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Installation Manual For 60HZ Inverter (9-48K) Ducted 160623 - YEJE

This installation manual provides instructions for installing a 60Hz inverter ducted air conditioner between 9-48kW. It contains safety precautions and installation steps including preparing the unit, installing indoor and outdoor units, connecting pipes and wires, and testing operation. Installers should carefully read and follow the manual to properly set up the air conditioner and prevent potential hazards.

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Rene Fimbres
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© © All Rights Reserved
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0% found this document useful (0 votes)
295 views31 pages

Installation Manual For 60HZ Inverter (9-48K) Ducted 160623 - YEJE

This installation manual provides instructions for installing a 60Hz inverter ducted air conditioner between 9-48kW. It contains safety precautions and installation steps including preparing the unit, installing indoor and outdoor units, connecting pipes and wires, and testing operation. Installers should carefully read and follow the manual to properly set up the air conditioner and prevent potential hazards.

Uploaded by

Rene Fimbres
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 31

INSTALLATION MANUAL

60HZ inverter (9-48K) Ducted

Read this manual before installation and operation


Make sure that it is well kept for later reference

INSTALLATION

MANUAL

Thank you very much for purchasing our air conditioner,


Before using your air conditioner , please read this manual carefully and keep it for future reference.

INSTALLATION

MANUAL

Thank you very much for purchasing our air conditioner,


Before using your air conditioner , please read this manual carefully and keep it for future reference.

If used as MULTI unit, please refer to the Installation & operation manuals packed with outdoor unit.

CONTENTS

PAGE

Install according to this installation instructions strictly.


If installation is defective, it will cause water leakage,
electrical shock and fire.

SAFETY PRECAUTIONS.......................................................................................1
INSTALLATION INFORMATION........................................................................... 2
ATTACHED FITTINGS.............................................................................................3
INSPECTING AND HANDLING THE UNIT.........................................................4
INDOOR UNIT INSTALLATION.................................................................................4
OUTDOOR UNIT INSTALLATION............................................................................11
INSTALL THE CONNECTING PIPE..................................................................15
REFRIGERANT PIPE..........................................................................................16

When installing the unit in a small room, take measures


against to keep refrigerant concentration from exceeding
allowable safety limits in the event of refrigerant leakage.
Contact the place of purchase for more information.
Excessive refrigerant in a closed ambient can lead to oxygen
deficiency.
Use the attached accessories parts and specified parts
for installation.
otherwise, it will cause the set to fall, water leakage,
electrical shock and fire.

REFRIGERANT PIPE CONNECTION ...............................................................17

FRESH AIR DUCT INSTALLATION.......................................................................19

Install at a strong and firm location which is able to


withstand the set' s weight.
If the strength is not enough or installation is not properly
done, the set will drop to cause injury.

CONTROL..............................................................................................20

The appliance must be installed 2.3m / 7.5ft above floor.

CONNECTIVE DIAGRAM......................................................................................18
CONNECT THE DRAIN PIPE..............................................................................18

WIRING.................................................................................................20

The appliance shall not be installed in the laundry.

TEST OPERATION................................................................................................21

Before obtaining access to terminals, all supply circuits


must be disconnected.
The appliance must be positioned so that the plug is
accessible.
The enclosure of the appliance shall be marked by word,
or by symbols, with the direction of the fluid flow.
Keep this manual where the operator can easily find them.
Read this manual attentively before starting up the units.
For safety reason the operator must read the following
cautions carefully.
Installation must be performed in accordance with the
requirement of NEC and CEC by authorized personnel only.
Applicable to the North American area only

The safty precautions listed here are divided into two categories.

WARNING
If you do not follow these instrutions exactly, the unit may
cause property damage, personal injury or loss of life.

CAUTION

For electrical work, follow the local national wiring


standard, regulation and this installation instructions. An
independent circuit and single outlet must be used.
If electrical circuit capacity is not enough or defect in
electrical work, it will cause electrical shock or fire.
Use the specified cable and connect tightly and clamp
the cable so that no external force will be acted on the
terminal.
If connection or fixing is not perfect, it will cause heat-up or
fire at the connection.
Wiring routing must be properly arranged so that control
board cover is fixed properly.
If control board cover is not fixed perfectly, it will cause
heat-up at connection point of terminal, fire or electrical
shock.
If the supply cord is damaged, it must be replaced by the
manufacture or its service agent or a similarly qualified
person in order to avoid a hazard.

If you do not follow these instrutions exactly, the unit may


cause minor or moderate property damage, personal
injury.

An all-pole disconnection switch having a contact


separation of at least 3mm/0.118in in all poles should be
connected in fixed wiring.

After completing the installation, make sure that the unit operates
properly during the start-up operation. Please instruct the customers
on how to operate the unit and keep it maintained.Also, inform
customers that they should store this installation manual along with
the owner's manual for future reference.

When carrying out piping connection, take care not to let


air substances go into refrigeration cycle.
Otherwise, it will cause lower capacity, abnormal high
pressure in the refrigeration cycle, explosion and injury.

WARNING
Be sure only trained and qualified service personnel to
install, repair or service the equipment.
Improper installation, repair, and maintenance may result in
electric shocks, short-circuit, leaks, fire or other damage to
the equipment.

Do not modify the length of the power supply cord or use


of extension cord, and do not share the single outlet with
other electrical appliances.
Otherwise, it will cause fire or electrical shock.
Carry out the specified installation work after taking into
account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling
and causing accidents.

installation manual

If the refrigerant leaks during installation, ventilate the


area immediately.
Toxic gas may be produced if the refrigerant comes into the
place contacting with fire.
The temperature of refrigerant circuit will be high, please
keep the interconnection cable away from the copper
tube.
After completing the installation work, check that the
refrigerant does not leak.
Toxic gas may be produced if the refrigerant leaks into the
room and comes into contact with a source of fire, such as a
fan heater, stove or cooker.

The appliance shall be installed in accordance with


national wiring regulations.
Do not operate your air conditioner in a wet room such
as a bathroom or laundry room.
An all-pole disconnection device which has at least 3mm
clearances in all poles , and have a leakage current that
may exceed 10mA, the residual current device (RCD)
having a rated residual operating current not exceeding
30mA, and disconnection must be incorporated in the
fixed wiring in accordance with the wiring rules.

