Summing Up
Now You know some things that can take the Joy out of enjoyable boating.
No doubt about it ..... It Takes Time!
Reading and Understanding Instructions,
Re-Reading Warnings Marked
II
& ",
Putting Parts Together Right.
Making Adjustments Right,
Testing Your Work,
and making sure
Worn or Damaged Parts are Replaced,
Replaced Parts are Like Originals ..... in Every Way,
Customer is Told of Things Which Need Attention .....
But, Do You Really Want the Alternative?
S- 15
\61\23. The wrist pin fit is loose on both sides. Push the wrist pin
through to free the piston from the connecting rod. If necessary, use OMC Pressing Pin PIN 326356 and OMC Piston
Cradle PIN 326572 to remove the wrist pin bearing.
162124. Be careful notto lose any ofthe 28 needle bearings or the
two wrist pin washers. If any ofthe bearings are worn or lost,
replace all 28 bearings during reassembly.
INotel Prior
to inspection and assembly, thoroughly clean all
powerhead mternal components.
Cleaning
INotel Before inspecting
or assembling powerhead, all internal
components must be perfectly clean and free of contami-
nants.
1. Remove any carbon accumulation from exhaust port areas.
2. Remove any carbon accumulation from cylinder head combustion chambers.
3. If cylinder walls are glazed from extended use, use a medium
o
0
C081367
grit cylinder hone to resurface walls. Use slow RPM to achieve a
strong "crosshatch" pattern for best oil retention and ring
sealing.
To avoid piston or cylinder block damage, restore the chamfer
to all port edges using a ball hone or other suitable tool.
"" To avoid personal injury, wear eye protection and rubber
Lll gloves when using OMC Gel Seal and Gasket Remover.
1631 4. Use OMC Gel Seal and Gasket Remover to remove all
traces of gaskets, adhesives, and OMC Gel Seal 1/ from the
cylinder block and crankcase.
5. Carefully remove any carbon accumulation from the tops and
ring grooves of the piston. A ring groove cleaning tool can be
made by breaking an old ring and grinding an angle on its end.
Do not damage ring grooves while cleaning.
6. Thoroughly wash entire cylinder block and crankcase with
warm, soapy water to remove all traces of contaminants.
7. Air dry cylinder block and crankcase. Blowout all holes and
passageways with compressed air .
V4 models - blowout the center main bearing recirculation passage. Air must be blown from inside the cylinder
block to the outside.
' " To avoid personal injury, wear eye protection and set
compressed air pressure at less than 25 psi (172 kPa).
8. Cover the cylinder walls with a liberal amount of Johnson or
Evinrude Outboard Lubricant to protect them from corrosion .
&
Safety Related
4-22
cv
1990 Johnson Evinrude "ES" Cross V
88 thru 115, 150 thru 175, P/N
507874
Original 1990 Johnson/Evinrude service manual for Cross V 88 thru
Buy this Manual
115, 150 thru 175 HP outboard motors.
This manual covers service information on the following Johnson/Evinrude models:
88 Models
. . . E88MSLES . . .
J88MSLES . . .
90 Models
E90MLES
J90MLES
E90TLES
J90TLES
E90TXES
J90TXES
J90TLAS
100 Comm. Models
100WTLES
100WTXES
100WMPLA
100WTPLA
100 Models
E100STLES
J100STLES
115 Models
E115MLES
J115MLES
E115TLES
J115TLES
E115TXES
J115TXES
J115TLAS
150 Models
E150TLES
J150TLES
E150TXES
J150TXES
E150CXES
J150CXES
E150STLES
J150STLES
E150SLES
J150TLAS
J150SLES
155 Comm. Models
155WTLES
155WTXES
155WTPLA
155WTPXA
155WTALA
175 Models
E175TLES
J175TLES
E175TXES
J175TXES
E175STLES
J175STLES
OMC Part Number: 507874
Manual chapters:
Index
1. General Information
2. Fuel System
3. Ignition System
4. Powerhead
5. Midsection
6. Gearcase
7. Electrical System
8. Remote Control
9. Power Trim/Tilt
Safety Section
Diagrams
Manual PDF file is indexed and searchable. Manual includes hi-resolution images and
color diagrams.
Buy this Manual
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1990 johnson 88 boat motar, Johnson Evinrude Outboard Motor
