KREBS millMAXTM Pumps
The ORIGINAL suction side sealing pump
millMAX pumps technology
millMAX solves this
kind of problem
Competitors suction liner and
impeller - 550 hours
The millMAX Pump has a unique
patented design developed exclusively
for mill discharge duties and adapted
for other severe abrasive slurries.
The same wet end components can
be offered as a conversion kit to
existing pumps, without the need to
disturb the foundation or existing
bearing frame assembly.
The Heart of the Design
The patented on-line suction side
wear clearance adjustment permits
the initial clearances to be maintained
throughout the life of the pump. This
extends the life of the impeller and
suction wear faces to near, or equal
that of, the casing for a one time
maintenance rebuild.
The millMAX Pump features a
patented on-line wear clearance
adjustment, which minimizes the cost
per ton pumped compared to
conventional hard metal and rubber
lined slurry pumps through:
The reduction of solids grinding
between the impeller and suction side
reduces power consumption and
wear. The millMAX Hybrid Suction
Sealing System maintains constant
flow and pressure, without increasing
speed or the danger of motor
overload.
Increased wear life
Even wear life of all wet end parts
Less down time
Lower power consumption
Increased mill throughput
More consistent cyclone
separation
Improved gland seal performance
Low-cost no risk wet end
replacement
Krebs millMAX Pumps treat the cause
of pump wear and loss of efficiency,
whereas competitive pumps treat the
symptoms through materials or
predictive uneven wear rates.
millMAX after 1500 hours of wear
millMAX Hybrid Suction
Sealing System
We use the latest simulation
software technology for design
and performance testing of our
millMAXTM pumps.
Tight clearances
between the backliner
and impeller ensures
that shaft sealing
system works well.
Tight clearances at
the wear ring prevents
suction-side recirculation.
Wide clearances at
expelling vanes
prevents large solids
from being crushed.
millMAX pumps
In most established millMAX
installations, wear life of parts has
been even and in the majority, overall
wear life has generally improved by
50% to 100%. This increase in wear
life is achieved together with a
reduction in power, generally in the
10% to 20% or lower range.
The reduction in power can then be
taken as a cost savings, or through
additional pumping capacity with the
same installed motor.
With the millMAX Hybrid Suction
Sealing System, the front clearance is
adjusted while the pump is running,
and takes only five minutes to
perform. This clearance is adjusted
normally six to eight times throughout
the life of the wet end parts.
Wet End Conversions
The Krebs millMAX Pump is a new
design, hard metal pump and wet end
conversion kit, designed exclusively
for mill discharge and other abrasive
slurries. The Krebs millMAX Pump
adapts to a variety of power frames
without disturbing the foundation or
bearing frame assemblies.
The millMAX design can be applied
to an existing pump through a wet
end conversion kit, including impeller,
casing, backliner, and gland seal.
10x8 - US - Coal
The millMAX conversion kit is
supplied with an adapter ring, seals,
and all hardware to adapt to a variety
of power frames. This achieves the
same results as a complete pump
on a maintenance budget.
16x14 - Zambia - Copper
20x18-43 - Australia - Gold
24 x 20 - Chile - Copper
14x12 - US - Iron Ore
Technical - Specifications
The Krebs millMAX pump
design includes the following:
Casing - designed for minimum slurry
turbulence and even wear. Includes
integral wear ring, carrier, and adjustment
screws for on-line adjustment and
elimination of suction side recirculation.
millMAX Power Frame
Heavy duty cast pedestal
External bearing assembly
adjustment
Wide bearing centers
Heavy duty shaft and bearings.
Double clamp
High Performance Centrifugal
Dry Gland Seal
Large expeller diameter
generates high suction level
sealing capacity
Zero leakage while operating
Wear Ring - adjustable wear ring
assembly to permit closing of suction side
impeller clearance during operation.
Impeller - designed for high slurry
efficiency and hydraulic performance.
Machined surface at the eye for wear ring
adjustment and high expelling vanes.
Suction Liner - with integral wear
ring (14x12 and larger). Matching full
impeller diameter and profile for close
operating clearance.
