Metal racking and mezzanine floors
Contents
The Company 4
Industrial racking
APR12
Multi-purpose shelving
DIMAX
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Long-span mezzanine floor
GL8
40
Single-upright system
M90 46
Cantilever racking
CANTIFER
56
Services 60
All solutions in one sing
Metal racking and mezzanine floors
Vertical, rotating and mobile storage systems
le company
Automatic storage systems
Ferretto Group Spa is a company that operates at
the cutting-edge in terms of quality management
system, production and design of its structures,
care for the environment during manufacturing,
and safety in the workplace. It is in fact one of
the few companies in Italy to make products in
compliance with the CISI procedures, featuring
even stricter requirements than the FEM
standards, the reference for the sector in Europe.
The CISI Quality and Safety mark certifies that
quality processes have been applied regarding the
components, and strict calculation methods have
been used to design the systems. Another proof of
the companys quality-oriented philosophy is the
certification UNI EN ISO 9001. The headquarter
in Vicenza complies also with the ISO 14001
certification, as far as concerns the environmental
regulation, and with the EN ISO 3834-2 for its
welding processes. Them both are proven by Det
Norske Veritas.
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MEMBER OF
Logistics software
APR12
Industrial racking system
APR12 is a highly versatile system that is suitable for
small, medium and large installations. It is produced
in three versions: light (L), medium (M) and heavy (P),
each of which is different due to the use of steel strips
of varying thickness.
This ensures solutions to a vast range of needs,
thanks to the possibility to adjust the load capacity of
Made in two versions, with 1.5
mm and 2.0 mm thick steel.
the frames, guaranteeing an excellent combination
of technical performance and economic benefits. The
special design of the uprights means all the beams
can be used on any type of frame.
The ends of the beams are fitted with brackets,
comprising 4 or 5 hooks, on three sides of the upright.
The upright coupling lugs, made by deep drawing, are
Made in two versions, with 1.5
mm and 2.0 mm thick steel.
Made in three versions, with
1.5 mm, 2.0 mm and 2.5 mm
thick steel.
APR12
A safety pin prevents any accidental disconnection
of the beams. The APR12 components are available
with painted or galvanised finish.
The Ferretto Group solution guarantees the best
balance among stability, flexibility, ease of assembly
and safety.
Industrial racking system
set out in different ways and consequently work
either under tension or under compression. Joint
efficiency between uprights and beams increases
what can be defined as the joint coefficient,
optimising vertical and longitudinal capacity, to the
extent that it is possible to minimise bracing without
affecting the stability of the structure.
Basic components
As well as featuring different cross sections (L, M
and P) and thickness, the APR12 uprights are also
available in a wide range of lengths. They can be
supplied as single pieces up to 12 metres long, while
special joints can be used to obtain lengths exceeding
20 metres, respecting the holes pitch. The frames are
made by coupling two uprights together via a trellis
arrangement of diagonals and link bars made from
ribbed C sections; all joints are bolted.
Drum supports
Drum supports
Steel decking
Upright buffer
Galvanised plates
APR12
Industrial racking system
Raised pallet intermediate
supports
Anti collapse
mesh
Anti collapse mesh
support profiles
Pallet stops
Tubular dividers
Intermediate support
bars
The global storage system
The APR12 is more than just racking, rather it
represents a system whose versatility and flexibility
allow the creation of multiple storage solutions. More
than fifty years experience, a highly professional
technical staff, and the synergy among the different
Ferretto Group Business Units mean that customers
are offered a design and quotation service that
ensures the most suitable solutions to specific needs,
together with the best possible value for money.
Self-supporting
storage system
Drive-in racking
(Satellite storage)
Push-back
racking
Gravity-fed
storage system
Live carton
storage system
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APR12
Industrial racking system
Automatic
storage system
Mobile
storage systems
Storage
system
Pallet racking
Cantilever racking
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Pallet racking
The pallet racking system consists of a body of frames,
connected by horizontal beams, allowing storage on
vertical loading levels. This is the most widespread
and simple application of the APR12 system. Thanks
to the use of special beams and plates creating
loading levels, the APR12 pallet racking system is
also suitable for picking and storing different loading
units, such as boxes, crates, containers, etc. The
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possibility to develop multi-tier racking systems with
intermediate load-bearing walkways further widens
the range of possible applications. The versatility
of the system, together with the extremely stiff
structure created by the uprights, beams and joints,
means systems can be developed in different shapes
and sizes and for all uses, moreover guaranteeing
excellent price-performance ratio.
