR-18

1
2
3
4
5
6
7
8

G-C3
2305010

4
3
2
1
5

(B53) ATCH STEM-3 RETRACT SOL


1119916

CONN 6

C-C16
2312295
A760-C187 GY-18
A209-C188 BK-18
G834-C189 PU-18
H746-C190 YL-18
H747-C191 BR-18
N789-C192 BU-18
235-C193 BK-18

PK-18

CONN 53 G-C4
2304009

1
2
3
4
5
6
7
8

GG-C3
1552269

1
2
3
4
5
6
7
8

C-C17
2434509

YL-16
BU-18
YL-18
BK-18
PU-18
YL-18
GN-18
WH-18
PK-18
YL-18
BK-14
YL-18
YL-18
YL-18
YL-16
PU-16
YL-16
BK-18
BK-18

M740-C74

(C30) FUSE BASE


2382319

(C41) ATCH SINGLE RELAY


1495050
GA-C2
1495051
1
2
3
4
5

(D14) MACHINE ECM


2218874

G-C12
1552264

1
2
3
4
5
6

607-F49 PK-18
607-F174 PK-18
199-F69 OR-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18

A760-AU1
A209-AU2
G834-AU3
H746-AU4
H747-AU5
N789-AU6
235-AU7

BK-18
BK-18

BU-18
BK-18

BR-18
GN-18
GN-18
PK-18
BU-18
GY-18
BR-18
GN-18
GY-18
OR-18
RD-18
WH-18

C-C26
1532630

A623-F131 BU-18
684-F130 RD-18
684-F128 RD-18

149-F125
645-F88
149-F125
149-F80
616-F84

A-C45
3E3364

+8V
GND
PWM OUT

CAB

4
3
1
2
5

C468-C28
235-C99

184-C5 RD-14
184-C5 RD-14
184-C105 RD-14
184-C109 RD-14
235-C166 BK-14
235-C166 BK-14
235-C106 BK-14
235-C110 BK-14
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
892-C121 BR-18
893-C116 GN-18
A209-C112 BK-18
A209-C112 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C180 GY-18
A760-C180 GY-18
A760-C186 GY-18
A760-C187 GY-18
A762-C87 PU-18
E411-C162 YL-18
E441-C153 GN-18
E442-C161 GN-18
E472-C114 GN-18
E472-C114 GN-18
E472-C29 GN-18
E472-C41 GN-18
E473-C55 GY-18
E474-C52 OR-18
E787-C152 PK-18
E997-C84 RD-18
F772-C83 WH-18
G723-C92 YL-18
G834-C189 PU-18
G973-C12 OR-18
H446-C119 PK-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C190 YL-18
H747-C191 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K850-C120 BR-18
K851-C37 BU-18
K852-C38 GN-18

1
2
3
4
5

(C42) BOOM LAMP RELAY


1613128

(D15) ATCH LOWER WASHER MOTOR


7T8890

A-C32
3E3364

(C81) ONE TOUCH LOW IDLE SW


2220225

CONN 46

1
2
3
4
5
6

1
2

C-C65
1552269

RD-00
RD-00
RD-00

200-AL2
235-AK2

101-CP1
101-CF1
101-CA1

AU-C1
2434509
GY-18
BK-18
PU-18
YL-18
BR-18
BU-18
BK-18

1
2 MOTOR

G-C11
7Y3967

A-C42
2434510

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

PE
ENG-GND STRAP
1321806

BK-18
BK-18
BU-18
GN-18
YL-18
GN-18

101-C139 RD-4
101-CA1 RD-00
101-CF1 RD-00
101-CP1 RD-00

200-C171
235-C170
763-C75
A588-C167
G723-C92
K906-C62

1
1
1

308-C113
763-C75
788-C81
A209-C122
A762-C87
G723-C92
K904-C117
M737-C77
M740-C74
T967-C118
235-C166
M739-C94
M739-C94
M739-C135
308-C128
147-C73
308-C127
A209-C188
235-C193

(D16) WASHER MOTOR


7T8890

1
2
3
4
5
6

GX-C1
2434509

F-C53
2434505

4
1
3
2
5

MOTOR

WH-8

BK-18
BK-18

325-C174 PK-18
168-C51 RD-10
322-C6 GY-16
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16

MTR BAT

304-C137

A209-C122
A209-C188

YL-16
BK-18
BK-18
BU-18
GY-18
GN-18
WH-18
YL-18
YL-18

235-C173 BK-18
495-C22 GN-18
325-C174 PK-18

308-C126
A209-C122
A209-C188
A768-C64
A769-C65
K904-C117
M737-C77
M739-C135
T967-C118

1
2 MOTOR

200-C165 BK-18
506-C45 PU-18

A-C12
1552269

G-C10
7Y3967

F-C61
7Y3958

(C48) START CONT RELAY


0942080
S WH/BU
L
YL
R WH/GN
GND
BK

J-C5
2304013

ATCH BOOM FLOAT DISABLE RELAY


1495050
J-C4
1495051
1
2
3
4
5

C-C24
7T5957

C-C25
7T5957

K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C1 GN-18
N794-C58 GY-18
147-C184 PU-16

