Tunnel Ventilation Systems & Environmental Control Systems
Dammam, KSA Sept 9th, 2014
Avanceon - TVS & ECS Solutions
Agenda
Avanceon
Global Capacity
GCC Flagship
Partners & Clients
Engineering Process
Rail Industry & TVS
Safety Design
Considerations
Selection of Control
System Platform)
Project
Scope
TVS &
SCADA
Solution
Project
Scope
TVS
ECS
Dubai
Metro
TVS & ECS
Avanceon - TVS & ECS Solutions
Lusail
City
TVS &
SCADA
COMPANYS SNAPSHOT
Global Capabilities & MENA Presence
Avanceon - TVS & ECS Solutions
Corporate Capabilities & Global Presence
Ranked amongst the top 10 System Integrators worldwide, Avanceon is a global engineering firm specializing in
Sustainable Automation and Control Turnkey Solutions since 1984.
Worldwide Headquarters
North America
Regional Operations Center
Exton, PA, USA
+25 years of commitment
+10 key partners worldwide
+1,000 medium & large scale projects
+150 government & blue chip customers
+200 employees
9 offices, 3 operating centers
+10 industrial segments served
+70% Control System Engineers
Middle East and Africa
Regional Operations Center
Dubai, UAE
Southeast Asia
Regional Operations Center
Lahore, Pakistan
Tomorrows Solutions, Today.
Avanceon - TVS & ECS Solutions
GCC Snapshot & Flagship Projects
Scada Systems for Lusail
Utility Tunnels +17k I/Os
Lusail City
Projects
Tunnel Ventilations Systems
for the red and the green
line +24k I/Os
Dubai Metro
Systems
Offshore Oil & Gas FPSO,
MOPU, WHP Automation,
ESD, F&G, DCS, PLC based
SCADA Systems
OMV, Shell,
FO, Santos,
Safer
Islanding & Load-sharing
project system RTR, SGP,
UGP
Saudi
Aramco
Projects
Dammam, KSA
Doha, Qatar
Dubai, UAE
Abu Dhabi, UAE
4 locations in 3 Countries
8 MEA Countries served including GCC, Yemen, Nigeria
+4 industrial segments served
+100 mid to large sized projects
+10 years presence
Avanceon - TVS & ECS Solutions
Partnership & Clientele
Partnership
Rockwell Certified System Integrator
International Experience / Local support
Alliance with Rockwell of 16 years
+20 years of successful history
Instrumentation & Control [I&C] Projects
Process Automation Experience
PLC, ESD, F&G
PIMS and Business KPI Dashboards
SCADA Systems and ERP Connectivity
Maintenance Support Contracts
Energy Optimization Solutions
Avanceon - TVS & ECS Solutions
Credentials & Customer Segments
Customer Segments
Oil & Gas
Pharma &
Life
sciences
Printing &
Packaging
Metals &
Mining
Food &
Beverages
Chemicals
& PetroChemicals
Transport
& Infra
Projects
Power &
District
Cooling
Water &
Waste
Water
Cement
Public
Utilities
Fertilizers
6/18/2014
Avanceon - TVS & ECS Solutions
Engineering Life Cycle / V-Life Cycle & Unique Best Practices
Left side: Development activities
Proposal process
Right side: Verification activities
Support Services
Real-time Traceability
URS to SAT
Site Acceptance
Tests (SAT)
User
Requirements
Review (URS)
FRS to FAT
System Design Process
Preliminary Design
Review (PDR)
Factory Acceptance Tests
(FAT)
Traceability and Seamlessness are at the core of our
success
DDS to FAT
Detailed Design Review (CDRs)
DDS
Unit / Module Tests
Technical Execution Model V-Life Cycle
Programming Practices & Standards
Proprietary Auto Gen Tool
Proprietary Project Execution Model ABACUS
Support Services Program
Project Monitoring Standards [WBS, Project Server &
SharePoint Portals]
Cloud computing
Buy / Build / Reuse / Code
Configuration Items (CI)
6/18/2014
Avanceon - TVS & ECS Solutions
METRO/ TUNNELS INFRASTRUCTURES
DESIGN CONSIDERATION
Avanceon - TVS & ECS Solutions
MENA Rail Industry at a Glance [Source: MEED]
Mena rail industry projects value
USD 556 billions
GCC rail industry project value
USD 125 billions
Avanceon - TVS & ECS Solutions
Life Safety & Mission Critical
Avanceon
A mission-critical & Life Safety System ;
Protect People [fire and related hazards]
V-Life Cycle, Abacus PM,
AutoGEN, CSIA
Filling
the GAP
Contractor
Standards
3rd Party
OEM Standards
Integrators, PEs,
Consultants . . .