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APR12
Industrial racking system
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APR12
Industrial racking system
Drive-in racking
The APR12 drive-in system is the ideal solution for
making high density storage. Typically configured
as an island, it can be made with various depths
and allows the storage of uniform material in each
aisle where the pallets are located. The pallet is
normally picked according to LIFO logic (last in - first
out), meaning the last item placed is the first one
to be picked. In some cases, the aisle may contain
material sorted by shipment and not by item. The
intrinsic technical features of the drive-in storage
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system require considerable transverse stability,
making APR12 the ideal response due to its strength.
According to the specific characteristics of the system,
this is progressively completed and reinforced with
horizontal and vertical cross bracing components, or
suitable brace towers, which are required especially
for larger systems with double front access, and
upright protections. Finally, there are floor guides
that assist access by forklift and guide the forklifts
travel along the aisles.
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APR12
Industrial racking system
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APR12
Industrial racking system
Gravity-fed storage system
The APR12 gravity-fed storage system features aisles
in which the load units slide on rollers. This represents
the ideal solution for high density storage requirements
when the drive-in storage system is not suitable for the
purpose. This solution, in fact, permits the storage of
a greater number of items; the pallet is always aligned
with the retrieval side, bringing a significant increase
in productivity. The gravity-fed storage concept applies
FIFO logic (first in - first out), meaning the first
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pallet in is the first one out, an essential factor when
storing goods that are perishable or have a limited
storage life. Despite being a through storage system,
meaning the goods are loaded on one side and picked
from the other, it has structural features that ensure
solidity and stability. The roller aisles are provided with
speed limiters that allow steady pallet movement,
irrespective of the travel length.
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APR12
Industrial racking system
Flow-rail storage system
The APR12 flow-rail system is an excellent solution
for high-density storage; indeed, this solution can be
used to store a greater number of items compared to
drive-in systems. Particularly suitable for the storage
of goods on wooden pallets, the individual loading
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units are moved using chain mechanisms, made with
high-quality components. The system is organised
according to LIFO logic, meaning the last pallet placed
is the first one to be picked, and the pallets are loaded
and retrieved from the same side.
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APR12
Industrial racking system
Satellite storage system
The satellite racking system represents an innovative
solution for automating drive-in racking and
maximising storage density through more flexible
use. Using the satellite system, operators work with
standard forklifts at the ends of the individual aisles,
with no need to actually enter them. The satellite picks
and places the load units independently, applying FIFO
or LIFO logic, and consequently with access from just
one side or both sides of the racking. The traditional
drive-in storage system is thus made more flexible,
as it no longer requires uniform loads in each bay but
only on each level. Work is also more ergonomic, faster
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and safer, as the loading and unloading operations
are all carried out at the ends of the aisles. Operating
autonomy is guaranteed by the different types of battery
technology available, selected based on the storage
system work shifts. The satellite system can also be
used in low temperature environments, where it is
important to maximise usage of space. In applications
where the satellite interfaces with automatic stacker
cranes, direct communication with the management
system can be implemented, while connection to other
automatic handling systems, such as track-mounted or
laser-guided forklifts, is also available when required.
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APR12
Industrial racking system
Live carton storage system
The APR12 live carton storage system represents the
most efficient response to the need for a dynamic
system for load units that are not particularly heavy and
small-medium in size, such as boxes, plastic or metal
containers. The APR12 live carton storage system is
used in many different sectors, both commercial and
industrial; it is particularly suitable for the storage of
materials with intense picking operations and offers the
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operator a constant supply of material. For immediate
sourcing of supplies, the APR12 live carton storage
system can provide pairs of beams for pallet storage
at the base or on top of the shelves. With the focus on
ergonomics, the system is designed to make picking
operations easier and more functional. Ferretto Group
can also develop sophisticated pick-to-light systems,
which guide the operator during picking and placing.
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APR12
Industrial racking system
Self-supporting storage system
There is no doubt that the most advanced development
of the APR12 racking is in the field of self-supporting
warehouses, in which the storage structure is also
the actual building itself. This is an area in which
very few companies are able to offer solutions, as the
racking, besides containing the material to be stored,
also needs to support the entire construction. The
system therefore has to meet functional, static and
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dynamic requirements (thus taking in consideration
various factors like the risks related to consistent rain,
snow, wind and earthquake) and comply with building
regulations. Along with the necessary technical
support, Ferretto Group can also supply customers
with the calculation documentation for the building
regulation authorities.
