Calculo de Brida Segun ASME
Calculo de Brida Segun ASME
Calculation 1
Input
Material
FF Product Information
Flat Head: ASTM B462 Gr.10276
GAPN
F2157Bolting: ASTM A193 B8M
Bolt Size 1-1/8"-7 UNC-2A
Gasket: Elastomer below 75A
Process Connection
Pressure
ANSI Raised Face Standard (125-250 Ra)
6250
(psi) Internal Design Pressure
Size ANSI 1-1/2"
Temperature
Rating 2500#
-20 to 100 (F) Ambient (atmospheric) (F) Process (operating)
-20 to 100
Output
Bolt Loads Analysis
Acceptable
Acceptable
HC
S6
ER
NOTATION
Ab = cross-sectional area of the bolts using root diameter of the thread, or least diameter Ab =
1-1/8"-7 UNC-2A
Am = total required cross-sectional area of bolts, taken as the greater of Am1 and Am2 Am =
b = effective gasket or joint-contact-surface seating width b =
(in)
C = a factor depending upon the method of attachment of head C =
for FIG. UG-34 (j)
d = diameter, or short span, measured as indicated in Fig. UG-34 d =
(in)
E = joint efficiency, from Table UW-12, Fig L-1.4-2 E =
G = diameter at location of gasket load reaction
G=
(in)
FIG. UG-34 (j)
Except as noted in sketch When b0 </= 1/4 in (6mm)
2.851
15.138
008.875
03
22.375
1
22.375
Hp = 2*b*3.14*G*m*P
hG = gasket moment arm, equal to the radial distance from the centerline of the bolts to the line of the gasket reaction, as show
2-5.2
hG =
(in)
m = gasket factor, obtain from Table 2-1.1 [note 1, 2-5(c)(1)] m =
y = gasket or joint-contact-surface unit seating load, [Note 1, 2-5(c)] y =
(psi)
P = internal design pressure (UG-21) P =
(psi)
Sa = allowable bolt stress at atmospheric temperature (UG-23)
Sf = allowable design stress for material of flange at design or atmospheric temperature t = thickness of flat head or cover
t=
(in)
W = total bolt load given for circular heads for Formulas (3) and (4), 2-5(e) Wm1 = minimum required bolt load for operating con
Wm2 = minimum required bolt load for gasket seating conditions.
175.625
050
0
6250
215
CALCULATION
Operating Condition
2-5(c)(1)
Wm1 = H + Hp
Wm1 = 0.785*G^2*P+(2*b*3.14*G*m*P)
= 0.785x2.2375^2x6250+(2x0.08875x3.14x2.2375x0.5x6250
2-5(e)(3)
W = Wm1
W = 28459.7 (lbf)
Sec II Part D
Table 3 Allowable Bolt Stress at Process Temperature
Sb = 18800 (psi)
2-5(d)
Am1 = Wm1/Sb
= 28459.7/18800
Am1 = 1.51381 (in^2)
2-5(d)
2-5(c)(2)
W=
41
2-5(e)(4)
W = (Am + Ab)Sa/2
= (1.5138+2.8514)x18800/2
at Atmospheric Temperature
Sa =
18800 (psi)
2-5(d)
Am2 = Wm2/Sa
= 0/18800
Am2 =
0 (in^2)
Am = 1.51380 (in^2)
2-5(d) Ab shall not be less than Am
Sec II Part D
Table 1 Allowable Design Stress at Process Temperature
at Atmospheric Temperature
Sf = 27300 (psi)
Sf =
27300 (psi)
UG-34 (c)(2)
The minimum require thickness of flat unstayed circular heads,
t_min = d*sqrt(C*P/(S*E)+1.9*W*hg/(S*E*d^3))
Operating t_min = 2.2375xSQRT(0.3x6250/(27300x1)+1.9x28459.7x1.75625/(27300x1x2.2375^3))
Gasket Seating
t_min = 2.2375xSQRT(0.3x6250/(27300x1)+1.9x41032.8x1.75625/(27300x1x2.2375^3))
Operating Condition
t_min =
1.378 (in)
1.608 (in)
Acceptable
Acceptable
Output
Flange
475
(in) "A"
Outside Diameter (in) "t"
Thickness
No. Bolts
11
"B"
Inside Diameter (in) "C"
Bolt-circle
4
Diameter (in) "D"
Gasket Area OD
0.622
325
138
Process Size & Rating
ANSI 1/2" 1500#
Bolting Analysis
Acceptable
Flange Moments & Stress
Operating Gasket Seating
Flange Rigidity
Operating Gasket Seating
Acceptable
Acceptable
Acceptable
Acceptable
Material
HC
S6
ER
Pressure
3750
Flange
ASTM B462 Gr.10276 Bolt
A193 B8M
Gasket
Elastomer below 75A
