Instruction Manual

Form 5420
March 2003 1018S Valve

Design 1018S Sliding-Stem Control Valve

Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Packing Lubrication . . . . . . . . . . . . . . . . . . . . . . . 4
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . 4
Replacing Packing . . . . . . . . . . . . . . . . . . . . . . . . 4
Trim Maintenance . . . . . . . . . . . . . . . . . . . . . . . 10
Lapping Metal Seats . . . . . . . . . . . . . . . . . . . . . . 11
Noise Attenuation Trim . . . . . . . . . . . . . . . . . . . . 11
Bonnet Constructions . . . . . . . . . . . . . . . . . . . . . 12
Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

W8488

Figure 1. Design 1018S Valve with Type 3024C Actuator

Introduction
Description
Scope of Manual The globe-style Design 1018S valve (figure 1) is a
metric designed valve with stem guiding and
This instruction manual includes installation, push-down-to-close action in sizes DN15, 25, 40, 50,
maintenance and parts information for the Design 80 and 100 (1/2, 1, 1-1/2, 2, 3 and 4 inches). It has a
1018S control valve. The standard bonnet allows a threaded seat ring and metal-to-metal seating for all
range of Fisher actuators to be fitted and reference general applications over a wide variety of pressure
should be made to the relevant instruction manuals drops and temperatures, or metal-to-PTFE seating
for details of these and any other Fisher accessories for positive shutoff at temperatures up to 232_C
which may be fitted. (450_F).

No person may install, operate or maintain a Design Specifications

1018S valve without first (1) being fully trained and
qualified in valve, actuator and accessory Specifications for the Design 1018S valve are shown
installation, operation and maintenance, and (2) in tables 1 and 2. Some information about your valve
carefully reading and understanding the contents of will appear on the valve nameplate. Where an
this manual. If you have any questions about these actuator is fitted the nameplate will be attached to
instructions contact your Fisher sales office before the actuator. If the valve has been supplied without
proceeding. an actuator the nameplate will be wired to the valve.
D102624X012

www.Fisher.com
 Instruction Manual
Form 5420
1018S Valve March 2003

Table 1. Specifications
DN 15 25 40 50 80 100
Valve Size
inch 1 1 2 3 4
Flow Direction Flow up standard
Flow Characteristics Linear and equal percentage
Plug Styles Full capacity metal seat trim or PTFE seat
mm 54 71
Yoke Boss Size
inch 2 1/8 2 13/16
mm 12 16
Valve Stem Diameter
inch 0.472 0.630
Valve Stem Thread mm M12 x 1.75 M16 x 2.0
kg 9 10 16 19 37 58
Approximate Weights (PN & Class)
lb 20 22 35 42 82 128

Table 2. End Connections, Shutoff Classifications and Pressure-Temperature Class Designations

Specification Class PN
Steel and stainless steel valves: Steel and stainless steel valves:
End Connections (Flanged) Raised face (RF) Class 150 and 300 per PN10, 16, 25, 40 per EN1092-1
ASME B16.5 (and prEN1759-1) Raised Face Type B (formally DIN 2526
Form C)
Groove Type D (formally DIN 2512)
Per IEC 60534-4 and ANSI/FCI 70-2
Shutoff Classification Metal Seat - Class IV (standard)
Metal Seat - Class V (optional)
PTFE Seat - Class VI (optional)
Maximum Inlet Pressure Steel and stainless steel valves Steel and stainless steel valves
and Temperatures(1) Class 150 or 300 per prEN1759-1 and PN10, 16, 25, 40 per EN1092-1
ASME B16.34
1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.

Installation CAUTION
This valve is intended for a specific
WARNING range of pressures, temperatures and
other application specifications.
Applying different pressure and
temperatures to the valve could result
Always wear protective gloves, in parts damage, malfunction of the
clothing, and eyewear when control valve or loss of control of the
performing any installation operations process. Some body/trim material
to avoid personal injury. combinations are limited in their
Personal injury or equipment damage pressure drop and temperature
caused by sudden release of pressure ranges. Do not expose this product to
or bursting of pressure relating parts service conditions or variables other
might result if service conditions than those for which the product was
exceed those for which the product intended. If you are not sure what
was intended. To avoid injury or these conditions are you should
damage, provide a relief valve for over contact Fisher for more complete
pressure protection as required by specifications. Provide the product
government or accepted industry serial number (shown on the
codes and good engineering practices. nameplate) and all other pertinent
information.
Check with your process or safety Fisher does not assume final
engineer for any additional measures responsibility for the selection, use, or
that must be taken to protect against maintenance of any product. Final
process media. responsibility for the selection, use,

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Instruction Manual
Form 5420
March 2003 1018S Valve
and maintenance of any Fisher
product remains with the purchaser WARNING
and end-user.
Personal injury could result from
packing leakage. Valve packing is
tightened before shipment; however
WARNING the packing might require some
readjustment to meet specific service
conditions.
If you move or work on an actuator
fitted to the valve with loading
pressure applied, keep your hands and
tools away from the stem travel path to Maintenance
avoid personal injury. Be especially
careful when removing the stem WARNING
connector to release all loading on the
actuator stem whether it be from air
pressure on the diaphragm or Avoid personal injury or property
compression in the actuator springs. damage from sudden release of
Likewise take similar care when process pressure or bursting of parts.
adjusting or removing any optional Before performing any maintenance
travel stop. Refer to the relevant operations:
actuator Maintenance Instructions. D Always wear protective gloves,
clothing, and eyewear when
If hoisting the valve take care to
performing any maintenance
prevent people from being injured in
operations to avoid personal injury.
case the hoist or rigging slips. Be sure
to use adequately sized hoists and D Disconnect any operating lines
chains or slings to handle the valve. providing air pressure, electric power
or a control signal to the actuator. Be
1. Before installing the valve, inspect it to be certain sure the actuator cannot suddenly
that the valve body cavity is free of all foreign open or close the valve.
material. Clean out all pipelines to remove scale,
welding slag and other foreign material. D Use bypass valves or completely
shut off the process to isolate the
2. The control valve assembly may be installed in valve from the process pressure.
any orientation unless limited by seismic criteria. Relieve the process pressure from
However, the normal method is with the actuator both sides of the valve.
vertical above the valve. Flow through the valve D Depending on the actuator
must be in the direction indicated by the arrow cast construction, it will be necessary to
on the valve. manage the pneumatic actuator
loading pressure and any actuator
3. Use accepted piping practices when installing the
spring pre-compression. It is essential
valve in the pipeline. Use a suitable gasket between
to refer to the relevant actuator
the valve and the pipeline flanges.
instruction manual to ensure safe
4. With a leak-off bonnet construction, remove the removal of the actuator from the valve.
pipe plug to hook up the leak-off piping. D Use lock-out procedures to be
sure that the above measures stay in
5. If continuous operation is required during effect while you work on the
inspection or maintenance, install isolating valves equipment.
either side of the control valve with a bypass valve to
control the flow while the control valve is being D The valve packing box may
worked on. contain process fluids that are
pressurized, even when the valve has
6. If the actuator and valve are shipped separately, been removed from the pipeline.
refer to the appropriate instruction manual for the Process fluids may spray out under
actuator mounting procedure. pressure when removing the packing

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 Instruction Manual
Form 5420
1018S Valve March 2003

For spring-loaded single PTFE V-ring packing, the

packing spring (key 8.10) maintains a sealing force
on the packing. If leakage is noted around the top
bushing (key 8.2) check to be sure that the packing
flange (key 8.1) is touching the bonnet (key 2). If the
LUBRICATOR packing flange is not touching the bonnet, tighten the
packing flange cap screws (key 8.3) until the packing
flange is against the bonnet. If leakage cannot be
stopped in this manner proceed to the replacing
packing procedure.