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APR12
Industrial racking system
DIMAX
Multi-purpose shelving
The DIMAX multi-purpose shelving system comprises
D10, D20, D30 and D40 models. D10 is the lightest
and leanest line in the DIMAX family, suitable for the
creation of traditional stores of limited height, and for
use as a functional and decorative element in offices,
shops and homes, thanks to the design of the upright
with four folds. Model D20 is the appropriate functional
response to the specific needs of archives, libraries and
stores. The T-shaped uprights with eight folds provide
MAX HEIGHT
MAX LOAD CAPACITY
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D10
2500 mm
12 kN
the shelving considerable strength and load capacity,
as well as the possibility to create mezzanines with one
walkway and even two levels. The D30 and D40 uprights,
which differ only in terms of thickness, are able to
fulfil specific needs for high capacity and/or extended
heights. The six-fold design allows easy connection of
diagonals and link bars that ensure high performance
and allow multi-tiered systems to be obtained for fully
exploiting the available space.
D20
MAX HEIGHT
6000 mm
MAX LOAD CAPACITY
22 kN
D30 D40
MAX HEIGHT 9000 mm 9000 mm
MAX LOAD CAP. 30 kN
40 kN
significant strength, offers high capacities and avoids
safety problems, as all accessible sharp edges have
been eliminated. Depending on the size of the shelves,
in addition, storage containers with mobile dividers
can be used for storing small- or medium-sized loose
material.
DIMAX
DIMAX shelves feature innovative, patented
characteristics. Made from just one single piece
manufactured exclusively by forming, these have a
Z-shaped longitudinal section that avoids the need
for braze-welding or spot welding, as often found on
similar products. This solution, as well as ensuring
Multi-purpose shelving
Common elements,
the flexibility of a system
Cross-bracing
Regular shelves
Back panels
Shelf clip
Back panel
for containers
Dividers
for containers
Container
Chest of
drawers
Side panel
for containers
Front panel
for container
Side panels
Perforated shelves
Divider for
regular shelves
Divider for perforated shelves
The special configuration of the shelves allows the use of slot-in
stiffeners in pre-defined positions, which considerably increases
load capacity. The possibility to change the number of stiffeners at
any time, and easily position them, makes it possible to vary the capacity of the shelving system over time according to its specific use.
The shelves can be regular or perforated, allowing the application
of dividers suited to create various-sized compartments. On the regular shelves, the dividers clip onto and can slide along the shelves.
The wide range of DIMAX shelves is even more adaptable on models
D30 and D40 due to the D and Z beams. These beams are reversible and allow the installation of galvanised metal plates or shelves
made from other materials, creating support surfaces with significant load capacity.
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Shelf load capacity
The capacities of the various elements
consider the weight of the structure itself
and the useful load, assuming that the load is
uniformly distributed (u.d.l.). The load capacity
of the frames is calculated considering the
factors that define the operating conditions
Shelf load capacity
of the frames: the number, position and
height of the shelves, the use of vertical
cross-bracings, and the characteristics of
the floor anchoring system. The deflection
of the shelves used in the DIMAX system is
th
always within 1/200 of the span.
Frame load capacity
ZD SHELVES without
stiffeners
depth mm
300 400
500
600
800
length mm Q kN
600 2,50 2,30 2,20 1,90 1,20
800 2,20 2,00 1,90 1,60 1,00
1000
1,80 1,60 1,50 1,30
0,90
1200
1,40 1,20 1,10 1,00 0,80
1300 1,30 1,10 1,00 0,90 0,40
1500
0,90 0,70 0,60 0,50 -
frame height mm
Q kN
2000 12
2200 12
2500 12
frame height mm
Q kN
2000 22*
3000 22*
4500 22*
6000 22*
* The load capacities given refer to a configuration with a height of
4000 mm and depth of 600 mm. The modularity of the frames also
allows higher capacities.
ZD SHELVES with 1 stiffener
depth mm
300 400
500
length mm Q kN
600 3,2 3,0 2,6
800 3,0 2,5 2,1
1000
2,5 2,0 1,7
1200
- 1,5 1,3
1300
- 1,2 1,1
1500 1,2 0,8 0,7
600
800
2,1
1,7
1,4
1,1
1,0
0,6
1,3
1,1
1,0
0,9
0,5
-
ZD SHELVES with 2 stiffeners
depth mm
300 400
500
600
800
length mm Q kN
600 - -
3,7 3,0 2,0
800 - -
3,2 2,6 1,8
1000 - -
2,7 2,1 1,5
1200 - -
2,1 1,7 1,4
1300 - -
1,9 1,5 0,7
1500
-
- 1,3
0,9
-
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frame height mm
Q kN
2000 30
3000 30
4500 30
6000 30
7500 30
9000 30
frame height mm
Q kN
2000 40
3000 40
4500 40
6000 40
7500 40
9000 40
Q (kN) = Load capacity kN (1kN = 100 kg)
strips to wooden panels. In addition, when dictated
by aesthetic requirements, various finishes are
available (linoleum, carpet, etc.). Different types
of staircases and gates complete and finish the
structures.
