2nd Edition
UC 500E Station Server
2 CHASSIS VARIANTS
19" Rack-mounted (2U)[Up to 12 serial
ports and 4 Ethernet ports]
19" Rack-mounted (3U) [for more than
12 serial ports]
HIGH PERFORMANCE
HARDWARE
Atom N270 @ 1.6GHz
2 GB DDR2 SRRAM SO-DIMM
4 or 64 GB Flash Memory for data log
HIGH RELIABILITY
No ventilation fans
Redundancy options
Self-monitoring
4 SUPPLY VOLTAGE RANGES
Introduction
The UC-500E Ed. 2 is one of the UC 500
Station Server family products from Efacec,
part of the CLP-500 platform.
UC 500E features an industrial grade
fanless hardware platform, suitable for
harsh environments and targeting minimal
maintenance. It can be deployed in
multiple applications such as distributed
RTUs, DCS plant control systems,
Substation Automation Systems, Station
HMI, Front-end Processors, etc.
UC 500E shares all the common UC 500
software components including the multiprotocol multi-channel gateway with
options for either station IED data
aggregation, connectivity to multiple local
or remote control and management
systems, RTU/telecontrol or gateways or
SCADA front-end processors.
The
built-in
logic
engine,
fully
programmable in IEC 61131-3 languages,
allows further application flexibility, either
as an application-layer gateway and data
processor or as a full automation SoftPLC
controller.
The optional HMI 500 server supports
alarms and events, data historian as well as
multi-client web-based user interface,
featuring advanced 2D vector graphics,
tagging and trending.
The UC 500E is available with pre-installed
software and is fully configurable and
managed through the Efacec Automation
Studio integrated engineering environment
out of the box, hence providing application
flexibility
without
compromising
engineering efficiency.
Designed for open systems and third-party
product integration, UC 500E provides best
integration when deployed in CLP 500
systems.
24 V d.c.
48 V d.c.
110/120 V d.c.
220 V d.c. / 230 V a.c.
IEC 61131-3 PROGRAMMING
General purpose SoftPLC
EMBEDDED SCADA/HMI
SERVER
Web-enabled full-blown vector
graphics HMI/SCADA interface
MULTIPLE COMMUNICATION
OPTIONS
IEC 61850
IEC 60870-5-101/103/104
DNP 3
OPC
Many other serial or IP communication
protocols available
AUTOMATION STUDIO-READY
Integrated configuration and
programming
Simplified engineering and handling
UC 500E Ed. 2
Overview
The UC-500E is a rack mounted industrial PC. The chassis is designed to meet the EIA 310C 19 rack mount rugged
Industrial PC Chassis, targeted for severe industrial environments. It was designed to isolate all the computer
components from shock, vibration, heat, dust, sprayed water and moisture. The chassis was tested under the conditions
specified in several international standards and it is CE approved. All UC 500E components are labelled, tested and
assembled according to the ISO-9001 standards.
Efacec keeps track of the computer components, from the purchasing till the commissioning and maintenance, in order
to meet the customer and Efacec quality goals.