If there is unacceptable packing leakage with other

than spring-loaded packing, first try to limit the
leakage and establish a stem seal by tightening the
packing flange cap screws (key 8.3) to at least the
minimum recommended torque in table 3. However
10A9421-A
AJ5428-D
do not exceed the maximum recommended torque in
A0832-2/IL LUBRICATOR/ISOLATING VALVE table 3 or excessive friction may result. If the
Figure 2. Lubricator and Lubricator/Isolating Valve (optional) packing (key 8) is relatively new and tight on the
stem and tightening the packing flange nuts does not
hardware or packing rings, or when stop the leakage, it is possible that the stem is worn
loosening the packing box pipe plug. or nicked so that a seal cannot be made. The
D Check with your process or safety surface finish of a valve stem is critical for making a
engineer for any additional measures good packing seal. If the leakage comes from the
that must be taken to protect against outside diameter of the packing it is possible that the
process media. leakage comes from nicks or scratches around the
packing box wall. While replacing the packing, as in
the numbered steps below, inspect the valve stem
Note and packing box wall for nicks and scratches.

Whenever a gasket seal is disturbed

by removing or shifting gasketed Note
parts, install a new gasket during
reassembly. This ensures a good If the valve has ENVIRO-SEALr
gasket seal because the used gasket packing installed, refer to the
may not seal properly. instruction manual entitled
ENVIRO-SEAL Packing System for
Sliding Stem Valves, Form 5306, for
packing instructions. Figure 5 in this
Packing Lubrication manual shows typical ENVIRO-SEAL
If a lubricator, or lubricator and isolating valve (figure packing systems.
2) is provided for PTFE/composition or other
packings that require lubrication, it is installed in a
tapped bonnet. Use a silicon based lubricant. Replacing Packing
Packing used in oxygen service or in processes with These instructions refer primarily to valves fitted with
temperatures over 260_C (500_F) should not be plain bonnets. When replacing packing in an
lubricated. To operate the lubricator, turn the screw extension or bellows bonnet you should refer to the
clockwise to force the lubricant into the packing box. relevant section under Bonnet Constructions later in
The lubricator/isolating valve operates the same way this manual for details on disassembly and
except the isolating valve must first be opened and reassembly of valves with extension and bellows
then closed after the lubrication has been bonnets.
completed.
1. Isolate the control valve from the line pressure,
release pressure from both sides of the valve body
Packing Maintenance and drain the process media from both sides of the
valve. If using a power actuator, also shut off all
Key numbers refer to figures 3, 4, 5, and 8. pressure lines to the power actuator and release all

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Instruction Manual
Form 5420
March 2003 1018S Valve
pressure from the actuator. Use lock-out procedures Remove any travel indicator parts and stem locknuts
to be sure that the above measures stay in effect from the valve stem threads.
while you work on the equipment.
6. Set the bonnet and stem assembly on a
2. Disconnect the operating lines from the actuator protective surface to prevent damage to the bonnet
and any leak-off piping from the bonnet. Disconnect gasket surface and plug seat. Separate the plug and
the stem connector and then remove the actuator stem assembly from the bonnet.
from the valve by unscrewing the yoke lock nut (key
11, figure 8). Refer to the appropriate actuator 7. Remove the bonnet gasket (key 9.1) and cover
instruction manual for details. the opening of the valve to protect the gasket
surface and prevent foreign matter from getting into
the valve cavity.
WARNING 8. Remove the packing flange cap screws, packing
flange and top bushing (keys 8.3, 8.1 and 8.2).
To avoid personal injury or property Carefully push out all the remaining packing box
damage by uncontrolled movement of parts from the bonnet using a rounded rod or other
the bonnet, loosen the bonnet bolting tool which will not scratch the packing box wall or
by following the instructions in the bottom guide bushing. Clean the packing box and
next step. Do not remove a stuck the metal packing box parts.
bonnet by pulling on it with equipment 9. Inspect the valve stem threads and packing box
that can stretch or store energy in any surfaces for any sharp edges that might cut the
other manner. The sudden release of packing. Scratches or burrs could cause packing box
stored energy can cause uncontrolled leakage or damage the new packing. If the surface
movement of the bonnet. condition cannot be improved by light sanding,
replace the damaged parts.
Note 10. Remove the covering protecting the valve cavity
The following step also provides and install a new bonnet gasket (key 9.1) making
additional assurance that the valve sure that the gasket seating surfaces are clean and
body fluid pressure has been relieved. smooth.

3. Hex nuts (key 9.3) attach the bonnet (key 2) to

the valve body (key 1). Loosen these nuts Note
approximately 3mm (1/8 inch). Then loosen the
body-to-bonnet gasketed joint by either rocking the The bolting procedures in step 11
bonnet or prying between the body and bonnet. include, but are not limited to,
Work the prying tool around the bonnet until the ensuring that the bolting threads are
bonnet loosens. clean and that the nuts are evenly
tightened on the studs in a crisscross
pattern. Tightening one nut may
CAUTION loosen an adjacent nut. Repeat the
crisscross tightening pattern several
times until each nut is tight and the
Avoid damaging the seating surface body-to-bonnet seal is made. When
caused by the valve plug and stem the operating temperature has been
assembly dropping from the bonnet reached perform the torque procedure
after being lifted part way out. When again.
lifting the bonnet temporarily install a
valve stem locknut on the valve stem. 11. Lubricate the bonnet studs (key 9.2), nuts (key
This locknut will prevent the valve 9.3) and the surface between the nuts and bonnet
plug and stem assembly from with a suitable lubricant. Carefully slide the valve
dropping out of the bonnet. plug into the bonnet, slide the bonnet onto the bolts
(key 9.2) and secure with the stud bolt nuts (key
4. If no fluid leaks from the joint, remove the bonnet 9.3). Using accepted bolting procedures, tighten the
nuts (key 9.3) completely and carefully lift off the body-to-bonnet joint to withstand test pressures and
bonnet complete with plug and stem assembly. application service conditions. Use the bolt torques
5. Loosen the packing flange cap screws (key 8.3) in table 4 as guidelines unless accepted bolting
so that the packing is not tight on the valve stem. procedures dictate otherwise.

