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Atlas of O71 |
| Stress-Strain ;
Curves
he
SECOND
EDITION |
REESE ESSEIRES Pea SB ABS eTAtlas of
Stress-Strain Curves
Second EditionTA
460
- ARS
Zod Curae
ert ‘ieee
woot No per of this took may be reproduc sore ina etal ten or wasted cay fom ory any mess, elect
‘mechanical, shotocpying cording, or obese, without the writen permission of the copia ownen
inst proting, December 202
(Great cae is aken inthe complain and production ofthis book, brit should be made clear that NO WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
[A PARTICULAR PURPOSE, ARE GIVEN IN CONNECTION WITH THIS PUBLICATION. Athoogh his informaon is tlieved tn
be accurate by ASM, ASM canct gurantee tat favorable results Wil be obtained from the eof this publication alone. This pal
‘aon sinned for use by persons having enc sl ar theirsledscaion and isk, Snooth contin of produc mae
‘se ae ouside of ASM cone}, ASM assumes nobility or obligation in connection with ay Us ofthis formation. No elim of
ny kin, whet as to products or information in this plication, and whether orn based on negligeac, sll be greater in ax
than the purchase price ofthis produc or publication in respect of which damages are claimed. THE REMEDY HEREBY PROVIDED
SHALL BE THE EXCLUSIVE AND SOLE REMEDY OF BUYER, AND IN NO EVENT SHALL EITHER PARTY BE LIABLE
FOR SPPCIAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER OR NOT CAUSED BY OR RESULTING FROMTHE
NEGLIGENCE OF SUCH PARTY. As with any material, evaluation ofthe materi under end-use conditions prior to specication is
ssntal, Therefore, specific testing under actual conditions is recommended.
\oathing contained in his book shall be construed 2 grant of any sight of masseurs, we, of epoduton incon
nection wi any method, process, paras, product, composion, or System, whether cr ao covered By lees pent, cemygh, oF
trademark and nothing contained inthis bok shall be constued as defense against any allege infringement of lees patent, cop)-
‘ght or eademark, or asa defense again: ability fr sach infringement.
Comments. citicisns, and saggesons ae lito, snd shuld be forwarded to ASM Iteration
Prepared ander the direction ofthe ASM Imernational Techical Book Commies (2001-2072), Charles A, Parker, Char
Prepared wath assistance from the ASM International Materials Properties Database Commitee, Pd, Sikorsky, Chai.
‘ASM Interaional sa who worked on ds projet included Charles Mocebrugger, Technical Editor Veronica Flint
‘cauisitions Eiltor; Bone Sanders. Manager of Production; Carol Terman, Production Project Managers and Scot Henry, Assistant
Director of Reference Publications,
Litwary of Congres Cansoyingio-Publiention Dat
Atlas of sets carves —2ad od.
em
SAN: 206-586—Tp, vero,
ISBN: 0-87170-730-X
1. Soess-szuin curves Atlee. 2. Mtale—Testin
1LASM Intemational
“TAKS 4862002
620,763—e 21
2onne76.
ASM Incemational®
‘Motels Park, OF 44973-0002
‘wor asniniemstional. org
Printed in the United States of AmericaContents
Preface... eee eee cveeeteeteteee 7 peeabuGed ceeelv
Representation of Stress-Strain Behavior. ...«
Ferrous Metal
Cast Iron (CD «
Carbon Steel (CS)
Alloy Steel (AS)...
High-Strength Steel (HS)
Stainless Steel (SS)
Tool Steel (TS)...
Nonferrous Metals.
Cast Aluminum (CA)...
Wrought Aluminum (WA) .
Aluminum Laminates (LA).
Copper (Cu)
‘Magnesium (Me)
Nickel (Ni)
Reactive and Refractory Metals (RM) .
Titanium (Ti).
Pure Metals and
jiscellaneous Alloys (MA).
Alloy Index .....22660+
UNS Index....++Preface
In this information age, mechanical property data are lentil,
However, locating needed information quickly, judging the validity of|
the data, and making reasoned comparisons of data can be daunting.
Suress-srain curves condense much information about the mechanical
‘behavior of metals into convenient form. From these basic curves the
‘engineer can extract such information as the strength, ductility, forma-
bility, elasticity, and other information useful in prediting the per-
formance of « particular alloy under stress,
‘ASM International published the fis edition ofthe Atlas of Stress
Sirain Curves, a collection of over $50 curves, in 1986, This book,
along with the Atlas of Farigue Curves, Atlas of Creep and Siress.
Rupture Curves, and the Atlas of Stress-Corrosion and Corrosion
Fatigue Curves, bas formed a set of useful materials propery resources
forthe engineer, materials scientist, and designe.
Well over three years ago—with the encouragement, assistance,
and guidance of the ASM Technical Books and Materials Properties
Database Commitees—ASM International embarked on the project to
‘create this updated, expanded, and improved Second Edition of the
Atlas of Stress Serain Curves, Some of the overriding goals of this
roject have been to:
(© Add curves for materials that are especially useful to key indusees,
including serospace, automotive, and heavy manufucturing
Seek out curves with a “pedigree” so readers can trace the source of,
te information and have some indication regarding its reliability
Include as much pertinent information as possible for each curve.
Factors such as heat-treat condition, product form, thickness, spec-
imen size, orientation, history esting temperature, and testing rate
all affect materials performance and may be helpful whe inter=
‘retig the curves
Normalize the presenti
among different materials
‘of the curves to facilitate comparisons
‘We feel ASM International has been reasonably successful in
achieving these objectives in this edition.
Many people are involved in a project of this size, and we would
like to thank those who have contributed to, or assisted, this elfr.
First and foremost, ASM International thanks the materials researchers
Who created the original curves-—without their efforts this volume
would not exist.
Donna M. Walker, FASM, Stressolvers Inc., and Veronica Flint,
ASM staf, initiated the project to revise and expand this book. ASM.
Intemational thanks them for their effors in helping to define the
goals for this project and in aequiring many of the new curves to be
added 0 the book
Special thanks are extendod to Special Metals, Gil Kaufman,
FASM, Kaufiman Associates, and Broce Boardnman, FASM, Deere &
‘Company, for their contributions of stress-strain curves,
Hiro Okamoto and his associates performed the huge task of
‘edrawing the curves to normalize their presentation, and we are grate=
ful for their accurate and timely work.