BK-18
BK-18
BR-18
OR-18
PK-18
WH-18
BK-18

YL-18
PU-18

(A4) ENG SPEED PICKUP


1967973
(B8) STARTER MOTOR
1252988

PC
DISC-GND STRAP
1321805

200-C164 BK-18
578-C46 BU-16

H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18

235-C42 BK-18
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C193 BK-18

BK-18
BK-18

YL-4

788-C81
A762-C87

BK-00
BK-00

1
2

(C24) LAMP DIODE


1211022

(C13) ATCH JOYSTICK LH


2277617

G-C8
2397352

L973-F14 GN-16
199-F165 OR-18
E480-F43 PK-18
200-F181 BK-18

235-C42 BK-18
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
235-C193 BK-18

235-C170
200-C171

1
2

C-C66
1552269

BK-18
BK-18
BK-6
BK-18
BK-18

RD-4
RD-6
WH-8
YL-16
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
GY-18
BU-18
PK-18
GN-18
GN-18
YL-18
WH-18
YL-18
BK-18
BK-18

235-C172
235-C172
321-C40
487-C19
491-C20
496-C23
235-C173

RD-00
RD-00
RD-00
101-CA1
101-CF1
101-CP1

877-C136

235-C99
200-C107
200-C108
200-C163
200-C171

101-C139
109-C138
304-C137
308-C126
309-C129
403-C151
788-C81
877-C136
A762-C87
A768-C64
A769-C65
C468-C28
E554-C11
K776-C13
K904-C117
M739-C135
M737-C77
T967-C118
200-C163
200-C171

BK-18
BK-18

(D1) ATCH BATTERY FRONT


3T5760
(NOTE A)

RD-4
RD-6
WH-8
GY-18
GN-18
YL-18
YL-4
PU-18
BU-18
PK-18
GN-18
BK-6
BK-18
BK-18

A209-C122
A209-C188

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
GN-18
WH-18
WH-18
WH-18
BK-18
PU-16
WH-18
OR-18
OR-18
OR-18
OR-18
200-GC4
235-GC2
200-GC15
235-GC18
235-GC16
235-GC17
200-GC15
K879-GC7
K871-GC14
K871-GC13
K871-GC8
235-GC2
147-GC5
K866-GC3
K872-GC6
K872-GC6
K872-GC12
K872-GC11

POS NEG

101-C139
109-C138
304-C137
309-C129
403-C151
788-C81
877-C136
A762-C87
C468-C28
E554-C11
K776-C13
200-C108
200-C107
235-C99

892-C121
893-C116
A588-C88
A755-C24
A756-C25
A757-C26
A758-C27
E472-C29
E473-C55
E474-C52
E997-C84
F889-C68

(D23) DIS SW
7N0719

1
1

F-C12
7Y3952

3
1
4
2

A-C35
1552269

F-C34
7Y3955
508-F120 PU-18
509-F121 WH-18

ATCH SMART BOOM DOWN RELAY


1495050
J-C3
1495051
1
2
3
4
5

(C89) FUSE HOLDER


3245808

HEATER RELAY
2095582

GROUND-CHASSIS 5

261-C50 GN-18
262-C61 GN-18

BK-00

5A

(C77) HORN SW
2220225

A-C7
1552272

SW-3

1
2

(C62) ATCH FOOT SW


2051339

GJ-C2
2312295

CONN 45

646-F32 RD-18
105-F40 RD-16
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
L978-F199 GY-16
M744-F195 WH-18
M746-F192 YL-18
BU -18
M 747-F42

BK-00

200-CH1

RD-00

RD-6

F-C9
1211168

F-C8
1027964

147-F17 PU-16

200-CE1
200-CH1

184-C5 RD-14
251-C49 YL-18
252-C60 YL-18

(D7) BLOCK GP
9W0742
(NOTE B)

(A1) AIR HEATER


1685057

177-WE1
(D6) BLOCK AS.
1211023

101-CJ1 RD-4

F-C7
1288950

A-C2
2304011

A-C23
1027964

CONN 44

200-F68 BK-14
403-F201 GN-18
103-F70 RD-16
113-F101 OR-18
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
G976-F36 BU-18
L973-F82 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
235-F114 BK-18
403-F115 GN-18
403-F115 GN-18
403-F76 GN-18
403-F4 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

INJECTOR 6
2959130

101-C139 RD-4
109-C138 RD-6
168-C51 RD-10
304-C137 WH-8
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
877-C136 YL-4
A588-C167 GN-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
K776-C13 GN-18
K906-C62 GN-18
L973-C80 GN-16

RD-00

109-CL1 RD-4
101-CJ1 RD-4

C-C5
1552269

101-C139 RD-4
109-C138 RD-6
304-C137 WH-8
308-C126 YL-16
309-C129 GY-18
403-C151 GN-18
788-C81 YL-18
877-C136 YL-4
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
K776-C13 GN-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18
200-C163 BK-18
235-C42 BK-18
235-C43 BK-18
235-C160 BK-16
235-C166 BK-14
235-C193 BK-18

101-CP1

RD-4

1
2

TWISTED CABLE

200-CE1

RD-00

(D2) ATCH BATTERY REAR


3T5760
(NOTE A)

RD-6

101-C139

506-C45 PU-18
578-C46 BU-16
200-C165 BK-18
200-C164 BK-18
200-C163 BK-18
200-C163 BK-18

POS NEG

RD-00

109-C138

1
2

INJECTOR 5
2959130

(D4) BATTERY FRONT


3T5760
9X3404 (NOTE A)