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 Instruction Manual
Form 5420
1018S Valve March 2003

Table 3. Recommended Torque for Packing Flange Cap Screws

Valve Stem Graphite Packing (square) PTFE-Graphite Packing (square)
Valve Size
Diameter Class PN Min Torque Max Torque Min Torque Max Torque
DN inch mm inch NSm lbfSin NSm lbfSin NSm lbfSin NSm lbfSin
1/2, 1, 150 --- 2.5 22 3.8 34 1.9 16 2.8 25
---
1-1/2, 2 300 --- 3.4 30 5.1 45 2.5 22 3.7 33
12 0.472
15, 25, 40 & 50 --- --- 10 - 40
3.1 27 4.6 41 2.3 20 3.4 30
150 --- 3.7 31 5.5 46 2.3 21 3.5 31
--- 3&4
300 --- 4.9 41 7.3 62 3.1 27 4.7 41
80 --- 16 0.630 --- 10 - 40 4.5 38 6.7 57 2.8 25 4.2 38
--- 10 - 16 3.5 31 5.3 47 2.2 20 3.4 30
100 ---
--- 25 - 40 4.5 38 6.7 57 2.8 25 4.2 38

Table 4. Body-to-Bonnet Torque Values for Plain, Extension, and Bellows Bonnets
Body-to-Bonnet (Plain Bonnet) Extension-to-Bonnet
Valve Size Body-to-Extension (Extension & Bellows) (Extension and Bellows Bonnets)
Body Studs (Key 9.2) Bonnet Cap-Screws (Key 9.7)
B7 and B8M B7 and B8M
Bolt Material 1.1181 1.7709 A2-70 1.1181 1.7709 A2-70
CL2 CL2
DN Inch NSm lbfSin NSm lbfSin NSm lbfSin NSm lbfSin NSm lbfSin NSm lbfSin NSm lbfSin NSm lbfSin
15 1/2 82 60 39 29 77 57 63 46 82 60 39 29 77 57 63 46
25 1 82 60 39 29 77 57 63 46 82 60 39 29 77 57 63 46
40 1-1/2 171 126 94 69 185 136 151 111 82 60 39 29 136 100 63 46
50 2 171 126 94 69 185 136 151 111 82 60 39 29 136 100 63 46
80 3 171 126 94 69 185 136 151 111 171 126 94 69 185 136 151 111
100 4 171 126 94 69 185 136 151 111 171 126 94 69 185 136 151 111

12. Install the new packing and the metal packing 15. For graphite packing tighten the packing flange
box parts according to the appropriate arrangement cap screws to the maximum recommended torque
in figure 3, 4, or 5. Place a smooth-edged pipe over shown in table 3. Then loosen the packing flange
the valve stem and gently tap each soft packing part cap screws and retighten to the minimum
into the packing box. recommended torque shown in table 3.
13. Slide the top bushing and packing flange (keys For ENVIRO-SEAL packing refer to the instruction
8.2 and 8.1) into position. Lubricate the packing manual entitled ENVIRO-SEAL Packing System for
flange cap screws (key 8.3), including the underside Sliding Stem Valves, Form 5306, for packing
of the head of the cap screws. Fit the cap screws. instructions.

Note For other packing types tighten the packing flange

cap screws alternately in small equal increments
The torque values discussed in step until one of the cap screws reaches the minimum
14 and shown in table 3 are recommended torque shown in table 3. Then, tighten
recommended guidelines only and are the remaining flange cap screw until the packing
presented as a starting point for this flange is level and at a 90 degree angle to the valve
procedure. Tightening the packing stem.
flange nuts to a torque value that
exceeds the table guidelines, in order 16. Mount the actuator on the bonnet (key 2) and
to obtain a seal, may indicate other reconnect the actuator and valve plug stem
problems. according to the procedure in the appropriate
actuator instruction manual. Check for leakage
14. For spring-loaded PTFE V-ring packing tighten around the top bushing when the control valve
the packing flange cap screws until the flange (key assembly is first put in to service. Retighten the
8.1) contacts the bonnet. packing flange cap screws as required.

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Instruction Manual
Form 5420
March 2003 1018S Valve

gf00180 gf00181

SINGLE PTFE-GRAPHITE PACKING SINGLE V-RING PACKING

gf00182

SINGLE GRAPHITE PACKING

Figure 3. Typical Single Packing Arrangements

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 Instruction Manual
Form 5420
1018S Valve March 2003

gf00183 gf00184
DOUBLE PTFE-GRAPHITE PACKING DOUBLE GRAPHITE PACKING

gf00185
DOUBLE PTFE V-RING PACKING

Figure 4. Typical Double Packing Arrangements

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Instruction Manual
Form 5420
March 2003 1018S Valve

gf00186 gf00187

ENVIRO-SEAL PTFE PACKING ENVIRO-SEAL GRAPHITE ULF PACKING

gf00192

PSA PACKING (VPC-61)

Figure 5. Typical ENVIRO-SEAL and PSA Packing Arrangements

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 Instruction Manual
Form 5420
1018S Valve March 2003

Table 5. Seat Ring Torque Guidelines Table 6. Seat Ring Removal Tool
Valve Size Seat Ring Torque Valve Size A B C DO
DN inch NSm LbfSft DN mm
15 1/2 150 111 15-25 150 7.0 16.0 50.0
25 1 150 111 40 160 7.0 20.0 70.0
40 1-1/2 150 111 50 160 7.0 20.0 70.0
50 2 200 148 80 205 7.0 24.5 104.5
80 3 300 222 100 217 12.0 24.5 124.5
100 4 300 222 Size inch
1/2-1 5.906 0.276 0.630 1.949
1-1/2 6.299 0.276 0.787 2.736
2 6.299 0.276 0.787 2.736
Trim Maintenance 3 8.071 0.276 0.965 4.114
Key numbers in this section refer to figure 8. 4 8.543 0.472 0.965 4.902

Disassembly
1. Remove the actuator and bonnet as described in CAUTION
steps 1 to 7 of the section Replacing the Packing.

Be careful to hold the torque gun and

attached socket at right angles to the
CAUTION seat ring when applying torque. Tilting
the gun and socket while applying
Use care to avoid damaging the gasket torque may cause the lugs on the seat
sealing surfaces. ring tool to suddenly disengage from
the recesses in the seat ring thus
The surface finish of the valve stem causing possible damage to the seat
(key 6, 7 or 7.1) is critical for making a ring.
good packing seal. The seating
surfaces of the seat ring (key 4) and 4. Remove the seat ring (key 4) from the valve
the valve plug (key 6) are critical for body.
tight shutoff and should therefore also
be treated with care and properly 5. Inspect parts for wear or damage that would
protected. prevent proper operation of the valve body.