CAUTION
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes,
lightning rod or a telephone ground wire.inappropriate
grounding may result in electric shocks.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in
electric shocks.
Connect the outdoor unit wires , then connect the indoor
unit wires.
You are not allowed to connect the air conditioner with the
power supply until the wiring and piping is done.
While following the instructions in this installation
manual, install drain piping in order to ensure proper
drainage and insulate piping in order to prevent
condensation.
Improper drain piping may result in water leakage and
property damage.
Install the indoor and outdoor units, power supply wiring
and connecting wires should be at least 1 meter away
from televisions or radios in order to prevent image
interference or noise.
Depending on the radio waves, a distance of 1 meter may not
be sufficient enough to eliminate the noise.

To install properly, please read this "installation manual" at


first.
The air conditioner must be installed by qualified persons.
When installing the indoor unit or its tubing, please follow
this manual as strictly as possible.

The appliance is not intended for use by young children


or infirm persons without supervision.

If the air conditioner is installed on a metal part of the


building, it must be electrically insulated according to the
relevant standards to electrical appliances.

Don't install the air conditioner in the following


circumstance:

When all the installation work is finished, please turn on


the power only after a thorough check.

There is petrolatum existing.


There is salty air surrounding (near the coast).

Regret for no further announcement if there is any change


of this manual caused by product improvement.

There is caustic gas (the sulfide, for example) existing


in the air (near a hot spring).
The Volt vibrates violently (in the factories).

INSTALLATION ORDER

In buses or cabinets.

Select the location;

In kitchen where it is full of oil gas.

Install the indoor unit;

There is strong electromagnetic wave existing.


Install the outdoor unit;
There are inflammable materials or gas.
There is acid or alkaline liquid evaporating.
Other special conditions.

Install the connecting pipe ;


Connect the drain pipe;
Wiring;
Test operation.

installation manual

Please check whether the following fittings are of full scope. If there are some spare fittings , please restore them carefully.
Table 3-1
NAME

SHAPE

QUANTITY

1. Soundproof / insulation sheath

2. Binding tape

3.Seal sponge

5. Drain joint

6. Seal ring

7. Remote controller

8. Frame

9.Mounting screw(ST2.910-C-H)

Tubing & Fittings

Drainpipe Fittings
(for cooling & heating)

Remote controller & Its Frame


(Match with
remote controller )
(for some models)

Wire controller & Its Frame


(Match with wire controller )
(for some models)
EMC & Its Fitting
(for some models)

Others

10.Alkaline dry batteries (AM4)

11. Remote controller manual

12. Wire controller

13. Wire controller owners manual

14. Wire controller installation manual

15. Magnetic ring


(twist the electirc wires L and N
around the magnetic ring to five
circles)

16. Owners manual

17. Installation manual

18 .Transfer connector(12.7-15.9)/
( 0.5in-0.63in )
(Packed with the indoor unit )
(NOTE: Pipe size differ from appliance
to appliance.To meet different pipe size
requirement, sometimes the pipe
connections need the transfer connector
to install on the outdoor unit .)
19 .Transfer connector(6.35-9.52)/
(0.25in-0.375in )
(Packed with the indoor unit )
(NOTE: Pipe size differ from appliance
to appliance.To meet different pipe size
requirement, sometimes the pipe
connections need the transfer connector
to install on the outdoor unit .)

1
(on some models)

1
(on some models)

20 .Transfer connector(9.52-12.7)/
( 0.375in-0.5in )
(Packed with the indoor unit,used for
multi-type models only )
(NOTE: Pipe size differ from appliance
to appliance.To meet different pipe size
requirement, sometimes the pipe
connections need the transfer connector
to install on the outdoor unit .)

1
(on some models)

21. Connecting wire for display (2M)

1
(on some models)

22. Cord protection rubber ring

1
(on some models)
installation manual

CAUTION
At delivery, the package should be checked and any damage should
be reported immediately to the service agent.

Keep indoor unit, outdoor unit, power supply wiring and


transmission wiring at least 1 meter away from televisions
and radios. This is to prevent image interference and
noise in those electrical appliances. (Noise may be
generated depending on the conditions under which the
electric wave is generated, even if 1 meter is kept.)

When handling the unit, take into account the following:


1

Fragile, handle the unit with care.


Keep the unit upright in order to avoid compressor
damage.

Choose on before hand the path along which the unit is to be


brought in.

Move this unit as originally package as possible.

When lifting the unit , always use protectors to prevent belt


damage and pay attention to the position of the units centre
of gravity.

5.2 Install the main body


1

Installing 10/0.394in hanging screw bolts. (4 bolts)


Please refer to the following figures for positioning 4 screw
bolts.
Evaluate the ceiling construction and please install with 10
/ 0.394in hanging screw bolts.
Consult the construction personnels for the specific procedures.
Do keep the ceiling flat. Consolidate the roof beam to avoid
possible vibration.

5.1 Installation place


The indoor unit should be installed in a location that meets
the following requirements:
There is enough room for installation and maintenance.

Carry out the pipe and line operation in the ceiling after finishing
the installation of the main body. While choosing where to start
the operation, determine the direction of the pipes to be drawn
out. Especially in case there is a ceiling, position the refrigerant
pipes, drain pipes,indoor & outdoor lines to the connection
places before hanging up the machine.
The installation of hanging screw bolts.
Cut off the roof beam.

The ceiling is horizontal, and its structure can endure the


weight of the indoor unit.
The outlet and the inlet are not impeded, and the
influence of external air is the least.
The air flow can reach throughout the room.
The connecting pipe and drainpipe could be extracted out
easily.

Strengthen the place that has been cut off, and consolidatethe roof beam.
After the selection of installation location, position the refrigerant pipes, drain pipes,indoor & outdoor wires to the connection
places before hanging up the machine.
The installation of hanging screw bolts.

There is no direct radiation from heaters.

