Digital Electronic Over Current Relays

EOCR-iFM420

2008 Samwha EOCR Ltd.-All rights reserved.

R&D Technology Pty Ltd Specialised Engineering Products

Newcastle P: +61 2 4014 9000 F: + 61 2 4014 9099
Head Office Brisbane P: +61 7 3846 2644 F: + 61 7 3846 2346
EOCRCAT_EN

6th floor, Jeil Bldg., 94-46, Youngdeungpo-Dong 7Ka, Youngdeungpo-Ku, Seoul, Korea Wollongong P: +61 2 4285 9978 F: + 61 2 4285 9989
Tel. 82 2 3473 2340 / Fax 82 2 3473 1159
Iksan Plant Gloucester P: +61 2 6558 2986 F: + 61 2 4014 9099
574, Yongie-dong, Iksan-shi, Junbuk, Korea Mackay P: +61 7 4952 3833 F: + 61 2 4014 9099
Tel. 82 63 835 5033 / Fax 82 63 835 4175
www.eocr.com 10/2008
E: [email protected]
website: www.rdtechnology.com.au
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

EOCR-i3DM Window type EOCR-i3DM Bottom hole type

EOCR-iFM420 Window type EOCR-iFDM Bottom hole type

EOCR-i3DM Terminal type EOCR-iFDM Terminal type

General features
Micro-Controller Unit based
Real time processing / High precision
Protections : Over current, Under current, Phase loss, Phase reversal, Stall, Jam, Current imbalance,
Earth fault (i3MZ/iFMZ), Short circuit (i3MS/iFMS)
Thermal protection / Inverse available up to 32Amps without external CTs.
Auxiliary functions : Fail safe, Accumulated running hour, 3 fault records &
limitation of auto-restart. Analog output
Communication : Modbus / RS-485
Reinforced monitoring function : Monitoring distance up to 400M, 3 phase current display,
& Trip cause indication
Bar graph indication of a load current to the current setting.
Available application on single and 3 phase motor
RoHS Compliance
normal protections are guaranteed even if PDM is disconnected.

9
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Protection functions
Protection item Condition & Setting range Operation time
Condition : Load current (In) exceeds setting current (Is) Definite (Def) : 0.2~30s Adjust.
Over current (oc)
Setting range : 0.5~60A (Def), 0.5~32A (Inv & th) Inverse (Inv) & Thermal (th) : 1~30 class
Condition : Load current (In) less than setting currentIn uc
Under current (uc) oFF, 1~10s Adjustable
uc should be less than oc setting
Condition : max imbalance is more than 85% among 3 phase current,
Phase loss (PL) oFF, 0.5~5s Adjustable
Enable or disable : Selectable
Condition : Reversed phase sequence input on EOCR.
Reverse phase (RP) Within 0.15s
Enable or disable : Selectable
Condition : In Stall current setting (Sc). Active only in motor starting
0.5~30A : 2~8 times of oc setting
Stall (Sc) Right after D-time elapsed
~40A : 2~6 times,
~60A : 2~4 times.
Condition : In Jam current setting (JA). Active only in motor running
Jam (JA) 0.5~50A : 1.5~5 times of oc setting 0.2~5s Adjustable
~60A : 1.5~4 times of oc setting
Condition : Current imbalance Setting imbalance %
Imbalance (IM) 1~10s Adjustable
Setting range : 10~50% of imbalance
Condition : EF current (Ie) exceeds setting current (Ies) 0.05~5s Adjustable
Earth fault (EF)
OFF, 0.03~10A -- i3MZ/iFMZ only --
Condition : SC current (Is) exceeds setting current (Iss)
0.05sec
Short circuit (SH) 0.5~10A : 2~22 times of oc setting,
-- i3MS/iFMS only --
~20A : 2~11 times of oc setting

Auxiliary functions
Password For secured setting parameters

Communication Monitoring currents and trip status by network

Phase selection For single phase / three phase motor selection

TCC selection Available three time-current-characteristics (Definite, Inverse, Thermal inverse)

CT ratio For the current setting more than 60A and less than 0.5A

Fail safe selection Fail safe operation for OL trip output

Pre alarm selection Pre alarm signaling by the 07-08 output contact -- i3MS/iFDM only --

Total running hour Total accumulated running hour from the installation which cannot be modified and reset .