101-CG1

WH-8

C-C58
2304011

POS NEG

101-CF1 RD-00
101-CR1 RD-00

304-C137

WH-18

1
1

A-C25
1552269

SW-COM
SW-1
SW-2

1
2

A-C37
2472693

(C78) IMPLEMENT PRESS SW


1673466

CONN 54

F772-GJ17
147-GJ6
235-GJ4
M739-GJ7
K952-GJ25

147-F188 PU-16
199-F69 OR-18
535-F124
BU -16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18
L973-F82 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
L978-F199 GY-16
780-F21 PU-16
780-F21 PU-16
780-F31 PU-16
780-F30 PU-18
113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
261-F52 GN-18
331-F187
O R -18
430-F33 BU-18
487-F34 OR-18
646-F32 RD-18
645-F88 RD-18
G976-F36 BU-18
X738-F35 PK-18

101-CC1

AG-C1
2434505

235-AG1BK-18

A-C27
1211168

CONN 43

YL-16
RD-18
BK-16
BK-16
RD-16
RD-16
RD-16
RD-16
R D -16
RD-18

RD-00

CONN 36

F-C6
1027964

F-C10
1343296

ATCH SMART BOOM UP/DOWN RELAY


1495050
J-C2
1495051
1
2
3
4
5

120A
(D9) HEATER BREAKER
2164970

INJECTOR 4
2959130

1
2

CONN 28

A-C22
1254766

A-C20
1211168

CONN 35

+B
GND
PWM OUT

1
2
3
4
5
6

1
2

A-C13
1552269

A-C34
2434508

CONN 52

308-F104
684-F130
200-F138
200-F140
105-F137
105-F137
105-F77
105-F102
105-F40
646-F32

CONN 65

(C83) SECONDARY SHUTDOWN SW


4D1836

A-C3
1343295

CONN 34

A-C15
2304011

H-C7
2472693

1
2
3
4
5
6
7
8
9
10
11
12

CONN 52

BK-18
BK-18
WH-18
PU-16
PU-16
PU-16

BK-00
BK-00

YL-4

TWISTED CABLE

CONNETOR AT ROCKER CASE

80A
(D10) MAIN BREAKER
1712210

EM-C1
2434509

PU-16
WH-16
BR-18
YL-18
BK-18
PK-18
PU-16
BU-16
WH-16
GN-16
YL-18
BK-18

235-F112
235-F46
123-F64
147-F22
147-F63
147-F83

200-CE1
200-CH1

877-C136

TWISTED CABLE

1
2

RD-6

F716-AG2

INJECTOR 3
2959130

1
2

ATCH LH-SPEAKER(-) RELAY


149-5050
EM-C8
1495051
1
2
3
4
5

1
2

INJECTOR 2
2959130

1
2

60A
(D8) ALT BREAKER
1712208

(D19) START RELAY


2595274

TWISTED CABLE
57
35
58
34
59
33
64
8
63
7
62
6

(D3) BUS BAR


2382279

109-CL1 RD-4

177-WE1

TWISTED CABLE
1
2

(D13) START RELAY DIODE


1974385

A-C31
1552269

(C14) ATCH JOYSTICK LH(3 SW)


2602128

CONN 55 G-C2
2434510

CONN 49

1
2
3
4
5
6
7
8

1
3
4
6
5
2

A-C21
1552269

1
2

ATCH LH-SPEAKER(+) RELAY


149-5050
EM-C7
1495051
1
2
3
4
5

CONN 52

CONN 52

199-F69 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
PU -16
780-F31
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
L978-F199 GY-16
235-F46 BK-18
L973-F82 GN-16
L973-F110 GN-18

A-C9
1552269

578-C46 BU-16
506-C45 PU-18
200-C163 BK-18

101-C139 RD-4
109-C138 RD-6
304-C137 WH-8
877-C136 YL-4

GN-18
GY-18
BK-18
BK-18
PU-18
BU-16
N793-C1
N794-C58
235-C42
235-C43
506-C45
578-C46

GN-18
BU-18
OR-18
WH-18
BU-18
GN-16
K906-C62
K907-C63
L968-C67
L969-C66
L972-C33
L973-C80

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
A588-C167 GN-18
A588-C88 GN-18
A588-C3 GN-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C84 RD-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K776-C13 GN-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18

147-C184 PU-16
147-C73 PU-16
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16