NOTE

Maintenance roomage
300mm/11.811in or more

Confirm the minimum drain tilt is 1/100 or more

200mm/7.874in or more

5.2.1
Put the square timber traversely over the roof beam, then install
the hanging screw bolts. (Refer to Fig.5-2)
Timber over the beam
600mmX600mm/23.622inX23.622in
checking orifice
Roof beam
Ceiling

Fig.5-1
Hanging screw bolts

Fig.5-2

installation manual

5.2.2
Inlaying or embedding the screw bolts. (Refer to Fig. 5-3)

(Slide insertion)

(Blade shape insertion)

3.

Air inlet and air outlet duct should be apart far enough to avoid
air passage short-circuit.

4.

Recommended duct connection


Canvas tie-in

Canvas tie-in

Fig.5-3

5.2.3

Isolation booth

Use embedding screw bold, crock and stick harness.


(Refer to Fig.5-4)

Air inlet

Air outlet
Isolation booth

Air dust filter


checking orifice

Steel bar

Fig.5-7

Embedding screw bolt


(Pipe hanging and embedding screw bolt)
Fig.5-4

5.2.4

5.

Please refer to the following static pressure to install

Install and use directly the supporting angle steel. (Refer to Fig.5-5)
Table.5-1

Hanging screw bolt

Hanging bolts

Supporting
angle steel

Fig.5-5

Overhanging the indoor unit

(1) Overhang the indoor unit onto the hanging screw bolts with
block.
(2) Position the indoor unit in a flat level by using the level indicator,
unless it may cause leakage.

NOTE
1. Do not put the connecting duct weight on the indoor unit.
2. When connecting duct, use inflammable canvas tie-in to prevent
vibrating.
3. Insulation foam should be wrapped outside the duct to avoid
condensate and internal duct underlayer shall be added to reduce
the noise for special requirement.

Screw nut
Shockproof cushion

Washer
Hanging
screw bolt

Change the fan motor static pressure corresponding to external


duct static pressure.

Overhang part

Fig.5-6

5.3 Duct and accessories installation


1. Install the filter(optional) according to air inlet size.
2. Install the canvas tie-in between the body and duct.

installation manual

The positioning of ceiling hole, indoor unit and hanging screw bolts

Air filter

Air filter

Electric control box

Electric control box

Fig.5-8

installation manual

Table.5-2

mm

65

493

35

119

595 200

80

740 350

65

713

35

119

815 200

80

960 350

920 270 635 570

65

713

35

179 815 260

20

960 350

920 270 635 570

65

713

35

179 815 260

20 1180 490

30~36 1140 270 775 710

65

933

35

179 1035 260

45 1240 500

42~60 1200 300 865 800

80

968

40

204 1094 288

45 1240 500

12
700 210 635 570
12~18 920 210 635 570
24
36
(small model)

(in=mm/25.4)

1.

2.

Take off ventilation panel and flange, cut off the staples at
side rail.

Stick the attached seal sponge as per the indicating place in


the following fig, and then change the mounting positions of
air return panel and air return flange .

Air return flange

Side rail
Dentilation panel

3.

When install the filter mesh, please plug it into flange inclined
from air return opening, and then push up.

Seal sponge

4.

The installation has finish, upon filter mesh which fixing


blocks have been insert to the flange positional holes.

Fig.5-9

NOTE
All the figures in this manual are for explanation purpose only. They may be slightly different from the air
conditioner you purchased.The actual unit shall prevail.

installation manual

5.9 Fan performances


Static pressure curve(middle static pressure duct)

12K

18K

Pa
Pa

90
90

80
80

70

Super high speed

70

60
60

High speed

50
50

40
30
20

Super high speed

40

High speed
Mid speed
Low speed

30

10

Mid speed

Low speed

20
10

0
300

400

500 600 700


Air volume(m 3 /h)

800

900

200

300

24K

Pa

90

90

80

80

70

70
Super high speed

50

High speed
Mid speed

40
30
20

900

1000 1100 1200

60
50
40

Super high speed


High speed

Mid speed
Low speed

30
Low speed

10

20
10

700

installation manual

800

30K

Pa

60

400 500 600 700


Air volume(m 3 /h)

800

900 1000 1100 1200 1300 1400 1500


Air volume(m 3 /h)

1200 1400 1600 1800 2000 2200 2400


Air volume(m 3 /h)

36K(small model)

36K
Pa

Pa
80
90

70

high speed

80
Super high speed

70
60

High speed

Mid speed

50

Low speed

40

50
Mid speed

40
30

60

30
20

Low speed

20

10
10

900
1100 1200 1400 1600 1800 2000 2200 2400
Air volume(m 3 /h)

1000 1100 1200 1300 1400 1500 1600 1700 1800


Air volume(m 3 /h)

60K

48K

Pa
120

Pa
120

110
110
100
100
90
90
80
80
70
60
50

Super high speed


High speed
Mid speed
Low speed

Super high speed

70
60
50

High speed

Mid speed
Low speed

40
40
30
30
20
20
10
10

1000 1300 1600 1900 2200 2500 2800 3100


Air volume(m 3 /h)

1000 1300 1600 1900 2200 2500 2800 3100 3400


Air volume(m 3 /h)

installation manual

Static pressure curve(high static pressure duct)


18k

24K

Pa

Pa

90

90

80

80

Super high speed

Super high speed

70

70

60

60

50

High speed

50

High speed

40

40

Mid speed

Mid speed

30

30

Low speed

Low speed

20

20

10

10
800

700

900

1000 1100 1200 1300 1400 1500

700

800

900

Air volume(m 3 /h)

1000 1100 1200 1300 1400 1500 1600


Air volume(m 3 /h)

30K

36K

Pa

Pa

100

180
90
80

Super high speed

160

Super high speed

140
70
60

High speed

120

High speed

100
50

Mid speed

80

Mid speed

40

60
30

Low speed

Low speed

40
20

20
10

600
600

800

800

1000 1200 1400 1600 1800 2000 2200 2400

1000 1200 1400 1600 1800 2000 2200 2400


Air volume(m 3 /h)

Air volume(m 3 /h)

48K

60K

Pa

Pa

180

180
Super high speed

160

Super high speed

160

140

140
High speed

120

High speed

120
100

100
Mid speed

80
Low speed

60

Mid speed

80
Low speed

60
40

40
20

20
800

1000 1600

2000 2200 2400 2600 2800 3000 3200 3400 3600


Air volume(m 3 /h)

800

1000 1600

2000 2200 2400 2600 2800 3000 3200 3400 3600


Air volume(m 3 /h)

installation manual

6.2 Figure of body size


6.1 Installation Place

1. Split type outdoor unit

The outdoor unit should be installed in the location that


meets the following requiements:
There is enough room for installation and maintenance.
The air outlet and the air inlet are not impeded, and can
not be reached by strong wind.
It must be a dry and well ventilating place.
The support is flat and horizontal and can stand the
weight of the outdoor unit. And will no additional noise or
vibration.
Your neighborhood will not feel uncomfortable with the
noise or expelled air.
It is easy to install the connecting pipes or cables.
Determine the air outlet direction where the discharged air
is not blocked.