‘The organization and final quality of dhe data as seen in the book
‘are my responsibility, and any errors, omissions, or misclassifications
of alloys are mine. Thank Heather Lampman, the principal copy e
‘or, and the members ofthe ASM International production staf, who
have worked diligently o keep any errors to a minimum. However, in
any endeavor ofthis scope, there will be mistakes. Corrections, coat-
ments, and criticisms are invited
It should be noted that most of the data included in this book are
‘ot specified as being minimum, typical or having any defined confi-
ence level associated with them. The reader may want to refer tothe
souree of a particular curve to find additional details. The
“Introduction” in this book provides a review ofthe information that
can be extracted from stress strain curves, a clarification of terms used
in describing mechanical behavior, and a guide tothe limitations ofthe
accuracy and precision ofthe information given
Charies Moosbrugger
‘Technical Editor
ASM IntemationalRepresentation of Stress-Strain Behavior
Charles Moosbrugger, ASM International
IT IS APPROPRIATE that a collection of stress-srain curves is
named an atlas. An alas isa collection of figures, chars, or maps, so
named because early books pictured the Greek Titan, Atlas, om the
‘over or title page, staining with the weight of the world and heavens
‘nm his shoulders. This concept of visualizing the reaction to mechan
‘eal stess is central to development and use of stress-strain curves
"This introductory section provides a review of the fundamentals of
the mechanical esting that is represented in th curves, The mathemat-
ical interpretation of aspects of the curves will aid in analysis of the
curves. A lst of terms common to stress-strain behavior is given atthe
end of this section. (Ref 1,2).
Tensile Testing
‘The simplest loading to visualize is a one-dimensional tensile test, in
which a uniform slender test specimen is stretched along its long cen-
tral axis, The stress-strain curve is representation ofthe performance
‘of the specimen as the applied load is increased monotonically usually
to fracture,
‘Stress-strain curves are usually presented as
© “Engineering” stress-strain curves, in which the original dimensions
ofthe specimens are used in most calculations.
f¢ “True” stress-strain curves, where the instantaneous dimensions of
the specimen at each point during the test are used in the calcula-
tions. This results in the “rue” curves being above the “engineer
ing” curves, notably in the higher strain portion ofthe curves.
‘The development ofthese curves is described in the following sec
tions.
"To document the tension test, an engineering stress-strain curve is
‘constructed from the load-elongation measurements made on the fest
Specimen (Fig. 1). The engincering stress, §, ploted on this stress-
strain curve isthe average longitudinal stress in the tensile specimen, It
Eroneergaan
Fig. 1 Engineering ressinin curve, ntnection fhe dhe Ine wih the cue
iB 1 [cece he ot yd seth,
is obtained by dividing the load, P, by the original area of the ross sec-
tion ofthe specimen, Ao
a
£ ean
‘The strain, e, plotted on the engineering stress-strain curve, i the aver:
age linear strain, which is obtained by dividing the elongation of the
‘gage length ofthe specimen, 8, by its original length, L
Blak Ln
oy
‘Because both the stress and the strain are obtained by dividing the load
and elongation by constant factors, the load-elongation curve has the
Satine shape asthe enginoering stress-strain curve. The two curves fre=
‘quently afe used interchangeably.
‘The units of stress are forceength squared, and the strain is unitless.
The struin axis of curves waditionally are given units of inJin, or
-mmimam rather than being listed a a pore number. Stain is sometimes
‘expressed a8 a percent clongation.
‘The shape ofthe strest-strain curve and values assigned tothe points
on the stress strain curve ofa metal depend on is
42)
© Composition
{© Heat treatment and conditioning
(© Prior history of plastic deformation
© The strain rte of test
‘Temperature
Orientation of applied stress relative o the test specimens structure
Size and shape
‘The parameters that are used to describe the stress-strain curve of a
metal ae the tensile strength, yield strength or yield point, ultimate ten
sile strength, percent elongation, and reduction in area. The frst three
ae strength parameters; the last two indicate ductility
The general shape of the engincering stress-strain curve (Fig. 1)
requires further explanation, Ths curve represents the full loading of
specimen from initial load to rupture Iisa “fullrange" curve. Often
engineering curves are truncated past the 0.2% yield point. This isthe
tase of many of the curves inthis Ailas. Other test data are presented
asa “fullrange” curve with an “expanded range” to detail he initial
parts ofthe curve.
Linear Segment of Curves
From the origin, O, the initial straight-line portion is the clastic
region, where sess is linearly proportional to strain. When the stress
is removed. ifthe stain disappears, the specimen is considered com-
pletely elastic.
“The point st which the curve departs from the straight-line propor-
tionality , isthe proportional limit
Modulus of elasticity, & also known as Youn’s modulus, is the
slope of this inital inear portion ofthe stress-strain curve:
«>2/ Atlas of Stress-Strain Curves
where Sis engineering stess and se is engineering train, Modulus of
elasticity is a measure ofthe siffness of the material. The greater the
‘modulus, the steeper the slope and the smaller the elastic strain result-
ing from the application ofa given stress. Because the modulus of eas
ticity is needed for computing deflections of beams and othe structural
‘members, it isan important design valve,
‘The modulus of elasticity is determined by the binding forces
between atoms. Because these forces cannot be changed without
changing the basic nature ofthe material, the modulus of elasticity is
‘one of the most structure-insensitive of the mechanical properties,
Generally, i is only slightly affected by alloying additions, heat weat-
ment, or cold work (Ref 3). However, increasing the temperature
decreases the modulus of elasticity. At elevated temperatures, the mod-
uli is often measured by a dynamic method (Ref 4). Typical values of
‘modulus of elasticity for common engineering materials are given in
‘Table I (Ref 5).
Resilience is the ability of a material to absorb energy when
‘deformed elastically and to return it when unloaded. This property usu
ally is measured by the modulus of resilience, which is the strain
‘energy per unit volume, Up, required (0 sess the material from zero
sures f0 the yield stress, 5, The strain energy per unit volume for any
point on the line is just the area under the curve:
1
Yor Ser ea
From the definition of modulus of elasticity and the above definition,
the maximum resilience occurs a the yield point and is called the mod
‘lus of resilience, Up
Ls mats 2S
a= 5 Soba SF 3)
EE
‘This equation indicates thatthe ideal material for resisting energy'loads
in applications where the material must not undergo permanent istor-
Table 1_Typical values for modulus of elasticity
Met om Wee
‘ras 3.20 Pg 1s
Coonan »
Copper 0
“Son au
at i
ed 16
Sagres &
Mayhem mm
Nake
‘son 1
Notion Ios
‘thee *
‘is an 207
Oise 20 sos
D736 tats a m2
Te) set i jor
Tol wel anos im Bs
‘Snes 28 8c as 33
ele hs 2
‘Tings a 36
vein Bs iss
Bie as 182
“(a Re
gon fs pe
bw
«fo
Fig, 2 suesatsin cues forsee secs, Soc: Ref?
tion, such as mechanical spring, is one having a high yield siess and
2 low modulus of elasticity
For various grades of stel, the modulus of resilience ranges from
100 104500 ki/m? (14.5 10 650 bt inJin.’), with the higher values rep-
resenting steels with higher carbon of alloy contents (Ref 6). This can
be seen in Fig. 2, where the modulus of resilience for the ehromium-
tungsten alloy would be the greatest of the stels, Because it has the
highest yield strength and similar modulus of elasticity. The modulus
of resilience is represented as the tiangllr areas under the curves i
Fig. 3
Figure 2 shows that while the modulus of elasticity is consistent for
te given group of steels, the shapes of the curves past their propor
‘onality limits are quite varied (Ref 7).
