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823 views49 pagesBridgeport Operators Manual 1964 PDF
Uploaded by
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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/ 49
INDEX
Dimensionel Drawing
Floor Plan one
Long end Cross Feed Assembly
Uncrating
Shortoges
Cleoning
Placing on Solid Foundation
Leveling Machines
Mounting Head on Overarm Adopter
Handles
Inspection
Alignment of Heed
Lubrication
Lubrication Drowing
Adjustment of Table Gib
Adjustment of Saddle ond Knee Gibs
Clamping Table, Saddle end Knee
Removing of Toble
Removing of Saddle
Power Feed Attachment
Instructions for Installing Power Feed
Installation ond Use of Meosuring Attachment
Descriptive Photograph of Model “*J Attachment
Mounting Motor on Attachment
Placing and Adjusting Belts
Attachment
Attachment
Operating Instruction of **J"" Attachment
Operating Instruction of “J Attachment “
General Speed Recommendations
Toble of Cutting Speeds ond Feeds
Parts Drawing on “'J"” Attachment
Parts List on "J" Attachment
Quill Housing Unit Parts List
Quill Unit Parts List (Serial ‘*J"" 1200)
Quill Unit Parts List (Serial J 1200 andUp)
V Belt Unit Parts List
Bock Gear Transmission Unit Parts List
Quill Pinion and Overload Clutch Assembly Ports List
Feed Tronsmission Unit Ports List
No. 4 Belt Housing
Brake and Clutch Unit Parts List
Ports List and Drawing on BR Turret Milling Machine
Operating Instruction of
Operating Instruction of
Ports List ond List on Power Feed Attachments
Parts Drowing and List on Model ‘*M"" Attachments
Parts Drowing ond List on Shaping Attachment
Parts Drawing and List on Cherrying Attachment
Ports Drawing ond List on Model ‘*R"” Attachment
Ports List and Drawing on Model "‘C’" Attachment
Optical Measuring System
Optical Parts Drawing
Optical Parts List
Page
9810
nai
13
4
“4
4
15
16
v7
18
18
9
2»
al
2
2
24
3
%6
a
2%
29
30-31
2
B
34-35,
36-37
38
39
rr
4
2 ANIHOWW ONITTIW La¥aNL 140d39q19e
ATEWASSV 0334 SSOYD ANY TYNIGNLIONOT UNCRATING
Carefully remove protective crating and skids so that the machine and ports are not morred,
scratched or impaired. In the event of damage in transit, communicate at once with our represen
totive and the transportation company making delivery.
Machine should be lifted by placing @ sling under overarm or by putting on eye bolt in
topped hole on top of overarm.
SHORTAGES
Check shipment carefully, against the itemized packing list which is included in the parts
box. In case of shortages, report them immediately to the representative from whom the machine
was purchased, indicating parts not received which have been checked on the packing list
CLEANING
Thoroughly cleon slush from machine with gasoline or kerosene. Do not move the table,
saddle, knee or any movable part until all ways have been well cleaned and lubricated. Then, by
hond, move toble, soddle and knee to limit stop in one direction. Clean ond lubricate exposed
ways and then move each unit to the opposite limit stop and similarily clean and lubricate the ex-
posed ways. Loosen bolts to unlock overarm, and move it forward and backward to the full length
in order to clean and lubricate.
PLACING ON SOLID FOUNDATION
‘The column end bose are cast in one piece. When setting machine ono concrete founda:
tion, it is advisable to use c little grout (thin mortar) to take care of any unevenness in the
concrete as well as to provide a solid foundation at all points.
When setting machine on a floor that has ony surface irregularities, shims should be used
to correct this condition to the greatest extent possible.
LEVELING MACHINES,
Set machines by leveling the work table lengthwise and crosswise with @ precision
instrument, MOUNTING HEAD ON OVERARM ADAPTER
‘The foce on flange or edopter should be thoroughly cleaned os this cligns milling head
squore with table working surface. Then clean mounting surface of head carefully. When bolting
the heod to the adapter or overarm, tighten nuts evenly, using normal pressure. Core should be
token to avoid excessive pressure since this will cause distortion in the quill
HANDLES
When crating, the three bell cronk handles ore turned facing each other. The handles should
be reversed.
LUBRICATION
Do not operate machine until properly lubricated. Follow the instructions given in Dwg. 4,
page 6.
INSPECTION
Machine is carefully inspected ond lined up before it leaves our factory. Sketch # 1 ond 2
shows the way your machine is lined up.
ALIGNMENT OF HEAD
In case of precision boring or work of that noture, where it is necessary to have head per-
fectly square with the table, use method prescribed below. For normal milling, graduations on
turret ond head ore close enough. To set head perfectly square with table, Sketch #1. This may be
done with heod ond adapter on overarm, by adjusting adapter through worm gear on adapter. Loosen
three binding bolts but leave drag on some for fine adjustment. Mount indicator in spindle nose as
‘Sketch #2 ond 2, and indicate parallel.
shown
Note: When indicating as in Sketch 1, it should be noted that the table is fitted to be slightly
high in front, usually about .005.
TABLE SQUARE WITH SPINOLE THRU TABLE SQUARE WITH SPINDLE THRU
>
SS
le.