There is no danger of fire due to leakage of inflammable


gas.
The piping length between the outdoor unit and the indoor
unit may not exceed the allowable piping length.

Fig.6-2

In the case that the installation place is exposed to strong


wind such as a seaside, make sure the fan operating
properly by putting the unit lengthwise along the wall or
using a dust shield.(Refer to Fig.6-1)
If possible, do not install the unit where it is exposed to
direct sunlight.
If necessary, install a blind that does not interfere with the
air flow.
During the heating mode, the water drained off the
outdoor unit ,The condensate should be well drained away
by the drain hole to an appropriate place, so as not to
interfere other people.
Select the position where it will not be subject to snow
drifts, accumulation of leaves or other seasonal debris. If
unavoidable, please cover it with a shelter.
Locate the outdoor unit as close to the indoor unit as
possible.
If possible, please remove the obstacles nearby to prevent
the performance from being impeded by too little of air
circulation.
The minimum distance between the outdoor unit and
obstacles described in the installation chart does not
mean that the same is applicable to the situation of an
airtight room. Leave open two of the three directions
(M,N,P) (Refer to Fig.6-5)

mm

Fig.6-3

Fig.6-1

NOTE
All the figures in this manual are for explanation purpose only.
They may be slightly different from the air conditioner you
purchased.The actual uint shall prevail.

Fig.6-4

installation manual

Table 6-1
MODEL

3. Centrifugal fan type outdoor unit

mm

REMARK

780

548

266

300

241

250

540

Fig.6-2

770

487

298

322

260

300

555

Fig.6-2

800

514

290

340

365

315

333

Fig.6-2

845

540

350

376

335

340

700

Fig.6-2

760

530

290

315

270

285

590

Fig.6-2

845

560

335

360

312

320

700

Fig.6-2

810

549

325

350

305

310

558

Fig.6-2

09~36

D
E

Fig.6-7
G

Table 6-3

945

640

405

448

385

395

810

Fig.6-2

900

590

333

355

302

315

860

Fig.6-2

990

624

366

396

340

345

965

Fig.6-2

18

900

590

378

400

330

350

1170

Fig.6-3

946

673

403

455

405

420

810

42~60

unitmm
A

1174 1120 680

720

750

475

300

430

265

393

24

1174 1120 680

720

750

475

300

430

265

393

Fig.6-3

30

1381 1328 702

740

770

520

336

500

296

443

Fig.6-2

36

1381 1328 702

740

770

520

336

500

296

443

Fig.6-3

48

1394 1338 783

820

850

568

398

574

342

463

Fig.6-2

60

1394 1338 783

820

850

568

398

574

342

463

Fig.6-3

6.3 Space of installation and maintenance

Fig.6-3

1. Split type outdoor unit

(in=mm/25.4)

(Wall or obstacle)

2. Vertical discharge type outdoor unit


C

>30cm
/11.81in

Air inlet

N
Maintain channel
>60cm
/23.62in

Air inlet

P
M

Air outlet

Fig.6-8

2. Vertical discharge type outdoor unit


Fig.6-5
Table 6-2

Fig.6-6

(Wall or obstacle)

unitmm

Refore to
Fig.6-5
Fig.6-6

Fig.6-9

installation manual

(Wall or obstacle)

NOTE
All the figures in this manual are for explanation
purpose only. They may be slightly different from the air
conditioner you purchased.The actual unit shall prevail.

>30cm
/11.81in

6.4 Available configuration for centrifugal fan


type outdoor unit

Air inlet
>30cm
/11.81in

Four different configuration are available for oudoor unit only

Air inlet

changing the panels and fan position.

NOTE
Keep in mind that fan unit weight is aprox 30kg/1058oz ,the unit
as well as relevant equipment covered with the vinyl cover
during installation work.
Fig.6-10

Air inlet modification


3. Centrifugal fan type outdoor unit

To change air inlet is only necessary to interchange the

a) In case that suspending in the ceiling

indicated panels position. Both panels use screws to be fixed


to unit chassis.

Change Panel
Fig.6-11

Fig6-13
To change air outlet is necessary to interchange panels too.

b)In case that installing on the floor

Fan outlet panel is attached to fan structure, which must be


mounted as follow.

Fig.6-12

Fig.6-14
installation manual

Table 6-4

6.5 Moving and installation

No

Since the gravity center of the unit is not at its physical


center, so please be careful when lifting it with a sling.

Description

1
2
3

Never hold the inlet of the outdoor unit to prevent it from


deforming.
Do not touch the fan with hands or other objects.

Outdoor Unit
Vibration-proof rubber
Anchor Bolt M10

4
5

Drainage (Wide 100/3.94inDepth 150/5.9in)

Do not lean it more than 45, and do not lay it sidelong.


Make concrete foundation accoding to the sepecif-ications of
the outdoor units.(Refer to Fig.6-15)

Mortar Hole (100/3.94inDepth 150/5.9in)

Fasten the feet of this unit with bolts firmly to prevent it from
collapsing in case of earthquake or strong wind.(Refer to
Fig.6-15)

Drainage

Table 6-5

unitmm

MODEL

Fix with bolt

1824

1120/44.1in

720/28.35in

30

1338/52.67in

820/32.28in

36

1338/52.67in

820/32.28in

4860

1338/52.67in

820/32.28in

Fig.6-15

Suspended unit
1. Suspend the unit as the drawing indicates.