Highearbon spring soe!
rane
ig. 3. Comparison of sreseaain caves fra hghatrengthhighation sping
Fi. 3 ecands ovecteng srl sel Pe ee cai at
spingel pin 8 ne dane Ina of icra ale cosrhched Va
Hes re he mechs of race (i. Tee a ary ae work don On
Rates ange he ore esting farce wi te maraeNonlinear Segment of Curves to Yielding
‘The elastic limit, B, on Fig. 1, may coincide with the proportional-
ity limit, o it ay occur at some preater stress. The elastic limit is the
‘maximum stress tat can be applied without permanent deformation to
the specimen, Some curves exhibit a definite yield point, while others
fdo not. When the stress exceeds a value corresponding to the yield
strength, the specimen undergoes gross plastic delormation. I the load
is subsequently reduced to 0, the specimen will remain pempanent]y
Seformed.
‘Measures of Yielding. The stress at which plastic deformation or
yielding is observed to begin depends on the sensitivity ofthe stain
measurements. With most materials, there isa gradual transition from
Clastc to plastic behavioe, and the Point at which plastic deformation
begins is difficult to define with precision. In tests of materials under
Uniaxial foading, three criteria for the initiation of yiekdng have been
‘sed: the elastic Timi, the proportional limit, and the yield strength.
Elastic limit, shown at point B in Fig, 1, isthe greatest stress the
‘material can withstand without any measurable permanent strain
remaining after the complete release of load. With incressing sensitiv
ity of strain measurement, the value of the elastic limit is decreased
tnt it equals the tre elastic limit determined from microstrain meas-
‘urements, With the sensitivity of stain typically used in engineering
studies (10-* mnvfaxm oi.) the elastic limit is greater than the pro-
portional limit. Determination of the elastic limit requires 2 tedious
Incremental loading-unloading test procedure. For this reason, itis
often replaced by the proportional limit
‘The yield strength, shown at point YS in Fig. 1 is the stress required
to produce a small specified amount of plastic deformation. The usial
definition ofthis property is the offset yield strength determined by the
stress coresponding tothe intersection of the stress-strain curve offset
bya specified strain (sce Fig, 1) In the United States, the offset is ust
ally spocified as a strain of 0.2% or 0.1% (e = 0.002 or 0.001)
(Offet yield strength determination requires specimen that has been
Yoaded to its 0.28 offset yield strength and unloaded so that itis 0.2%
Jonger than before the test. The offset yield strength is referred to in
180 Standards asthe proof stess (Ry, oF Ryq.)- Inthe EN standards
for materials that do not have a yield phenomenon present, the 0.2%
proof strength (Ryg2) 0.5% (&yq.s) is determined. The nonpropor-
Tional elongation is either 0.1%, 0.2%, of 0.5%. The yield strength
‘oblained by an offset method is commonly used for design and speci-
FReation purposes, because i avoids the practical dificulties of measur
ing the elastic limit or proportional Limit.
‘Some materials have essentially no linear portion to their stress
strain curve, for example, soft copper or gray cast iron. For these mate
rials, the offset method cannot be used, and the usual practice is to
define the yield strength asthe stress to produce some total strain, for
example, ¢ = 0.005. The European Standard for general-purpose cop-
Der rod, EN 12163 (Ret 8), gives approximate 0,2% proof strength
(Ryo) for information, but itis not a requitement. This approach i fl-
Towed for other material forms (bar and wire), but for some copper
tuhes, a maximum Ryo2 is specified For copper alloy pressure vessel
plate and some spring strip, a minimum Ryo is specified.
Materials with Yield Point Phenomenon. Many metals, particu-
larly annealed low-carbon stel, show a localized, heterogeneous type
Of transition from elastic to plastic deformation tat produces a yield
point in the stress-strain curve. Rather than having a flow curve with a
‘gradual transition from elastic to plastic behavior, such as Fig. 4(0,
"cals with a yield point proce a low curve ora load-elongation di
‘gram similar to Fig. 4(b). The load increases steadily with elastic strain,
Representation of Stress-Strain Behavior / 3
~
Elongation
Tiongason
Fig. 4 lene los of ese sin} Contacus ying condition.) Discon
1B 4 aoe eng with an upper i ol Aaa elaely costa yet
ing wes Bue
drops suddenly, fluctuates about some approximately constant value of
load, and then rises with further strain.
Tn EN standards for materials exhibiting yield point, the upper yield
strength, Re may be specified. The upper and lower yield stess (Re,
Fa) are specified in some EN and ISO standards in units of Nim
(ENimum?= | MPa), EN 10027-1 (Ref 9) notes te term “yield strength”
as used inthis European standard roles to upper or lower yield strength
(Rag oF Rx), proof strength (Re), or the proof strength (otal extension
(R), depending on the requirement specified in the relevant product
standard. This serves as caution thatthe details on how the “yield
strength of “yield point” is defined must be known when making ny
‘comparisons or conclusions as to the materials characteristics
“Typical yield point behavior of low-carbon steel is shown in Fig. 5.
The slope ofthe initial linear portion ofthe stress-strain curve, desig
nated by B, isthe modulus of elasticity. The load at which the sudéen
drop occur is called the upper yield point. The constant load is called
the lower yield point, and the elongation that occurs at constant load is
called the yield-point elongation. The deformation occurring through
‘out the yield-point elongation is heterogeneous. At the upper yield
Point, «discrete band of deformed metal, often readily visible, appears
ata siess concentration such asa fillet Coincident with the formation
‘of the band, the load drops to the lower yield point. The band then
Propagates slong the length ofthe specimen, causing the yield point
longation
Tn typical cases, several bands form at several pons of stress con-
centration. These bands are generally at approximately 45° to the ten4/ Allas of Stress-Strain Curves
re
bSovtton |
Fig, 5. typical yl point behavior of iow-cbon tt
sile axis. They are usually called Liders bands, Hartmann lines, or
stretcher strains, and this type of deformation is sometimes referred to
asthe Piobert effect They are visible and canbe aesthetically undesir-
able. When several Liders bands are formed, the How eurve during the
yiekd-point elongation is iregular, each jog corresponding to the for-
mation ofa new Liders band. After the Lders bands have propagated
to cover the entre length of the specimen test section, the flow will
Jncrease with strain in the typical manner. This marks the end ofthe
yield-point elongation. The transition from undeformed to deformed
‘matecal atthe Liters front ean be seen at low magnification in Fig. 6
‘The rough surface areas are the Liders bands inthe low-carbon steel
‘These bands are also formes in certain sluminum-magnesium alloys,
Nonlinear Segment of Continued Deformation
Strain Hardening, The stress required to produce continued plastic
deformation increases with increasing plastic strain; that is, the metal
strain hardens. The volume of the specimen (area x length) remains
constant during plastic deformation, AL = Aol, and as the specimen
elongates, its cross-sectional area decreases uniformly along the gage
length
Inidally, the strain hardening more than compensstes for this
ecrease in area, and the engineering stress (proportional to load P)
continues to rise with increasing strain. Eventually, a point is reached
‘where the decrease in specimen cross-sectional area is greater than the
increas in deformation load arising from strain hardening, This condi
tion will be reached fist at some point in the specimen that i slightly
‘weaker than the rst. All futher plastic deformation is concentrated in
Fig, 6 ders bands roughenad areas) which have propagated along the lng
"© ls specinan of eal stel shew Wot wae teed it terion,
Unplitied,cnetched Low magicston
‘his region, andthe specimen begins to neck oF thin down locally. The
strain up to this point hss been uniform, as indicated on Fig. 1, Because
the cross-sectional area is now decreasing far more rapidly than the
ability to resist the deformation by strain hardening, the actual load
required to deform the specimen decreases and the engineering sttess
defined in Eq 1 continues to decrease until fracture oceuts, at X.