Survive failures of Equipment, Process,
Procedure, Software
Standards
Never corrupt or lose critical data [data
integrity]
Tier 2
Standards
National Standards
Very critical to the organizations Mission
Base Line
Standards
Global Standards
Rockwell, Cisco..
Industry Standards
General Best Practices
Avanceon - TVS & ECS Solutions
IEC 61508, IEC 61850,
IEC 24702
EN 50174-1, IEC
14763
CSIA, ISO, ISA,
IEEE, PMI . . .
Tunnel & U/G Stations (Level of Safety)
Its a relative level of risk-reduction provided by a Safety Function
SIL-2 Control Systems are the selected combination
Safety Standards:
1- Hardware Safety Integrity IEC 61508
2- Systematic Safety Integrity IEC 61850
A device or system must meet the requirements for both categories to achieve a given SIL.
It has Verified programming standards to meets IEC SIL-2 requirements
Required Redundancy in Servers, Communications, Power, Controllers, Chassis, Processors
Feedback Signals of I/Os
SIL
Probability of Failure Per Hour
PFH (power)
0.00001-0.000001
105 - 106
100,000-1,000,000
0.000001-0.0000001
106 - 107
1,000,000-10,000,000
0.0000001-0.00000001
107 - 108
10,000,000-100,000,000
0.00000001-0.000000001
108 - 109
100,000,0001,000,000,000
Avanceon - TVS & ECS Solutions
Risk Reduction Factor
Why Tunnel Ventilation System?
Purpose is to produce conditions in the underground stations & running tunnels;
The comfort of the passengers and personnel during normal operations
The comfort of passengers / maintenance personnel on the stalled trains
The control and capture of smoke, in the event of an incident in
either a running tunnel or at an underground station
Emergency Evacuation & Signage for the evacuation of passengers / personnel.
To implement Ventilation, cooling, Smoke controls strategy
Implement Risk mitigation strategies for Life Safety and for Mission Criticality
Implement Redundant Modbus TCP/IP Links with Main Train SCADA
6/18/2014
Avanceon - TVS & ECS Solutions
DUBAI METRO PROJECT DUBAI, UAE
TVS & ECS PROJECT
Red Line & Green Lines
(Over Ground & Underground Works)
Avanceon - TVS & ECS Solutions
Project Background
End-User RTA
1. Guinness World Record longest driverless rail
2. 75 km with 49 stations
3. Red and Green Lines / First in the GCC
In Numbers
1. 72 redundant PLC systems (cabinets)
2. 204 remote I/O panels (cabinet)
3. Backup Control Panels
4. Total number of I/Os is 24,000
Avanceon - TVS & ECS Solutions
Environmental Control System
Deployments - Red Line & Green Line
Jaddaf 2
Health
Care
Abu Baker
Palm
Deira
Al
Ghubaiba
Abu Hail
Stadium
Airport
Freezone
Al Qusais
2
Dubai Metro Greenline
Jaddaf 1
Oud
Metha
Saeediya
Al Ras
Beniyas
Salah Al
Din
Avanceon - TVS & ECS Solutions
Al
Qiyadah
Al Nahda
Al Qusais
1
Environmental Control System & Operations Overview
Environment Control System for Dubai Metro is designed for Monitoring & Control functions of following systems;
Avanceon has successfully met ETA and
RTAs requirements by procuring,
building and completing the testing
procedures for the panels in 4 weeks,
and testing the system at site in a
timely manner. System Integrator by
meeting deadlines.
This was a challenging task and
Avanceon has proven its capability as
an established
Project Director at JV
Air Conditioning System
Smoke Extraction System (Safety System Requirement)
Station Doors, Lift And Escalators
Low Voltage Distribution System / Genset Controls & Sync.
Chilled Water System
Lighting System
Room Temperature Monitoring
Uninterruptible Power Supply Monitoring
Avanceon - TVS & ECS Solutions
Tunnel Ventilation Systems Deployments at Red & Green Lines
Burjuman
Annex-1
Al-Rigga
City Centre
Dubai Metro Redline
Union Square
Burjuman
Saeediya
Annex-2
Annex-4
Al-Ghubaiba
Al-Ghubaiba
Annex-3
Al-Ras
Dubai Metro Greenline
Annex-6
Palm Deira
Annex-7
Baniyas
Avanceon - TVS & ECS Solutions
Union Square
Salah Al Din
Tunnel Ventilation Systems - Life Safety Controls
TVS & SCADA Monitors & Controls the following systems;;
Tunnel Ventilation Fan System [In Normal & Emergency
Modes]
TVS & SCADA are also Life Safety
Systems. It also provides direction to
the people through signage system in
case of fire, and it also controls the
spread of fire through ventilation
modes.