2. Packing parts can be removed from the bonnet if 6. Replace trim parts as necessary.
desired. Replace these parts as described in the
section on Packing Maintenance.
3. Use a seat ring tool made according to the Assembly
dimensions in figure 6 to remove the seat ring (key 1. Before installing the new seat ring, thoroughly
4) as follows: clean the threads in the valve body port. Apply
suitable lubricant to the threads and to the 60_
a. Insert the tool into the valve body. Be certain surface of the new seat ring (see key 4, figures 8
the tool lugs are engaged in the corresponding and 9). Screw the seat ring into the valve body.
recesses in the seat ring. Using the seat ring tool, a lathe or boring mill, tighten
the seat ring to the torque value in table 5. Remove
b. Use a torque gun or driver having torque all excess lubricant after tightening.
capabilities equal to or greater than those shown
in table 5. Connect the gun to a socket that 2. Remove any protective tape or covering from the
snugly fits the hex head on the seat ring tool. valve plug and stem assembly and carefully install it
into the valve body.
c. Insert the socket onto the hex head of the seat 3. Clean the bonnet gasket seating surfaces and
ring tool. install a new bonnet gasket.

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Instruction Manual
Form 5420
March 2003 1018S Valve

Lapping Metal Seats

CAUTION

To avoid damaging the bellows

assembly in a bellows bonnet
construction, do not attempt to lap the
metal seating surfaces on valves of
this type. The design of the bonnet
assembly prevents rotation of the stem
and any forced lapping rotation will
damage the bellows.
With metal-seat constructions, seating surfaces of
the valve plug and seat ring can be lapped for
improved shutoff. Deep nicks and scratches should
be machined out rather than ground out. Use a good
quality lapping compound of a mixture of 280 to
600-grit. Apply the compound to the bottom of the
valve plug.

Assemble the valve to the extent that the seat ring

(key 4) and plug and stem assembly (key 6) are
fitted and the bonnet (key 2), complete with guide
bushing (key 8.2), is bolted to the valve body. A
simple handle can be made from a piece of strap
iron locked to the valve stem with nuts. After lapping,
remove the bonnet and clean the seat surfaces.
Completely assemble as described in the assembly
portion of the Trim Maintenance procedure and test
the valve for shutoff. Repeat the lapping procedure if
leakage is still excessive.

70662.4

Noise Attenuation Trim

Key numbers refer to figure 10.
Figure 6. Removal and Installation Tool
The 1018S multi-hole noise trim provides
aerodynamic noise control that is effective for vapor,
gas and steam flow applications and can be used
Note with the standard metal-to-metal seat, the soft
seated Teflon insert and the hard faced seats.
If the packing is to be reused and was
not removed from the bonnet, perform
the following step carefully to avoid Disassembly
damaging the packing with the stem 1. Remove the actuator and bonnet as described in
threads. steps 1 to 4 of the section Replacing the Packing.
4. Mount the bonnet on the valve body and 2. When lifting the bonnet and stem assembly off
complete assembly according to steps 9 to 13 of the the valve body, the cage retaining ring, and possibly
section Replacing the Packing, omitting steps 12 the multi-hole cage itself, will also lift with the rest of
and 13 if new packing is not being installed. the assembly.

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 Instruction Manual
Form 5420
1018S Valve March 2003

3. Loosen the packing flange cap screws (key 8.4) Bonnet Constructions
so that the packing is not tight on the valve stem.
Remove any travel indicator parts and stem locknuts Three bonnet constructions are available. The
from the valve stem threads standard plain bonnet (fig 8) incorporates a welded
plug and stem assembly. Note, these parts are only
available as an assembly. For extreme temperatures
or difficult to handle fluids either an extension bonnet
CAUTION (fig 11) or a bellows bonnet (fig 12) may be fitted.
These incorporate a bonnet extension (key 12.1)
which fits between the bonnet and the valve body.
Use care to avoid damaging the gasket
sealing surfaces.
The surface finish of the valve stem Extension Bonnets
(key 6, 7 or 7.1) is critical for making a
Refer to figure 11.
good packing seal. The seating
surfaces of the seat ring (key 4) and
For the extension bonnet arrangement the plug and
the valve plug (key 6) are critical for
stem are supplied as separate parts. When replacing
tight shutoff and should therefore also
the plug and stem follow the instructions below.
be treated with care and properly
protected.
4. Set the bonnet and stem assembly on a
Disassembly
protective surface to prevent damage to the bonnet 1. Follow steps 1 - 7 shown in the section Replacing
gasket surface and plug seat. Separate the plug and Packing.
stem assembly from the bonnet. Separate the cage 2. Carefully slide the plug and stem assembly out of
retaining ring and the multi-hole cage. the bonnet taking care not to damage the packing
with the stem thread.
5. Remove the seat ring in the normal way as
described above.
Assembly
1. Screw the new valve stem (key 7) firmly into the
new plug (key 6). Refer to figure 7 for the correct
Assembly torque.
Follow the assembly instructions above in the Trim 2. Using the dimensions given in figure 7 select the
Maintenance section but with the following proper drill size and drill through the plug and stem
exceptions. using the pilot hole provided in the plug.
3. Remove any chips or burrs and drive in a new pin
1. Having screwed in the seat ring (key 4), slot the (key 9.4). Ensure that the pin extends evenly either
multi-hole cage (key 5.1) into the groove on the top side of the plug. The extended pin prevents rotation
of the seat ring. Ensure that the end with the vertical of the plug and stem once the valve is assembled.
slots is uppermost.
2. Place the plug and stem assembly (key 6) inside
the cage on the seat ring and pass the cage CAUTION
retaining ring (key 5.2) with the tapered side down
over the stem and place on the top of the cage. To avoid weakening the stem that may
cause failure in service, never reuse an
3. Carefully slide the bonnet (key 2) over the stem old stem with a new valve plug. Using
and locate its base in the center of the cage an old stem with a new plug requires
retaining ring (key 5.2) and, at the same time, over drilling a new pin hole in the stem
the bonnet studs (key 9.2). which will weaken it. However a used
valve plug may be used with a new
4. The process of tightening the bonnet nuts (key
stem.
9.3) will pull the cage retaining ring into the top of the
multi-hole cage splaying out the top circumference of 4. Carefully insert the plug and stem assembly in to
the cage to provide a firm interference fit (see the bonnet taking care not to damage the valve
figure 10). packing.

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Instruction Manual
Form 5420
March 2003 1018S Valve
Table 7. Valve Stem Connection Torque and Pin Bellows Bonnet
Replacement
Stem Diameter Stem/Plug Torque Drill Size D
Refer to figure 12.
mm NSm lbfSft mm mm
12 21 15 4 7 Disassembly
16 50 37 6 8 1. Follow steps 1 - 2 shown in the section Replacing
the Packing.