405-C148
F773-C21
F774-C69

308-C140 YL-16
892-C121 BR-18
403-C151 GN-18
893-C116 GN-18
235-C160 BK-16

WH-18-GXL
OR-18-GXL
GY-18-GXL

GY-18-GXL
OR-18-GXL
WH-18-GXL

1
2
3
4

147-GJ6
F772-GJ17
K952-GJ25
M739-GJ7
235-GJ4
603-GJ22
936-GJ20
A549-GJ24
F772-GJ18
K931-GJ19
M751-GJ23
235-GJ5

OR-16
OR-16
WH-18
PU-16
PU-16

J-C1
2305008

A-C48
1552269

1
2
3
4
5
6

SW-3

1
2
3
4

A-C26
2434509

139-F186
113-F185
123-F64
147-F17
147-F188

INJECTOR 1
2959130

1
2

1
2

CONN 23

F774-C69
F773-C21
405-C148

CONN 60

FUEL PUMP
SOLENOID
SENSOR 2380112

ATCH RH-SPEAKER(-) RELAY


149-5050
EM-C6
1495051
1
2
3
4
5

E787-GJ15 PK-16
E787-GJ16 PK-16
K950-GJ9 YL-16
K950-GJ10 YL-16
X794-GJ11 BU-16
X794-GJ12 BU-16
235-GJ2 BK-18
235-GJ3 BK-18
K952-GJ25 BR-18
K931-GJ19 GN-16
A549-GJ24 BU-16
936-GJ20 PU-16
936-GJ20 PU-16
A549-GJ24 BU-16
K931-GJ19 GN-16
K952-GJ25 BR-18
147-GJ6 PU-16
603-GJ22 PK-18
F772-GJ17 WH-16
F772-GJ18 WH-16
M739-GJ7 YL-18
M751-GJ23 YL-18
235-GJ4 BK-18
235-GJ5 BK-18

BK-18
BK-18
BK-16

1552269
1 SIGNAL
2 GROUND

FUEL
TEMPERATURE
SENSOR 2380112

GT-C6
2305008

1
2
3
4

147-GJ6 PU-16
603-GJ22 PK-18
E787-GJ14 PK-16
E787-GJ14 PK-16
E787-GJ15 PK-16
E787-GJ16 PK-16
F772-GJ21 WH-16
F772-GJ21 WH-16
F772-GJ17 WH-16
F772-GJ18 WH-16
K950-GJ8 YL-16
K950-GJ8 YL-16
K950-GJ9 YL-16
K950-GJ10 YL-16
M739-GJ7 YL-18
M751-GJ23 YL-18
X794-GJ13 BU-16
X794-GJ13 BU-16
X794-GJ11 BU-16
X794-GJ12 BU-16
235-GJ1 BK-18
235-GJ1 BK-18
235-GJ4 BK-18
235-GJ5 BK-18
235-GJ2 BK-18
235-GJ3 BK-18

ATCH RH-SPEAKER(+) RELAY


149-5050
EM-C5
1495051
1
2
3
4
5

GA-C1
2434508
K866-GA1 WH-18
200-GA2 BK-18
147-GA3 PU-16
K872-GA5 OR-18
K879-GA4 GN-18

1
2
3
4
5
6

GU-C1
2434507

INTAKE AIR
TEMPERATURE
SENSOR 2380112

1552269
1 SIGNAL
2 GROUND

CAB

2397352

CONN 49 G-C1
2305008

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
15
1
16
17
18
19
20
21

K866-GC3
200-GC4
147-GC5
K872-GC6
K879-GC7

BK-18
PU-16
YL-18
YL-16
BU-16
PK-16
WH-16
PK-18
YL-18

147-F22 PU-16
L973-F82 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18

C-C69
2304013

EM-C2
2312295

1
2
3
4
5
6
7
8

262-F19 GN-18
262-F150 GN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18
892-F143 BR-18
893-F11 GN-18
893-F111 GN-18
893-F142 GN-18
893-F142 GN-18
BK-18
235-F114

CONN 21

GC-C7
2305010
WH-18
BK-18
PU-16
OR-18
GN-18

CONN 20

J-C8
2305008

252-F20 YL-18
252-F153 YL-18
262-F191 GN-18

PK-18

A-C17
2304011

105-F40
R D -16
252-F190 YL-18

1
2
3

C-C20
2304011
X738-C39

235-GJ1
147-GJ6
M739-GJ7
K950-GJ8
X794-GJ13
E787-GJ14
F772-GJ21
603-GJ22
M751-GJ23

1
2

A-C36

1 +12V MEMORY OUT


2 +12V SWITCHED OUT
3 GND (12V)
4 GND (24V)
5 +24V BATTERY IN
6 +24V SWITCHED IN
(C3) ATCH 12V 10A CONVERTER
3245770

1
2

C-C70
2434506

1
2

1
2
3
4
5
6
7
8
9
10
11
12

J-C7
2434507

CONN 49 23

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

CONN 12

GJ-C1
2434510

CONN 62

200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14

C-C21
2434505

A-C18
2434505

AK-C2
1552269

1
2

235-GW23
147-GW9
M739-GW18
K950-GW17
X794-GW19
E787-GW20
F772-GW21
603-GW22
M751-GW16

A-C33
2434507

A-C24
2304009

CONN 22

COOLANT
TEMPERATURE
SENSOR

1552269
1 SIGNAL
2 GROUND

1
2
3
4
5
6
7
8
9
10
11
12

GW-C1
2304009
BK-18
PU-16
YL-18
YL-18
BU-16
PK-16
WH-16
PK-18
YL-18

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

A-C5
2434508

1
2
3
4
5
6

A-C43
1552269

A-C47 (C22) ACC DIODE


1552269 1974385
1
2

200-F203 BK-18
200-F68 BK-14
200-F140 BK-16
200-F139 BK-16

AK-C1
2434505

PU-16

A-C4
2305010

(C23) HYD LOCK DIODE


A-C46
1974385
1552269
1
2

A-C11
2434508

1
2
3
4
5
6

X794-GJ11 BU-16
936-GJ20 PU-16

200-F134
200-F136
200-F138

PK-18

1
2

GJ-C9
1552269

A
B
C

H-C3
2397352

A-C28
3E3364

1
2
3
4
5
6

(C80) NEUTRAL START LIMIT SW


1114799

A-C10
2305010

1
2
3

X738-AK1

CONN 13

1
2

C-C22
2304011
780-C8

H-C1
2434508

E787-GJ15 PK-16
K931-GJ19 GN-16

K776-F205 GN-18

1
2

C-C23
2434505

PK-18

1
2

AL-C1
2434505

+ B
GND
(C7) ATCH AIR SUSPENSION
2405063

CONN 19 A-C41
2434510

780-C8 PU-16
X738-C39 PK-18

(D22) ATCH HAMMER RETURN FILTER SW


2241687

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2746721
C WH-18 SIGNAL
LOW FUEL PRESSURE SENSOR
1552269
1 SIGNAL
2 GROUND

