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Welding Procedure Specification Format

This welding procedure specification outlines the requirements for a manual shielded metal arc welding process to join 12.7 mm thick A106 Grade B steel in the 5G welding position. It specifies the joint design, base and filler metals, preheat and interpass temperature limits, electrical parameters, welding technique details, and required non-destructive and mechanical testing for qualification. The root pass will be made with 3.2 mm E6010 electrodes, while the fill and cap passes use 4.0 mm E7010-P1 electrodes, with a welding current range of 60-170 amps and voltage of 20-30 volts.

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8K views

Welding Procedure Specification Format

This welding procedure specification outlines the requirements for a manual shielded metal arc welding process to join 12.7 mm thick A106 Grade B steel in the 5G welding position. It specifies the joint design, base and filler metals, preheat and interpass temperature limits, electrical parameters, welding technique details, and required non-destructive and mechanical testing for qualification. The root pass will be made with 3.2 mm E6010 electrodes, while the fill and cap passes use 4.0 mm E7010-P1 electrodes, with a welding current range of 60-170 amps and voltage of 20-30 volts.

Uploaded by

Anonymous 4e7GNjzGW
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATION

Preliminary WELDING PROCEDURE SPECIFICATION

pWPS No: SKT-WPS-011 Date: 11/02/2017 Supporting PQR No.

Revision No: Rev 01 Referens Doc.

Welding Process(es): SMAW Type(s): MANUAL


JOINTS (QW-402)
Joint Design SINGLE V Backing No Yes
Metal Nonfusing Metal
Backing Material (Type)
Nonmetallic Other

Sketch:

Bevel Angle 355


Thickness : 12.7 mm
Root Gap : 2-2.5mm
Root Face : 1.6 mm
Backing : None

BASE METALS (QW-403)


P-No. 1 Group No. 1 To P-No. 1 Group No. 1
Or
Specification type and grade A 106 Gr B To specification type and grade A 106 Gr B
Or
Chem. Analysis and To Chem. Analysis and
Mech. Prop. Mech. Prop.
Thickness range:
Base Metal: 12.7mm Fillet
Pipe Dia. Range 12in Fillet
Other
SMAW SMAW
FILLER METALS (QW-404)

Spec. No. (SFA) 5.1 5.5


AWS No. (Class) /Trade Name E6010 E7010-P1
F-No. 3 3
A-No. 1 1
Size of Filler Metals 3.2 mm 4mm
Weld Metal
Thickness Range
Groove
Fillet
Electrode-Flux (Class)
Flux Trade Name
Consumable Inserts

Other
WELDING PROCEDURE SPECIFICATION

Rev.
WPS No
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove 5G Temperature Range NA
Welding Progression: Downhill Time Range NA
Position(s) of Fillet Other
PREHEAT (QW-406) GAS (QW-408) Percent Composition
Preheat Temp. Min. Ambient Shielding
Interpass Temp. Max. 250c GTAW
Preheat Maintenance - Trailing
(Continuous or special heating where applicable should be recorded) Backing(Max)
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity DCEP
Amps (Range) 60-160Amps Volts (Range) 20-30v
Tungsten Electrode Size and Type NA
Mode of Metal Transfer for GMAW NA
Electrode Wire Feed Speed Range

TECHNIQUE (QW-410)
String & Weave (max 3times electrode
String or Weave Bead
dia)
Orifice or Gas Cup Size -
Initial and Interpass Cleaning Brush & Grinding
Method of Back Gouging -
Oscillation -
Contact Tube to Work Distance -
Multiple or Single Pass (per side) Multiple Pass
Multiple or Single Electrodes Single
Travel Speed (Range) 60-160mm/min
Peening -
Other
Weld Layers Process Filler Metal Current
Travel Speed
Dia. Amper Range Volt Range
Class Type Polarity Range Other
(mm) (A) (V)
(mm/min)

Root SMAW E6010 3.2mm DCEP 80-140 22-28 60-75


HOT SMAW E6010 3.2mm DCEP 80-140 22-28 65-80
FILL & CAP SMAW E7010 4.0mm DCEP 90-170 25-30 68-90
APPROVED BY
PREPARED BY

NAME : NAME

SIGNATURE SIGNATURE

TITLE DATE: TITLE DATE: TITLE DATE TITLE DATE


WELDING PROCEDURE SPECIFICATION

ATTACHMENT A

REQUIRED NDT & MECHANICAL TESTS FOR PQR ( ...................... ) / WPS (.......................) JOINT

a) NDT

1.
2.

b) Destructive Tests

Test
Type of Test Number of Specimen Code / Spec. Test Temperature
No.

1
2
3
4

NOTE :

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