DIMAX
The special design and construction of the DIMAX
system makes this type of shelving ideal for creating
mezzanine structures, including multi-tiered and
high structures, allowing a rational exploitation
of space. Various solutions are available for the
decking, from perforated or closed galvanised floor
Multi-purpose shelving
Mezzanine floors
to multiply space
Perforated
galvanised strips
Closed
galvanised strips
Handrail
Kick-plate
Handrail
Fastening
bracket
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DIMAX
Multi-purpose shelving
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DIMAX
Multi-purpose shelving
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DIMAX
Multi-purpose shelving
GL8
Long-span mezzanine floor
The GL8 system is a series of modular components designed
and developed to create long-span mezzanine floors in which
the distance between the columns allows work to be carried
out underneath the mezzanine floor without any obstacle. GL8
is a standardised, codified, modular and flexible system; the
design is based on known and verified parameters to make
the process simpler and faster. Ferretto Group was one of
the first companies in the world, and the very first in Italy, to
develop a system for long-span mezzanine floors. The GL8
mezzanine floor comes complete with design documents,
essential when the structure is accessed by people, as well
as materials, and therefore requires a calculation report. The
GL8 mezzanine floor is used to create not only stores, but also
offices, exhibition stands and maintenance walkways.
250
2, 3 or 4 mm
certified steel
thickness
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300
3 or 4 mm
certified
high-resistance
steel thickness
depending on the position of the column in relation to the
structure, and designed to ensure simple and fast assembly
between the beams and columns. The 8-fold sigma profile
beam, essential for covering long spans, is available in
various sizes and thicknesses. Different heights (250 and
300 mm), different thickness (from 2 to 4 mm) and the use
of appropriate steel grade mean the beams can achieve
very high performance. The GL8 mezzanine floor, being a
fully self-supporting structure, is designed and built to meet
static and dynamic load requirements that take into account
several risk factors, including seismic events on request.
Kick-plate
GL8
The GL8 system guarantees maximum performance using
minimum material. Each component is optimised right
from the design stage: assembly is simple, fast and easy
to plan, reducing any inconvenience on the installation site.
As the GL8 items are only bolted, all the components are
delivered ready for assembly, and consequently finished
to the highest technological level. The components used
when installing the system for the first time can also be
used again if it is necessary to adapt or change the layout
of the system. The GL8 system features a small number of
components, all standard and suited to be kept in stock. The
central element is the capital, available in different variants
Long-span mezzanine floor
The heart of a system
Capital
Handrail
Sigma beam
Column
Overhead
safety gate
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Decking for any requirement
The main types of decking comprise surfaces made of:
anti-slip closed galvanised floor strips;
anti-slip perforated galvanised floor strips, used to
allow the passage of light and air;
pressed wood and galvanised corrugated sheet iron;
pressed wood panels.
The first two types of decking are more suitable for
manual picking, while the latter two (available with
different structural characteristics) can be driven on, and
when finished with suitable coatings are ideal for offices,
exhibition stands and other contexts where the final
appearance is important.
Wooden decking
Decking in wood and
galvanised corrugated
sheet iron
Decking in closed
galvanised strips
Decking in perforated
galvanised strips
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GL8
Long-span mezzanine floor
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GL8
Long-span mezzanine floor
M90
Single-upright system
M90 is a single-upright system whose name alludes to
the 90 cm span between the uprights, a distance than
can be reduced to 60 cm where necessary. The system
features cantilever shelves, making it ideal for manual
picking operations in which front uprights would
represent an obstacle. Indeed, the M90 has no frames,
and the only possible obstacles when handling the
goods are all at the back of the shelves. Guaranteed
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structural strength means the M90 can also be used
to construct multi-tiered stores. The specific design
of the storage shelves ensures extremely strong
connections, due to the large contact surface with the
uprights and the special anchoring system that allows
the shelves to be reversed, useful when the size of the
goods stored exceeds the width and/or the depth of the
shelves, and consequently the span between uprights.
The M90 uprights support a wide variety of shelves
and containers, suitable for storing materials of
different sizes and weights, both packaged and
loose. The absence of uprights at the front, of cross
bracing and full side panels ensures the stored
goods are clearly accessible.
M90
The versatility and multitude of applications of the
M90 system have led to the development of different
special elements and accessories. The design,
meticulous finishes and ample range of components
and accessories make the M90 system part of the
furniture, meaning it can be used not only in stores
and archives, but also in shops, offices and homes.