Sketch #1 Sketch #2 RECOMMENDED LUBRICATION FOR THE
BRIDGEPORT TURRET MILLING MACHINE
7
WE 3 Seve nes manne at nS
| twice weency
A Woy Surfaces
be
8 Milling Heads (Spindle Bacrings)
Shell Cornea On
Soceny Gargoyle Voctre Oil
D. Lead Serews
Shell Corea Oil 41
Socony Gorgeyle Vectra OM No. 2
ATTACHMENTS: POWER FEED
Shell Cornea Oil 33,
Socony Gorgeyle Vactro 0
(isos acrun)
SHAPING ATTACHMENT
‘Sell Norsa OM 476 07 K79
Seceny Gargole Vacto
Bil Wieavy Me
SHAPING ATTACHIWENT (orm drive)
Shell Niassa OHI J76 or
Socany Cylinder OI 6OOW ADJUSTMENT OF TABLE GIB
The table is provided with @ full length topered gib in the saddle, with on adjusting screw
on the left side. To take up gib, tighten large screw slightly and repeat until a slight drag is felt
when moving the table by hand. (Sketch 3)
Sketch #3 Table-soddle gib
ADJUSTMENT OF SADDLE AND KNEE GIBS
A topered gib is used for odjusting the soddle bearing on the knee. This forms a guide
for the saddle. To tighten gib same principal as described above is used; however, chip wip
has to be removed first. (Sketch 4)
Sketch #4 Saddle-knee gib
ADJUSTMENT OF KNEE GIB
Remove chip wiper and adjust screw until smooth movement is ottoined, (Sketch 5)
a
Sketch #5 Be
er |
Knee-Column gib CLAMPING TABLE, SADDLE AND KNEE
When milling with longitudinal table feed only, it is advisable to clamp the knee to the
column ond the saddle to the knee to add rigidity tothese members and provide for heavier cuts
with @ minimum of vibration. The saddle locking lever is located on the left-hand side of saddle.
(Sketch 6) Excessive pressure can cause slight table bind. Use moderate clamping pressure, as
this will hold saddle sufficently.
Sketch #6
The table clomping lever is located on font af saddle and should alwoys be clamped when
longitudinal movement is not reauired. (Sketch 7)
Skerch #7
The knee clamping lever is at the left side of the knee and should be drawn upward to
clamp the knee. (Sketch 8) This is only @ tension brake and will not lock the kneecompletely.
Leave clamped at all times unless using knee in operation.
Sketch #8
REMOVING OF TABLE
Remove as follows: Ball crank handles, dial holders, bearing brackets, Screw will then
turn all the way so that it can be removed. When this is accomplished, the table can easily be
taken off merely by sliding from saddle.
REMOVING OF SADDLE
Follows along the some lines as removing table; however, it is necessary to remove entire
front bracket assembly completely. Then remove nut bracket which has become accessible after
table hos been removed. See pages 9 and 10, Drawing 5 and 6. POWER FEED ATTACHMENT
The feed box is equipped with on overload release. If the toble stops during operation and
a series of clicks is heard, feed is overloaded. When load is relieved, power feed will resume
operation. If the overload clutch jams, the 1/8” shearing pin (Drawing 5) will breck. This will
prevent damage to the power feed box.
INSTRUCTIONS FOR INSTALLING POWER FEED IN FIELD
First remove left handle, lock nut, dial, and end bracket. Then remove right handle and
clso right bearing and bracket. The next step is to remove retaining screw (see Drawing 6) after
lock screw hos been token out. The screw and nut will then slide out. This procedure is reversed
for installing power feed screw ond nut. Power feed unit is easily installed ond needs little ex:
planation. Do not neglect to put Shear Pin in Place. (Drawing #5).
p LEPEMEU TRAC ORT
ow once ony
Sah 7
SPEC stop aesceet
Drawing 5 er
| LONGITUDINAL FEED SCREW ASSEMBLY WITH POWER FEED
CEO
sorb atidt) eee (95
REMOVING REGULAR SCREW
Remove (left side) bracket - (the 1/2” 20 nut, dial holder and nut, (4) 3/8 16 x 1" cap
screws, and H-I15 bracket and bearing by topping with plestic hammer). Remove (right side)
bracket - using same procedure. Remove 8/32" lecking screw from feed nut bracket. Also
5/16" 18 binding screw. Pull, to remove lead screw and lead nut from lead screw bracket.
INSTALLING POWER FEED
Move table to right side, half way. Insert power feed lead screw and nut into bracket from
left side; long end of screw should be on right side.
Mark with seriber on bushing where binding screw goes; remove screw ondnut from brack-
st. Remove the screw from the nut. File relief flat on nut to receive bidning screw. (Make certain
flatis not filed too deep.) Insert screw ond nut into bracket with binding serew and locking screw.
Reassemble left hand bracket ond dial holder complete. Mount power feed box on right with dowel
ins and 3/8" cap screws (3). Insert split washer into groove in lead screw. Insert Woodruff keys.
Push power feed dial holder onto screw. (Make sure split washer does not fall out.)
Assemble dial ond nut onto dial holder. Insert cotter pin through hole in lead screw ot
back of power foed box. If dicls drag, remove some stock from outside rib. If too much clearance,
remove stock from inside rib. Remove door and fill with oil to height of ciler.
Assemble stop rod as illustroted. Drill 3/32" hole into stop rod to receive 3/32” pins
which limit the travel of the power feed. Locate these by cranking table to each extreme travel
ond locate pin to kick off feed rod about 1/4” before extreme travel.
-10- INSTALLING MEASURING ATTACHMENT (Sketch #17)
For locating holes to greater accuracy on the Bridgeport Turret Milling Machine.
Drawing 7
INSTALLING MEASURING SYSTEM
Install knee trough in counterbored holes on right hond side of knee. Indicote from dove-
toil on knee for pareltelism within .003 using 5/8 rod in trough — Indicate top ond side. Bring
saddle os for front os possible. Mount saddle bracket into trough with ralls on spindle of bracket
Center rolls in trough and scribe holes in saddle. Drill 5/16 hole 1/2” deep (Caution on depth;
do not drill into dovetail) Use 3/8-18 Tap. Mount Bracket with 3/8-16 x 1 1/2 Cap screw. Caution:
Saddle and table bracket clignment with trough is essential for good operation,
"
TABLE TROUGH
Remove toble stops ond stop bracket from front of table. Remove toble lock bolt and
handle. (Reposition handle after trough is installed by focing end of lock bolt.