WARNING

To avoid personal injury or property

damage by uncontrolled movement of
the bonnet, loosen the bonnet bolting
by following the instructions in the
next step. Do not remove a stuck
bonnet by pulling on it with equipment
that can stretch or store energy in any
other manner. The sudden release of
stored energy can cause uncontrolled
movement of the bonnet.

Note
The following step also provides
additional assurance that the valve
body fluid pressure has been relieved.
GF00191 2. Cap screws (key 9.7) and hex nuts (key 9.8)
attach the valve bonnet (key 2) to the bonnet
extension (key 12.1). Loosen these nuts
approximately 3mm (1/8 inch). Then loosen the
Figure 7. Plug Stem Connection and Pin Replacement bonnet-to-extension joint by either rocking the
bonnet or prying between the bonnet and bonnet
5. Slide the plug and stem assembly to the full up extension. Work the prying tool around the bonnet
position such that the extending ends of the until the bonnet loosens. If no fluid leaks from the
plug/stem pin are located in the vertical groove in the joint, remove the nuts and cap screws completely
bore of the guide bush. and carefully lift the bonnet off the valve stem.
3. Hex nuts (key 9.3) attach the bonnet extension
6. Remove the covering protecting the valve cavity (key 12.1) to the valve body (key 1). Remove these
and install a new bonnet gasket (key 9.1) making nuts and loosen the extension-to-body gasketed joint
sure that the gasket seating surfaces are clean and by either rocking the bonnet or prying the extension
smooth. of the body.
4. Lift the extension (key 12.1) , complete with the
7. Lift the whole assembly, taking care that the plug bellows, stem and plug assembly, clear of the body
and stem assembly does not slide out, on to the and place on a protective surface.
valve body and over the bonnet studs (key 9.2).
5. Extend the plug (key 6) and stem (key 7.1) from
the base of the bonnet extension to expose the
8. Lubricate the bonnet studs (key 9.2), nuts (key plug/stem pin (key 9.4). Drive out the plug/stem pin
9.3) and the surface between the nuts and bonnet and unscrew the plug from the stem.
with a suitable lubricant. Tighten the nuts (key 9.3) in
a crisscross pattern until the metallic stop at the 6. Slide the stem and bellows assembly (key 7.3)
bottom side of the bonnet flange contacts the body through the top of the bonnet extension (key 12.1)
surface. This will guarantee that the body to bonnet removing the two bonnet gaskets.
joint will withstand test pressures and application 7. Inspect all parts for signs of wear and damage
service conditions (see table 4 for details). and replace as necessary.

13
 Instruction Manual
Form 5420
1018S Valve March 2003

Assembly 10. Place a new bonnet extension-to-body gasket

1. Inspect all gasket seating surfaces on the bonnet (key 9.1) on the gasket surface of the valve body
(key 2), bonnet extension (key 12.1) and valve body (key 1) and carefully lift the complete bonnet
(key 1) to ensure they are clean and smooth. assembly on to the bonnet studs in the body.

2. Taking the stem and bellows assembly screw on 11. Tighten the hex nuts (key 9.3) as shown in
the plug (key 6) to give a firm fit. Take care not to table 3.
rotate the bellows or otherwise damage the bellows
in the process.
3. Using the pilot hole in the plug, drill through the
plug and stem using the appropriate drill shown in
figure 7. Then unscrew the plug from the stem. Parts Ordering
4. Place a bellows gasket (key 9.6) on the top of Each valve is assigned a serial number which can
bonnet extension (key 12.1) and slide the stem and be found on the valve or on the nameplate (key 18,
bellows assembly from the top through the bonnet not shown). The nameplate will normally be fitted to
extension. the actuator but if the valve is supplied without an
5. Place the second bellows gasket (key 9.6) on the actuator the nameplate will be wired to the valve.
top surface of the bellows assembly and then Refer to this serial number when contacting your
carefully place the bonnet over the stem taking care Fisher sales office for technical assistance. When
not to damage the packing if fitted. ordering replacement parts refer to this serial
number and give the part description and part
6. Bolt the bonnet to the bonnet extension using the number from the following parts list.
cap screws (key 9.7) and hex nuts (key 9.8) but only
partially tighten the nuts. Refer to table 4.
Use only genuine Fisher replacement parts.
7. Re-screw the plug (key 6) on to the base of the Components that are not supplied by Fisher should
stem (key 7.1) until the holes in the plug and stem, not, under any circumstances, be used in any Fisher
made in step 3 above, align. Extend the stem as far valve, because they will void your warranty, might
as possible from the base of the bellows and drive in adversely affect the performance of the valve, and
a new pin (key 9.4) ensuring that the pin extends might jeopardize worker and workplace safety.
equally either side of the plug.
8. Slacken the cap screws (key 9.7) and hex nuts
(key 9.8) of the bonnet and then rotate the complete Note
stem, plug and bellows assembly until the ends of Fisher does not assume responsibility
the pin extending from the plug align with the vertical for the selection, use, or maintenance
grooves in the bore of the guide bush (key 12.2). of any product. Responsibility for
This construction prevents the plug and stem proper selection, use, and
assembly rotating when the valve is in service. maintenance of any Fisher product
9. Retighten the cap screws (key 9.7) and hex nuts remains solely with the purchaser and
(key 9.8) to the correct torque shown in table 4. end-user.

14
Instruction Manual
Form 5420
March 2003 1018S Valve

Parts Kits
Stem Diameter mm 12 16
Yoke Boss Diameter,
54 (2-1/8) 71 (2-13/16)
mm (Inch)
Repair Kits
Single PTFE/Graphite R1018SY0072 R1018SY0082
(contains keys - - -) (8.2, 8.5, 8.7, 8.12) (8.2, 8.5, 8.6, 8.7, 8.17)
Single Graphite R1018SY0092 R1018SY0102
(contains keys - - -) (8.2, 8.5.1, 8.5.2, 8.6, 8.12, 8.13 (8.2, 8.5.1, 8.5.2, 8.6, 8.7, 8.13, 8.17)
Single PTFE V-Ring R1018SY0112 R1018SY0122
(contains keys - - -) (8.2, 8.8, 8.9, 8.10, 8.12) (8.2, 8.8, 8.9, 8.10, 8.17)
ENVIRO-SEAL Double PTFE
RPACKY00012 RPACKY00022
(contains keys - - - )
ENVIRO-SEAL Single Graphite
RPACKY00032 RPACKY00042
(contains keys - - -)
Retrofit Kits
ENVIRO-SEAL Double PTFE RPACKYRT052 RPACKYRT062
(contains keys - - - ) (8.1, 8.3, 8.6, 8.7, 8.8, 8.9, 8.11, 8.13, 8.15) (8.1, 8.3, 8.6, 8.7, 8.8, 8.9, 8.11, 8.13, 8.15)
ENVIRO-SEAL Single Graphite RPACKYRT072 RPACKYRT082
(contains keys - - -) (8.1, 8.3, 8.5.1, 8.5.2, 8.5.3, 8.5.4, 8.6, 8.7, 8.8, 8.11, 8.13) (8.1, 8.3, 8.5.1, 8.5.2, 8.5.3, 8.5.4, 8.6, 8.7, 8.11, 8.13)