The tensile strength, oF ultimate tensile strength, Sy 6 de max-
mur oad divided by the original eoss sectional area of he specimen
= fam £46)
The tensile strength isthe value mos frequently quoted from the results
of a tension test. Actually, however, iti a vale of little Fundamental
significance with regard tthe strength of a meta. For ductile metals,
the tensile strength should be regarded as a measure of the maxim
Toad that a metal can withstand under the very restrictive conditions of
‘uniaxial loading. This value bears lite elation tothe useful strength of
the metal under the more complex conditions of stress that usually are
‘encountered
For many years, it was customary to hase the strength of structural
‘members on the tensile strength, suitably reduced by a factor of safety,
The current trend isto the more rational approach of basing the static
design of ductile metals onthe yield strength. However, because of the
long practice of using the tensile strength to describe the strength of
materials, it has become a familiar property, and as such, i isa useful
identification of a material in the same sense thatthe chemical compo-
sition serves to identity a metal or alloy. Furthermore, because the fen-
sile strength is easy to determine and isa reproducible property itis
useful for the purposes of specification and for quality control of a
product, Extensive empirical coreations between tensile strength and
properties such as hardness and fatigue strength are often useful, For
brite materials, the tensile strength is a valid design criterion,
Measures of Ductility. Curealy, ductility is considered « qualita
tive, subjective propecty of a material. In general, measurements of
Auctlty are of interest in three respects (Ref 10)
© To indicate the extent to which a metal can be deformed without
{racture in metalworking operations such a8 rolling and extrusion
‘© TToindicate tothe designer the ability of the metal to flow plastically
before fracture. A high ductility indicates that the material is “for
giving” and likely to deform locally without fracture should the de-
signer erin the stress calculation oF the prediction of severe loads,
(© To serve as an indicator of changes in impurity level or processing
conditions. Ductlity measurements may be specified to assess ma-
terial quay, eventhough no direct relationship exists between the
‘ductility measurement and performance in service.
‘The conventional measures of ductility that arc obtained from the
tension fest are the engineering strain at fracture, cy, (usualy called the
elongation) and the reduetion in area at fracture, q. Hlongation and
reduction in area usually are expressed as a percentage. Both of these
properties are obtained after fracture by putting the specimen back
together and taking measurements of the final length, Le and Binal spec-
men cross section, Ar
7
An=Ae
. es)
Because an appreciable fraction ofthe plastic deformation will be
‘concentrated in the necked region ofthe tension specimen, the value of|Representation of Stress-Strain Behavior / 5
will depend on the gage length Lo over which the measurement was.
taken (ee the section of ths article on ductility measurement in teasion
testing) The smaller the gage Tength the greater the contribution to the
‘overall elongation from the necked region and the higher the value of
fr Therefore, when reporting values of percentage elongation, the gage
Tength, Zo, should always be given
‘Reduction in area does not sufer from this difficulty. These values
can be converted into an equivalent 2ero-gage-length elongation, ey
From the constancy of volume relationship for plastic deformation
(AL = Aol)
L
oo 9)
‘This represents the elongation based on a very short gage length near
the fracture. Another way to avoid the complications resulting from
necking is fo base the percentage elongation on the uniform stain out
to the point at which necking begins. The uniform elongation, ey, co
relates well with stretch-forming operations. Because the engineering
stress strain curve often is quite flat in the vicinity of necking, it may
be difficult o establish the stein at maximum load without ambiguity.
In this case, the method suggested in Ref 1 is useful
‘The toughness of « material is its ability to absorb energy up tothe
point of fracture or rupture. The ability to withstand occasional stresses
fbove the yield stress without fracturing is particularly desirable in
parts such as feight-car couplings, gears, chains, and crane hooks,
‘Toughness is a commonly used concept that is difficult to precisely
define. Toughness may be considered to be the total area under the
Stress strain curve tothe point of fracture. This area, which is refered
tos the moduls of toughness, Ur, is the amount of work per unit vol-
tame that can be done on the mutetil without causing i to rupture
Figure 3 shows the stres-srain curves for high- and low-toughness
saterials. The high-carbon spring stel has a higher yield stength und
tensile strength than the medium-cazbon structural steel. However, the
structural steel is more ductile and has a greater total elongation, The
total area under the stress-strain curve is greater forthe structural see;
therefore, itis a tougher material. This ilustrates that toughness is a
parameter that comprises both strength and ductility
‘True Stress-Strain Curves
“The engineering stress-strain curve does not give a true indication of
the deformation characteristics of a metal, ecause i is based entirely on
the orginal dimensions of the specimen and these dimensions change
continously during the test. Also, a ductile metal that is pulled in tension
bbecomes unstable and necks down during the course ofthe test. Because
the cross sectional area ofthe specimen is decreasing rapidly at this stage
in the test, the load required to continue deformation lessens.
"The average stress based on the original area likewise decreases, and
this produces the downturn in the engineering stress-strain curve beyond
the point of maximum load, Actually, the metal continues to stain
harden to fracture, so thatthe tess required to produce further defor
‘mation should also increase If the rue stess, based on the actual eross-
sectional area of the specimen, is used, the stress-strain curve increases
‘continuously to fracture. Ifthe stain measurement is also based on
instantaneous measurement, che curve that i obtained is known as true-
stresgrue-sran curve.