Running hour Display or provied a time-out signal to the 07-08 output contact. -- i3MS/iFDM only --

Reset mode Manual / Auto / Electrical ; selectable

Trip cause memory Store the latest 3 trip causes

Restart limitation The maximum auto-restart number within 30 minutes in auto-reset mode.

10
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Specifications
Model iFM420
Over current Rated setting range (A) Definite TCC : 0.5~60A. : use external CT higher than 60A

Inverse & th TCC : 0.5~32A. use external CT higher than32A

Under current Rated setting range (A) 0.5A ~ less than oc setting
Operating time characteristics Definite(Def) / Inverse(Inv) / Thermal(th)
Time setting Def D-time 0~200s
O-time 0.2~30s
Inv & th (cLS) 1~30 classes
GF delay time (Edt) 0~30s (i3MZ/iFMZ)
GF O-time (Et) 0.05~10s (i3MZ/iFMZ)
SH delay time (SHd) 0~30s (i3MS/iFMS)
SH O-time Within 0.05s fixed (i3MS/iFMS)
Auto-reset 0.5s~20min.
Reset mode Manual reset (H-r) / Electric reset (E-r) / Auto-reset (A-r)
Control power Voltage 100~240VAC/DC(85% ~110%, Free voltage), 24VAC/DC(5%)
Frequency 50/60Hz
Power consumption Lower than 7VA
Output Capacity 3A/250VAC resistive.
Composition 1a1b : OC (i3DM/iFDM, i3MS/iFMS, i3M420/iFM420)
1a : GR (i3MZ/iFMZ), or AL (i3DM/iFDM), or SH (i3MS/iFMS)
Display 7 segment LED 3 phase amps, Cause of trip, Setting parameters indication.
Bar-graph Load factor.
Communication Modbus/ RS-485
Mounting Panel mounting (i3DM/i3MZ/i3MS/i3M420)
Flush mounting (iFDM/iFMZ/iFMS/iFM420)
Insulation Between case & Circuit Over DC500V 10M
Dielectric strength Between case & Circuit 2kV, 50/60Hz, I Min.
Between contacts 1kV, 50/60Hz, I Min.
Between circuit 2kV, 50/60Hz, 1 Min
Electrostatic discharge (ESD) IEC61000-4-2 Level 3 : Air discharge : 8KV, Contact discharge : 6KV
Radiated disturbance IEC61000-4-3 Level 3 : 10V/m, 80 ~ 1000MHz
Conducted disturbance IEC61000-4-6 Level 3 : 10V,0.15~80MHz
EFT/Burst IEC61000-4-4 Level 3 : 2KV, 1 Min
Surge IEC61000-4-5 Level 3 : 1.2 x 50s, 4KV (0, 90, 180, 270)
Emission CISPR11 Class A ( Conducted and radiated)
Environment Temperature Store -40C ~ +85C
Operation 20C ~ +60C
Humidity 30~85% RH ( Non-condensate)
Dimension Window type 70W 74.5H 83.8D
Bottom hole type 70W 56.3H 108.1D
Weight i3DM / i3MZ / i3MS / i3M420 iFM420
Window type 330g 420g
Bottom hole type 370g 460g
Terminal type 370 + 120(PDM) = 490g 460 + 120(PDM) = 580g
Display (W/3M cable) - 125g
Power consumption Less than 7VA.

11
 EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Front face

7 segment LED display Phase indication LED

LED
Reset Ampere(A)
Phase indication
Mode selection
L1/L2/L3
Second(s)
switch Bar graph
65 70 75 80 85 90 95 100%

Set / Store

5 digit 7 segment LED display

Power Communication
3 phase load currents (In) and a leakage current (i3MZ/iFMZ) are displayed
AL/UL/TO NO output OL
every 2 seconds in sequence.
NC output OL

Bar graph
it shows the load factor to OC setting value by %
7 segment LED Display % value = (running current/setting current) * 100%
Min scale is 65%
if the setting value is the rated motor current,
it shows the load factor of the motor.

Current Display
Shows the highest current among three phases for OC, Stall, Jam trips.
Shows the lowest current among three phases for UC, UB
Reset
Mode selection Shows the lost phase for PL.
switch
Set / Store Shows the phase and the current during running.

Amp : Ampere. LED is on when a current display.

x 10 : Shows the unit changed to 10 times.
Sec : Second. LED is on when a time display.