Key Description Part Number

Parts List 8.3 Packing Flange Capscrew
8.5* Packing Ring See table
Note 8.6* Base Ring See table
8.7* Spacer See table
(Note, except where indicated, sizes shown are 8.8* Washer See table
valve sizes) 8.9* V-Ring Packing Set See table
8.10*Packing Spring See table
Note 8.11*Spring Pack Assembly See table
8.12*Lantern Ring or Spacer See table
Part numbers are shown for recommended spares 8.13*Bushing See table
only. For part numbers not shown, contact your 8.17*Spacer See table
Fisher sales office. 8.20 Plug or Lubricator and Isolating Valve
8.21*Support Ring See table
Key Description Part Number 8.22*O-ring See table
1 Valve Body 8.23*O-ring See table
If you need a valve body as a replacement 9.1* Bonnet Gasket (Graphite Laminate/SST) See table
part, order by valve size, serial number, 9.2 Bonnet Stud
and desired material. 9.3 Bonnet Nut
2 Bonnet 9.4* Stem/plug Pin (Extension and Bellows Bonnets Only)
If you need a bonnet as a replacement DN15 - 50 (1/2 to 2-Inch) 1992163
part, order by valve size and stem DN80 - 100 (3 to 4-Inch) 2526905
diameter, serial number, and desired 9.5* Bonnet Extension Gasket See table
material. 9.6 Bellows Gasket See table
4* Seat Ring See table 9.7 Bonnet Extension Cap Screw
5.1* Multi-hole noise attenuation cage 9.8 Bonnet Extension
5.2 Noise attenuation cage retaining ring 11 Yoke Locknut
6* Plug and Stem Assembly See table 12.1 Bonnet Extension
6* Plug (Extension and Bellows Bonnet Only) See table 12.2* Bushing
7* Stem (Extension Bonnets Only) 15 - 50 mm (1/2 to 2-Inch) 2217198
DN15 - 50 (1/2 to 2-Inch) 2474042 80 - 100 mm (3 to 4-Inch) 2218534
DN80 - 100 (3 to 4-Inch) 2222477 30 Packing Warning Tag (not shown)
7.3* Bellows Assembly (Includes Stem) --- Seat Ring Removal / Installation Tool
DN15 - 50 (1/2 to 2-Inch) 2217171 DN 15 - 25 (1/2 to 1-Inch) 0471267
DN80 - 100 (3 to 4-Inch) 2227272 DN 40 - 50 (1-1/2 to 2-Inch) 0471275
8.1 Packing Flange DN 80 (3-Inch) 0471291
8.2* Bushing See table DN 100 (4-Inch) 1097458

*Recommended spare parts 15

 Instruction Manual
Form 5420
1018S Valve March 2003

GF00190

Figure 8. Design 1018S Valve with Plain Bonnet

GF00195
GF00190

Figure 9. Valve Plug with Soft Seat Insert Figure 10. Multi-Hole Cage Noise Trim Attenuator

16
Instruction Manual
Form 5420
March 2003 1018S Valve

GF00191

Figure 11. Extension Bonnet

17
 Instruction Manual
Form 5420
1018S Valve March 2003

GF00193

Figure 12. Bellows Bonnet

18
Instruction Manual
Form 5420
March 2003 1018S Valve

Key 4* Seat Rings for Stainless Steel (metal and soft seat) and Alloy 6 Trim
STAINLESS STEEL
ALLOY 6 TRIM
VALVE SIZE SEAT PORT DIAMETER TRIM
Seat Ring Material
SST hard faced
DN inches mm inches SST
w/CoCr-A
6 0.236 0483478 0483516
15 1/2 10 0.394 0483486 0483524
15 0.591 0483494 0483532
6 0.236 0483575 0483630
10 0.394 0483583 0483648
25 1 15 0.591 0483591 0483656
20 0.787 0483605 0483664
25 0.984 1856251 1936484
20 0.787 0483729 0483788
25 0.984 1936387 1975218
40 1-1/2
30 1.181 0483737 0483796
40 1.575 0483745 0483800
20 0.787 0483729 0483788
25 0.984 1936387 1975218
50 2 30 1.181 0483737 0483796
40 1.575 0483745 0483800
50 1.969 0483753 0483818
40 1.575 0483982 0484032
50 1.969 0483990 0484040
80 3
65 2.559 0484008 0484059
80 3.150 0484016 0483265
80 3.150 0483346 0483400
100 4
95 3.740 0483354 0483419

Key 4 and 5 Noise Attenuation Trim for Plain Bonnet Only

CAGE RETAINING
VALVE SIZE PORT DIAMETER SEAT RING (KEY 4)
(KEY 5.1) RING (KEY 5.2)
SST hard faced
DN Inch mm Inch SST SST SST
w/CoCr-A
25 1 20 0.787 1029681 1029703 1029665 1181556
40 1-1/2 40 1.575 1073435 1Q57227E012 1073591 1073605
50 2 40 1.575 1073435 1Q57227E012 1073591 1073605
80 3 80 3.150 0566470 1Q57014E012 2527898 1222589
100 4 95 3.740 0591238 1Q57226E012 2527871 1262777

19
 Instruction Manual
Form 5420
1018S Valve March 2003

Key 6* Valve Plug and Stem Assembly for Plain Bonnet (Equal Percentage)(1)
STEM SEAT PORT MAXIMUM
VALVE SIZE VALVE PLUG MATERIAL(2)
DIAMETER DIAMETER COEFFICIENT
SST hard faced SST with Teflon
DN Inch mm mm Inch Kv Cv SST
w/CoCr-A (3) insert (4)
6 0.236 1.1 1.3 2424347 2424355(5) 2424363
15 1/2 12 10 0.394 2.3 2.7 2424428 2424436(5) 2424444
15 0.591 3.5 4.0 2424495 2424509(5) 2424517
6 0.236 0.2 0.3 2469235 2469243(5) 2469251
6 0.236 0.4 0.5 2469278 2469286(5) 2469294
6 0.236 0.6 0.7 2471566 2469308(5) 2471612
6 0.236 0.9 1.0 2424266 2424274(5) 2424282
25 1 12 6 0.236 1.3 1.5 2424347 2424355(5) 2424363
10 0.394 2.7 3.1 2424428 2424436(5) 2424444
15 0.591 4.0 4.6 2424495 2424509 2424517
20 0.787 6.5 7.5 2465825 2424576 2424584
25 0.984 10.0 11.6 2424622 2424649 2424657
20 0.878 6.5 7.5 2465825 2424576 2424584
25 0.984 11.0 12.7 2424622 2424649 2424657
40 1-1/2 12
30 1.181 17.0 19.6 2470101 2469944 2470497
40 1.575 25.0 28.9 2464144 2464152 2464179
20 0.787 6.5 7.5 2465825 2424576 2424584
25 0.984 12.0 13.9 2424622 2424649 2424657
50 2 12 30 1.181 18.0 20.8 2470101 2469944 2470497
40 1.575 25.0 28.9 2464144 2464152 2464179
50 1.969 34.0 39.3 2464438 2464446 2464454
40 1.575 34.0 39.3 2470179 2470403 2471426
50 1.969 46.0 53.1 2470187 2470411 2471434
80 3 16
65 2.559 70.0 80.9 2469634 2469642 2469677
80 3.150 90.0 104.0 2464586 2464594 2464608
80 3.150 90.0 104.0 2464586 2464594 2462608
100 4 16
95 3.740 140.0 161.7 2464713 2464721 2464748
1. The plug, stem and insert, if fitted, are always supplied as an assembly and are not available as separate parts with a plain bonnet.
2. Stem material in all cases is SST.
3. Seating surface zone is Alloy 6.
4. PTFE plus 25 percent glass.
5. Plug tip is solid Alloy 6.