Single-upright system
Components
Wall fastening plate
Upright cap
Ceiling fastening unit
Spacer
Wheel holder
Clothes stand
Inverted
C shelf
Inclined shelf
C shelf
Corridor sign
Z shelf with
dividers
Upright
Flat shelf
Chest of drawers
Wire mesh shelf
Front shelf
Baseboard
Cable-holding shelf
Base plate
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Components
Sliding
staircase
Belt holder crossbar
Belt holder
Body parts divider
Body parts shelf
Perforated axial
back panel
Tool hook
Windshield
shelf
Section-holding hook
Pipe-holding
shelf
Mesh axial
back panel
Perforated axial back panel
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Mesh axial back panel
Tool panel
M90
Single-upright system
C30 shelf
Dividers
Wire mesh shelf
390
C30 front shelf
Front strip
Body parts shelf
300-500
Belt holder crossbar
Inclined shelf
Z30 shelf
Belt holder
Dividers
Drawer unit
C56 shelf
C100 shelf
Label holder
Baseboard
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Components
Pipe-holding shelf
Flat shelf
Upright connection
Wheel holder
Pipe-holding shelf
Section-holding hook
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Magnetic label holder
Clothes stand
Cable-holding shelf
Corridor sign
Tool hook
shop is further guaranteed by the possibility to
progressively extend the structures. Various types
of walkways can be supplied based on requirements
(grids, closed strips, perforated strips, high density
chipboard, etc.). All the components and structures
are designed and developed in compliance with the
safety standards in force.
M90
The constructional characteristics of the M90
system allow the development, in subsequent
stages, of multi-tier solutions with special easy-touse components. The range is completed by a wide
range of ladders, railings, sliding or swing gates
and various accessories. The complete and rational
use of the spaces available in the storage area or
Single-upright system
Mezzanine floors to
multiply space
Perforated
galvanised strip
Closed
galvanised strip
Kickplate
Handrail
Base
plate
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M90
Single-upright system
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M90
Single-upright system
CANTIFER
Cantilever racking
Cantifer racking represents the ideal solution to store
rods, section bars, pipes, metal sheets and bulky and
voluminous loads such as timber, panels and boards.
This racking offers the possibility to store the material on
either one or both sides of the structure, offering a great
versatility. The load levels are free of all encumbrances,
allowing quick access to the stored materials.
A wide range of columns, arms and accessories offers
the best response to customer requirements in terms
of capacity and size. The system can be managed using
both side-loading, traditional forklift trucks and the
most modern automatic systems.
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Safe system;
Easy and quick assembly;
Self-supporting structure - no need to anchor to wall
nor ceiling;
Easy to adjust load level(s) in height;
Possibility to store short loads or pallets using proper
supporting bars;
Several possible combinations of the components
enable custom-tailored solutions, modifiable later on,
if requested.
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CANTIFER
Cantilever racking
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CANTIFER
Cantilever racking
Consulting and design
Ferretto Group develops and
proposes solutions for different
requirements, helping customers
identify the problems and find the
proper solutions.
Three-dimensional simulation of the flows of
a distribution centre
Production
Structural analysis and calculation
based on finite-element
mathematical models
The systems designed by Ferretto
Group are developed in-house, and
installed by the groups efficient
technical personnel.
Forming
Painting
Works management, service, after-sales and systems revamping
Ferretto Group provides efficient
works management, service and
maintenance. Service centres provide
after-sales support with routine
and special system maintenance,
verifying correct operation. Finally,
a specific revamping service helps
customers upgrade existing systems,
implementing the highest performance
solutions available in the sector.
Racking assembly procedure
Remote monitoring
Incoming/outgoing goods control
Recording of boxes on delivery bill
Software
Software is used to manage not only
automatic storage system, but rather
entire logistics solutions, including
traditional
racking,
on-ground
storage areas, incoming goods areas,
packaging and shipment. Moreover
it ensures easy communication
with radio-frequency devices, other
conveyors in the stores, and with
any company ERP system, ensuring
constant and prompt data update.
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An Italian supplier to leading companies
The rights on the trademarks shown are reserved to their respective owners.
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Italian style and expertise serving logistics
Ferretto Group Spa
S.B55.G0.000-ED.01/14-P
Strada Padana Verso Verona, 101 - 36100 Vicenza, Italia
Tel. +39 0444 349688 - Fax +39 0444 349498
[email protected] - www.ferrettogroup.com
Scaffalature metalliche - Soppalchi
Metal racks - Mezzanines
Magazzini automatici
Automatic storage systems
Magazzini verticali, rotanti e compattabili
Vertical, rotating and compact mobile systems
Software per la logistica
Software for logistics