ASTM
Temperature
-20 to 100 (F) Ambient (atmospheric) (F) Process (operating)
-20 to 100
2-5 Bolt Loads
Operating Condition
Wm1 = H + Hp
(lb) = 0.785*G^2*P+(2b*3.14*G*m*P)
W = Wm1
W = 5183.234 lb
Sb =
18.8 ksi
Am1 = Wm1/Sb
Am1 = 0.275704 in^2
Am = 0.275704 in^2
Ab = 1.243338 in^2
2-5 (d) Total Required and Actual Bolt Areas
Ab will not be less than Am
Wm2 = 3.14*b*G*y
Wm2 =
0 lb
W = (Am + Ab)Sa/2
W=
14279 lb
Sa =
18.8 ksi
Am2 = Wm2/Sa
Am2 =
0 in^2 Am = Greater of Am1 and Am2
TEST Acceptable
M0 = 6.215.935 in*lb
2-7 Calculation of Flange Stresses
Moment Arms for Flange Loads under Operation Conditions hD = (C - B) / 2
hD =
1.314 in
hT = (hD + hG) / 2
Effective Gasket Width hT = 1.21925 in
hG = (C - G) / 2
b0 = N/2
hG =
1.1245 in
b0 =
0.1895 H = 0.785*(G^2)*P
H = 2949.64 lb
HD = 0.785*(B^2)*P
HT = H-HD
HD = 1138.89 lb
HT = 1810.751 lb
Operating Condition
N=
0.379
HG = W-H
HG = W-H
HG = 2233.594 lb
HG = 11329.35 lb
Factors
Y = 1/(K-1)*(0.66845+5.71690*(K^2*log(K,10))/(K^2-1) Y = 0.874534
Z = (K^2+1)/(K^2-1) Z = 1.034893
K = A/B
K = 7.636656
With Hub
Not Applicable Longitudinal hub stress
SH = f*M0/(L*g1^2B) Radial flange stress
SR = (1.33te + 1)M0/(L*t^2B)
Tangential flange stress
ST = Y*M0/(t^2B) - Z*SR
Without Hub
Calculate without considering the hub
Operating Condition
ST = Y*M0/(t^2*B)
ST = 7222.828 psi
SR = 0
SH = 0
Sf =
27.3 ksi
ST </= Sf
Acceptable
Acceptable
(a) (4)
(SH+SR)/2 </= Sf
(SH+ST)/2 </= Sf
(SH+ST)/2 =
(SH+ST)/2 =
(c)
Shearing stress
Not Applicable
Ss </= 0.8*Sn
shearing stress shall be calculated on
the basis of Wm1 or Wm2 whichever is greater
9329
Acceptable
Operating Condition
M0 = 6215.935 in*lb
J = 0.042.167
Acceptable
J = 0.108.923
Acceptable
2-3 Notation
DESCRIPTION
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
Calculation 3
"ID" (in)
082
105
161
200
200
"t" (in)
090
079
064
081
150
500
148
199
233
600
140
187
231
"R" (in)
041
053
081
100
100
NOTATION
E = joint efficiency, from Table UW-12, Fig L-1.4-2 E =
P = internal design pressure (UG-21)
R = inside radius of the shell course under consideration S = maximum allowable stress value
t = thickness of shell
100
FORMULAS OF CALCULATION
UG-27 (c) Cylindrical Shells
UG-27 (c) (1) Circumferential Stress (Longitudinal Joints)
minimum required thickness tmin_C
tmin_C = P*R/(S*E-0.6*P)
or
P_C = S*E*t/(R+0.6*t)
UG-27 (c) (2) Longitudinal Stress (Circumferential Joints)
minimum required thickness tmin_L
tmin_L = P*R/(2*S*E+0.4*P)
or
P_L = 2*S*E*t/(R-0.4*t)
RESULTS OF CALCULATION 3
For 3/4" ANSI
t=
0.90 R =
UG-27 (c) (1) Circumferential Stress
0.41
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
UG-27 (c) (2) Longitudinal S
tress
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
(in)
(in)
P_C = Sx1x0.9/(0.41+0.6x0.9)
Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
-20 to 100
200
300
400
500
158
158
158
149
140
259
236
218
202
189
243
243
235
226
221
600
133
177
219
P_L = 2xSx1x0.9/(0.41-0.4x0.9)
Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
-20 to 100
200
300
400
500
6.012
6.012
6.012
5.652
5.328
9.828
8.964
8.280
7.668
7.164
9.252
9.252
8.928
8.604
8.388
600
5.040
6.732
8.316
tress
0.81
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
UG-27 (c) (2) Longitudinal S
tress
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
For 2" ANSI
t=
0.81
R=
1.00
UG-27 (c) (1) Circumferential Stress
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
UG-27 (c) (2) Longitudinal S
tress