Key 6* Valve Plug and Stem Assembly for Plain Bonnet (Linear)(1)
STEM SEAT PORT MAXIMUM
VALVE SIZE VALVE PLUG MATERIAL(2)
DIAMETER DIAMETER COEFFICIENT
SST hard faced SST with Teflon
DN Inch mm mm Inch Kv Cv SST
w/CoCr-A (3) insert (4)
15 1/2 12 15 0.591 3.7 4.3 2470217 2469456(5) 2470543
6 0.236 1.3 1.5 2470195 2469421(5) 2470527
10 0.394 3.0 3.5 2470209 2469448(5) 2470535
25 1 12 15 0.591 5.0 5.8 2470217 2469456(5) 2470543
20 0.787 7.5 8.7 2470225 2469979 2470551
25 0.984 11.0 12.7 2424703 2424711 2424738
40 1-1/2 12 40 1.575 33.0 38.1 2464217 2464225 2464233
40 1.575 36.0 41.6 2464217 2464225 2464233
50 2 12
50 1.969 45.0 52.0 2464519 2464527 2464535
80 3 16 80 3.150 110.0 127.0 2464659 2464667 2464675
100 4 16 100 3.740 160.0 184.8 2464799 2464802 2464829
1. The plug, stem and insert, if fitted, are always supplied as an assembly and are not available as separate parts with a plain bonnet.
2. Stem material in all cases is SST.
3. Seating surface zone is Alloy 6.
4. PTFE plus 25 percent glass.
5. Plug tip is solid Alloy 6.

20
Instruction Manual
Form 5420
March 2003 1018S Valve
Key 6* Valve Plug for Extension and Bellows Bonnets (Equal Percentage)
VALVE SIZE SEAT PORT DIAMETER MAXIMUM COEFFICIENT VALVE PLUG MATERIAL
SST hard faced SST with Teflon
DN Inch mm Inch Kv Cv SST
w/CoCr-A (1) insert (2)
6 0.236 1.1 1.3 2424371 2424398(3) 2424401
15 1/2 10 0.394 2.3 2.7 2424452 2424479(3) 2424487
15 0.591 3.5 4.0 2424169 2424177(3) 2424185
6 0.236 0.25 0.3 2221756 2465035(3) 2465124
6 0.236 0.4 0.5 2466414 2466422(3) 2466457
6 0.236 0.6 0.7 2465221 2465213(3) 2465256
6 0.236 0.9 1.0 2424304 2424312(3) 2424339
25 1 6 0.236 1.3 1.5 2424371 2424398(3) 2424401
10 0.394 2.7 3.1 2424452 2424479(3) 2424487
15 0.591 4.0 4.6 2424169 2424177 2424185
20 0.787 6.5 7.5 2465876 2424606 2424614
25 0.984 10.0 11.6 2424665 2424673 2424681
20 0.878 6.5 7.5 2465876 2424606 2424614
25 0.984 11.0 12.7 2424665 2424673 2424681
40 1-1/2
30 1.181 17.0 19.6 2466465 2466473 2466503
40 1.575 25.0 28.9 2316064 2464195 2464209
20 0.787 6.5 7.5 2465876 2424606 2424614
25 0.984 12.0 13.9 2424665 2424673 2424681
50 2 30 1.181 18.0 20.8 2466465 2466473 2466503
40 1.575 25.0 28.9 2316064 2464195 2464209
50 1.969 34.0 39.3 2464462 2464489 2464497
40 1.575 34.0 39.3 2466341 2466368 2466449
50 1.969 46.0 53.1 2466481 2464969 2465019
80 3
65 2.559 70.0 80.9 2465264 2465272 2465329
80 3.150 90.0 104.0 2464616 2464624 2464632
80 3.150 90.0 104.0 2464616 2464624 2464632
100 4
95 3.740 140.0 161.7 2464756 2464764 2464772
1. Seating surface zone is Alloy 6.
2. PTFE plus 25 percent glass.
3. Plug tip is solid Alloy 6.

Key 6* Valve Plug for Extension and Bellows Bonnets (Linear)

VALVE SIZE SEAT PORT DIAMETER MAXIMUM COEFFICIENT VALVE PLUG MATERIAL
SST hard faced SST with Teflon
DN Inch mm Inch Kv Cv SST
w/CoCr-A (1) insert (2)
15 1/2 15 0.591 3.7 4.3 2424223 2424231(3) 2424258

6 0.236 1.3 1.5 2465841 2465906(3) 2466007

25 1
10 0.394 3.0 3.5 2466031 2466317(3) 2466325
15 0.591 5.0 5.8 2424223 2424231(3) 2424258
20 0.787 7.5 8.7 2466023 2466058 2466066
25 0.984 11.0 12.7 2424746 2424754 2424762
40 1-1/2 40 1.575 33.0 38.1 2464241 2464268 2464276

40 1.575 36.0 41.6 2464241 2464268 2464276

50 2
50 1.969 45.0 52.0 2316056 2464551 2464578
80 3 80 3.150 110.0 127.0 2464683 2464691 2464705
100 4 100 3.740 160.0 184.8 2464837 2464853 2464861
1. Seating surface zone is Alloy 6.
2. PTFE plus 25 percent glass.
3. Plug tip is solid Alloy 6.