Mount fable trough with tee nuts into tee slot on front of table. Indicate from top of table
for parallelism - within .003 - same as cross feed trough.
With rolls on spindle of table stop bracket, center rells into trough and secure with 3/8-
16 x 2" cap screw. Adjustment may be made by filing bottom of bracket or shimming if neces-
sory.
Locking table on saddle with table lock knobs (Reed clamp on troughs) shouldn't disturb
indicator needle more than .0001 if brackets are aligned properly.
-ue USING MEASURING ATTACHMENT
Any hole may be located by two dimensions ot right angles. The table ond saddle are lo-
cated separctely by combinations of positive measuring instruments consisting of measuring rode
for even inches, an inside micrometer for fractions, and a dial indicator reading to one ten-thous,
andth. The “zero point from which other dimensions are taken is established for each slide after
locating the first hole and is not changed until the job is finished, Other holes to be bored are lo
cated from these two ‘‘zere” points by measurements ot right angles. The measuring rods reavired
are added, ond the inside micrometers set and locked at the proper readings. The table ond saddle
re then carefully positioned with the dial indicotors and clamped in place. After checking indicat.
oF readings, the hole is ready to be bored.
CAUTION: Mcke certain that the head is indicated properly so thot the heed is absolutely
square with the toble.
TERMS SoRCEF screw waenen
PU WMa ae a thet, seas
PRE Wha | eee
Bie
serenely
Sketch #9 Sketch #10
Sketch #12 DRAWBAR KNOB
HIGH.LOW SPEED
CLUTCH CONTROL
REVERSING SWITCH
SPINDLE BRAKE
AND LOCK
BACKGEAR CONTROL
BELT SHIFTING AND
TENSION CONTROL
POWER FEED
TRANSMISSION
SERIAL NUMBER ENGAGEMENT CRANK
QUILL FEED SELECTOR
Quite
FEED HANDLE
MANUAL FEED QuiLL STOP
MICROMETER ADJUSTING NUT
FEED REVERSING KNOB
FEED CONTROL LEVER QUILL Lock
HARD CHROME PLATED QUILL
5" TRAVEL
INDICATOR MOUNTING ROD
HARDENED AND GROUND SPINDLE MOUNTING MOTOR ON ATTACHMENT
Place belt over bottom step of spindle pulley, then place motor in housing end lower to
place, switch being on left hand sid
PLACING AND ADJUSTING BELTS
Release lock nut handle which is the handle on right of belt housing ond also handle on
left side ond adjust V belts to proper driving tension, then tighten both motor clamping handles,
MACHINE IS READY TO OPERATE
If quill ond head are to be used in stationary position, quill lock should be applied. Micro-
meter depth stop scale is graduated in 2ths of en inch, pitch is .050 and nut is graduated in
thousonds. By utilizing these graduations it is possible to work very accurately as for as different
depths ore concerned. Micrometer nut when in position is locked securely by tightening micro-
meter lock nut
‘OPERATING INSTRUCTIONS
When tightening or loosening the draw bor it is necessary to lock the spindle. To accom-
plish this, use spindle broke and lock which is located at top of belt housing, turning it either to
the right or left until it binds, then raise handle.
Drawber hos 7/16-20 right hond thread ond should be tightened with normal omount of
Pressure using wrench furnished with machine. To loosen collet back off drawbar and if collet
ches not open immediately give knob on top of drawber o slight tap. Spindle has non sticking
toper and collets should release readily.
SPINDLE BRAKE
Lever con be moved in either direction to stop spindle; however, when locking spindle,
lever should be moved to right or left and then rai sed.
CAUTION: Be certcin thot the spindle brake is released before storting the motor. This is impor-
tont as the motor con be damaged if switch is left on with brake in locked position.
REVERSING SWITCH is used to obtoin clockwise or counter clockwise rotation of spindle.
Note: Due to back gear construction, when machine is running in low speed renge, spindle rotetion
is opposite to that of high speed ronge. Therefore forward on your reversing switch be-
comes reverse switch in low speed range. HIGH LOW SPEED CLUTCH CONTROL js directly in front of motor. When knob is in position,
‘5 shown on picture, clutch is in high speed position. To put clutch into low speed position tum
lever to the extreme right. It is necessary to rotote spindle while engaging high speed clutch,
This con be cccomplished by either tuning spindle nose by hand or by tuming drawbor knob
using wrench, providing drowber is pulled up tightly.
CAUTION:
Do not shift clutch while motor is running.
+ Back gear control is used in conjunction with the high low speed clutch control above
back gear control handle is stamped IN ond OUT. When back geor control handle is in OUT posi-
tion, which is the position furthest from face of machine, then HIGH LOW speed clutch control
should be located as illustrated in photograph. With these controls in position as explained,
head is set for operation in high speed range (660-2720 RPM). When back gear control lever
moved to IN position ond HIGH LOW speed clutch control moved to extreme right then the head
is ready for operation in the low speed range (80-325 RPM).
POWER FEED TRANSMISSION ENGAGEMENT CRANK engages power feed worm geor. When
lever is in position as indicated in photograph, the power feed worm gear is engaged. To dis-
fengoge worm geor, pull knob out ond crank handle in clockwise or down direction and move to
‘opposite position.
Note: Crank cannot be swung around in counter clockwise direction; however no demage will
occur if moved in this direction. To engage the worm a counter clockwise movement is
required.
CAUTION: Power feed worm gear may be engoged when spindle is roteting, however it should
be engaged gently to avoid damage to worm gear. The worm gear may be disengaged
ot ony time.
IMPORTANT: It is recommended that the Power Feed worm geor be disengaged whenever the
Power feed is not resvired. This will avoid unnecessary wear on power feed worm
geor,
QUILL FEED SELECTOR
This crank is used for selecting the three feeds; 1.5, 3 and 6 thousandths per revolution.
