Component Locations
Description
Accumulator Hydraulic (Charged)
Part
Number
Machine
Location
Schematic
Location
247-7558
F-4
31200305
December 15, 2006
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX.
(12kW) 206-5502
(20kW) 194-0952
Cooler & Mtg Gp Hydraulic Oil (Xmsn) (Option)
A-5
Cylinder Gp - Boom (Raise)
226-9938
F-3, F-4
Cylinder Gp - Brake (Master)
295-3424
A-1
Cylinder Gp - Coupler
216-2406
H-5, H-7
Cylinder Gp Tilt
211-1322
F-5
Cylinder Gp Frame Leveling
211-1327
I-4
Cylinder Gp Hydraulic (Compensating)
207-5070
F-5
Cylinder Gp - Stabilizer
263-9955
H-1, H-2
Cylinder Gp - Telescoping
241-3161
10
G-7
PUMP or MOTOR
LINE RESTRICTION
(FIXED)
RESTRICTION
30
PRESSURE
COMPENSATION
LINE RESTRICTION
(VARIABLE)
SPRING
(ADJUSTABLE)
VARIABILITY
12 21 39
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
10
VALVE PORTS
33
TWO POSITION
ONE POSITION
TWO-WAY
THREE POSITION
191-1060
11
B-5
264-0616
12
H-10
Pump Gp - Metering
(Steering - HMU)
237-4154
13
F-9
Pump Gp Piston (Main)
295-3457
14
B-9
Strainer - (Tank Filter)
202-5350
15
A-8
Tank As - Hydraulic
248-4000
16
A-8
Valve & Mtg Gp - Diverter (Dual Auxiliary)
222-4662
17
H-7
Valve As - (Tilt Cylinder Lock) (Cartridge)
295-3372
18
F-6
Valve Gp - Bank 4 (Implement)
295-3450
19
B-7
Valve Gp - Check (Xmsn)
257-4830
20
B-6
Valve Gp - Check (Emergency Lower)
270-4157
21
H-9
27 29 34
Valve Gp - Check (Back Pressure)
Valve Gp Check (Coupler Cylinder Check)
225-1912
22
B-9
35 36 37
236-4441
23
H-5, H-6
Valve Gp - Control (Aux)
227-1207
24
D-6
Valve Gp Control (Boom Extend, Retract)
227-1206
25
D-7
Valve Gp - Control (Boom Raise, Lower)
227-1209
26
D-5
CHECK VALVES
AB
P T
SHIFTED POSITION
P T
NORMAL POSITION
INFINITE POSITION
PRESSURE
227-1208
27
D-5
295-3437
28
H-7, I-5
Valve Gp - Electronic Pilot
247-7829
29
B-4
Valve Gp Load Control (Boom Raise Lock)
249-4837
30
F-3, F-4
Valve Gp - Load Control (Frame Level)
265-0884
31
H-4
Valve Gp Load Control
(Stabilizer Cylinder Lock)
204-6924
32
G-1, G-2
24 25 26
20
3
15 16
11
14 38 42
13 40
31
41
32
23
PILOT
CONTROLLED
ROTATING SHAFTS
FLOW
TEMPERATURE
UNIDIRECTIONAL
BIDIRECTIONAL
FLUID STORAGE RESERVOIRS
TH580B Telehandler
Hydraulic System
19 22
SHUTTLE
SPRING
LOADED
BASIC
SYMBOL
MEASUREMENT
FOUR-WAY
THREE-WAY
CONTROL VALVES
AB
Filter Gp - Oil (Power Train)
Valve Gp - Control (Quick Coupler Tilt)
ATTACHMENT
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
VALVES
VALVE ENVELOPES
17 28
Valve Gp - Diverter (Single Auxiliary)
PUMP: VARIABLE and
PRESSURE COMPENSATED
2-SECTION PUMP
15 16
3
Pump Gp Lower (Dead Engine Lower)
(Emergency Lower)
VENTED
RETURN ABOVE FLUID LEVEL
PRESSURIZED
RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
18
S/N TBJ00100 & After
30
SOLENOID
SOLENOID
or MANUAL
SERVO
SOLENOID and
PILOT or MANUAL
SOLENOID
and PILOT
DETENT
THERMAL
MANUAL CONTROL SYMBOLS
MANUAL SHUTOFF
PUSH-PULL LEVER
10 33
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
PILOT CONTROL SYMBOLS
Valve Gp - Load Control (Tele Cylinder)
252-5652
33
F-7
Valve Gp - Manifold (Inlet)
227-1203
34
D-8
Valve Gp - Manifold (Outlet)
227-1205
35
D-4
Valve Gp - Pilot (Anti Kick)
216-4237
36
G-5
Valve Gp Pilot
(Boom Raise Damping)
253-2565
37
F-4
Valve Gp - Solenoid
(Frame Level Arctic) (Option)
295-3459
38
C-9
RELEASED PRESSURE
EXTERNAL RETURN
270-3593
Valve Gp - Solendoid (Steer Mode Select)
210-7217
40
E-10
Valve Gp Stabilizer Control
265-0881
41
F-1
(4spPsy) 206-4387
(4spPsh) 206-4388
42
A-6
39
REMOTE SUPPLY PRESSURE
INTERNAL RETURN
SIMPLIFIED
CROSSING AND JOINING LINES
ACCUMULATORS
SPRING LOADED
GAS CHARGED
LINES CROSSING
HYDRAULIC PUMPS
FIXED
DISPLACEMENT
Valve Gp Solenoid (Sequence) (Emergency Lower)
XMSN Gp (Option)
CONTROL VALVES
SPRING
FLUID CONDITIONER
19 22 24 25 26
30
12 21 39
32
17 28
HYDRAULIC AND PNEUMATIC CYLINDERS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
23
I-10
SINGLE ACTING
LINES JOINING
HYDRAULIC MOTORS
VARIABLE DISPLACEMENT
NON-COMPENSATED
INTERNAL
SUPPLY PRESSURE
COMPLETE
TWO
POSITION
THREE
POSITION