1
2
3
4
5
6
7
8
9
10
11
12

1
2

A-C6
2304009

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

CONN 18 A-C1
2304009

F889-C68 WH-18
F773-C21
OR-18-GXL
F774-C69
WH-18-GXL

AL-C2
2304011

(C1) A/C UNIT


2299080

A-C40
1552269

YL-16

1
2
3
4
5
6

1
2

GJ-C8
1552269

330-F71

L968-C67 OR-18
L968-C67 OR-18

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2746720
C WH-18 SIGNAL
INTAKE MANIFOLD PRESSURE SNSR

(D5) BATTERY REAR


3T5760
9X3404 (NOTE A)

101-CR1

C-C4
2304009
K906-C62 GN-18
K907-C63 BU-18
A768-C64 BU-18
A769-C65 GY-18
L969-C66 WH-18

1
2

(C28) DIODE-3
1974385

CONN 17

252-C60 YL-18
262-C61 GN-18

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
2660136
C WH-18 SIGNAL
DIFFERENTIAL PRESSURE SENSOR

POS NEG

N793-C1 GN-18
N794-C58 GY-18
X738-C39 PK-18
235-C42 BK-18
235-C43 BK-18

N793-C1 GN-18
N794-C58 GY-18

ENGINE HARNESS - 296-4617


ENGINE HARNESS (INJECTION) - 305-4893

101-CA1

L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16

(C27) DIODE-2
1974385

A-C29
1343296

H-C6
1552267

K950-GJ9 YL-16
A549-GJ24 BU-16

A770-F66

OIL
PRESSURE
SENSOR
2746721

C-C3
2434510
E474-C52 OR-18
K844-C53 GY-18
K848-C54 WH-18
E473-C55 GY-18
K843-C56 GN-18
K847-C57 PU-18
N793-C1 GN-18
N794-C58 GY-18

1
2

1
2
3
4
5
6

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
C WH-18 SIGNAL

C-C2
1343295
168-C51 RD-10

(C26) DIODE-1
1974385

GJ-C7
1552269

GY-16

GN-18
BU-18

BK-18
BK-18

506-C45 PU-18
578-C46 BU-16
893-C47 GN-18
892-C48 BR-18
251-C49 YL-18
261-C50 GN-18

1
2

H-C8
2434505

H-C5
7Y3967

321-F44 BR-18

893-C116
G976-C32

235-C42
235-C43

1
2
3
4
5
6

H-C9
2304011

H-C4
7Y3967

L978-F199

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
893-C116 GN-18
235-C160 BK-16

CAM SPEED
SNSR/SECONDARY
TIMING 2380120
FUEL RAIL
PRESSURE
(FRP)SNSR
2380118

892-C48 BR-18
893-C47 GN-18
G976-C32 BU-18

892-C121 BR-18
893-C142 GN-18
893-C142 GN-18
893-C47 GN-18

CRANK SPEED
SNSR/PRIMARY
TIMING 2380120

1552267
A OR-18 +5 VOLTS
B BK-18 GROUND
C WH-18 SIGNAL

147-C72 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18

F773-C21 OR-18-GXL
F774-C69 WH-18-GXL
F889-C68 WH-18
G976-C32 BU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K776-C13 GN-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18

1
2
3
4
5
6

H-C2
2305010

GND-PLATFORM

VALVE GP

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

X794-GJ12 BU-16
235-GJ3 BK-18

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

DF PWM 1 -

(A16) AIR CLEANER SW


1540498

A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C84 RD-18

K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N793-C1 GN-18
N794-C58 GY-18

GROUND

1
2
1
7
2
+
6

BK-18

147-C184 PU-16
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C84 RD-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18

DOUT 0.3A 5
DF PWM 1SHEILD
ACCEL RETURN 2
AIN PAS 5

GN-C3
2305010

200-C163 BK-18
235-C42 BK-18
235-C43 BK-18
235-C160 BK-16

AIN PAS 1
1 PWM 2A 3
VS RETURN 2

ACCEL RETURN
ACCEL
ACCEL
DOUT 0.3A
1 PWM 2A
DF PWM 1
DOUT 0.3A

1552269
1
S/T +
2
S/T -

C-C15
7Y3966

GN-C4
2434508

YL-16
GY-18

1
2
3
4
5
6

(B25) ATCH QUICK COUPLER SOL


2603877

10
52
53
48
51
40
47
39
56
54
46
38
55
50
43
37
42
41
25
26
57
35
58
34
59
33
64
8
63
7
62
6
18
45
21
20
24
23
22
32
36
17
15
44
16
11
30
4
49
14
5
2
3
1
13
9
28
12
19
60
61
31
29
27