Feature Summary
Chassis Variants:
19" Rack-mounted (2U) [Up to 12 serial ports and 4 Ethernet ports]
19" Rack-mounted (3U) [for more than 12 serial ports]
Processor Board:
CPU
RAM 2GB
Core Flash Disk (4GB)
Additional Flash Disk (4GB)
Additional SSD (64GB)
Availability Configurations:
Hardware Watchdog and Auto-reset (Detection of hardware and OS failures)
Software Failure Detection and Recovery (Self-healing of software module failures)
Hot-standby Configuration
(2 units with HW Wdog and I/O, Changeover panel, 8 serial ports max)
RTC Synchronisation:
SNTP client
By Communication Protocol
HW Interfaces:
2 x USB (front panel) + 2 x USB (rear panel)
Keyboard/mouse (rear panel)
4 x RS232
Expansion RS232/485 Serial Ports (in modules of 4 or 8 ports, each module RS485 or RS232)
Expansion 2 x 10/100/1000BaseTx
I/O (Rear Panel):
Watchdog, General Purpose Status (6 DI + 4 DO)
Operating System
Windows XP Embedded
Self-diagnostics
System Logs, Online Self-monitoring
Communication Gateway Modules Slaves/Servers
IEC 60870-5-104 (TCP/IP)
IEC 60870-5-101 (UDP/IP)
DNP 3.0 (UDP/TCP/IP)
DNP 3.0 (Serial)
IEC 60870-5-101 (Serial)
Modbus (Serial)
Others (Please Contact)
Communication Gateway Modules Masters/Clients
IEC 60870-5-104 (TCP/IP)
IEC 60870-5-101 (UDP/IP)
DNP 3.0 (UDP/TCP/IP)
DNP 3.0 (Serial)
SNMP/ICMP (UDP/IP)
IEC 60870-5-101 (Serial)
IEC 60870-5-103 (Serial)
SPABus (Serial)
Modbus (Serial)
Modbus Plus (TCP/IP)
JBus (Serial)
Others (Please Contact)
For Distributed Automation
IEC 61850-8-1 MMS Client (TCP/IP)
IEC 61850-8-1 MMS Server (TCP/IP)
and GOOSE publish/subscribe
2/12
Atom N270 @ 1.6GHz
(4,8,12 or 16)
Master / Clients
Slaves / Servers
HMI Engine
8
8
HMI 500 Server/Web Server
Alarms
Trends
Soft PLC
IEC 61131-3 Programming
Application Size
1024 Tags
8000 Tags
32000 Tags
64000 Tags
Number of Simultaneous HMI Clients
1 Client
4 Clients
8 Clients
Configuration, Operational Support & Programming
Automation Studio
UC 500E Ed. 2
Others (Please Contact)
Number of Different Protocols
3/12
UC 500E Ed. 2
Technical Specifications
Main Characteristics
Processor
1.6 GHz Intel Atom N270
RAM Memory
2 GB DDR2 SRRAM SO-DIMM
Flash Memory
4 GB Type II Compactflash
or, in option,
64 GB IDE Flash Disk
PCI
One PC/104-Plus (ISA + PCI bus)
IDE
One 44-pin IDE connector
Ventilation Fans
NO
Power Supply
Voltage Ranges
Power Consumption
24 V d.c.
(19 ..36 V d.c)
48 V d.c.
(36..72 V d.c.)
110/125 V d.c.
(72..144 V d.c.)
220 V d.c. / 230 V a.c.
(124..370 V d.c. / 88..264 V a.c.)
40 W / 80 VA max
Binary Inputs
6 binary galvanic isolated inputs
Rated Voltage
48 V d.c.
Operational Range
32 ... 96 V d.c.
Power Consumption
< 0,1 W
4 normally open free of potential relay contacts
Rated Voltage
250 V a.c.
Watchdog output (normally closed)
Max. Switching Voltage
400 V a.c.
Rated Current
5A
Breaking Capacity Max.
1250 VA
Insulation between open contacts
1000 V rms
Insulation between contact and coil
2500 V rms
Four RS-232- serial ports (COM1 to COM4).
Connectors: 9 pole male type D connectors in
rear panel.
2 x LAN 10/100/1000 MBit/s
Ethernet connector: RJ-45
Up to 4 or 8 serial ports (COM5 to COM 20),
total of 20 serial ports
Connector: 9 pole male type D connectors in
rear panel.