Flow Curve. The «me scres-strain curve js also known as a flow
curve, beeause it represents the basic plastc-flow characteristics of the
‘material. Any point on the flow curve can be considered the yield stress
{ora metal strained in tension by the amount shown on the curve. Thus,
ifthe load is removed at his point and then reapplied, the material will
‘throughout the entire range of reloading
The true stress, 0, i expressed in terms of engineering sess, S, by:
(6410)
‘The derivation of Bq 10 assumes both constancy of volume (AL
‘AgLe) and a homogeneous distribution of stain along the gage length
‘of the tension specimen. Thus, Eq 10 should be used only until the
‘onset of necking. Beyond the maximum load, the true sress should be
determined from actual measurements of load and cross-sectional area,
rn
on 2 1p
‘The true strain, ¢, may be determined from the engineering or con:
ventional strain, e, From Eq 2:
Mtl
bh ky
‘To determine the tue stain, the instantaneous change in length (dis
divided by the length,
HL tate)
412)
(&q13)
exin(er)) 41s)
‘This equation is applicable only tothe onset of necking forthe reasons
discussed above. Beyond maximum load, the tue strain should be
based on actual area or diameter, D, measurements:
A (x Divs Do
ole on SOM oa es
Figure 7 compares the te-stress/rue-srain curve with its come-
sponding engineering stress-strain curve. Note that, because of the rel-
atively lange plastic strains, the elastic region has been compressed into
the years, In agreement with Eq 10 and 14, the tue-stress/rue-strain
‘cuve is always fo the left of the engineering curve unil the maximum
Toad is reached,
Necking. Beyond maximum load, the high, localized strains in the
necked region that are used in Eq 15 far exceed the engineering strain
'* Meximum lose
© Fracture
Fig. 7 Comparison of engineering and wesresstestain coves6 / Atlas of Stress-Strain Curves
3
5 |
ae
8 oping lt of seston cue. nthe tn hadeig ox
Fig 8 Teer the seg cout aed
calculated from Fi 2. Frequently, the flow curve is linear from mani-
mum load to fractare, while in other cases its slope continuously
decreases to fracture. The formation of a necked region or mild notch
introduces triaxial stresses that make it difficult to determine accurately
the longitudinal tensile stress fom the onset of necking until fracture
‘occurs. This concept is discussed in greater detail in the section
“Corrected Stess-Stran Curves” in this anicle. The following param
ers usually are determined from tho trve-stress/tre-stain curv.
‘The true stress at maximum load comesponds to the true tensile
strength. For most materials, necking hegins at maximuan load at a
value of strain where the tue stress equals the slope ofthe flow curve.
Let oy and e, denote the ue stress and true stain at maximum load
when the cross-sectional area of the specimen is Ay. From Eq 6 the
engineering ultimate tensile strength can be defined a
415)
1)
(ea 18)
ea
where ¢ isthe base of natural logarithm, so
ye 4%
The true fracture stress isthe load at fracture divided by the cross-
scetional area at facture, This stress should be corrected forthe trax
Jal state of stress existing inthe tensile specimen at fracture. Because
the data requited for this correction frequently are not availabe, trbe
fracture stress values ae frequently in eror
‘The true fracture strain, ey isthe true strain based onthe original
area, Ag, and the area after facture, A
tents Ae a1
rata A ea)
This parameter represents the maximum tue stsin tha dhe material
can withstand before fracture and is analogous othe total strain to frac-
(ure ofthe engineering stress-strain curve. Because E14 isnot valid
beyond the onset of necking, itis not possible to calculate from
Fig. 9 Various ams of power cares = et
measured values of ep However, for cylindrical tensile specimens, the
reduction in ares, qis related to the te fracture strain by
ta 42)
‘The true uniform strain, ey is the true strain based only on the
strain up to maximum load, ft may be calculated from either the spec-
‘men cross-sectional area, 4, oF the gage length, Z, at maximum load.
Equation 15 may be used to convert conventional uniform stra to trae
‘uniform strain. The uniform strain frequently is useful in estimating the
formability of metals from the results ofa tension test
an eam
The true local necking strain ys the strain required to deform
the specimen from maximum load to fracture:
ea)
‘Mathematical Expression of the Flow Curve. The flow curve of
‘many metals in the region of uniform plastic deformation can be
expressed by tho simple power-curve relation
on Ke (ea25)
where m isthe strain-hardening exponent and K isthe strength coeffi-
cient. A log-log plot of true stress and true stain up to maximum load
will result in a straight line if Fq 25 is satisfied by the data (Fig. 8)
‘The linear slope ofthis line isn, and K isthe tre stress at € = 1.0
(corresponds to q = 0.63). As shown in Fig, 9, the stain-hardening
‘exponent may have values from n =O (peefectly plastic solid) to m = 1
{elastic solid), For most metals, n has values between 0.10 and 0.50
(see Table 2)
Table 2 Values for n and K for metals at room temperature
005% exon ied Annee os >
SAL Anedod Oise os
OGiccatonsel —Guencdanengert DID 151228
500°C (000)
Soe cubonsest —Qlentedsodenperd 019 BT 78S
708" 300"
Songer meals os mas
Sab tse ‘wes 08 BeRepresentation of Stress-Strain Behavior / 7
‘The rate of strain hardening do/de isnot identical to the strain
hardening exponent. From the definition ofn
ogo) _ ddne) _ 2,
ogo) ~ dine) ~ oat
. €426)
tions from Bq 25 frequently are observed, often at low strains
(10) or high strains (@ = 1.0), One common type of deviation is fora
Tog-log plo of Eq 25 to result ia two straight lines with different slopes.
Sometimes data that do not plot according to Eq 25 will yield a straight
Tine according to the relationship:
= Keore" eam
qcan be considered tobe the smount of strain hardening thatthe mate-
rial received prior tothe tension test (Ref 14). Another commen varia
tion on Eq 25 is the Ludwik equation:
= 09+ Ke 428
where isthe yield stress, and K and n are the same constants as in
Eq 25. This equation may bo more satisfying than Eq 25, because the
latter implies that at 0 rue strain the sires is 0, Tt has been shown that
{9 can be obined from the intercept ofthe strain hardening portion of
the stess-strain curve and the elastic modatus line by (Ref 15):
o-(S)""
429)
The true-sress/rue-sran curve of metals such as austenite stainless
steel, which deviate markedly from Ei 25 at low strains (Ref 16), can
be expressed by:
Om Ker cho chi et 430)
‘where eX; is approximately equal to the proportional mit, andy isthe
slope of the deviation of suess from Eq 25 plotted against e. Other
expressions forthe flow curve are available (Ref 17,18).
“The true strain term in Eq 25 10 28 properly should be the plastic
rt 2 eas
where eg opresets cae sin,
Sahisaly, ss shown on te engineering curve as gion of
cla longaion anda opon op ongaton sre geet
‘omuke ool congue
Instability in Tension, Necking generally begins at maximum load
daring the tensile deformation of ductile metal. An ideal plaste mate-
rial in which no stain hardening occurs would become unstable in ten-
Sion and begin to neck as soon a yielding occurred. However an actual
metal undergoes strain hardening, which tends to increas the load-car-
fying capacity ofthe specimen at deformation increases. Ths effect is
‘opposed by the gradual decrease inthe cross-sectional area of the spec-
‘men as it elongates. Necking or localized deformation begins at max-
‘mum load, where the incroase in stress due to decrease inthe cross-
sectional ara ofthe specimen becomes greater than the increase in the
Toad-carzying ability of the metal due to strain hardening, This condi-
tion of instability leading to localized deformation is defined by the
condition that Pisa its maximum, dP.