CRANK\CAM SPEED 8V 100mA SNSR SUPPLY


CRANK SPEED SENSOR SIGNAL
CAM SPEED SENSOR SIGNAL
FUEL RAIL PRESS 5V 200mA SNSR SUPPLY
FUEL RAIL PRESSURE SENSOR SIGNAL
FUEL RAIL PRESSURE SENSOR GROUND
OIL\DIFFER PRESS 5V 200mA SNSR SUPPLY
OIL PRESS DIFFERENTIAL PRESS SNSR GND
OIL PRESSURE SENSOR SIGNAL
DIFFERENTIAL PRESSURE SENSOR SIGNAL
PRESSURE SENSOR 5V 200mA SUPPLY
INTAKE MANIFOLD\FUEL PRESS SNSR GND
INTAKE MANIFOLD PRESSURE SNSR SIGNAL
LOW FUEL PRESSURE SENSOR SIGNAL
COOLANT TEMPERATURE SENSOR SIGNAL
COOLANT TEMPERATURE SENSOR GROUND
INTAKE AIR TEMPERATURE SNSR SIGNAL
FUEL TEMPERATURE SENSOR SIGNAL
FUEL PUMP SOLENOID SIGNAL
FUEL PUMP SOLENOID RETURN
INJECTOR (1) POWER SUPPLY
INJECTOR (1) RETURN
INJECTOR (2) POWER SUPPLY
INJECTOR (2) RETURN
INJECTOR (3) POWER SUPPLY
INJECTOR (3) RETURN
INJECTOR (4) POWER SUPPLY
INJECTOR (4) RETURN
INJECTOR (5) POWER SUPPLY
INJECTOR (5) RETURN
INJECTOR (6) POWER SUPPLY
INJECTOR (6) RETURN
VS 13V
VS RETURN 2
J2
ATA/CDL +
ATA/CDL CAN A +
CAN A CAN A SHIELD

CONN 3

(D11) PROD LINK 2ND GENERATION RADIO


2639088
(NOTE V,W)

1552269
1 S/T +
2 S/T -

BU-18

147-C72 PU-16
308-C140 YL-16
235-C160 BK-16
403-C151 GN-18
403-C14 GN-18
403-C141 GN-18
403-C141 GN-18
412-C17 BU-18
430-C18 BU-18
892-C143 BR-18
892-C143 BR-18
892-C48 BR-18

321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
877-C136 YL-4
A588-C167 GN-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E554-C11 PK-18
K776-C13 GN-18
K906-C62 GN-18
L973-C80 GN-16

1
2
3
4
5
6

CONN 3

308-C140
309-C129

J1

CONN 4

CONN 4

101-C139 RD-4
109-C138 RD-6
147-C73 PU-16
168-C51 RD-10
304-C137 WH-8
308-C4 YL-16

1 PWM 2A 2
CAN B SHIELD
AIN ACT 8
1 PWM 2A 1
VS RETURN 1
VS RETURN 1
SWG RETURN
SWB 2
SWB 1
SWG 11
SWG 10
SWK 0
VS 5 200mA
VS 5 200mA
VS 8 100mA
SWG 9
SWG 8
SWG 7
SWG 6
SWG 5
SWG 4
SWG 3
SWG 2
SWG 1
AIN ACT/ 1 1
AIN ACT 7
AIN ACT 5
AIN ACT 4
DOUT 1A 1
DOUT 0.3A 10
DOUT 0.3A 9
DOUT 0.3A 8
DOUT 0.3A 4
DOUT 0.3A 3
DOUT 0.3A 2
DOUT 0.3A 1

1
2
3
4
5
6

GK-C3
1552252

BK-00

1 PWM 2A 3

235-C158

GK-C2
2305010

1
2
3
4
5
6
7
8
9
10
11
12

+ BATTERY
+ BATTERY
DOUT 0.3A 5
DOUT 03.A 6
DOUT 03.A 7
CAN A +
CAN A CAN A SHIELD
ATA/CDL +
ATA/CDL -

KEY SWITCH ON

430-C18

C-C14
7Y3967

GK-C1
2434508

BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD

+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
DF PWM 2 SHIELD
DF PWM 2 DF PWM 2 +

RS232 PORT #3-TXD


RS232 PORT #3-RXD
RS232 PORT #3-GND
GROUND

(B41) ATCH-WTR SEPARATOR LVL SNSR 2


1782345

CONN 48

YL-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

- BATTERY
- BATTERY
- BATTERY

ALTERNATOR R-TERM

+B
GND
OUTPUT 1
OUTPUT 2

1
2

YL-16
BR-18

308-F104

C-C57
2451042

1
2
3
4

(C55) ATCH-STICK OUT STOP SOL


1119916

GJ-C6
1552269

K950-GJ10
K952-GJ25

139-AJ9 OR-18
113-AJ1 OR-18

(A19) A4E2 ENG ECM


2390152

1
2
3
4

GN-18
WH-18
PK-18
BU-18
GY-18
BR-18
BU-18
GN-18
WH-18
BR-18
BU-18
BU-18
GN-18
BU-18
YL-18
RD-18
BU-18
GN-18
PK-18
BR-18

1
2

A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
139-AJ9 OR-18

UNSWITCHED POWER

147-C72 PU-16
235-C155 BK-18
G976-C32 BU-18

C-C9
3E3376

495-C22
496-C23
A755-C24
A756-C25
A757-C26
A758-C27
C468-C28
E472-C29
H476-C30
H473-C31
G976-C32
L972-C33
H474-C34
H475-C35
K849-C36
E997-C84
K851-C37
K852-C38
X738-C39
321-C40