Concrete Foundation

2. Ensure that ceiling can resist the Outdoor unit weight indicated

1. Foundation could be on flat and is recommended be 100-300mm

in specification label plate.

/3.94-11.81in higher than ground level.


2.Install a drainage around foundation for smooth drain
3.When installing the outdoor unit fix the unit by anchor bolts of M10

Sling Bolt

4.When installing the unit on a roof or a veranda, drain water


sometimes turns to ice on the cold weather. Therefore, avoid
draining in an area that people often use because it is slippery.

Suspension Bracket

100
3.94in

Fig.6-17

Outfall
Fig.6-18

C
Fig.6-16

installation manual

NOTE: Make sure 3-4 degree of angel is kept between the unit and
the floor when the unit is installed in the low temperauture
and humid environment.
Make sure the ice on the chassis of the outdoor unit can be
dealt with when the unit is installed in the low temperature
and humid enviroment.
The outdoor unit should be installed in mounting rack 30cm
/11.81in high.The enviroment temperature should be above
0.
The machine must be installed indoor.

CAUTION
All field piping must be provided by a licensed
refrigeration technician and must comply with the
relevant local and national codes.

7.1 Preparation and Caution


Before installation make sure the height difference, the length
of refrigerant pipe, and the number of the bends between the
indoor unit and outdoor unit meet the following requirements:
Table 7-1
The type of models

50Hz T1 condition/R22
Split type air conditioner

50Hz Vertical discharge air conditioner


/60Hz T1 condition/R22 Split type air
conditioner and Vertical discharge air
conditioner

R410A inverter Split type air


conditioner and and Centrifugal
fan outdoor unit

R410A Split type air conditioner

unit:m

8/26.25ft

12K

15/49.21ft

18K-24K

30/98.42ft

10/32.8ft

30K-42K

50/164.04ft

20/65.62ft

48K-60K

50/164.04ft

12K

15/49.21ft

Connect the indoor unit first, then the outdoor unit.

30/98.42ft

10/32.8ft

30K-60K

30/98.42ft

20/65.62ft

12K

10/32.8ft

5/16.4ft

18K-24K

25/82.02ft

12/39.37ft

30K

25/82.02ft

15/49.21ft

36K

30/98.42ft

20/65.62ft

48K-60K

50/164.04ft

25/82.02ft

12K

15/49.21ft

8/26.25ft

25/82.02ft

15/49.21ft

30/98.42ft

20/65.62ft

48K-60K

50/164.04ft

25/82.02ft

18K-24K

25/82.02ft

50Hz/60Hz T3 condition

30K

30/98.42ft

15/49.21ft

(outdoor unit down)

36K

30/98.42ft

20/65.62ft

42K-60K

50/164.04ft

25/82.02ft

18K-24K

25/82.02ft

15/49.21ft

30K

30/98.42ft

20/65.62ft

(outdoor unit up)

the unit with quick joint

Measure the required length of the connecting


pipe, then make it by the following way.

18K-24K

50Hz/60Hz T3 condition

7.2 The Procedure of Connecting Pipes

8/26.25ft

25/82.02ft

36K

unit

Insulation pipe shall be used to the gas piping and the


liquid piping. Otherwise, the condensate may happen.

Model

18K-30K

and and Centrifugal fan outdoor

Prevent let air, dust, or other impurities enter in the pipe


system during installation.

10/32.8ft

36K

30/98.42ft

25/82.02ft

42K

50/164.04ft

30/98.42ft

48K-60K

50/164.04ft

35/114.83ft

12K-18K

5/16.4ft

5/16.4ft

Bend the tubing in proper way. Do not twist the pipe.


Bend the pipe with thumb

min-radius 100mm/3.94in

Fig.7-1

Put some refrigerant oil on the surfaces of the flare pipe


and the joint nuts then wrench it for 3~4 rounds with
hands before fasten the flare nuts.(Refer to chart 16)
Use frozen oil

Fig.7-2
Be sure to use two wrenches simultaneously when you
connect or disconnect the pipes.
Make the ends straight

Fig.7-3
The outdoor unit is charged with rating refrigerant amount in
the factory.Additional charge refers to the table below:
Table 7-2
liquid tube(mm)

R410A

R22

The service valves of the outdoor unit should be completely


closed(as original status).Every time to connect,first to loosen
nuts, then connect the flare pipes within 5 minutes. If the nuts
have been loosened for a long time, dusts and other impurities
may enter the pipe system and may cause malfunction.So
please expel the air out of the pipe with refrigerant before
connection.

6.35

9.53

Expel the air(refer to the 8.1)after connecting the refrigerant


pipe with the indoor unit and the outdoor unit.
Then fasten the nuts at the service valves.
Bend the connecting pipe of small wall thickness.

12.7

15.9

Cut out a proper concave at the bending part of the


insulating pipe.
Then expose the pipe(cover it with tapes after bending).
To prevent twist of deforming, please bend the pipe at a
proper radius.

19.0

NOTE
The bending angle should not exceed 90 .
Bending position is preferably in the middle of the bendable pipe.
Do not bend the pipe more than three times.
Be sure to use the same insulating materials when you buy the
brass pipe. (More than 9mm/0.35in thick)

installation manual

2.

Place The Pipe


Drill a hole in the wall (suitable just for the size of the wall
sleeve), then set on the fittings such as the wall sleeve and its
cover.
Bind the connecting pipe and the cables together tightly with
binding tapes.
Pass the bound connecting pipe through the wall sleeve from
outside. Make sure of the pipe allocation not to damage the
copper tubes.

Note: All used branch pipe must be produced by Midea,


otherweise it causes malfunction. The indoor units should
be installed equivalently at the both side of the U type branch
pipe.

8.2 Size of joint pipes for indoor unit


Table.8-2

Size of joint pipes for 410A indoor unit

Capacity of
indoor unit
(A)

3 Connect the pipes.


4 Expel the air with a vacuum pump or refrigerant.
5 Open the service valves of the outdoor unit .
6 Check the refrigerant leakage. Check all the joints
with the leak detector or soap water.
7 Cover the joints of the connecting pipe with the
insulation foam, and bind them well with the tapes to
prevent potential leakage.