2 x LAN 10/100/1000 MBit/s
Ethernet connector: RJ-45
Binary Outputs
Local connections for diagnose purposes
2 VGA outputs for external analogue CRT/LCD
Frontal Panel: 2 USB 2.0 ports
Rear Panel: 2 USB 2.0 ports
PS2 mouse connector
PS2 keyboard connector
Communication Interfaces
Base
Expansion (optional)
Environmental conditions
4/12
Operating Temperature Range
- 10 C to + 60 C
Storage Temperature Range
- 25 C to + 70 C
Relative humidity
10 to 90%
UC 500E Ed. 2
CE Marking
Electromagnetic Compatibility Directive
Immunity
EN 61000-6-2 : 2005
EN 60870-2-1 : 1996
Emission
EN 61000-6-4 : 2007
EN 60870-2-1 : 1996
Low Voltage Directive
EN 60950-1 : 2006 + A11: 2009
EN 60255-5 : 2001
Insulation Tests
High Voltage Test
EN 60255-5
2,5 kV a.c. 1 min 50 Hz
3 kV d.c. 1 min (power supply)
Impulse Voltage Test
EN 60255-5
5 kV 1,2/50 s, 0,5 J
Insulation Resistance
EN 60255-5
> 100 M
Electrostatic Discharge Immunity Test
EN 61000-4-2
8 kV contact; 15 kV air
Electromagnetic Field Immunity Test
EN 61000-4-3
80 MHz3000 MHz; 10 V/m
Fast Transient Disturbance Immunity Test
EN 61000-4-4
4 kV 5/50 ns
Surge Immunity Test
EN 61000-4-5
4/2 kV, 1,2 / 50 s
EN 61000-4-6
10 V r.m.s., 150 kHz80 MHz
@ 1 kHz 80% am
EN 61000-4-8
100 A/m cont; 1000 A/m 3 s
EN 61000-4-11
500 ms @ 70%; 200 ms @ 40%
500 ms @ 40%;
EN 61000-4-29
500 ms @ 70%; 200 ms @ 40%
500 ms @ 40%;
EN 61000-4-11
20, 50 and 500 ms
EN 61000-4-29
20, 50 and 500 ms
EN 61000-4-12
2,5 kV common mode
1 kV differential mode
Radiated Emission
EN 55022
30 1000 MHz class A
Conducted Emission
EN 55022
0,15 30 MHz class A
Harmonic Currents Emission Test
EN 61000-3-2
Class A
Voltage Fluctuation and Flicker Emission Test
EN 61000-3-3
Class A
@ 500 V d.c.
EMC Immunity Tests
Conducted RF Disturbance Test
Power Frequency Magnetic Field Immunity Test
Voltage Variations Immunity Test
Voltage Interruptions Immunity Test
1 MHz Burst Disturbance Test
EMC Emission Tests
Mechanical Tests
Vibration Tests (sinusoidal)
IEC 60255-21-1, IEC 60870-2-2, Class Cm, 2 g, 9 Hz to
200 Hz
Shock and Bump Tests
IEC 60255-21-2, IEC 60870-2-2, Class Bm, 10 g, 11 ms
Degrees of Protection Provided by Enclosures for Electrical Equipment Against
External Mechanical Impacts (IK Code)
EN 50102, IK07
Environmental Tests
Cold Test, IEC 60068-2-1
- 25 C, 72h
Dry Heat Test, IEC 60068-2-2
+ 70 C, 72h
Damp Heat Test, cyclic, IEC 60068-2-30
+ 40 C, 95% RH, 96 h (12h + 12h cycle)
Degree of Protection according to EN 60529, frontal side, flush mounted
IP54
Degree of Protection according to EN 60529, rear side
IP20
5/12
UC 500E Ed. 2
Operating System
Microsoft Windows XP Embedded
Configuration
Automation Studio
User Software for automation functions
According IEC 61131-3, using Automation Studio tool
Communication Protocols
A wide range of protocols.
Please contact Efacec to request updated list of supported protocols.
Synchronization
UC 500E Rule
Master or slave
Through LAN
1 ms resolution
Through serial port
1 s resolution
Dimensions
Rear panel view
6/12
UC 500E Ed. 2
Connections Diagram
Base Modules
RS232 Serial Ports
Type DB-9 Pin,
Male Connector
1
DCD
2
RxD
3
TxD
4
DTR
5
GND
6
DSR
7
RTS
8
CTS
9
RI
RS485 Serial Ports
Type DB-9 Pin,
Male connector
1
DATA2
DATA+
Optional Modules
7/12
UC 500E Ed. 2
Order Form
UC 500E-2- A1 - B1 - C1 - D1 - E1 - F1 - G1
Next Power Supply
24 V d.c.
48 V d.c.
110 / 120 V d.c.