(C54) ATCH-BOOM UP SOL


1119916

A-C19
2305010

1
2
3
4
5
6

J1939 HIGH

C-C8
1552272

(A17) COOLANT LEVEL SW


2459205

K776-C13 GN-18
405-C148 GY-18-GXL
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18

GJ-C5
1552269

CONN 47

E787-GJ16 PK-16
235-GJ2 BK-18

+12V MEMORY OUT


+12V SWITCHED OUT
GND (12V)
GND (24V)
+24V BATTERY IN
+24V SWITCHED IN

EL-C1
2756785

CONN 3

1
2

GN-18

1
2

638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

GN-18
BR-18
YL-18
GN-18

C-C11
1552269

168-C51 RD-10
184-C5 RD-14
235-C42 BK-18
235-C43 BK-18
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16
405-C148 GY-18-GXL
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C84 RD-18
F773-C21 OR-18-GXL
F774-C69 WH-18-GXL
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K776-C13 GN-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16

403-C14

(C53) ATCH-BUCKET LOCK SOL


1119916

GROUND-CHASSIS-4

GJ-C4
1552269

616-F84 BU-16

893-EL4
892-EL5
251-EL6
261-EL9

(B40) ATCH VISCUS CLUTCH TEMP SENSOR


1078618

412-C17 BU-18
235-C156 BK-18

1
2
3
4
5
6

147-C73 PU-16
147-C184 PU-16

YL-16
RD-14
GY-16
PK-16
PU-16
BU-16
PU-16
PK-18
GY-18

A-C30
2434508

322-F86 GY-16
120-F55 YL-16
172-F10 RD-18

J1939 LOW

+B
GND
SIGNAL

308-C4
184-C5
322-C6
607-C7
780-C8
616-C9
147-C10
E554-C11
309-C129

PA
PLATF-CHASSIS STRAP
7G1060

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

(B39) ATCH VISCUS CLUTCH


2653578

147-C10 PU-16
168-C51 RD-10
172-C2 RD-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
309-C129 GY-18
321-C40 BR-18
322-C6 GY-16
403-C14 GN-18
405-C148 GY-18-GXL
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18

OPERATOR STATION

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

172-EL1 RD-18
235-EL2 BK-18
308-EL3 YL-16

200-CE1

1
2
3
4
5
6
7
8
9
10
11
12
13
14

RXD
GND
DTR
DCD

+B
GND
KEY INPUT
ON/OFF SOL1
ON/OFF SOL2
R-TERM
ANALOG (FUEL LEVEL)
ANALOG IN
STG
CDL+
CDLCAN+
CANCAN SHIELD

RS-232
RX-232
RX-232
RX-232

A
B
C

892-C48 BR-18
893-C47 GN-18
G976-C32 BU-18
172-C2 RD-18
147-C10 PU-16
147-C10 PU-16
147-C72 PU-16

CONN 16

172-C2 RD-18
L973-C80 GN-16
A588-C3 GN-18

C-C73
2304011

GPS ANTENNA (GT5)

RS-232 PORT #1-RXD


RS-232 PORT #1-DTR

GN-C5
2305010

AU-C3
1552267
A760-AU9 GY-18
235-AU7 BK-18
N789-AU6 BU-18

CONN 1

1
2
3
4
5
6

GY-18
GY-18
GY-18

C-C1
1636637

GN-18
BU-18
BU-18

1
2

GN-C1
2434508

A760-AU8
A760-AU1
A760-AU9

CONN 14

403-C14
412-C17
430-C18

FAN SPEED FEEDBACK


GND
SOL SOL +
+5V

W-C1
2434505

(D17) PLJ ECM


2705500
CELLULAR ANTENNA (TNC)

CONN 3

A
B
C

1
2
3
4
5
6

1
2
3
4
5
6
7
8

ANTENNA
2705501

1
2
3
4
5
6

GL-C3
8T8731

AT-C2
1552273
PU-18
BK-18
BR-18
YL-18
GY-18

9
OPERATOR STATION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

RS-232 PORT #1-TXD

GL-C2
8T8732

AT-C1
2434508
G834-AT1
A209-AT2
H747-AT3
H746-AT4
A760-AT5

1
2
3
4
5
6

10

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

CONN 5

GL-C1
2434508

AU-C2
2305010
PU-18
BK-18
BR-18
YL-18
GY-18

11
A-C16
1532620

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

CAT DATA LINK +


CAT DATA LINK -

G834-AU3
A209-AU2
H747-AU5
H746-AU4
A760-AU8

12

112-FC1 PU-4

CONN 1

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

13

112-FC1 PU-4
177-FA1 RD-4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4
5
6

CONN 59

GN-C2
1607690

14

308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18
235-C159 BK-18
235-C160 BK-16
235-C160 BK-16
235-C159 BK-18
235-C158 BK-18
235-C157 BK-18
235-C157 BK-18
235-C155 BK-18
235-C156 BK-18
147-C72 PU-16
412-C17 BU-18
430-C18 BU-18
G976-C32 BU-18

(D12) CONTROL GP - PRODUCT LINK


2399954
(NOTE W)

15

C-C18
2305010

16
C-C19
2434508

168-F73 RD-10

17

2
1

18

52 VALVE GP CONTROL
138 1234
P N m

C m
N m

IDENT
PART NO.
HARNESS AS.