Engineering Manager
Air conditioning system [AHUs]
Tunnel Lighting System
Emergency Signage / Evacuation System
Monitoring of Battery Room & Power System
Smoke Extraction system [SEFs]
Tunnel Drainage System
Fire Protection system
TV Damper & TV Fan Controls
Avanceon - TVS & ECS Solutions
TVS Emergency, Safety & Maintenance Procedures
Emergency Situations
TVS PLC - SCADA OCS Communication Failure while Mode is active from SCADA OCS
TVS PLC - BCP Communication Failure while Mode is active from BCP
BCP Power Failure while Mode is active from BCP
Safety Procedures
Selecting Remote to Local Mode Control Shifting SCADA OCS to BCP
Selecting Local to Remote Mode Mode Control Shifting BCP to SCADA OCS
TVS PLC- SCADA OCS Communication Failures Mode will continue Running from SCADA OCS
BCP Power Failures Mode will continue running from BCP
Maintenance Procedures
Preventive
Corrective
ECS METHADOLOGY IS ALSO ON THE SAME GROUNDS HOWEVER IT SHOULD HAVE BCP AND PANEL BASED HMI
Avanceon - TVS & ECS Solutions
SQAP & TVS Design
ControlNet
Network
Tunnel I/O Panel Inside
Tunnel
2 Core Signal
Cable with
single wire
Drain LSF for
Field
Instruments
Supplied by Others
Temperature
Sump Pit
Transmitter
Level
for Tunnel
Sensors
Differential
Pressure Switch
across Ventilation
Fan
Air Flow
Meter for
Cross
Tunnels
Motorized Smoke
Fire Dampers
Lighting Control
Inside Tunnel
Implementation of SQAP Compliance
SQAP consists of SIL-2 IEC61508 Guidelines
Compliance of the system & Design Verification
Tables
Documentation & System is audited by leading 3rd
party Agency nominated by the client
Integrated FAT & Timely Seamless Commissioning
with SCADA
Service Level Agreement with the client
Redundant PLC (SIL-2 hardware) Panels for each
station and Annexes
Redundant Control Net communication between
controller and I/Os
Redundant Modbus TCP/IP communication
interface with SCADA
IP55 rated Panels
Avanceon - TVS & ECS Solutions
RL-GL Interface Modes
Interface modes for Burjuman and Union Square Station
Hardware added for RL-GL integration includes ControlNET communication modules in the existing Redline and
Greenline Hardware
1. These module act as communication bridge between the two lines.
2. In normal condition both Redline and Greenline operate normally as per their respective mode tables
3. In emergency condition we can have two scenarios
Emergency in Greenline,
40 Modes
Emergency in Redline,
30 Modes
4. When emergency condition is removed both the lines return to their previous state (Normal Mode)
Avanceon - TVS & ECS Solutions
Control Priorities & ECS Control Schematic
ECS equipment for each station is controlled from four locations
Equipment priority 1 Smoke MFAP SEF (FMOP)
Equipment Priority 2 FAS [Fire Alarm System]
Equipment Priority 3 Operator Control Center Manual Override, Local OCS
Equipment Priority 4 Supervisory OCS SCADA
System
Avanceon - TVS & ECS Solutions
LUSAIL UTILITIES TUNNEL PROJECT
DOHA, QATAR
A TVS & SCADA PROJECT
Utilities Tunnel BMS & SCADA Project
Avanceon - TVS & ECS Solutions
Project Background
Marina District Utilities Tunnel
Accommodating utilities for Misc. 400 Buildings
Satellite View
Most ambitious ground development in the World
Dry & Wet Tunnels with 20 Zones each
1. Zones separated through fire-rated walls
2. Utility Tunnel with 07 number 11 kV Substations
In Numbers
1. +17k hardwired I/O.s, +100k soft wired I/Os
2. +200k SCADA Points
3. +70k terminations, 16k Fibre splicing
4. 47 Redundant pair of SIL-2 PLC Systems
5. +100k Engineering / Site Man Hours
Avanceon - TVS & ECS Solutions
Sky Map
Scope of Work
Design, engineering, supply, configuration, installation, field and panels side termination, testing and commissioning of
below scope
SCADA HMI
Ethernet Network,
including switches and cabling
PLC Control Systems
Field Instrumentation
Installation & Cabling Works
Works including detailed
engineering and shop drawings
Installation material supply
Installation work for 47 zones
Avanceon - TVS & ECS Solutions
Interfacing & Conceptual Network Diagram
MEP systems are installed in each zone of the dry and wet, controlled and monitored by utility tunnel SCADA
Avanceon - TVS & ECS Solutions
Turnkey Design & Build Project
INTEGRATED FACTORY ACCEPTANCE TESTING LUSAIL CP1 SCADA PROJECT NOV 2012