, ea)
From te eons olan eosin
= a
and fm ns cotioe 4 32):
oe cea39
soit ata pont es nai
a)
Se oe a $
” =| apie
Fig. 10, Gopi option rch crion the pil ego a
‘tum lod canbe cred Forth tuestestnasatan cave y finding
lahheponton te cane hangs sng o unity or the pen hee doe =
Fig, 11 Comicon othe derision fh pit of sen8 / Atlas of Stress-Strain Curves
Therefore, the point of necking at maximum load can be obtained from
the true-stress/irie-strain curve by finding the point on the curve hav
inga subtangent of unity (Fig. 10a) or the point where the rate of strain
hardening equals the stess (Fig. 106). The necking criterion can be
expressed more explicitly if engineering stan is used. Starting with Eq
36
iene ee
HEB aye
£.
by
Ga
[Equation 37 permits an interesting geometrical construction forthe
determination ofthe point of maximum load (Ref 19). In Fig. 11, the
stress.srain curve is plotted in terms of rue stess against engineering
strain, Let point A representa negative strain of 1.0. ine drain fom,
point A. which is tangent to the stress-strain curve, will establish the
point of maximum load, because according t9 Eq 37, the slope at this
point is a(t +)
By substituting the necking criterion given in Bq 36 into Fag 26, a
simple relationship for the stain at which necking occurs is obtained
This strain is the rue uniform strain, ey
fon (438)
Although Bq 26 is based on the assumption thatthe flow cure is given
bby Eq 25, ithas been shown that ¢, = n docs not depend on this power-
law behavior Ref 20)
Corrected Stress-Strain Curves
Stress Distribution at the Neck. The formation of a neck in the
tensile specimen introduces a complex triaxial state of stress in that
region. The necked region isin effet a mikd notch. A notch under ten
sion produces radial stress, 6, and transverse stress, cy, Which raise the
value of longitudinal stress required to cause’ the plastic flow.
Therefore, the average true stress atthe neck, which is determined by
dividing the axial tensile load by the minimum cross-sectional area of
the specimen at the neck, is higher than the stress that would be
required to cause flow if simple tension prevailed
ig, 12 Sues dtbion atthe rack ofa tetle specimen. a) Geomety of
Fig 12 veedrepon fishes cunt of heels eso an
es ate nek, EF Sess acing on eee apo othe esi the
‘lt dct: heal sro, he cave ss
igure 12 illustrates the geometry at the necked region and the
stresses developed by this localized deformation, Ris the radius of cur=
‘ature ofthe neck, whieh can be measured ether by projecting the con
‘our ofthe necked region on a screen or by using # tapered, conical
radius gage.
Bridgman made 2 mathematical analysis that provides @ correction
to the average axial stress to compensate for the introduction of trans-
verse stresses (Ref 21). This analysis was based on the following
assumptions
{The contour ofthe neck i approximated by the arc ofa ciel.
'© The cross section of the necked region remiins circular throughout
the tet,
‘The von Mises criterion for yielding applies.
(© The strains are constant over the cross section of the neck:
‘According to this analysis, the uniaxial flow stress corresponding to
that which would exist in the tension testi necking had not introduced
teaxial stresses is
39)
where (6) the measured sires inthe axial direction (load divided
by minimum cross section). Figure 7 shows how the application of the
Bridgman correction changes the true stess/true-strain curve. A cor-
rection forthe triaxial siresses in the neck ofa flat tensile specimen has
been considered (Ref 22). The values of a/R needed forthe analysis can
be obitined either by straining a specimen a given amount beyond
necking and unloading to measure a and R dicecty, or by measuring
these parameters continuotsly past necking using photography or &
‘tapered ring gage (Ref 23).
‘Toavoid these measurements, Bridgeman presented an empirical rela-
sion between a/R and the re strain in the neck. Figure 13 shows that
{his gives close agreement for see! specimens, but not for other metals
with widely different necking strains. A much better correlation is
jobiained between the Bridgman correction and the true stain i the
neck minus the tre strain at necking, ey (Ref 25).
Suein.«
13 Selon twee Bran conection fa eng aed ue seRepresentation of Stress-Strain Behavior / 9
‘Measurement in Tension Testing. The measured clonga-
tion from a tension specimen depends on the gage length of the speci
men or the dimensions ofits cross section. This is Decause the total
txtension consists of two components: the uniform extension up 10
recking and the localized extension once necking begins (Fig. 1). The
«extent of uniform extension depends on the metallurgical condition of
the material (Whrough ) and the effect of specimen size and shape on
the development of the neck.
The shorter the gage length, the greater the influence of localized
‘deformation atthe neck on the otal elongation of the gage length. The
‘extension of a specimen at fracture can be expressed by:
ly lo=a+ eo e440)
‘where cris the local necking extension and eyl9 is the uniform exten
sion. The tensile elongation is then:
as)
‘This clearly indicates thatthe total elongation is function of the spec
imen gage length The shorter the gage length, the greater the percent
elongation.
"Numerous attempts have eon made to rationalize the strain distri=
bution in the tension test. Perhaps the most general conclusion that can
be drawn is that geometrically similar specimens develop geometr-
cally similar necked regions.
‘Further details on the necking phenomenon can be found inthe arti-
cle "Mechanical Behavior under Tensile and Compressive Loads” in
Mechanical Testing and Evaluation, Volume 8 of the ASM Handbook
(Ref 25).
Notch Tensile Test. Ducilty measurements on standard smooth ten
sile specimens do not always reveal metallurgical or environmental
‘changes that lead to reduced local ductility. The tendency for reduced
‘doctility inthe presence ofa triaxial stress field and steep stress gradients
(uch a8 arise a a notch) i called notch sensitivity. A common way of
‘evaluating notch sensitivity is tension test using notched specimen,
Compression Testing
‘The compression test consists of deforming a cylindrical specimen
to produce a shorter ylinder of larger diameter (upsetting). The com-
pression testis a convenient method for determining the stress-strain
response of materials at large strains (¢ > 0.5) because the testis not
subject tothe instability of necking that occurs in a tension test. Also,
itmay be convenient t0 use the compression test because the specimen,
is relatively easy to make, and it does not require a large amount of
material. The compression testis frequently used in conjunction with
evaluating the workability of materials, especially at elevated tempera
ture, because most deformation processes, such as forging, havea high
‘component of compressive stress. The test is also used with brittle
‘materials, which are difficult to machine into test specimens and diffi-
cult to tensile test in perfect alignment
"There are two inhctent difficulties wit the compression tes that must
be overcome by the test technique: buckling of th specimen and barel-
ing of the specimen. Both conditions cause nonuniform stess and strain
lstribation in the specimen that make it dificult to analyze the results.
