BEST PRACTICE SERIES
3500 Engine Series
                                    Camshaft Bearing
                                     Installation Tool
  Maintenance                                Component Life             Component                    MARC
                         Application
   and Repair                                 Management                 Renewal                   Management
                                                       3500 Engine Series Camshaft Bearing Installation
                                                       Tool ...........................................................................0
                                                       1.0 Introduction ........................................................1
                                                       2.0 Best Practice Description ...................................1
                                                       3.0 Implementation Steps.........................................1
                                                       4.0 Benefits ..............................................................4
                                                       5.0 Resources Required...........................................4
                                                       6.0 Supporting Attachments / References................4
                                                       7.0 Related Best Practices .......................................5
                                                       8.0 Acknowledgements ............................................5
                                                                                                              November 08
                                                                                                              0608-4.4-1119
300 Hamilton Blvd., Ste. 300, Peoria, IL 61629-3810, U.S.A.                                                            catminer.com
     1 of 5
CAT GLOBAL  MINING                                                                                            BEST PRACTICE SERIES
1.0 Introduction
   This Best Practices is a fabricated tool to install camshaft bearing on Caterpillar 3500 series
   engines. It can install one entire bank of bearings at the same time. It is adaptable to handle
   3508, 3512, and 3516 engines.
   The tool significantly reduces the time required to install camshaft bearings and improves
   technician safety compared to other manual installation methods.
2.0 Best Practice Description
   Tool installed in 3516.                                                      Tool segments and press.
3.0 Implementation Steps
   The following are the drawings and cylinder specifications required to fabricate the tool.
   Downloadable drawings can be found as attachments to this Best Practice.
                     THE INFORMATION HERON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS SUBSIDIARIES. WITHOUT WRITTEN
                PERMISSION, ANY COPYING, TRANSMITTAL TO OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED.
                                                                                                     DATE             CHG
                                                                                                                                   NUMBER
   3500 Engine Series Camshaft Bearing Installation Tool                                       11/18/2008
                                                                                                                      NO
                                                                                                                                 0608-4.4-1119
                                                                                                                       04
      Caterillar: Confidential Yellow          -Reproduction Constitutes Uncontrolled Document-                                      1 of 5
     2 of 5
CAT GLOBAL  MINING                                                                                           BEST PRACTICE SERIES
                    THE INFORMATION HERON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS SUBSIDIARIES. WITHOUT WRITTEN
               PERMISSION, ANY COPYING, TRANSMITTAL TO OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED.
                                                                                                    DATE             CHG
                                                                                                                                  NUMBER
  3500 Engine Series Camshaft Bearing Installation Tool                                       11/18/2008
                                                                                                                     NO
                                                                                                                                0608-4.4-1119
                                                                                                                      04
     Caterillar: Confidential Yellow          -Reproduction Constitutes Uncontrolled Document-                                      2 of 5
     3 of 5
CAT GLOBAL  MINING                                                                                           BEST PRACTICE SERIES
                    THE INFORMATION HERON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS SUBSIDIARIES. WITHOUT WRITTEN
               PERMISSION, ANY COPYING, TRANSMITTAL TO OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED.
                                                                                                    DATE             CHG
                                                                                                                                  NUMBER
  3500 Engine Series Camshaft Bearing Installation Tool                                       11/18/2008
                                                                                                                     NO
                                                                                                                                0608-4.4-1119
                                                                                                                      04
     Caterillar: Confidential Yellow          -Reproduction Constitutes Uncontrolled Document-                                      3 of 5
     4 of 5
CAT GLOBAL  MINING                                                                                            BEST PRACTICE SERIES
4.0 Benefits
           Reduces labor required to install camshaft bearings
           Improves quality of installation.
           Improves technician safety and ergonomics.
5.0 Resources Required
           Machine shop to fabricate assemblies.
           70,000 kPa (10,000 psi) hydraulic power supply for cylinder.
6.0 Supporting Attachments / References
   Tool Drawings  see attachments section of the PDF file
                     THE INFORMATION HERON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS SUBSIDIARIES. WITHOUT WRITTEN
                PERMISSION, ANY COPYING, TRANSMITTAL TO OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED.
                                                                                                     DATE             CHG
                                                                                                                                   NUMBER
   3500 Engine Series Camshaft Bearing Installation Tool                                       11/18/2008
                                                                                                                      NO
                                                                                                                                 0608-4.4-1119
                                                                                                                       04
      Caterillar: Confidential Yellow          -Reproduction Constitutes Uncontrolled Document-                                      4 of 5
     5 of 5
CAT GLOBAL  MINING                                                                                               BEST PRACTICE SERIES
Although Caterpillar does not endorse this particular supplier, the submitting dealer has experience with the following products or
companies. We welcome additional supplier recommendations from our dealer network.
     Atlas Machine and Supply, Inc.
     7000 Global Drive.
     Louisville , Ky. 40258
     www.atlasmachine.com
     Contact:
     Dennis Hanna
     VP/ General Manager
     502-584-7262
     drhanna@atlasmachine .com
7.0 Related Best Practices
     None at this time
8.0 Acknowledgements
     Special thanks to:
     Aninu Mitacc
     Ferreyros
     CRC Quality, Safety and Continuous Improvement Manager
     Mike Weddle
     Whayne Supply Company
     [email protected]
Please contact the Subject Matter Expert with any questions:
     CGM  Dale Brehm
     6 Sigma Black Belt
     Caterpillar Global Mining Product Support     
[email protected]     +1 309 675 6325
                        THE INFORMATION HERON IS THE PROPERTY OF CATERPILLAR INC. AND/OR ITS SUBSIDIARIES. WITHOUT WRITTEN
                   PERMISSION, ANY COPYING, TRANSMITTAL TO OTHERS, AND ANY USE EXCEPT THAT FOR WHICH IT IS LOANED, IS PROHIBITED.
                                                                                                        DATE             CHG
                                                                                                                                      NUMBER
    3500 Engine Series Camshaft Bearing Installation Tool                                         11/18/2008
                                                                                                                         NO
                                                                                                                                    0608-4.4-1119
                                                                                                                          04
         Caterillar: Confidential Yellow          -Reproduction Constitutes Uncontrolled Document-                                      5 of 5