It is shifted by pulling knob out ond turning from one position to the other. Feeds are stomped on
cover below indentation hole. Feed is more readily engaged when spindle is running
FEED REVERSING KNOB
Position of this handle depends upen direction of spindle rotation. If boring with
hhand cutting tools, pull feed handle towards operator until clutch becomes engaged.
Neutral position is between forward ond reverse position. It is recommended that the
hon dle be left in neutral position when not in use. MANUAL FEED
Reversing clutch knob should be in neutral position and feed control lever engaged. Clock-
wise rototion of handwheel moves quill down. The Manual Feed Hendwheel ond the quill feed
handle may be disengaged by moving outward about 1/8"
Note: Feed control lever must be engaged in order to use manval feed controls. Monval Feed-—-
Handle ond Hondwheel may be taken off when not in use.
FEED CONTROL LEVER
Engages over-lood clutch on pinion shaft when thrown to left and will stoy engaged untit
either quill stop comes in contoct with micrometer nut, forcing feed control lever to drop out
‘automaticelly, of released monvally by throwing lever to right
Note: Feed Control Lever is corefully set ot plant to throw out automoticolly when quill stop
goes against micrometer nut or ogainst sofety pin in top. However, if this should go out
of adjustment it moy easily be brought back by regulating the screw loceted at bottom of
tripping rod.
CAUTION: When adjusting the screw, check automatic throw off in both directions; that is with
micrometer nut against the quill stop for down position end quill stop egainst throw
‘out pin for up position.
QUILL FEED HANDLE
Moy be removed by simply pulling handle off end of shaft. It is recommended that hendle
be disengaged when using power feed.
QUILL STOP is used to disengage automatic feed in either direction as well as the setting point
for working to given depths.
MICROMETER ADJUSTING NUT is used for setting of depths. Each graduation on nut indicates
cone thousand of depth, it reads directly to scale mounted along side of it. Depths may be obtained
by setting micrometer nut in conjunction with quill stop.
QUILL Lock
This is @ positive quill lock to be used when quill is in stationary positionsuch asmilling
operations. It is recommended that this lock be used whenever quill movement is not desi
INDICATOR MOUNTING ROD is used for the fastening of on indicotor.
LUBRICATION
Do not operate machine until properly lubricated. Lubrication of head is obtained by use
of the drip feed method through two oil cups located at right side of belt hausing, with light
mochine oil such os Socony D.T.E. light or equivalent. GENERAL SPEED RECOMMENDATIONS
1
Feet Por |
Rough Rough ond Light and
Moterial to be Cut Cut Finish Finish Cut
i
on-Sof-(Under 200 Brinne!) 70 80-90 120 !
ron-Med, (200-300 Brine 55 60.70 90
st Iron-Hard-{Over 200 Brinnell) 40 50-60 70
~__/Sroel (Chrome Nickel 40-45 Shore) 30 40 50
Steel (Stainless) 60 80 90
Steel (Low Carbon) 80 90 140 |
Steel (High Carbon) 40 50 70
Bronze (Medium) 90 120 150
Bronze (Hord) 6 90 10
Brass (Hard) 100 150 200
Copper 10 200 300
Duraluminum 400 600
Aluminum 600 1000
TABLE OF CUTTING SPEEDS AND FEEDS
Feet Pe
inure 1S) 20) 25) 230) 40) 150) 60) 70) oo) 90 2100)
Diame
Inches Revolutions Per Minute
V6" 97-1222 1528 1833 2445 ©3056 3667 4278 4889 5500 6112
ve" 458.6 764—9T-=—=«1222_—«*152B 1833 2139 2445-2750 3056,
3/16" 306 407 $09 611 «BIS. :1019:1222 1426-1630 1833 2037
var 29 306 382 458 «611764. 9N7-—«*1070-—=«1375«1375 1528
S/ig” «183244905367 489 GIT: «733978001222
3/8 153 204 255 305 407,509 11.713. BIST 1019
Tilge 131) 1752 218) | 260) 049 | aoze 52d 6ll. | 16082 2766) 67a)
ae iis 153) 191) 127) | 306-= 362/- 450 = 505) (ON Gnd =: 764
5/8" 9) 122«'153«183«244 306-367 428 489550 I
3y4"" 7% 102 127 153 204 «255 306-357 «407 458 509
u Gt ti) il ta AG ee 0 fp i oy
” 57 76 «95 «NS ~—«d1S3.s«191—s«229« 267 306344382
118 50 67 8 102 136 170 204 28 272 306 340
114" 456176122 1B 183-2 4E_— 275306
we 0 8 Gf) Ui) i) te iD
112" 38 «50 63. 76ST s1S3 7B 204 D255 i
(ie 8 @ ow 94 118 «141165 188212235, |
134" 324354587 1O)TST: 1537S 19621 |
dizvems 30) 108 2508 cll gl 102,122,143 163183204 l
a 28 38 «4757 7% 9 «WS 134 153° 172 POSITION OF OVERARM can be regulated by loosening two bolts on turret ond pulling em in or
out to desired position.
CAUTION: Core should be token to lock overarm securely after setting.
Note: It is recommended thot on heavy milling work, head should be kept as close to face of
turret as possible, os maximum rigidity is then obtained.
= OPERATION
To operate in high speed range, move high low speed clutch control handle to extreme
left then put back geor control in OUT position.
| Then, if power feed is desired, eronk power feed transmission engagement to IN position,
i (refer back 10 explanation of control) and feed reversing knob should be pushed in for down feed
| ‘ond pulled out for up feed.
| The nest step is to throw feed control lever to left. Power feed is now in operation in
| high speed ronge. Feeds can be selected by cranking quill feed selector to desired feeds.
|
LF
| BACK GEAR OR LOW SPEED RANGE
Stop spindle, then move high low speed clutch control to extreme right and olso beck gear
control handle over to IN position
Use 2, 3, or 4 flute end mills. 8 flute end mills ore usually not as satisfactory. When using
shell or face mills standard cutter practice should be observed.