Wear Parts - designed hydraulically to
wear evenly. Constructed of high chrome
at 650/720 Brinell hardness.
Reverse Taper Roller Bearings
Increases effective load span to
improve life
Main bearing failure is due to
under greasing
Pumping action of taper rollers
discharges grease to the outside,
preventing ingress of slurry
Power Frame - heavy duty cast iron
pedestal with external bearing assembly
adjustment mechanism. Drilled for
overhead motor mounting assembly.
Water Flush Gland
Flanges - loose intake and discharge
flanges drilled to suit various pipe
requirements.
FULL FLOW
Maximum expected flow rate into a
water flush seal at 10 psig (68.9 kPa)
above pump discharge pressure
Power
Frame
Full
Flow
(gpm)
Full
Flow
(m3/h)
Low
Flow
(gpm)
Low
Flow
(m3/h)
Bearing Assembly - heavy duty shaft
MMAA
8.0
1.8
1.0
0.2
and indirect fitted taper roller bearings
rated at 100,000 hrs B-10 life minimum.
MMA
15.0
3.4
2.0
0.5
MMB
20.0
4.5
3.0
0.7
MMC
25.0
5.7
4.0
0.9
LOW FLOW
MMD
30.0
6.8
5.0
1.1
MME
55.0
12.5
N/A
N/A
MMF
85.0
19.3
N/A
N/A
High Radial Vanes
Clears large solids
Prevents solids from being
crushed
Reduces casing slurry
pressure at the eye of the
impeller
External Wear
Adjustment Screw
Four screws for
on-line wear
clearance
adjustment
Adjusted while the
pump is operating
Adjusted six to
eight times during
the life of the wet
end of the pump
Adjustable
Wear Ring
Wear ring takes
up clearance at
the impeller
Adjusted during
operation
Reduces suction
side recirculation
Maintains
hydraulic
performance
Wide Clearance
Dramatic reduction in
crushing of solids
Increased wear life
Reduced power
consumption
Narrow Clearance
Reduces pressure at gland to assist
centrifugal dry gland seal or reduce
gland water pressure.
driMAX Mechanical Seal
Operates in extreme abrasive
environment
Clearance adjustment can be
made without moving seal
millMAX engineering dimensions
Standard millMAX discharge positions
Top 45 degree
Top vertical
Top horizontal
Bottom 45 degree
Bottom horizontal
Pump Model
Size
Frame
F1
G1
MM080AA4
3X2
MMAA
794
403
138
185
185
200
31
150
110
314
370
42
115
MM100AA4
4X3
MMAA
870
514
185
234
262
200
35
188
148
314
370
42
115
MM100A4
4X3
MMA
974
514
185
234
262
230
188
148
375
431
65
150
MM150A4
6X4
MMA
1020
629
229
285
326
230
55
219
190
375
431
65
150
MM150B4
6X4
MMB
1244
629
229
285
326
300
15
219
190
475
548
80
215
MM200B4
8X6
MMB
1342
998
419
436
480
300
169
290
277
475
548
80
215
MM200C4
8X6
MMC
1491
998
419
436
480
400
69
290
277
666
766
100
227
MM250B4
10X8
MMB
1394
1032
419
442
480
300
168
325
290
475
548
80
215
MM250C4
10X8
MMC
1540
1032
419
442
480
400
68
325
290
666
766
100
227
MM300C4
12X10
MMC
1574
1235
462
570
610
400
198
342
348
666
766
100
227
MM300D4
12X10
MMD
1933
1235
462
570
610
500
98
342
348
863
963
150
349
MM350C4
14X12
MMC
1757
1513
559
687
750
400
314
402
178
666
766
100
263
MM350D4
14X12
MMD
2034
1513
559
687
750
500
214
402
178
863
963
150
349
MM400C4
16X14
MMC
1835
1737
666
804
893
400
426
441
229
666
766
100
263
MM400D4
16X14
MMD
2112
1737
666
804
893
500
326
441
229
863
963
150
349
MM450D4
18x16
MMD
2176
1933
708
908
950
500
452
486
200
863
963
150
349
MM450E4
18X16
MME
2330
1933
708
908
950
850
102
486
200
1022
1111
150
321
MM500D4
20X18
MMD
2224
2032
703
1011
1054
500
515
506
245
863
963
150
349
MM500E4
20X18
MME
2380
2032
703
1011
1054
850
165
506
245
1022
1111
150
321
MM600E5
24X20
MME
2446
2208
791
1030
1226
850
218
565
236
1022
1111
150
321
MM600F5
24X20
MMF
2880
2208
791
1030
1226
1092
24
565
236
1422
1549
190
286
MM700F5
28X26
MMF
3017
2748
1060
1253
1300
1092
235
648
304
1422
1549
190
286
Bare shaft pump
Drive arrangements
Reverse overhead
Key
Hole Dia.