Buckling is a mode of failure characterized by an unstable lateral
material deflection caused by compressive stresses. Buckling is con
trolled by selecting a specimen geometry with alow length-4o-diameter
ratio, /D should be less than 2, and a compression specimen with LID
= Lis often used, It also is important to have a very well-aligned load
train and to ensure that the end faces ofthe specimen are parallel and
perpendicular to the oad axis (Ref 27) Often a special alignment fix
ture is used with the testing machine to ensure an accurate load path
(Rel 28).
Barreling isthe generation of a convex surface on the exterior of a
cylinder that is deformed in compression, The cross section of such a
specimen is barrel shaped. Burelin is caused by the ition between
the end faces of the compression specimen and the anvils that apply the
Toad. As the cylinder decreases in eight (h), it wants to increase in
siameter (D) because the volume of an incompressible material must
remain constant
xin Bik,
aks. Dat 2
i a
£ i
7 ;
10 fi B
é rocking | :
co sss i
7 2's) |
310920059. —S0 a a a
“hu tin conse san
ig, 15 Flo canes 2M aly teed in conresion vs hbk
Fig 14 cops ot rm si cnn csi, FA 1S re ga encom fig ent
‘andor iran conons| or Al2Mg aly Cove 2, Molo spay
curve 4, boron mide alco cue 5, tllon » Malye spay, cuve 8, nse
te Sores He 30.
cure 3, bro aie pay carve 4 boron re shell carve 3 Teflon sd
Molise spay cone posed ry anil carve 7 grooved anv Soca! Re 3010 / Atlas of Stress-Strain Curves
Compress unger nosis, GPa
So ale” a
«| sco
Sot anda ane
ong St
| —
2 SN
“© _| 220
» 1
a °
eee oe Oe
Stain 0001 in.
Compressive angen mosis? 10 pet
Fig. 16 cans contig composi ssn wth compe tt
‘As the material spreads outward over the anvils, itis restrained by the
fiction at this interface. The material near the midheight position is
less restrained by friction and spreads laterally o the pretest extent,
‘The material next ro the anvil surfaces is restrained from spreading the
‘most; thus, the creation ofa barreled profile. This deformation pattem
also leads to the development of a fegion of relatively undeformed
‘materials under the anvil surfaces,
‘This deformation behavior clearly means thatthe sess state is not
uniform axial compression. In addition tothe axial compressive sess,
1 circumferential tensile stress develops asthe specimen barels (Ret
29), Beeause barreling increases with the specimen ratio Dh, the force
to deform a compression eylinder increases with Dih.
Calculation of Compressive Stress and Strain, The calculation of
stress and strain forthe compression testis based on developing a test
‘condition that minimizes fiction (and barreling) and assumes the stress
State is axial compression. When fiction can be neglected, the uniaxial
‘compressive stress (No sires) i elated tothe deformation fore P by:
Ph
A
pees
£8 44)
‘where the last term is obtained by substituting from Eq 42. In Bq 43,
subscript I refers to the initial values of D and A, while subseript 2
refers 10 conditions at some subsequent value of specimen height,
Equation 43 shows that the flow stress ean be obtained directly from
the load P and the instantancous height (ia), provided that friction can
be neglected.
‘The tre strain inthe compression testis given by:
cow(e) 203)
erie th dpa oft amir ameter othe se-
Intron wed wise sme como
ea
‘Minimizing barreling ofthe compression specimen can be accom=
plished by minimizing fiction between the ends ofthe specimen and
the anvils. This is dane by using an effective lubricant and machining
‘concentric rings on the end of the specimen to retain the lubricant and
keep it from being squeezed out. An extensive series of tests have
shown what works best (Ret 30).
Figure 14 shows the te stess-true strain curve (low curve) for an
annealed Al-2Mg alloy. Stess and strain were calculated as desribed
in the previous section. Note how the flow curve in compression agrees
‘with that determined ina feasile rest and how the compressive curves
extend 10 much larger strains because there is no specimen necking.
Figure 15 extends the strain over double the range of Fig. 14, Note that
fonce beyond e > 0.5, the curves begin to diverge depending on the
effectiveness ofthe lubrication. The highest curve (greatest deviation
fom uniaxial stress) is for grooved anvils (platens) that dig in and pre~
vent sidewise flow. Te last friction is forthe condition where a Teflon
(EL DuPont de Nemours & Co, Inc., Wilmington, DE) film sprayed
With Molykote (Dow Corning Corporation, Midland, MI) is placed
between the anvil and the specimen.
stesso) —e
‘Suess fo)
° Stain) —e
«
°%
©
Seain()
Fig, 17 Diforncesbaxoen constant ses incterens and cost stain neem) qual tes increments eu in sans of ncresing cements) Equal san
Inerrons ein docresing sess ncerensRepresentation
of Stress-Strain Behavior / 11
Wee tht ie
pe Se Siain rate")
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comontoat | iyaoueor Lari IMeSume TS at mated
suns Macog | someone |mctinat | eae | “aie oF oading
' aches | “Tne 1 gullet
i i i 1
1 T T
ein ven te | Meo | eae | sea
creo rate [i ascmen [plane wave | propeon
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|. ners nagiectes—el-+———inti faceimgonant ——>] 19
[eterna r= Aaaoate——>
pane ent > Pane sain
Exsentally no barreling occurs in room-temperature compression
tests when Teflon film is placed hetween the anvil and the end of the
specimen. Because the film will eventually tar, tis necessary to run
the test incrementally and replace the film when an electrical signal
tndcates that there is no longer a continuous film.
‘Obviously, the need to run the test incrementally is inconvenient, A
seties of single-increment compression tests on a range of materials
‘with strain-hardening exponents from n = 0.08 10 049 showed that
Tubricant conditions do not become significant until > 0.5 so long as
este
ame, Paste (nasi) range
‘Sin hardening ange
‘Yiekeint elongaton
brereago nyo
pat cused
Eran paren
‘veces —~
Fat unioacng ¢
fan roan
sata sing
{-—— Duct aor rat loacng —
Sean
Decay ater
uety of gin materi
ge 19 lcs ot ws lading on sres-tan bhai, te saps nt
Fig, 19 ie: th saline rprsose fe behavior og plese Te ted
line specimen that hasbeen arioaed A and then rel The dashed Une
Iepreseis second unnading B. ineach ease the sess based on the cose
"na rex ofthe specmen messi ser he woud,
ig- 18 rainste ranges and aocitd experimental equipment condtions and consequences
> 0115, For stains € $ 1.0, 2 grooved specimen with molybdenum
disulfide (MoS) grease lubricant gave consistenlly good results.
Nearly as good results ae achieved with smooth anvils and spray coat
of MoS (Ref 30).