Size of main pipe(mm)


Gas side

Liquid side

Available
branching pipe

18K

12.7/0.5in

6.35/0.25in

CE-FQZHN-01C

24K

15.9/0.626in

9.5/0.375in

CE-FQZHN-01C

30K

15.9/0.626in

9.5/0.375in

CE-FQZHN-01C

8.3 Size of joint pipes for outdoor unit


Base on the following tables, select the diameters of the
outdoor unit connective pipes. In case of the main
accessory pipe large than the main pipe, take the large one
for the selection.
Table.8-3

8.1 Length and drop height permitted of the


refrigerant piping
Note: Reduced length of the branching tube is the 0.5m/1.64ft
of the equivalent length of the pipe.
Table.8-1

L1

Size of joint pipes for 410A outdoor unit


the size of main pipe(mm)

Model
Gas side

Liquid side

36K

15.9/0.626in

9.5/0.375in

CE-FQZHN-01C

48K

15.9/0.626in

9.5/0.375in

CE-FQZHN-01C

60K

15.9/0.626in

9.5/0.375in

CE-FQZHN-01C

Indoor unit

The line branch pipe

L2
Fig.8-1

installation manual

8.4 Vacuum with vacuum pump


1) Use the vacuum pump which vacuum level lower than
-0.1MPa and the air discharge capacity above 40L/min.

1) The branching pipe must be installed horizontally, error angle


of it should not large than 10. Otherwise, malfunction will be
caused.

U-shaped branching pipe

2) The outdoor unit is not necessary to vacuum, dont open the


outdoor unit gas and liquid pipe shut-off valves.

3) Make sure the vacuum pump could result as -0.1MPa or


below after 2 hrs or above operation. If the pump operated 3
hrs or above could not achieve to -0.1MPa or below, please
check whether water mix or gas leak inside of the pipe.

A direction view
Wrong

Correct

10
10
Connect with vacuum pump
Horizontal surface
Perform the pump (last for 2 hrs or above)

When get the vacuum level


-0.1MPa, the pump should
keep running for 20-60 mins

Shut down the


vaccun pump

1. Close-off the valve of


vacuum meter.
2. Cut off the connection
between pressure meter
and vacuum pump.
3. Close the vacuum
pump.

Fig.8-3

9.1 Expel The Air


1

Flaring
Cut a pipe with a pipe cutter. (Refer to Fig.9-1)

Place the vaccum state unused (1 hrs or above)

Lean

90

crude

burr

Fig.8-2
Fig.9-1

CAUTION

Insert a flare nut into a pipe and flare the pipe.


Dont mix up the different refrigerants or abuse the tools and
measurements which directly contact with refrigerants.

Fasten the nut


Put the connecting pipes at the proper position,
wrench the nuts with hands then fasten it with
two wrenches simultaneously. (Refer to Fig.9-2)

Dont adopt refrigerant gas for air vacuuming.


If vacuum level could not get to -0.1MPa, please check whether
resulted by leakage and confirm the leakage site.If no leakage,
please operate the vacuum pump again 1 or 2 hrs.

8.5 Refrigerant amount to be added

Fig.9-2

Calculate the added refrigerant according to the diameter and


the length of the liquid side pipe of the outdoor/indoor unit
connection. The refrigerant is R410A.
Table.8-4
Pipe size on
liquid side

Refrigerant to
be Added per meter

6.35/0.25in

0.015kg/0.033lb

9.52/0.375in

0.030kg/0.066lb

CAUTION
Too large torque will harm the bellmouthing and too small will
cause leakage. Please determine the torque according to
Table 9-1.
Table 9-1
Flare dimensin A
min
max

Pipe gauge

Tightening torque

6.35/0.25in

14.217.2 N.m
8.3/0.327in 8.7/0.343in
(144176 kgf.cm)

9.52/0.375in

32.739.9 N.m
12.0/0.472in 12.4/0.488in
(333407 kgf.cm)

12.7/0.5in

49.560.3 N.m
15.4/0.606in 15.80.622in
(504616 kgf.cm)

Flare

shape

90 4
A

R0.4~0.8

61.875.4 N.m
15.9/0.626in
18.6/0.732in 19.0/0.748in
(630770 kgf.cm)
97.2118.6 N.m
19.1/0.725in (9901210 kgf.cm) 22.9/0.902in 23.3/0.917in

installation manual

Expel the air with a vacuum pump(Refer to Fig.9-3)


(Please refer to its manual for the way of using manifold
valve)

9.3 Insulation
Be sure to completely insulate all the exposed parts of the flare
pipes.
Incomplete insulation may cause condensate.

Loosen and remove the nuts of service valves A and B,


and connect the charge hose of the manifold valve with
the maintenance terminator of service valve A. (Be sure
that service valves A and B are both closed)
Connect the joint of the charge hose with the vacuum
pump.
Open the Lo-lever of the manifold valve completely.
Turn on the vacuum pump. At the beginning of pumping,
loosen the nut of service valve B a little to check whether
the air comes in (the sound of the pump changes, and
the indicator of compound meter turns below zero). Then
fasten the nut.

Orifice
Fig. 10-1

When the pumping has finished, close the Lo-lever of the


manifold valve completely and turn off the vacuum pump.
When you have pumped for over 15 minutes, please
confirm that the indicator of multimeter is on -1.0X10-5Pa
(-76cmHg)
Loosen and remove the nuts of service valves A and B to
open service valve A andB completely, then fasten nuts.
Disassemble the charge hose of service valve A, and
fasten the nut.

NOTE
For ensuring throttled efficiency , Please mount the Orifice as
horizontally as possible; and anti-shock rubber should be
wrapped at external of the Orifice for denoise.
Mark the data plate with the Orifice installed.(for some models)
Please purchase the fittings according to the requirements in
the manual strictly.
Refer the diagram when installing.
NOTE:the orifice should be horizontally installed.