FACTORY ACCEPTANCE TESTING MAY 2014
Avanceon - TVS & ECS Solutions
Tunnel Facilities / Ventilation System HMI Snapshot
FOC Connectivity with Media Convertor to Access Switch
Mod Bus R485
Daisy Chain
Network Cable
ION 6300 Energy
Meters (Supplied
by others)
Generator
Fuel Oil
System
FM 200
CCT V
System
Status
Direct Expansion Split Unit
Foam Fire Suppression System Operated By Fire
Indicator Panel
H2S Sensor &
Temperature Transmitter
for Battery Room
Avanceon - TVS & ECS Solutions
Supplied By Others
Dry Tunnel Side View
Showing Ventilation Arrangement
Sand Traps
Fans
[04 for Dry]
Fans at each end
coordinate in pushpull mode to get fresh
air from one side and
expel it from the other
Avanceon - TVS & ECS Solutions
Fans
[04 for Dry]
TVS Normal Mode
No Fire
Fans
[04 for Dry]
Avanceon - TVS & ECS Solutions
Fans
[04 for Dry]
TVS Smoke Mode
Push - Pull
Fans
[04 for Dry]
Fans
[04 for Dry]
Avanceon - TVS & ECS Solutions
BASIS OF CONTROL SYSTEM
PLATFORM SELECTION
AN INSIGHT
Mission Critical & Life Safety
Avanceon - TVS & ECS Solutions
Hardware Selection
Exact Application Fit
Choose the right controllers for control, not data Management
Add or remove devices without impacting other
devices in the system (RIUP)
System can be installed piecemeal & bump less
Avanceon - TVS & ECS Solutions
Programming & Development Tools / HMI
Use of the shelf HMI
Choose an HMI that meets your company requirements
(multiple vendor selection is possible)
Electricians language - Major
flexibility
Standard programming languages (VB, C++, Java)
Timers, counters, last state or as you decide.
Commercial software in your language
No re-programming for old nodes when you add new nodes
Structured data tables make it easy to replicate the program.
Online de-bugging capabilities
Avanceon - TVS & ECS Solutions
Communication & Speed on the Basis of Scan Rate
Measured in milliseconds
Open Networking Standards
Communication among multiple vendors using industry standard protocols
Utilize next generation communication protocols (producer / consumer)
Speed important
Precise control
React to system upsets
Open connectivity to the enterprise
Structured data tables make it easy to replicate the program.
Online de-bugging capabilities
Permits running on the edge huge savings
Online de-bugging capabilities
Avanceon - TVS & ECS Solutions
Process Control & Factory Acceptance Testing
PID Control
Range Limits
Integral part of development process
All I/Os checked at factory
Set point ranges
100% software exercised
Buffering
Digital & Analog I/Os simulated
Scaling
Sequence of Operations checked fully.
Cascading
Anti-windup
Avanceon - TVS & ECS Solutions
Diagnostic & Evasive Actions in Case of Mechanical Failures
Monitor the performance of the system
Back-up modes Preprogrammed
Alarm when beyond preset Limits
Industry standard Alerts and Alarms time stamped at the I/O
level
Predictive maintenance when mechanical performance begins to
degrade
Redundant components mean zero downtime for the facility
Enhanced as soft spots become known
Avanceon - TVS & ECS Solutions
System Ownership & Documentation
If it is not documented, its life is limited
Owned by Owner
P&I Diagrams Your facility
Multiple support sources
Documentation allows independence
CAD Drawings Your facility
Easy of as builts and future changes
Commented software your program
Avanceon - TVS & ECS Solutions
Training / Goal Sufficiency & Support
Factory Acceptance Testing The operator takes part in the
FAT
Hardware is a commodity So no issues for the client
Software is documented can be maintained by anyone
Training is part of the install, formal class room trainings.
Training is available from multiple sources
Customized user guide for system
Service is available from multiple sources
Avanceon - TVS & ECS Solutions
About Philosophy & Contact Information
Candor
Agility
Sarmad Mahmood Qureshi
To passionately grow to
become the leader of
automation solutions
through the inspired
development of our teams
whilst building value to our
customers
Creativity
General Manager - Middle East
Quality
Teamwork
Integrity
Sustainability
TVS & ECS Solutions
Thank You
Avanceon
MEA Headquarters
Office FZS1BD04
Jebel Ali Free Zone
PO Box 18590
Dubai, UAE
+974 (0)4 408 5213
End