Power f
é can be used for drilling up to 3/8"* diameter drills, Use manual feed for drills
larger then 3/8"
Overload clutch is set at factory to hold up to 200 Ibs. DOWN pressure on quill, which
will accommodate drills up to 3/8" diameter in mild tool steel.
CAUTION: This clutch should not be tampered with in the field.
| RECOMMENDATIONS.
i F
Eyece
SRSSRIEIRaTISTS
J PARTS LIST
QUILL HOUSING
GEAR HOUSING
GEAR HOUSING COVER
BECT HOUSING
SPINDLE PULLEY
MOTOR PULLEY
WIMING BELT PULLEY
TIMING BELT PULLEY FLANGE
WORM GEAR CRADLE
OVERLOAD CLUTCH TRIP LEVER
PEED GEAR SHIFTER FORK
BACK GEAR SHIFTER FORK
SPINDLE PULLEY BEARING SLEEVE
SHIFT CRANK
CLUSTER GEAR COVER
SPRING COVER,
Feeo TRIP BRACKET
ELOTCH ARM COVER,
FLANGED HEAVY-DUTY OVERAR
MOTOR SWITCH BRACKET
HANOWHEEL
MMERO SCREW JAM NUT,
SPINDLE FOR J 100 fo J-100 TO 1.1199 ONLY.
SPINDLE DIRT SHIELD FOR 4-100 TO J-1199 ONLY
TivKeN BEARING SPACER FOR J-100 TO J-1199 ONLY
PINOLE BEARING LOCKNUT FOR 4-100 TO J-1199 ONLY
SPINDLE LOCKNUT BINDING
BEARING SHOULDER RING FOR J-100 TOJ-1199 ONLY
DRAWBAR FOR R- COLLET
BRawBar KNOB
QUILL FOR J-100 TO J.1199 ONLY
BINION SHAFT HUB SLEEVE
QUILL NOSEPIECE FOR J-100 TO J-1199 ONLY
QUILL SeieT
QUILL STOP Know
QUILL STOP MicRO scREW
MICROMETER NUT
REVERSE TRIPLBALL LEVER
Feep REVERSE TRIP PLUNGER
REVERSE TRIP BALL LEVER SCREW
FEED TRip LEVER
FEED TRIP PLUNGER
HANOWHEEL HANDLE
TRIP PLUNGER BUSHING
‘TRIP PLUNGER
FEED TRIP PLUNGER BUSHING
CAM ROD SLEEVE ASSEMBLY
COCK RANDLE
CaMROD
Fale HANDLE
LOCKNUT BINDING PLUG FOR 3-100 19-1199 ONLY
OVERLOAD CLUTCH LEVER SPRING PLUNGER
INbIcATOR ROD SCREW
QVERLOAD CLUTCH WASHER
INDICATOR ROD
CLUTCH RING
Binion SHAFT HUB
QVERLOAD CLUTCH SLEEVE
PINION SHAFT HUB HANDLE
OVERLOAD CLUTCH SLEEVE KEY
OVERLOAD CLUTCH
OVERLOAD CLUTCH RING
OVERLOAD CLUTCH WORM GEAR
PINION SHAFT WORM GEAR SPACER
OVERLOAD CLUTCH LOCK NUT
QUILL PINION SHAFT BUSHING
QUILL PINION SHAFT
QUILL PINION
QUILL Lock SLEEVE
QUILL Cock SLEEVE
QUILL Lock BOLT
AETER 39536 1/2-13 THREAD
QUILL HOUSING LOCKBOLT (SHORT) BEFORE 19536 1/2..20 THREAD,
QUILL HOUSING LOCKBOLT (LONG) BEFORE 19536 1/2- 20 THREAD, ‘AFTER 39526
VeRTICAL TEE BOLT
VERTICAL TEE BOLT WASHER
SPLINED GEAR HUB
BULL GEAR KEY
SPINDLE BULL GEAR
SPINDLE PULLEY HUB
PULLEY COLLAR
OILER TUBE
SIL PLUG
SPINDLE PULLEY KEY
Upper BEARING SPACER (LARGE)
UPPER BEARING SPACER (SMALL)
BEARING SLEEVE LOCKNUT
UPPER BEARING LOCKNUT
CAM RING
SPINDLE CLUTCH LEVER
SPINDLE CLUTCH CAM RING PIN
BRAKE BLOCK
Va-13 THREAD 4-88 BRAKE RING SCREW
Ja) BRAKE LOCK STUD,
M9 CLOCKSPRING STUD
491 BRAKE LOCK WASHER
4:92 BRAKE LOCK & HANDLE
M92 sie 3/4 LG, DOMEL
493 BRAKE LOCK’ PIN
395 COUNTERSHAFT
396 COUNTERSHAFT GEAR
497 GEARSHIFT PLUNGER
398 CLUSTER GEAR SHIFT CRANK
4:99. FEED DRIVE CLUSTER Geant
3.100 FEED DRIVE CLUSTER GEAR (CENTER)
3101 FEED DRIVE CLUSTER GEAR (UPPER)
los FEED DRIVE GEAR
H108 CLUSTER GEAR INPUT SHAFT
F105 FEED DRIVING GEAR
3106 CLUSTER GEAR SHAFT
i
107 CLUSTER GEAR KEY
108 BEVEL GEAR BEARING.
9 BEVEL GEAR THRUST SPACER
10 FEED REVERSE BEVEL GEAR
| FEED WORMSHAPT THRUST WASHER
12 FEED REVERSE CLUTCH
13. HANDWHEEL CLUTCH SPRING SCREW
14 FEED WORM SHAFT BUSHING
15 FEED WORM SHAFT FOR J-100 TO J-5499 ONLY.
SUPERCEDED BY PART 3-188,
REVERSE CLUTCH ROD
REVERSE KNOB.