Manifold valve
Multi-meter Pressure meter
-76 cmHg
Hi-lever

Lo-lev er
Charge hose

Charge hose
Vacuum pump

Fig.9-3

Lo-lev er

CAUTION
Both service valves should be open before test operation.
Each air conditioner has two service valves of different
sizes.(Refer to Fig.8-4)
Flare nut

Fig. 10-2

Stopper
Cap

Install the drainpipe of the indoor unit


Use a polyethylene tube as the drainpipe (out-dia.29-31mm

Valve body

Fig.9-4

Valve stern

9.2 Check the Leakage

When extending drainpipe,tighten the connector with


water-proof tape to prevent it leakage.

Check all the joints with the leak detector or soap water. (Refer
Fig.9-5 as a reference illustration)
in the chart
A......Lo-stop valve
B......Hi-stop valve
C,D..Joints of the connecting pipe to the indoor unit.
Check-point of indoor unit

Check-point of outdoor unit

Please lean the drainpipe down toward outdoor (outlet-side)


at a degree of over 1/ 50 to avoid water flowing back. And
please avoid any bulge.
Do not drag the drainpipe violently. Meanwhile, one
supportpoint should be set every 1~1.5m/3.28~4.92ft to
prevent the drainpipe from yielding. Or tie the drainpipe with
the connecting pipe to fix it.
If the outlet of the drainpipe is higher than the body's pump
joint, the pipe should be arranged as vertically as possible.
And the lift distance must be less than 550mm/21.65in,
otherwise the water can not be lifted completely and cause
overflow.(Only available for the unit with pump.)

Fig.9-5

installation manual

/1.14-1.22in, in-dia.25mm/0.984in). It could be bought from


the local market.

The end of the drainpipe should be over 50mm/1.969in higher


than the ground , and do not immerse it in water. If you
discharge the water directly into sewage, be sure to make a
U-form aquaseal by bending the pipe up to prevent the smelly
gas entering the house through the drain pipe.

The drain pipe installation for the unit with pump.


/3.28-4.92ft
1-1.5m

Fig.11-1

Operate the air conditioner in "COOLING" mode. The sound of


the drain pump shall be heard. Check whether the water is
discharged well (1 min lag is possible, according to the length of
the drain pipe), and check whether the water leaks from the
joints.

Power off the air conditioner and recover the cap.


The unit without pump.

The drain pipe installation for the unit without pump.


/3.28-4.92ft
1-1.5m

Drainage test

Check whether the drainpipe is unhindered.


New built house should have this test done before paving
the ceiling.
The unit with pump.
1

Fig.11-5

Fig.11-2

Remove the test cover, and stow about 2000ml water to the
water pan.

Stow 2000ml water to the water pan through the stow


tube,check whether the drainpipe is unhindered.

Install the drain joint of the outdoor unit


(For Heat Pump Models)
Fit the seal into the drain joint, then insert the drain joint into the
base pan hole of outdoor, rotate 90 to securely assemble them.
Connect the drain joint with an extension drain hose (Locally
purchased)to avoid condensate draining off the outdoor unit
during the heating mode.

Seal

Drain joint

Base pan hole

Seal

Base pan

Drain
joint

Fig.11-6

NOTE
All the figures in this manual are for explanation purpose only.
They may be slightly different from the air conditioner you
purchased.The actual unit shall prevail.

Dimension :

Test cap

Fig.11-3

125mm/4.92in

160mm/6.3in

90mm/3.54in

80mm/3.15in

Fig.11-4

Fig.12-1

installation manual

12.1Motor and drain pump maintenance

Table 13-2

(Take rear ventilated as example)

Motor maintain:
1.
2.
3.

Take off the ventilated panel.


Take off the blower housing.
Take off the motor.

Mofor

The appliance shall be installed in accordance with


national wiring regulations.
The air conditioner should use separate power supply
with rated voltage.
The external power supply to the air conditioner should
be grounded, which is linked to the ground wiring of the
indoor and outdoor unit.
The wiring work should be done by qualified persons
according to wiring diagram.
A circuit breaker and a residual current device (RCD) with
above 10mA rating shall be installed in the power circuit
according to the national rule.
Be sure to locate the power wiring and the signal wring
well to avoid cross-disturbance.
Do not turn on the power until you have confirmed
proper wiring.
The power cord type is H07RN-F.

Blower housing

Ventilated panel

Fig.12-2

Pump maintainance:
1.
2.
3.

Screw off four screws from drain pump.


Plug off pump power supply and water level switch cable.
Take off pump.

NOTE
Fig.12-3

Pump

Refer to EMC Directive 2004/108/EC


To prevent flicker impressions during the start of the
compressorfollowing installation conditions do apply.
1

The power connection for the air conditioner has to be


done at the main power distribution. The distribution has
to be of a low impedance, normally the required
impedance reaches at a 32 A fusing point.

Before setting, turn off the power. After setting, restart


the unit.

No other equipment has to be connected with this power


line.

Setting is not allowed when the unit is power on.

For detailed installation acceptance please refer to your


power supplier, if restrictions do apply for products like
washing machines, air conditioners or electrical ovens.

For power details of the air conditioner refer to the rating


nameplate of the product.

For any question contact your local dealer.

The capacity of the system and the network address of


the air-conditioner can be set by the switches on the
indoor Main Control Board.

13.1 Horsepower code setting


The capacity of the indoor unit has been set in the
factory according to the below table.
PO WER_S

14.1 Connect the cable

Table 13-1

ENC1

Toggle switch
Code

Capacity(kw)
5.3

5.6

7.1

9.0

10.5

Disassemble the cover.(If there isn't a cover on the outdoor


unit, disassemble the screw from the maintenance board, and
pull it in the direction of the arrow to remove the protection
board.) (Refer to Fig.14-1)
Connect the cables to the terminals correspondingly.
Re-install the cover or the protection board.

14.2 The Specification of Power


(Refer to Table14-1~14-8)

14.3 Wiring figure

(Refer to Fig.14-2Fig.14-5)

1.split type outdoor unit


Cover

14.0
16.0

13.2 Network address set


Every air-conditioner in network has only one network address
to distinguish each other. Address code of air-conditioner in
LAN is set by code switches S1 & S2 on the Main Control Board
of the indoor unit, and the set range is 0-63.

installation manual

Protection board

Fig.13-1

2.Centrifugal fan outdoor unit

Fig.14-2
Protection Board

NOTE
All the figures in this manual are for explanation purpose only.
They may be slightly different from the air conditioner you
purchased(depend on model).The actual unit shall prevail.