220 V d.c. / 230 V a.c. (*)
1
2
3
4
Additional Disk for Data Log
No Disk (*)
4 GB
64 GB
X
4
64
Availability Configurations
Without watchdog & IO
With watchdog & IO (*)
Size
2U (*)
3U
X
W
2U
3U
Serial Ports
4 Serial Ports (4xRS232) (*)
8 Serial Ports (8xRS232)
8 Serial Ports (4xRS232+4xRS485)
12 Serial Ports (12xRS232)
12 Serial Ports (8xRS232+4xRS485)
16 Serial Ports (16xRS232)
16 Serial Ports (12xRS232+4xRS485)
20 Serial Ports (20xRS232)
20 Serial Ports (12xRS232+8xRS485)
4
8
8A
12
12A
16
16A
20
20A
Ethernet Ports
2 (*)
4
Reserve
Notes:
Configurations with more than 12 serial ports require 3U size.
(*) Preferred options
8/12
2
4
to next table
A2
B2
C2
E2
F2
G2
H2
to next table
I2
UC 500E Ed. 2
from previous table
See
Table 1
Slave Protocol 1
See
Table 1
Slave Protocol 2
See
Table 1
Slave Protocol 3
See
Table 1
Slave Protocol 4
See
Table 1
Slave Protocol 5
See
Table 1
Slave Protocol 6
See
Table 1
Slave Protocol 7
See
Table 1
Slave Protocol 8
Notes:
(*) Preferred options
from previous table
Master Protocol 1
A3
B3
C3
E3
F3
G3
H3
I3
to next table
See
Table 2
Master Protocol 2
Master Protocol 3
Master Protocol 4
Master Protocol 5
Master Protocol 6
Master Protocol 7
Master Protocol 8
See
Table 2
See
Table 2
See
Table 2
See
Table 2
See
Table 2
See
Table 2
See
Table 2
Notes:
(*) Preferred options
9/12
UC 500E Ed. 2
from previous table
A4
B4
C4
E4
Distribution Automation
IEC 61850 MMS Client only (*)
IEC 61850 MMS Client & MMS Server with Goose
HMI 500 Server & Clients
Number of HMI client licences
0, 1, 2 or 4
Soft PLC (IEC 61131-3 Programming)
No Soft PLC (*)
Soft PLC available
Application Size
1024 Tags (*)
8000 Tags
320000 Tags
64000 Tags
Notes:
(*) Preferred options
Table 1, Slave/ Servers Protocols
Code
None
IEC 60870-5-104 (TCP/IP)
IEC 60870-5-101 (UDP/IP)
DNP 3.0 (UDP/TCP/IP)
DNP 3.0 (Serial)
IEC 60870-5-101 (Serial)
Modbus (Serial)
Others, Please contact
Table 2, Master/ Clients Protocols
IEC 60870-5-104 (TCP/IP)
IEC 60870-5-101 (UDP/IP)
DNP 3.0 (UDP/TCP/IP)
DNP 3.0 (Serial)
SNMP/ICMP (UDP/IP)
IEC 60870-5-101 (Serial)
IEC 60870-5-103 (Serial)
SPABus (Serial)
Modbus (Serial)
Modbus Plus (TCP/IP)
10
JBus (Serial)
11
Others, Please contact
10/12
Code
None
UC 500E Ed. 2
Notes
11/12
2011-06-22, 4AS119068, Rev. 1.0
Efacec Engenharia e Sistemas, S.A.
Rua Eng. Frederico Ulrich, 4471-907 Moreira Maia, Portugal Tel. +351 22 940 20 00 Fax +351 22 948 54 28
E-mail:
[email protected] Web: www.efacec.com
Due to our policy of continuous development, specifications may change without notice. Not valid as a contractual item.