Another approach to minimize the effects of barreling is to rema-
chine the specimens to their original diameter after some degree of
deformation. This is costly and incoavenient and adds uncertainties to
the results, For additional details on compression testing, see the arti-
cle "Uniaxial Compression Testing” in Mechanical Testing and
Evaluation, Volume 8 of the ASM Handbook.
Suess,12 / Atlas of Stress-Strain Curves
Tangent Modulus Curves
The tangent modulus,
point on the curve.
a
ae
ss the slope ofthe stress-strain curve at any
& e445)
Below the proportionality limit, has the same value as B,
Figure 10 has a construction of E,= | atthe point where the stain
was 2, The slope has the same units asthe stress
‘Many of the curves inthe Avas have the pot of the tangent modulus
superimposed on the stress-strain curve, These curves have dual units
along the x-axis, one set for strain and one set for B. Figure 16 is an
‘example, The modulus of elasticity canbe visually estimated on the in-
‘ear segment of the stress-strain curve as slightly more than 280 MPa/4
> 0,001 = 70,000 MPa or 70 GPa (40 ksi/4 X 0.001 = 10,000 ksi, o
10 X 10® psi). This corresponds tothe constant value (vertical line) on
the tangent modulus curves up to the proportionality limit. At higher
sires, the stress-strain curves flatten and the tangent modulus curves
eerease in value.
Torsional Testing
Torsion tests can be cartied out on most materials to determine
mechanical properties such as modulus of elasticity in shear, shear
yield strength, ultimate shear strength, modulus of rapture in shear, and
‘ductility. The torsion tet can also be conducted on full-size parts
(shafts, axes, and pipes) and structures (beams and frames) t0 deter-
‘mine ther response to torsional loading. Ia torsion testing, unlike ten-
sile testing and compression testing, large strains can be applied before
plastic instability occurs, and complications de to friction between the
fest specimen and dies donot arise.
ig, 21 wo. ype of hss ses sin logs ring fom Bachingr
Fie 21 rec lnstantu alloy
Torsion tests are most frequently carried out on prismatic bars of cit
cular eross section by applying a torsional moment about the ongit-
inal axis. The shear stress versus shear strain curve ean be determined
from simultaneous measurements ofthe torque and angle of twist ofthe
test specimen over a predetermined gage length
‘When converted from torque (in units of newton-meters or inch
pounds) and angular displacement (in degrees or radians) torsional
stress-strain has the same units as engineering sirest-strain, but the
variance from “true” stress-strain i typically much less. On cylindi-
cal specimen that does not buckle, the difference is 5% or less from
engineering to “trac” stross-strain, even i the plastic (nonlinear) range.
‘There is evidence that torsion testing of hollow tubes is one of the
better ways to determine the effects of strain, strain rate and tempers
ture on the flow stress of materials over the range of these variables
usually encountered inthe metal working process. Details on torsional
‘esting and analysis ean be found in the articles "Fundamental Aspects
of Totsional Loading” and “Shear, Torsion, and Multiaxial Testing” in
‘Mechanical Testing and Evaluation, Volune 8 of ASM Handbook.
Mechanical Testing Details
For credibility and repeatability, tests that are the basis ofthe stress
strain curves are conducted in accordance with some industry, national,
‘or multinational standard. Inthe Alas, when the source documentation
cites @ standard, iti so indicated in the caption. These standards pro-
Vide insight to interpret the data,
Details of testing methods are found in Mechanical Testing and
valuation, Volume 8 of ASM Handbook. Pertinent articles include:
‘© “Testing Machines and Strain Sensors”
““Acereditation of Mechanical Testing Laboratories”
‘© “Mechanical Behavior under Tensile and Compressive Loads”
“Stress Strain Behavior in Bending”
“end Testing”
Fundamental Aspects of Torsional Loading”
“Uniaxial Tension Testing
“Uniaxial Compression Testing”
© “Hot Tension and Compression Testing”
“Tension and Compression Testing at Low Temperatures’
© “Shear, Torsion, and Multiaxal Testing
22. swe stain loop fr constant cycingRepresentation of Stress-Strain Behavior / 13
carte ty
‘Steady sats hysteresis oops
= =
ete ose tn cane
Fig. 23. Consrucion of eye tes-tran curve by jing ps of sbi ysere loops
Test Variables
“The condition of the test environment, composition, conditioning,
size, shape, and history of the specimen are among the factors affect-
ing the stres-srain data, These parameters are given tothe extent that
they are available
Test Temperature. Relative to room-temperature (RT) fests, most
materials become stronger, but less ductile, at lower temperatures, and
‘more ductile, but Weaker, at higher temperatures. There are anomalous
behaviors such as blue britleness. Carbon stels generally exhibit an
increase in strength and a reduction of ductility and toughness at tem-
peratures around 300 °C (570 °F). Because such temperatures produce
‘1 blush temper color on the suzface of the specimen, this problem has
been called blue britleness. Typically, brittleness iS associated with
‘cold-temperature behavior
Speed of Test. ASTM E 8 (Ref 31) ists five ways of defining the
speed ofthe test:
‘© Rate of straining the specimen, deft
(© Rate of stressing the specimen, dS/de
Rate of the separation ofthe test machine heads during the test
© Elapsed time for completing part or all ofthe test
f¢ Free-nunning crosshead speed (speed of machine heads when un-
loaded)
Strain Rate. Average strain rates for most tension tests range
between 10°? and 10° +", Greater strain rates (10! and 10? s-!) are
considered dynamic tess. For a spocimen of initial gage length Lo and
‘deformed length L, the specific deformation rate is:
Lae
=I)
ai a th)
If the deformation occurs homogeneously throughout the specimen,
then the specific deformation rate corresponds everywhere tothe strain
rate. However, ifthe deformation is nonhomogeneous, then the strain
{and strain rate) varies the specimen length, and the specific deforma-
tion rate represents the spatial average strain rate. A well-known exan-
ple of nonhomogeneous deformation is the propagation of deformation
bands called Llders bands.
Stress Rate, Figure 17 illastrates the differences in curves constructed
from constant stress increments and constant srain increment.
Slow Speeds. Under relatively slow straining, most materials arc
assumed to transfer the heat generated by plastic deformation to their
surroundings: that is, the straining is assumed to be isothermal (no
change of temperature). The degree to which slow tension tests remain
‘wuly isothermal has been investigated (Ref 32). The flow stress, which
is the uniaxial stress needed to continue plastic deformation of the
material ata given stage of atest, is then assumed to depend only on
strain and strain rte,
“The strain-hardening parameter m has been defined. From Eq 26:
io.
ode
aay
In an analogous manne, the strain-rate sensitivity parameter m can be
defined as:
448)
Both n and m aro functions of strain and strain rate. m can be nega
tive under some conditions. Hossever, average values frequently are
selected for these parameters, which are then treted as constants.
Values of m usually are between 0.1 and 0.5 for metals; they are
‘determined from, but not identical to, strain-hardening rates. Valoes of |