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Urea Production Flow Analysis

This document outlines the material input and output flow rates for several pieces of equipment in a urea production process. Raw materials like ammonia, carbon dioxide, and water are fed into a reactor and products including urea, biuret, and carbamate are produced. These products then pass through a stripper, medium pressure separator, low pressure separator, vacuum evaporator, and prilling tower where further separation and processing occurs to purify the urea output.

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51 views6 pages

Urea Production Flow Analysis

This document outlines the material input and output flow rates for several pieces of equipment in a urea production process. Raw materials like ammonia, carbon dioxide, and water are fed into a reactor and products including urea, biuret, and carbamate are produced. These products then pass through a stripper, medium pressure separator, low pressure separator, vacuum evaporator, and prilling tower where further separation and processing occurs to purify the urea output.

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ميثة الغيثية
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© © All Rights Reserved
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Reactor

Material

In put flow rate (kg/hr)

NH3 (liq)
CO2 (gas)
UREA
WATER
BIURET
CARBAMATE
Total

61617
79739
18839 (Recycle)
160195

Output flow rate (kg/hr)


Unreacted
Products
3253
3987
102084
30989
1042
18839
160194

STRIPPER
Output flow rate (kg/hr)
Material

In put flow rate (kg/hr)

Bottom
product

Top
product

NH3 (liq)
CO2 (gas)
UREA
WATER
BIURET
Carbamate
Total

3253
3987
102084
30989
1042
18839
160194

3253
3987
102084
30989
1042
18839
160194

MEDIUM PRESSURE SEPARATOR

Material

In put flow rate (kg/hr)

Output flow rate (kg/hr)

NH3 (liq)
CO2 (gas)
UREA
WATER
BIURET
Carbamate
Total

3253
3987
102084
30989
1042
141355

LOW PRESSURE SEPARATOR

Bottom
Top
product
product
1627
1626
1994
1993
102084
30989
1042
141355

Output flow rate (kg/hr)


Material

In put flow rate (kg/hr)

NH3 (liq)
CO2 (gas)
UREA
WATER
BIURET
Carbamate
Total

1627
1994
102084
30989
1042
141355

Bottom
Top
product
product
1627
1994
102084
30989
1042
141355

VACUUM EVAPORATOR
Material

In put flow rate (kg/hr)

Output flow rate (kg/hr)

NH3 (liq)
CO2 (gas)
UREA
WATER
BIURET
Carbamate
Total

PRILLING TOWER

102084
30989
1042
134115

Bottom
Top
product
product
102084
29035
1954
1042
134115

Output flow rate (kg/hr)


Material

In put flow rate (kg/hr)

NH3 (liq)
CO2 (gas)
UREA
WATER
BIURET
Carbamate
AIR
Total

102084
29035
1042
-

Bottom
product
102084
1953
1042
-

Top
product
27082
-

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