21
 Instruction Manual
Form 5420
1018S Valve March 2003

Key 8* Packing Box Parts for 12mm Diameter Stem (DN15 to 50 or 1/2 to 2-Inch Valve)
Packing Type Description of Part Key Part Number
Bushing (2 required) 8.2 19A3273X012
Packing ring, PTFE/graphite composition (4 required) 8.5 1278231
PTFE/graphite, single
Spacer 8.7 0869236
Spacer 8.12 19A3275X012
Bushing (2 required) 8.2 19A3273X012
Packing ring, PTFE/graphite composition (8 required) 8.5 1278231
PTFE/graphite, double Base ring 8.6 0225924
Spacer 8.7 2472678
Lantern ring 8.12 19A3275X012
Bushing (2 required) 8.2 19A3273X012
Washer (2 required) 8.8 19A4913X012
PTFE V-ring, single Packing ring set, PTFE 8.9 19A4908X012
Spring 8.10 2061333
Spacer (2 required) 8.12 19A3275X012
Bushing (2 required) 8.2 19A3273X012
Base ring 8.6 0225924
Spacer 8.7 2472678
PTFE V-ring, double
Washer (2 required) 8.8 19A4913X012
Packing ring set, PTFE (2 required) 8.9 19A4908X012
Lantern ring 8.12 19A3275X012
Bushing 8.2 2472562
Packing ring (2 required) 8.5.1 1898272
Packing ring (2 required) 8.5.2 1898299
Graphite, single
Spacer 8.7 0869236
Spacer 8.12 19A3275X012
Bushing 8.13 2472244
Bushing 8.2 2472562
Packing ring (4 required) 8.5.1 1898272
Packing ring (4 required) 8.5.2 1898299
Graphite, double Base ring 8.6 0225924
Spacer 8.7 2472678
Lantern ring 8.12 19A3275X012
Bushing 8.13 2472244
Base ring 8.6 0225924
Spacer 8.7 2535432
Washer 8.8 19A4913X012
ENVIRO-SEAL, PTFE V-rings, double Packing ring set (2 required) 8.9 12B8283X012
Spring pack assembly 8.11 13B6564X012
Bushing 8.13 2472244
Anti-extrusion washer (4 required) 8.15 12B8281X012
Bushing 8.5.1 13B6089X012
Packing ring (2 required) 8.5.2 13B6074X012
Packing ring (2 required) 8.5.3 19B4146X012
ENVIRO-SEAL, Graphite ULF, single Washer (3 required) 8.5.4 13B6076X012
Spacer 8.7 19B4147X012
Spring pack assembly 8.11 13B6078X012
Bushing 8.13 2472244
Bushing (2 required) 8.2 1Q57143F012
Packing ring set 8.5 2073676
Spacer 8.7 0869236
Washer (3 required) 8.8 0280607
PTFE/Carbon PSA, single
Wiper ring 8.11 0819573
Support ring 8.21 1Q57147F012
O-ring 8.22 0802808
O-ring 8.23 0802786

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Instruction Manual
Form 5420
March 2003 1018S Valve

Key 8* Packing Box Parts for 16mm Diameter Stem (DN80 to 100 or 3- and 4-Inch Valve)
Packing Type Description of Part Key Part Number
Bushing (2 required) 8.2 2473852
Packing ring, PTFE/graphite composition (4 required) 8.5 1278258
PTFE/graphite, single Base ring 8.6 0225932
Spacer 8.7 2473933
Spacer 8.17 1Q57018E012
Bushing (2 required) 8.2 2473852
Packing ring, PTFE/graphite composition (8 required) 8.5 1278258
PTFE/graphite, double
Spacer (2 required) 8.7 2473933
Washer (3 required) 8.8 0319686
Bushing (2 required) 8.2 2473852
Washer (3 required) 8.8 031986
PTFE V-ring, single Packing ring set, PTFE 8.9 2473984
Spring 8.10 2061341
Spacer (1 required) 8.17 1Q57018E012
Bushing (2 required) 8.2 2473852
Spacer (2 required) 8.7 2473933
PTFE V-ring, double
Washer (4 required) 8.8 0319686
Packing ring set, PTFE (2 required) 8.9 2473984
Bushing 8.2 2473887
Packing ring (2 required) 8.5.1 1867105
Packing ring (2 required) 8.5.2 1898221
Graphite, single Base ring 8.6 0225932
Spacer 8.7 2473933
Bushing 8.13 2473879
Spacer 8.17 1Q57018E012
Bushing 8.2 2473887
Packing ring (4 required) 8.5.1 1867105
Packing ring (4 required) 8.5.2 1898221
Graphite, double
Spacer (2 required) 8.7 2473933
Washer ( 3 required) 8.8 0319686
Bushing 8.13 2473879
Base ring 8.6 0225932
Spacer (2 required) 8.7 2473933
Washer (2 required) 8..8 0319686
ENVIRO-SEAL PTFE V-ring, double Packing set (2 required) 8.9 2218585
Spring pack assembly 8.11 13B6564E012
Bushing 8.13 2473879
Anti-extrusion washer (4 required) 8.15 2218593
Bushing 8.5.1 2218666
Packing ring (2 required) 8.5.2 2218631
Packing ring ( 2 required) 8.5.3 19B4152X012
ENVIRO-SEAL Graphite ULF, single Washer (3 required) 8.5.4 2218658
Spacer 8.7 19B4151X012
Spring pack assembly 8.11 13B6078E012
Bushing 8.13 2473879
Bushing (2 required) 8.2 1Q57156F012
Packing ring set 8.5 2073684
Spacer 8.7 1Q57488F012
Washer (3 required) 8.8 0319686
PTFE/Carbon PSA, single
Wiper ring 8.11 0819581
Support ring 8.21 1Q57159F012
O-ring 8.22 0802794
O-ring 8.23 0802778

23
 Instruction Manual
Form 5420
1018S Valve March 2003

Key 9* Bonnet Gasket - Graphite Laminate/SST

VALVE SIZE EXTENSION BELLOWS
PART KEY PLAIN BONNET
DN Inch BONNET BONNET
Bonnet gasket 9.1 1882945 1882945 1882945
15 - 25 1/2 - 1 Bonnet gasket 9.5 --- 1882945 ---
Bellows gasket (2 reqd) 9.6 --- --- 2148218
Bonnet gasket 9.1 1882953 1882945 1882953
40 - 50 1-1/2 - 2 Bonnet gasket 9.5 --- 1882953 ---
Bellows gasket (2 reqd) 9.6 --- --- 2148218
Bonnet gasket 9.1 1882988 1882961 1882988
80 3 Bonnet gasket 9.5 --- 1882988 ---
Bellows gasket (2 reqd) 9.6 --- --- 2148218
Bonnet gasket 9.1 1882996 1882961 1882996
100 4 Bonnet gasket 9.5 --- 1882996 ---
Bellows gasket (2 reqd) 9.6 --- --- 2148218

ENVIRO-SEAL and Fisher are marks owned by Fisher Controls International LLC, a business of Emerson Process Management. The
Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. This
product is covered by one or more of the following patents: 5,129,625; 5,131,666; 5,056,757; 5,230,498; and 5,299,812 or under pending
patents.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use
or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Fisher product remains solely with the purchaser and end-user.

Emerson Process Management

Fisher
Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461
www.Fisher.com

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EFisher Controls International LLC 1996, 2003; All Rights Reserved Printed in USA