Weight
Pump Model
8X12X100
30
293
235
210
19
182
MM080AA4
8X12X100
30
293
235
247
19
301
MM100AA4
11X18X100
40
323
265
278
22
369
MM100A4
11X18X100
40
323
265
279
22
526
MM150A4
14X22X150
50
410
335
339
29
689
MM150B4
14X22X150
50
410
335
370
29
1496
MM200B4
16X28X180
75
555
455
370
35
1897
MM200C4
14X22X150
50
410
335
384
29
1550
MM250B4
16X28X180
75
555
455
384
35
1952
MM250C4
16X28X180
75
555
455
413
35
2727
MM300C4
36X20X280
78
693
593
487
41
3535
MM300D4
16X28X180
75
555
455
493
35
4396
MM350C4
36X20X280
78
693
593
514
41
5114
MM350D4
16X28X180
75
555
455
532
35
4999
MM400C4
36X20X280
78
693
593
567
41
5754
MM400D4
36X20X280
78
693
593
589
41
8655
MM450D4
36X20X280
38
1048
700
515
32
9314
MM450E4
36X20X280
78
693
593
619
41
10032
MM500D4
36X20X280
38
1048
700
545
32
10732
MM500E4
36X20X280
38
1048
700
555
32
12587
MM600E5
45X25X254
38
1451
1218
534
38
15919
MM600F5
45X25X254
38
1451
1218
583
38
21803
MM700F5
Inline with gearbox
Direct drive
Side by side
www.flsmidthkrebs.com
The FLSmidth Krebs millMAX slurry pump replaced the Warman AHF froth
pump for a customer. The customer reported our millMAX centrifugal slurry
pump more than tripled the life of the wet end slurry pump. We have replaced Warman pumps in many industries all over the world increasing wear
life and efficiency and reducing power consumption.
Our millMAX pumps are used in mining and industrial applications such
as mill discharge and primary cyclone feeds, froth pumps and more. Our
pumps are high quality and our field service technicians are exceptional.
Our pumps are designed for pumping water, mild slurry all the way up to
abrasive slurry applications.
World-class Service
The Krebs customer service philosophy is to consistently exceed the expectations of our customers when it comes to providing
technical support, processing orders and maintaining parts availability. Starting with the sales process, and extending
throughout the life of the supplied process solution, we strive to provide an unmatched, world-class customer experience.
Tucson, Arizona USA
Tel: +1 520 744 8200
E-mail: [email protected]
Neusiedl am See, Austria
Tel. +43 2167 3345
[email protected]Beijing P.R. China
Tel: +86-10 8468 9100
[email protected]Queensland, Australia
Tel: +61 7 5519 5700
[email protected]
Sao Paulo, Brasil
Tel: +55-15-3416-7400
[email protected]Chennai, India
Tel: +91 44 4748 1000
[email protected]
Western Australia
Tel: +61 8 6258 4800
[email protected]
Santiago, Chile
Tel: +56 2 2463 8350
[email protected]
Manila, Philippines
Tel: +63-2-687-9251
[email protected]
Johannesburg, South Africa
Tel. +27 (0)10 210 4750
[email protected]www.flsmidthkrebs.com
Copyright 2014 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.
#10-001 Rev 12/17/2015 ljr-us
KREBS millMAXTM Pumps