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
For 3" ANSI
t=
1.50
R=
1.00
UG-27 (c) (1) Circumferential Stress
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
UG-27 (c) (2) Longitudinal S
600
110
147
182
P_L = 2xSx1x0.785/(0.525-0.4x0.785)
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
For 1-1/2" ANSI
t=
0.64 R =
UG-27 (c) (1) Circumferential Stress
(in)
(in)
P_C = Sx1x0.785/(0.525+0.6x0.785)
Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
-20 to 100
200
300
400
500
132
132
132
124
117
215
196
181
168
157
203
203
195
188
184
tress
Temperature /
Materials
Pressure
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
600
1.042
1.391
1.719
600
75
100
124
P_L = 2xSx1x0.635/(0.805-0.4x0.635)
Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
-20 to 100
200
300
400
500
385
385
385
362
341
629
574
530
491
459
592
592
572
551
537
(in)
(in)
P_C = Sx1x0.81/(1+0.6x0.81)
Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
-20 to 100
200
300
400
500
91
91
91
86
81
149
136
125
116
108
140
140
135
130
127
600
323
431
532
600
76
102
126
P_L = 2xSx1x0.81/(1-0.4x0.81)
Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
-20 to 100
200
300
400
500
400
400
400
376
355
654
597
551
510
477
616
616
594
573
558
336
448
554
(in)
(in)
P_C = Sx1x1.5/(1+0.6x1.5)
Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
-20 to 100
200
300
400
500
132
132
132
124
117
216
197
182
168
157
203
203
196
189
184
111
148
182
600
600
P_L = 2xSx1x1.5/(1-0.4x1.5)
Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
-20 to 100
200
300
400
500
1.253
1.253
1.253
1.178
1.110
2.048
1.868
1.725
1.598
1.493
1.928
1.928
1.860
1.793
1.748
600
1.050
1.403
1.733
Pressure (psi)
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
Seal Working Pressure
B 16.5 Rating
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
Seal Working Pressure
B 16.5 Rating
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
Seal Working Pressure
B 16.5 Rating
Pressure (psi)
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
Seal Working Pressure
B 16.5 Rating
Pressure (psi)
8,000
2,000
B 16.5 Rating
Working Pressure
2,000
Working Pressure
1,000
1,000
0
ANSI 1/2" 300#
0
ANSI 1/2" 300#
Pressure (psi)
Pressure (psi)
8,000
2,000
0
ANSI 1/2" 300#
0
ANSI 1/2" 300#
Figure 2. Maximum Working Pressure of F2 stud design Seal lower for Temperature at 100F
Material Group 2.3
18,000
16,000
14,000
Working Press
12,000
B16.5 2500# Rating 3/4"
Calibration Ring 1" Calibration
Ring
1-1/2" Calibration Ring
2" Calibration Ring
3" Calibration Ring
0 100
200
300
400
500
#####
8,000
6,000
600
4,000
2,000
Working Pr
20,000
B16.5 2500# Rating 3/4"
Calibration Ring 1" Calibration
Ring
1-1/2" Calibration Ring
2" Calibration Ring 3"
Calibration Ring
0 100
200
300
400
500
600
#####
#####
5,000
#####
200
300
400
500
600
G-34
Calculation 1
Acceptable
eating Condition
Wm2 =
W=
0.0
(lbf)
41032.8 (lbf)
eating Condition
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
C-2A
n
(125-250 Ra)
Condition
Am2
Condition
79
Condition
Condition
Condition
ksi
Sf
Acceptable
psi
Acceptable
Condition
0.108.923
Acceptable
e on which HD acts
hydrostatic end force on area inside of flange (0.785*B^2P)
ween flange design bolt load and total hydrostatic end force W-H)
)
600
133
177
219
600
5.040
6.732
8.316
)
600
110
147
182
600
1.042
1.391
1.719
)
600
75
100
124
600
323
431
532
)
600
76
102
126
600
336
448
554
)
600
111
148
182
600
1.050
1.403
1.733
ture at 100F