HANOWHEEL CLUTCH
HANDWHEEL BUSHING.
WORM SHAFT KEY.
FEED DRIVING Gear Key
BEVEL PINION WASHER
FEED WORM GEAR SHAFT SLEEVE
WORM GEAR SPACER .
FEED DRIVE WORM GEAR
FEED DRIVE WORM GEAR SHAFT.
FEED ENGAGE PIN,
WORM GEAR CRADLE THROW-OUT
SHFT SLEEVE
MOTOR LOCKNUT
MOTOR LOCKNUT HANDLE
MOTOR MOUNTING STUDS
MOTOR MOUNTING STUD WASHERS
CLUSTER GEAR KEY
CLUSTER GEAR KEY
COLLET ALIGNING SCREW
WORM GEAR
NUT
Key
V/4 20x 3/8 SOCKET SET SCREW
GEAR
FEED SHIFT ROD
FEED REVERSE BEVEL PINION
CLUSTER GEAR SHAFTUPPER BEARING
BINION SHAFT HUB SCREW
DRAWBAR WASHER
OUTSIDE CLOCKSPRING PIN
TRIP LEVER DIN
BACKGEAR SHIFT BUSHING
BACKGEAR SHIFT CRANK
CLUTCH RING PIN
FEED REVERSE KNOB STUD
QUILL MickO STOP NUT.
4159 KEY FOR #30 STD TAPER SPINDLE
4166 SPINDLE (SERIAL J-1200 ANO-UP)
E167 QUILL (SERIAL J-1200 AND UP)
T18 SPINDLE OiR'T stIELD.
3.170 BEARING SPACER = LARGE FROM J - 1750
AD 3-171 BEARING SPACER - SMALE
XO £172 NosePiece.
3.173 MOTOR SWITCH BRACKET
3176 SLEEVE FROM SER, J-1750
3-188 FEED WORM SHAFT STARTED WITH SER. NO. 5500
4190/2 13 SPECIAL HEX NUT OPTIONAL EQUIP,
4-192 WASHER FOR J-To4 SHAFT OPTIONAL EQUIP.
1193 PLUG FoR 5/2 HOLE
5250 Va-20 «172 LG, SOCKET SET SCREW KP
4251 5/16 “18 5716 SOCKET SET SCREW
4252 5/6 18 x 3/86. SockeT CAP SCREWS.
3.253. KoMINGOR #000 ° 315 SNAP RING
4254 Viex V/2LG. DOWEL PINS,
4255 i024 « 3/8 UG. e HEAD SCREW
1.256 COMPRESSION SPRING
4257 5/16 - 18 *1/2LG. K.P. SOCKET SET SCREWS
$258 GiUMeR aL 24s V-BELT
$259 #652978 1.6. FLAT HEAD SCREWS
$260 16 23/4'U6. BOWEL PIN
4261 W878 LG. ROLL PIN
EEGSSSEESRESSEEESNNSSSS
SEESSSSESERESSES SEE SSSSS EES:
=~ COMPRESSION SPRING.
Yona2 1/4. K.P. SET SCREW
F024 x 1/2 UG. CAP SCREW
V/4- 20's VLG, CAP SCREW.
#10 24 VV3LG, CAP SCREW
W420 1/2 SOCKET SET SCRENS
1/4: 20 © 4/8 LG, SOCKET HEAD CAP SCREW
#Wis7a’cONe 14277 #0 PREC. ROLLER BRG. FOR J-100 to J-1199 ONLY
N.D, #5206 BALL BEARING #5 PRECISION FOR J-100 TO J-1749 ONLY.
N-06 LOCK NUT
W.06 COCKWASHER
5/1618 x 5/16 SOCKET SET SCREW K.P.
Vd~ 20x 1/4 6G. SOCKET SET SCREW
10.32 « 5/16 LG. RO. HD. scREW
Ve ALLEN PIPE PLUG FOR J-100 TO J-1199 ONLY
4/8 - Bas 5/8. SCREW
He s2's'3/0 SOCKET SeT SCREW
Ver JAB LG. ROLL PIN
4/16 5/8 CG. DOWEL, PIN
V/a% 9/16 UG. ROLL PIN
COMPRESSION SPRING
SLACK PLASTIC BALL HANDLES 1" 01M.
$52 «5/8 LG. RO. HD. SCREW
#3 WOODRUFE Key.
47 WOODRUFF KEY
5108 » §9 KOHINOOR SNAP RING
771g V4 HEX NUT HARDENED (AMERICAN STD. REGULAR)
Noe SPECIAL 9716 THICK BEARING LOCKNUT
We08 LOCKWASHER:
FAFNIR W206 KDB - DF OR NORMA HOFFMAN 208 5-455 BEARINGS
FAFNIR RMM207 KD OR NORMA HOFFMAN 207 P 456 BEARINGS
wick 178 0.0.
GITS of CUB #1207
9/42 « 578LG, ROLL PIN
We. JONES #167 ~ A.EXT. SPRING (LINDQUIST)
10-52% V/4UG. SOCKET SET SCREWS
Ho WOODRUFF KEY
5/018 HEX JAM NUT.
NO #99503 DOUBLE SEAL BEARING ABEC 3
5-66 TORRINGTON NEEDLE BEARING.
5/8 24 HEX JAM NUT
‘Aeg72-4 OILITE BEARING
5752 5/16 LG, PIN
BGsTON WORM FHL VE
M0 DIA, «7/16 LG. PIN
482 x 374UG, ROLL PIN
a6 Steet BALL
COMPRESSION SPRING.
V/4= 20» 5/18 LG. SET SCREW
Use 289,
Hi. 24/3/86. K.P. SET SCREW
5/16 x 778 LG. DOWEL BIN
Use Stee
2/8 LOCRWASHER
‘5108. 62 WALDES SNAP RING
SAFETY CLUTCH SPRING.