1
2

The test operation must be carried out after the entire


installation.
Please confirm the following points before the test operation:
The indoor unit and outdoor unit are installed properly.
Tubing and wiring are correctly completed.
The refrigerant pipe system is leakage-checked.
The drainage is unimpeded.
The heating insulation works well.
The ground wiring is connected correctly.
The length of the tubing and additional charge amount
have been recorded.
The power voltage matches rated voltage of the air
conditioner.
There is no obstacle at the outlet and inlet of the outdoor
and indoor units.
The gas-side and liquid-side service valves are both
completely open.
The air conditioner is pre-heated by turning on the power.

Test operation
Set the air conditioner in cooling mode with the remote
controller, and check the following points. If there is any
malfunction, please resolve it according to the chapter
"Troubleshooting" in the "Owner's Manual".
1) The indoor unit
a. Whether the buttons on the remote controller works
well.
b. Whether the air flow louver moves normally.
c. Whether the room temperature is adjusted suitable.
d. Whether the indicator lights normally.
e. Whether the temporary switch on the unit works well.
f. Whether the drainage is normal.
g. Whether there is abnormal vibration or noise during
operation.
h. Whether the air conditioner works well in heating
mode(heat pump model).
2) The outdoor unit
a. Whether there is abnormal vibration and noise during
operation.
b. Whether the exhaust air, noise, or condensate influence
your neighborhood.
c. Whether there is any refrigerant leakage during
operation.

CAUTION
3 minutes delay is normal when restarting the unit for
compressor protection.

installation manual

The Specification of Power(indoor power supply)


Table 14-1

30~36

42~48

60

1Phase

1Phase

1Phase

1Phase

208-240 V

208-2 40V

208-2 40V

208-2 40V

208-2 40V

20/16

40/25

50/30

60/45

60/50

18

24

1Phase

Table 14-2

30~36

42~60

30~36

42~60

3Phase

3Phase

3Phase

3Phase

380-420 V

380-420 V

208-2 40V

208-2 40V

25/20

25/20

40/25

45/35

The Specification of Power(outdoor power supply)


Table 14-3

12~18

24

30~36

42~48

60

1Phase

1Phase

1Phase

1Phase

1Phase

208-2 40V

208-2 40V

208-2 40V

208-2 40V

208-2 40V

20/16

40/30

60/40

70/55

70/60

Table 14-4

installation manual

30~36

42~60

30~36

42~60

3Phase

3Phase

3Phase

3Phase

380-420 V

380-420 V

208-2 40V

208-2 40V

25/20

25/20

40/25

45/35

The Specification of Power(independence power supply)


Table 14-5

18

24

30~36

42~48

60

1Phase

1Phase

1Phase

1Phase

1Phase

208-240 V

208-2 40V

208-2 40V

208-2 40V

208-2 40V

20/16

20/16

20/16

20/16

20/16

1Phase

1Phase

1Phase

1Phase

1Phase

208-240 V

208-2 40V

208-2 40V

208-2 40V

208-2 40V

20/16

40/25

50/30

60/45

60/50

Table 14-6

30~36

42~60

30~36

42~60

1Phase

1Phase

1Phase

1Phase

208-2 40V

208-2 40V

208-2 40V

208-2 40V

20/16

20/16

20/16

20/16

3Phase

3Phase

3Phase

3Phase

380-420 V

380-420 V

208-2 40V

208-2 40V

25/20

25/20

40/25

45/35

The Specification of Power for the invert type air conditioner(independence power supply)
Table 14-7

18

24

30~36

42~48

60

1Phase

1Phase

1Phase

1Phase

1Phase

220-240 V

220-2 40V

220-2 40V

220-2 40V

220-2 40V

15/10

15/10

15/10

15/10

15/10

1Phase

1Phase

1Phase

1Phase

1Phase

208-240 V

208-2 40V

208-2 40V

208-2 40V

208-2 40V

30/20

30/20

40/30

40/35

50/40

Table 14-8

30~36

42~60

30~36

42~60

1Phase

1Phase

1Phase

1Phase

220-2 40V

220-2 40V

220-2 40V

220-2 40V

15/10

15/10

15/10

15/10

3Phase

3Phase

3Phase

3Phase

380-420 V

380-420 V

208-2 40V

208-2 40V

30/20

30/25

50/40

50/40

installation manual

CAUTION
The power supply is included in the power supply above mentioned can be applied to the table.
Before obtaining access to terminals, all supply circuits must be disconnected.

Wiring figure
Fig.14-3

Power supply
Switch/Fuse
(Available locally)
Power wiring (indoor)

Power linking wiring (Outdoor)

Indoor
Unit

Outdoor
Unit
Ground wiring
Strong elec-signal link wiring

Ground wiring

Weak elec-signal link wiring

Ground the air conditioner properly in case to affect its anti-interference function

Fig.14-4

Power supply
Switch/Fuse
(Available locally)

Power wiring (outdoor)


Power linking wiring (indoor)

Indoor
Unit

Outdoor
Unit
Ground wiring

Ground wiring

Strong elec-signal link wiring


Weak elec-signal link wiring

Ground the air conditioner properly in case to affect its anti-interference function

installation manual

24

Fig.14-5

Fig.14-6
Power supply
Switch/Fuse
(Available locally)

Power wiring (outdoor)

Indoor
Unit

Outdoor
Unit
Ground wiring
Strong elec-signal link wiring

Ground wiring

Weak elec-signal link wiring

Ground the air conditioner properly in case to affect its anti-interference function

CAUTION
A disconnection device having an air gap contact separation in all active conductors should be
incorporated in the fixed wiring according to the National Wiring Regulation.
When wiring, please choose the corresponding chart, or it may cause damage.The signs of the
indoor terminal block in the some of following fugures may be replaced by L N L1 N1.

installation manual

QST2I-013AEN

16123000000006
20150825

2016 Johnson Con trols, Inc.

www.johnsoncontrols.com

Form No. MEJE(09-48)BZJ-160620

Johnson Controls reserve the right to change product features without prior notice.

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