lnstruction
16022221
Sheet
Description:
6 2728690
Motor Conversion Kit
Repair Part Number 12002039
Kit includes:
U
%
Kj/
220038il
12002040
Motor
2200/,045
w/lsolators
Motor Control
Board
22004047
Motor
Hamess
22002300
AC Line
2200/.102
Filter
"P" Clips
(2\
Screw
"P" Glip to
Motor
)
22004101
/z\
'<[,K*\
\(/
Lourer
Jumper Wire
harness
22004103
t6022144
Ground
nstruction
Screw
Sheet
WARNING
to
avoiO
rfik of electrical shock, personal injury or death; disconnect electrical power before servicing.
The components in this kit will allow for a conversion of the existing rnotor drive system. The AC line filter in the kit,
is required for earlier washers to prevent malfunction of the control board in the console. Following the instructions
on this sheet will ensure the washer will be repaired correctly. Failure to comply may result in premature failure of
other components in the washer.
Procedure:
1. Disconnect power to the washer.
2. Remove front panel by removing four screws
3.
4.
5.
6.
7.
around the perimeter of door opening.
Locate motor control board in right front lower
@rner of washer.
Remove main wire hamesses attached to the
front of motor control board.
Remove two mounting screws in front of motor
control board securing the assembly to the base
and set aside for later procedure. A rear-locating
tab on the motor control base engages with a slot
in the base frame.
Remove "P" clip and screw securing motor
harness to base frame, set screw aside and
discard "P" clip.
Renpve wire hamess from motor. Then remove
rnotor control board with harness from washer.
8. Remove rear a@ess panel and rotate rear drive
pulley to remove the belt.
9. Remove bolt securing motor to outer tub. Set bolt
and washer to the skle. Flgure I
1ffi22221 Rev.0
3B1n0o3
Remove
Bolt
ot2
10. Remove motor and motor isolators from the pivot
hang holes.
11. Replace isolators with new isolators provided in
the kit. Figure 2
16. Plug new motor hamess into the new motor
control board. Snap motor harness into the wire
retainer clip on the left side of the new motor
control board. Figure 4
17. Attach JP4 connector from main wire harness to
the new motor control board. Figure 4
18. Attach green ground wire on main wire harness to
the upper right terminal of the motor control
board. Figure 4
Motor Control Board and AC Line Filter
GND Wire
White
wire
Motor Harness
Connector
Main Harness
White
AC Line Hamess
rAC
Line
Filter
Figure 2
'12. lnstall replacement motor with wire harness into
the pivot hang holes of the outer tub. Then
reinstall mounting bolt and washer. Before
tightening bolt, pull motor up untilwasher makes
contact with the limiter, and then tighten the
mounting bolt. Figure 1
13. Put belt back onto the motor pulley and then roll
the belt back onto the rear PulleY.
14. Go to the front of the washer and snap harness
back into the wire retainers on the base frame.
Position "P" clip on motor harness towards the
end of the protective sleeve on harness, and
fasten "P" clip to base frame with screw set aside
in step 6. Figure 3
15. lnstall new motor control board/bracket and AC
line filter assembly using screws set aside
step 5, to the base frame in the same location as
the previous motor control.
hlire
GND
Hamess
Clip
Screw
to Base
JP4 Connection
Main Wire
Hamess
Figure 4
19. Locate the blue 2 terminal connector on the main
wire harness. Connect the blue main wire
harness connector to the white connector from
the AC line filter on the new motor control board.
Figure 4
20. Plug in the washer and put into spin cycle to test
the washer.
a. lf the washer fails to operate, please review
allwiring connections and review the Motor
Test Procedure.
b. lf the washer operates correctly, close up
the washer by putting the front and rear
access panels back onto the washer.
Repair of unit is completed.
Figure 3
Page2of 2
16022221 RevO
3/3112003
