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Ultrasonic Examination Report: The Royal Utilisation Services Pvt. LTD

The ultrasonic examination report summarizes the results of ultrasonic testing of welds on pipes for a river crossing project. A defect was found in weld W-10 GT that did not meet acceptance criteria, with a depth of 7.9mm at a distance of 0.3mm from the weld edge. All other welds tested, with identification numbers J-01 through J-52 and J-11R, met acceptance criteria and were accepted. The report provides details on test conditions, equipment used, and evaluation parameters.

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0% found this document useful (0 votes)
76 views9 pages

Ultrasonic Examination Report: The Royal Utilisation Services Pvt. LTD

The ultrasonic examination report summarizes the results of ultrasonic testing of welds on pipes for a river crossing project. A defect was found in weld W-10 GT that did not meet acceptance criteria, with a depth of 7.9mm at a distance of 0.3mm from the weld edge. All other welds tested, with identification numbers J-01 through J-52 and J-11R, met acceptance criteria and were accepted. The report provides details on test conditions, equipment used, and evaluation parameters.

Uploaded by

Nazmul Hasan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ULTRASONIC EXAMINATION REPORT

Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-01

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

06-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

Grind
Other

R As Weld

As Brush

Evaluation:
Weld
Identification No.

J-40
J-41
J-42
J-43
J-44
J-45
J-48
J-49
J-50
J-53
J-54
J-55
=

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
=

Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
=

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Nayeem Aftab

Signature
Date

10-05-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-02

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

07-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

Grind
Other

R As Weld

As Brush

Evaluation:
Weld
Identification No.

J-11
J-12
J-13
J-14
J-15
J-16
J-17
J-18
J-19
J-20
J-21
J-22
J-23
J-24
J-25

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm

14.2
-

10.9
-

9
-

95
-

52
-

Reject
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Nayeem Aftab

Signature
Date

10-05-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-03

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

07-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

Grind
Other

R As Weld

As Brush

Evaluation:
Weld
Identification No.

J-26
J-27
J-28
J-29
J-30
J-31
J-32
J-33
J-34
J-35
J-36
J-37
J-38
J-39
J-46

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm

Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Nayeem Aftab

Signature
Date

10-05-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-04

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

07-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

Grind
Other

R As Weld

As Brush

Evaluation:
Weld
Identification No.

J-47
J-51
J-52
=

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
=

Accept
Accept
Accept
=

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Nayeem Aftab

Signature
Date

10-05-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-05

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

08-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

Grind
Other

R As Weld

As Brush

Evaluation:
Weld
Identification No.

J-01
J-02
J-03
J-04
J-05
J-06
J-07
J-08
=

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
2400mm/15.9mm
=

Accept
Accept
Accept
Accept
Accept
Accept
Accept
Accept
=

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Nayeem Aftab

Signature
Date

10-05-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-06

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

08-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

Grind
Other

R As Weld

As Brush

Evaluation:
Weld
Identification No.

J-09
J-10
=

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm
2400mm/15.9mm
=

Accept
Accept
=

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Nayeem Aftab

Signature
Date

10-05-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-02R

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

08-05-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No 41227

Frequency

4.00 MHZ

Gain

70 dB

Calibration Block

IIW & Reference Block

Range

(0~150) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Motor Oil


Water
Other

Surface condition

R As Weld

As Brush

Grind
Other

Evaluation:
Weld
Identification No.

J-11R

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
mm

Yw - Y
mm

Result

2400mm/15.9mm

Accept

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

Clients Signature

Signature
Date

10-05-2016

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

01-11-2016

BIX/RUSL/UT-07(Internal)

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No I004811

Frequency

4.00 MHZ

Gain

70.5 dB

Calibration Block

IIW V1 & ASME Reference Block

Range

(0~100) mm

Material

C/S

Probe Angle

0,70

Couplant

Glycerin R Lube Oil


Water
Other

Surface condition

R As Weld

As Brush

Grind
Other

Evaluation:

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
Mm

Yw - Y
Mm

Result

W-10 GT

2400mm/15.9mm

46.1

0.3

7.9

49

43.4

37

7.0

5.6

Reject

X FROM BOTTOM
TO TOP

W-11 GT
RW-12 GT
=

2400mm/15.9mm
2400mm/15.9mm
=

Accept
Accept
=

Weld
Identification No.

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

MD

Signature
Date

02-11-2016

Clients Signature

ULTRASONIC EXAMINATION REPORT


Project

PADMA RIVER CROSSING BY HDD METHOD

Report No:

BIX/RUSL/UT-07

Client

THE ROYAL UTILISATION SERVICES PVT. LTD.

Page:

1 OF 1

Location

PIPE SITE

Date:

02-11-2016

Conditions of Test Procedures:


Welding Process

SMAW

WPS No.

UT Detector Type / No.

SONATEST D-10

Search Unit

SL No I00411

Frequency

4.00 MHZ

Gain

70.5 dB

Calibration Block

IIW V1 & ASME Reference Block

Range

(0~100) mm

Material

C/S

Probe Angle

0,45,60

Couplant

Glycerin R Lube Oil


Water
Other

Surface condition

R As Weld

As Brush

Grind
Other

Evaluation:

Acceptance Criteria: API 1104


Tested
Length/Thickness
mm

W
mm

X
Mm

d
mm

Yw
mm

Y
mm

A
%

L
Mm

Yw - Y
Mm

Result

W-10 GT

2400mm/15.9mm

Accept

W-11 GT
RW-12 GT
=

2400mm/15.9mm
2400mm/15.9mm
=

Accept
Accept
=

Weld
Identification No.

Remarks

Legend:
W= Beam Path Length, d= depth of defect from surface, X= Distance from weld edges, Y w= distance from the weld C/L to Probe
Index, A= Echo Amplitude, Y= distance from defect to Probe Index, L = Defect Length, Id = Indication

Name of Inspector

MD

Signature
Date

02-11-2016

Clients Signature

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