Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
No.
st
nd
rd
Servicing 1 Free 2 Free 3 Free
Kms
1.
2.
Water wash & dry the vehicle
completely
Engine oil (Bajaj DTSi 10000 oil)
C,R
Subsequent
Every
5000 Km after
Previous Service
500
~
750
4500
~
5000
9500
~
10000
Top
Up
Top
Up
Top
Up
3.
Engine oil filter
C,R
4.
Oil strainer
CL
CL
CL
CL
CL
5.
Body centrifugal filter**
CL
CL
CL
CL
6.
Starter Clutch (Dry Type)**
7.
Spark plug
8.
Air cleaner element ***
Tick in the box
CL,A,R
CL,R
after replacing the periodic parts.
CL,A
CL
CL
27
CL
CL,A
R
CL
L
R
CL
Ensure to prevent water
entry in Petrol tank,
Silencer & electrical
Parts. Use caustic free
detergent for washing.
BGO DTSi 10W30 for
100cc models.
BGO DTSi 20W50 for
Models above 125cc.
Use recommended
Molycote grease.
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
No.
9.
st
nd
rd
Servicing 1 Free 2 Free 3 Free
Air filter cover O ring
Kms
500
~
750
4500
~
5000
9500
~
10000
CL,R
CL
CL
CL
Subsequent
Every
5000 Km after
Previous Service
CL
CL
10. In line paper filter
11. Fuel cock paper filter.
12. Fuel cock sediment bowl cleaning
CL
CL
CL
13. Carburettor rubber duct
C,R
14. Fuel pipe
C,R
15. Valve tappet clearance
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,R
16. Non-Sealed drive chain
cleaning & lubrication
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
17. Sealed drive chain
cleaning & lubrication
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A Customer to apply OKS
chain lub spray at every
500 kms.
18. Engine air breather tube
19. Silencer drain hole cleaning
CL
Tick in the box
after replacing the periodic parts.
CL
CL
CL
CL
CL
CL
28
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
No.
st
nd
rd
Servicing 1 Free 2 Free 3 Free
Kms
20. Silencer tail pipe cleaning**
21. Brake cam & brake pedal pivot pin
CL
C,L,R
22. Brake lining or pad Check wear indicator
23. Brake fluid level **- top up / replace
500
~
750
C
C,R
4500
~
5000
9500
~
10000
CL
CL
Subsequent
Every
5000 Km after
Previous Service
CL
CL
CL
CL
C,L,R C,L,R C,L,R C,L,R C,L,R C,L,R
C,R
C,R
C,A,R
C,R
C,R
C,A
24. Disc brake assly -- Check functionality,
leakage or any other damage.
25. All cables & rear brake pedal-free play
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
26. Battery electrolyte level, specific gravity
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
27. Wiring harness & Battery connectionsrouting, tie bands & clamps tightness.
C,A,T
C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
28. Ignition switch barrel cleaning
C,CL
C,CL
Tick in the box
after replacing the periodic parts.
C,CL
29
C,CL
C,CL
C,CL
Use AP grease.
R
Use recommended
brake fluid
(DOT3/DOT4)
C,CL
C,CL
Not applicable for
VRLA battery
Use WD40 spray
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
No.
st
nd
rd
Servicing 1 Free 2 Free 3 Free
29. Handle bar control switches
contacts cleaning
30. Steering play
Subsequent
Every
5000 Km after
Previous Service
Kms
500
~
750
4500
~
5000
9500
~
10000
C,CL
C,CL
C,CL
C,CL
C,CL
C,A
C,A
C,A
C,A
C,A
C,CL
C,CL
C,A
C,A
C,CL
Use WD40 spray
C,A
31. Steering stem bearing*** &
Cap steering bearing (Plastic)**
C,CL,L,R
C,CL,
L,R
C,CL,
L,R
C,CL,
L,R
Check & replace if
Damaged. Use HP
Lithon RR3 grease for
lubrication.
32. Main stand & side stand pin**
CL,L
CL,L
CL,L
CL,L
Use AP grease.
33. Swing arm pivot pin
(for non silent bush)**
34. All fasteners tightness
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
35. Engine foundation silent bushes**
36. General lubrication-Clutch lever,
front brake lever, kick lever.
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
37. Idle speed / CO%
Tick in the box
after replacing the periodic parts.
30
C
Use AP grease.
Periodic Maintenance & Lubrication Chart
RECOMMENDED FREQUENCY
Sr. Operation
No.
st
nd
rd
Servicing 1 Free 2 Free 3 Free
38. Coolant level in expansion tank**
Kms
500
~
750
4500
~
5000
9500
~
10000
C,A
C,A
C,A
C,A
Subsequent
Every
5000 Km after
Previous Service
C,A
C,A
C,A
C,A
39. Coolant hose damage/clamps/leakage**
40. Radiator fins**
C,T
C,T
C,T
C,T
C,T
C,T
41. Spoke tightening**-Front & Rear
Tick in the box
C,T
C,T
Use recommended
'Ready to use coolant'.
after replacing the periodic parts.
** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber O
rings / oil seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
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