MICROMETER SCALE
6:32 x VALG. RD. HD. SCREW
FEED REVERSE BEVEL GEAR
BILLING #1166 WRENCH
STEEL PINION
CLOCK SPRING 1” « .020" x 42"
TIMING BELTS 11/4" WIDE
COMPRESSION SPRING.
5108-37 KOHINOOR SNAP RING
J/a STAR WASHER
BLACK PLASTIC BALL HANDLES 13/8 DIM, SAME AS M- 54
5/16 x 2" LG. DOWEL PIN
39 SPLIT LOCKWASHER
SNAP RING 5100-25
V/8x 1/2 LG, ROLL PIN
#2062 GITs OIL CUP
SPINDLE SPEED PLATE
OPERATING INSTRUCTION PLATE
10-32 x 3/8 SOCKET SET SCREWS
FAENIR MM 207 WI-CR DB. SPEC. E5227, START AT J-1200
FAFNIR M206 K SPEC. € 6578 OR NORMA HOFFMAN 206 S-485 A START AT SER. #J-1750
V/A. 0 MOCK-IT LOCKSCREW.
5/1618 MOCK-IT LOCKSCREW
V/ae3/4 LG. DOWEL PINS
BUSHING.
OPERATING INSTRUCTION PLATE
S/e-24 FLOPLOC STOP & LOCKNUT,
6232 « V4 SOCKET SET SCREW K.P. STARTED WITH SER. #8200
V/A. 20 JAM. NUT
5/16 = 18 JAM NUT
5/16 EXTERNAL LOCK WASHER
TRUST BEARING (DISCONTINUED)
Vx 3/4 ROLL PINS Quill Housing Unit - pars ust
LH
=— = Oo
feat
—_— ‘i
es
Photogroph 2
1 Quill Housing 97 Gearshift Plunger
14 _ Shift Crank 129 Worm Gear Cradle Throw-out
MAT Lock Henle 130 Shift Sleeve
Quill Lock Sleeve (Tapped) 261 Vex Ya lg. Roll Pin
& Guill Lock Sleeve 262 Compression Spring
47 Quill Lock Bolt 284 %4-20 Bakelite Bali Handle
68 — Quill Housing Lockbolt 289 7/\4-14 Hex Nut Hardened
69 Quill Housing Lockbolt (Long) (American Std. regular]
70 Vertical Tee Bolt BIS #10-24x 3 Ig. K.P. Set Screw
Vertical Tee Bolt Washer 316 54x %e lg. Dowel Pin
M12 GuilHouring Lock Bolt Washer 317 #10-24'x Vy Ig. Cap Screws [use 264)
~2~
RS PES STN Po ETT
AY BX“y Quill Unit - PARTS LIST UP TO SERIAL NO. J1200
Photograph 3
25 Spindle 50 Locknut Binding Plug
26 Spindle Dirt Shield 139 Collet Aligning Screw
27 Timken Brg. Spacer 149 Drawbar Washer
28 Spindle Br. Locknut 270 #0 Precision Brg.
29 Spindle Locknut Binding Plug 271 N.D. #5206 Ball Brg. #5 Precision
30 Brg, Shoulder Ring 272 _N-06 Locknut
31 Drawbar for R-8 collet 273 W-06 Lockwasher
32 Drawbar Knob 274 Yp-16 x KP. Set Screw
33 Quill 275 Ya-20x 4 Ig, Set Screw
34 Quill Nosepiece 276 10-32x4/g lg. Rd. Hd. Screw
35 Quill Skirt 277 Yg Allen Pip Plug
-n- rrame “570
REPLACES 2718 "76 RI
ae
CR
iC
ts aE,
wel 72 5/41 ~r0
5 =
a 283
NINE] a
. Gy 5 338
oye 258
ze"
37
45 33
oS ue
7 Yr
a9 : Yi
2)
wor \ N.
bi) Ne St
— D219 sce
23 RSs
+P
139
TO SERIAL #100-SEE UPPER R.. CORNER
Gene 227
“ ee HE 2 Fd
ao GS BR ai es7
aaa 3
ot
Drawing 8
-19- | F& ZLgze ive
| fi on = ee fz
ch ar
F ve [ow waa figs / Quill Unit - PARTS LIST SERIAL No. J1200 AND UP
172 167
© © =a G
'
aa 166
pag
31
Photograph 4
166 Spindle 139 Collet
169 Spindle Dirt Shield 149 Drawbar Washer
170,171, 168* Brg. Spacer 348* MM-207 WI #5 Precision
31° Drawbar for R-8 collet 271* ND. #5206 Ball Brg. #5 Precision
32 Drawbar Knob 272 N-06 Locknut
167 Quill 273 W.06 Lockwasher
172 Quill Nosepiece 275 Yq-20x'/4 lg. Set Screw
35 Quilt 276 10-32x5/\glg. Rd. Hd. Screw
*For Serial No. 1750 and up
#349 replaces #271 and
#176 replaces #168
-B- V Belt Unit - paats ust
Photograph 5
2 Gear Housing 254 ¥igx/y Ig, Dowel Pins
3 Gear Housing Cover 255 #10-24x Yg lg. Rd, Head Screws
5 Spindle Pulley 257 §/j5-18 x2 Ig. K.P. Set Screw
& Motor Pulley 258 Gilmer #3345 Vee Belt
252 5/14-18 x 54 Ig. Socket Cap Screws Back Gear Transmission Unit
| PARTS LIST
Photograph 6
7 Timing Belt Pulley 254 34 x'/2 lg. Dowel Pins
8 Timing Belt Pulley Flange 259 #6-32 x3 lg. Flat Head Screws
12 Back Gear Shifter Fork 261 Yex Yo lg. Roll Pin
14 Shift Crank 262 Compression Spring
72 Splined Gear Hub 284 14-20 Bakelite Ball Handle
73 Bull Gear Key 290 N08 Special 5/i4 thick Brg. Locknut
74 Spindle Bull Gear 291 W.08 Lockwasher
7 Pulley Collar 292 ND #3208 Ball Brgs. #3 Precision
77 Oiler Tube 294 Wick /p O.D.
78 Oil Plug 295 #1249 Gits Oil Cup.
95 Countershaft 299 #9 Woodruff Key
96 — Countershaft Gear 300 54-18 Hex Jam Nut
97 Gearshift Plunger 301 ND #99503 Double Seal Bra. #3 Pr
152 Backgear Shift Bushing 329 E-2 Construction Spec. TB 4B
153 Backgear Shift Crank 334 5/14 x2""lg. Dowel Pin
253 Kohinoor #5008-315 Snap Ring
-3- Quill Pinion and Overload Clutch Assembly - PARTS LIST
ao) eal ~ s
nan plete sie
" <5
A
we =e
.
ms a4 i :
2 6 .