LOC

A
C
E
F
G
H
J
K
M
R
T
U
V
X
Y
AA
AC
AE
AG
AJ
AK
AL
AM
AR
AT
AU
AV
AW
EL
EM
GA
GC
GE
GF
GG
GH
GJ
GK
GL
GM
GN
GT
GU
GV
GW
GX
GY
WJ

L-11
L-11
B-8
H-5
J-4
L-5
G-8
A-10
I-2
H-1
G-1
G-1
G-1
A-6
A-6
A-6
C-8
B-7
H-9
D-8
J-14
J-14
A-9
B-8
L-14
L-14
B-7
D-1
L-18
J-5
F-10
B-10
D-15
B-10
D-15
D-7
H-4
K-16
L-15
H-4
L-15
C-1
A-10
D-2
C-10
H-5
C-9
A-15

275-7004
306-8777
267-8073
350-8253
259-4877
251-0580
251-0614
283-3016
328-0021
167-3456
167-3456
167-3456
167-3456
238-1579
238-1595
238-1597
267-7628
267-7626
251-0299
234-1124
259-5344
283-3041
259-5129
259-5326
275-6846
275-6803
259-5327
238-2479
275-6784
283-2914
251-0598
267-7636
275-7198
275-7197
275-7202
259-5254
275-6896
275-6979
259-4940
267-7955
259-4887
267-7644
283-3015
267-7672
267-7922
275-6897
267-7925
319-1335

SYMBOL
IDENT

PART NO.

CIRCUIT CONNECTED

LOC

CABLE AS.

(NOTE S)
(NOTE S)

(NOTE D)
(NOTE D)

(NOTE C)
(NOTE C)
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE

X)
AA)
G,H)
G,H)
M)
K,L,N,P)
R)

(NOTE
(NOTE
(NOTE
(NOTE
(NOTE

J)
V,W)
V,W)
J)
W)

(NOTE J)
(NOTE J)
(NOTE J)

DESCRIPTION

CIRCUIT NOT CONNECTED

CA
CC
CE
CF
CG
CH
CJ
CL
CM
CP
CR
FA
FC

291-7591
170-6929
231-1827
291-7592
170-6929
259-5229
251-0303
251-0304
234-1035
267-8044
259-5097
238-2390
238-2391

G-18
G-18
G-17
G-18
G-18
G-17
H-11
H-11
H-11
E-18
G-11
C-10
C-9

IDENT

PART NO.

LOC

ATCH WIRE, CABLE, COMPONENT

H-17
H-12
H-12
G-12
D-10

BLADE, SPADE, RING OR SCREW


TERMINAL

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

(NOTE A)
(NOTE A)
(NOTE A)

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT
CONNECTOR

(NOTE B)
(NOTE B)

H#

WIRE AS.
W
WA
WC
WE
WH

299-2767
234-1037
234-1038
238-2280
163-6758

CIRCUIT GROUPING DESIGNATION

SPLICE

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE 320D EXCAVATOR ELECTRICAL SYSTEM


MEDIA NUMBER: UENR5820-01
SCHEMATIC PART NUMBER: 267-7999, CHANGE: 06, VERSION: HE

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

AREA A
A4

VIEW ALL CALLOUTS

A19

A12

A17
A1

A16
A6

J9
A15
J6

A10

A14
A8

J4

A13
A11

AREA B
VIEW ALL CALLOUTS

B46

B19

K13

K19

B51

B47
B48

B50

B49

B18
B27

K22
B7

K41

B15

B37

B29

K40

B28

B36

B41

K16

B40

K14

B39

B35

B1

B2

K2

B13

B20

B44

K43

B8

B32

B25

K9

K7

K6

K47

B24

K36

B52

B53

K1

B16

B26

B17

B21

B22

B23

B42

B43

B45

AREA C
C68

C65

C72

C70

C69

C88

C71

L3

L68

C76
L91

C75 C38

C52

L99 C59

C9

C48
L2

L20

L24

C40 C41

C20

VIEW ALL CALLOUTS

L19

L97

L18

C1

C25

L96

C87

L127

L80

C61
C46

C66
C64

C24

C74

C30

L54
L90

C60

C84

C15
L117

C78

L1

L128

C39

C47

C50

C32
C77
C34
C7
L105

L26

C16

L17

L23

L14
C23

L21
L29

C43

C45

C12

C17

C42

C31

C82

C81

C89

C44
C51

C79

L70

C2

C33

C37

C53

C54 C55

L30 C63 C86 C36 C85 C67 C58 C62

C8

C73

L35 C26 C27 C22 C28

C3

C4

C13 C80

C14

C83

AREA D
VIEW ALL CALLOUTS

D12

D17

D22
M26
D11

D14

M23

M14

M12

M16

D7

D16

D18

D15

M22

D19

M25

D3

D20

D10

D2

D6
D9

D1
D21

D8

D23

M11

M13

M4

M5

M7

D4

M2

D5

D13

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