INFINITE
POSITIONING
27 29 34 35 36 37
CROSS
FLOW
PARALLEL
FLOW
FLOW IN ONE
DIRECTION
Machine Component Locations
FLOW ALLOWED IN
EITHER DIRECTION
Last Modified: 05/10/2004
Electrical Symbols Table
Hydraulic Symbols (Electrical)
Tap Locations
Pressure, Sampling, and Sensor
Tap
Number
AA
Description
Outlet
Manifold
Schematic
Location
Main Pump Pressure
C-9
BB
Load Sensor Pressure
C-9
CC
Implement Pilot Pressure
C-3
DD
SOS Oil Sample Port
B-5
Inlet
Manifold
Auxiliary Diverter Sol.
BB
G
Transducer
(Fluid)
Transducer
(Gas / Air)
Generator
Electric Motor
Electrical Symbols (Electrical)
AA
28
Inlet
Manifold
VIEW OF AREA A
Tele
Quick Coulper Sol.
Electrical Wire
Temperature Switch
Auxiliary
Pressure
Symbol
Tilt
Temperature
Symbol
Flow
Symbol
Level
Symbol
Boom
BB
Outlet
Manifold
Valve & Mtg Gp - Diverter (Dual Auxiliary)
Wire Number Identification Codes
Electrical Schematic Example
Hydraulic Schematic Example
19
The load control valves lock oil into both sides
of the cylinders in order to hold the cylinders in
position when the cylinders are stationary. The valves
also prevent the stabilizer legs from collapsing if a
hydraulic hose bursts.
CC
Wire Color
325-AG135 PK-14
28
325-PK
Circuit Identification
Number
29
Valve Gp - Implement Asy 4-Bank (15),
Main Pump Pressure Port (AA),
Load Sensor Pressure Port (BB,
Implement Pilot Pressure Port (CC)
Valve Gp - Diverter (Single Auxiliary)
Stabilizers are used to increase the stability of the
machine during stationary lifting operations. The
stabilizers are used when the machine is lifting heavy
loads or when an access platform is installed on the
machine.
Independent operation of the stabilizers allows the
machine to be leveled when the machine is operating
on uneven ground.
Stabilizers are installed as optional equipment on
TH360 and TH560 machines only.
Valve Group (Stabilizer)
Wire Gauge
Wire Color
Wire
325-PK-14
B
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
Valve Gp - Bank 4 (Implement)
Last Modified: 10/15/2003
(1) Flow control valve (stabilizer)
(2) Control valve (left stabilizer)
(3) Control valve (right stabilizer)
The stabilizer cylinders are located on the stabilizers
at the front of the machine. The head end of the
cylinder is attached to the stabilizer frame and the
rod end is attached to the stabilizer leg.
The cylinders extend in order to lower the stabilizers
and the cylinders retract in order to raise the
stabilizers.
(1) Flow control valve (stabilizer)
(2) Control valve (left stabilizer)
(3) Control valve (right stabilizer)
The valve group (stabilizer) is installed in the center
of the stabilizer frame at the front of the machine.
The valve group (stabilizer) consists of the flow
control valve (stabilizer) (1), the control valve (left
stabilizer) (2) and the control valve (right stabilizer)
(3).
The flow control valve (1) controls the flow of oil
into the stabilizer cylinders and out of the stabilizer
cylinders.
Stabilizers are used in order to improve the stability
of the machine.
The valve group (stabilizer) is located in the center of
the stabilizer frame at the front of the machine.
Stabilizer System
Wire Color
Previous Standard
Location of
Implement Disable Sol.
VIEW B-B
Cylinder Gp - Frame Leveling
Wire
Circuit Number
Identification
The frame leveling cylinder allows the machine frame
to be levelled in order to improve the stability of the
machine during operation.
Harness identification code
This example indicates
wire 135 in harness "AG".
Quick Coulper Sol.
Valve Gp - Load Control
(Stabilizer Cylinders) (Lock)
The frame leveling cylinder is located at the front of
the machine on the right side. The head end of the
cylinder is attached to the machine frame, and the
rod end is attached to the front axle.
Current Standard
Current Standard
The load control valves are attached to the casings
of the stabilizer cylinders.
Stabilizer Cylinders
Valve Gp - Stabilizer Control
24 Page
Pressure Switch
(Adjustable)
Pressure Switch
31200305
17