° 181
on be
| ome |] 7 = &i%
74 me ov ee a2
Photograph 7
10 Overload Clutch Tip Laver M82 Indicator Rod 289 Y420 V4 Ig SL Sat Sem
15 Spring Cove BI Clutch Ri its Ig. Set Screw
17 Feed Trip Bracket M53 Binion Shaft Hb a
le Catch Arm Cover 54. Overload Chih Sloe a7
M.24 Mira Seraw Jam Nut M.s4 Pinion She Hub Hendl 280
26 Spindle Lacinat Binding Plug Overload Chich al Dos
M39 Pinion Shot Hub Sleeve Overload Glateh Ring 282 Yarn tha Ia. Rall Pin
36 Quil Slop Krab Overlsed Clutch Worm Geer 2 on Spr
37 Gall Stop Mizre. Screw
mp
Pinon Shott Werm Gear Space: V420 Babette all Handle
3 Siometer Net Gear Save Nat War lp RE Hd Serew
39 Revers Tip Ball Lover Gull Pint Shaft Bushing #3 Wood Key
° Trp Flange Suit Pinon Shalt 28) £7 Weodraf Key
a il Lever Screw Sui Pinion 280 bron se Kehinocr Snap Ring
ta Paid Tip tover 9 Gickaping Stud S10 Sie Stel Bo
43 Feed Tip Plunger Firion Shalt Hub Screw 319 51S642'Weldes Soap Ring
44 Tp Pinger Bathing Ounde Clocisping Pa 321 Sataty Catch Spring
SS Tp pnser ‘lp Lever Pin 322 Micomate Sele
46 Feed Tis Bungee Bushing Giieh ing Fin Sate TA Rd Ha, Scr
37 Cin Rod Slnee Aveomthy #18241 Ig Ra. Head Scrows 3h Hp to wary. Clock Spring
4 Cam Ros Semoreion Sing 330 Compresion Spring
3 Tap Hondle eee. Dowel Fin SBI 510837 Kohingor Sap Ring
31 _ Overload Clutch Lever Spring Plunger 20 1, Gap Sere SB Black Ball for ee
MSI Indiestor Red Sere
x Ia Dowel Pin
S2 Ovariond Clutch Washer
ahetaa Ag. Cap Screw
= %- Feed Transmission Unit
PARTS LIST
ne
ny
he
He
20
i
i
13
(Center) 4
5
ae
rd
8
5
ay
re
Feed Revere Byal Sear (ovion L148) 186
11 td Worm Sha hat Water ta
ree Cltch 250
‘Giutch Spring Serow
Photograph 8
feed Worm Shalt Bathing
a0 Clutch Red
Revere Knob
Gatch
Besking
(te M42 Costing)
K
Feed Reverse Bavsl Pion
Sheft Upper Bra
Reverse Keob Stud
feed Ware hat
20 «ply, KE. St Screw
Bete Rig. ball don
-7-
251
356
255
2a
Set Serow
Hush ly, Dowel Pins
#024 2h ged. Heed Screws
Yee, Roll Pin
Gomprenian Spring
Ternlg, Dowel
Yo Baicive Bol Handle
BT Weodratt Key
Bab Torrington Needle Beg
5-24 Hor Jam Not
672-4 Oita Boating
Sa ay Ia. Pi
Botton Worm #PHLVH
Ta. Pin
Comprewion Spring
eae Hiab
SI08-62 Walder Snap Ring
wel Goa?
ing $100.25
Baking
|
|
| No. 4 Belt Housing Brake & Clutch Unit - pacts ust
0:0 20".
60 = -—- 9
mete 133 32
oO == =—- 9 =
Photograph 10
13. Spindle Pulley Brg. Sleeve 91 Brake Lock Washer
75 Spindle Pulley Hub 92 Brake Lock & Handle
79 Spindle Pulley Key 93 Brake Lock Pin
80 Upper Brg. Spacer (Large] 131 Motor Locknut
81 Upper Brg. Spacer (Small 132 Motor Locknut Handle
82 Brg, Sleeve Locknut 133 Motor Mounting Studs
83 Upper Brg. Locknut 134 Motor Mounting Stud Washers
84 Cam Ring 256 Compression Spring
85 Spindle Clutch Lever 234 14,20 Bakelite all landle
86 Spindle Clutch Cam Ring Pin 293 ND #9507 Single Plate Ball Brg
87 Brake Block 297 W.B. Jones # 167-A Ext. Spring (Lindquist)
88 Brake Ring Screw 304 34-24 Hex Jam Nut
/ 89 Brake Lock Stud 318 3g Lockwasher
90 Brake Pins rive ate
foxmnosu 2) v0 oxne3o) eaavay
(oxmooay s) nzwos avo avant MOTTON
ANIHOVM ONITIW L3YINL LAOdgOGIUG BHI ~ LSI Lava LT
PART LIST
HE BRIDGEPOR TTURRE! MILLING MACHINE
RIDGEFORT MACHINES, i
BRIDGEPORT, CONN, USA.
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