Power Communication
AL/UL/TO NO output OL
NC output OL

12
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

3 phase digital ammeter function

2sec
L1 current display L2 current display

2sec Rotate 2sec

2sec
Earth leakage current L3 current display
(iXXZ Type only)
Blocking display rotation can be done by pressing the SET button once during running. whenever press the SET
button, the each phase current displays by turns. A fixed phase current display can be done by this.
Pressing the ESC button, it returns to the Auto current display rotation mode.

Buttons and setting sequence

Button Description

Navigate menus by pressing UP/DN button.

Select a parameter to change, then the parameter starts blinking.

Modify a parameter value by pressing UP/DN button.

Memorize the values in the relay by pressing SET button. blinking stops to
show its stored.
Pressing ESC button, it returns to the current display. Without pressing ESC
button, it returns to the load current display in 50sec automatically.
Fault history check : Pressing the ESC button more than 5sec, it displays the latest fault cause and the fault current or
fault phase. Continuing to press DN button, you can see the current of L1(R), L2(S), L3(T), (GR) in turn. press the DN
button again to check the previous fault continually. In the latest fault display, the 100% LED of bar graph lights on and
two LEDs of 95%, 100% lights on for the second fault display, three LEDs of 90%, 95%, 100% lights on for the oldest
fault display. When you press the ECS button in this mode, it returns to the normal current display mode. The oldest
fault record is over written when the number of fault to record exceeds three.

Setting sequence

i3MZ(S) / iFMZ(S)
only

i3MZ /
iFMZ
only

i3MS /
iFMS
only

i3M420 /
iFM420 only
i3DM /
iFDM only i3DM /
iFDM only

13
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Setting sequence and menu

No. Menu Parameter Description Default

Use password other than zero for secured settings. This feature enables
1 Pass word limitation of setting modification by unauthorized person. Zero value is used
for disabling password checking.

Ph:3Ph mode for a 3 phase load, Ph:1Ph mode for a 1 phase load should
Selection of
2 be selected. If you select the Ph:1Ph, RP, PL and Ub functions will be
Phase No.
disabled and not displayed in the menu mode

Time-current characteristic(TCC) setting. dE is for definite TCC, In is for

3 Operation curve inverse TCC, th is for thermal Inverse TCC. Refer to the time-current
characteristic curve. If tcc=no, only overcurrent protection is disabled

External CT ratio setting mode. This is applied to definite TCC; higher than 60A
and inverse TCC; higher than 32A. Set the primary value of the external CT.
4 CT ratio For example, 200:5 CT, setting is ct:200. For the low-range current ct: 2t
is for 2 pass through, ct: 5t is for 5 pass through.
Select ct:non in case of no externel CT and no loop.

5 Frequency setting mode. Select 50 or 60 based on the system fundamental

Frequency
#1, #2 frequency.

Selection of fail safe(No volt release) mode for overload trip output, OL.
6 Fail safe
Refer to fail-safe operation

Reversed phase
7 Enable or disable reverse phase detection
detection

Over current Threshold for over current protection . this value cannot be set below the
8
threshold under current threshold (uc).

Motor starting delay, OC, UC, Stall, Jam, Ub are blocked during starting but
9 Start delay time PL, RP are not blocked. For In TCC mode, ,the cold curve is appled before
dt expires and, the hot curve is applied after dt expires.

Over current (tcc:dE) ; the fault(over current) duration of definite overcurrent protection.
duration (tcc:In) ; the trip class for inverse overcurrent protection(refer to TCC curve)
10
(Trip delay time / (tcc:th) ; the thermal overload protection based on the thermal image by
Trip class ) load current (refer to TCC curve).

Under current Threshold for under current protection. The setting should be higher than
11
threshold no-load current of a motor. The current value cannot be set higher than OC.

Under current duration Fault (under current) duration for the under current Operation. If the setting
12
(Trip delay time) of oFF in the uc mode is selected, this menu is not displayed

Earth fault Threshold for earth fault protection. The capacitance leakage current of the
13
(Ground fault) motor and cable should be taken into account for the setting. The threshold
#1
threshold value corresponds to the primary current of ZCT

14 Earth fault Earth fault duration (Trip delay time)

#1 trip delay time TCC is definite characteristic

15 EF starting Blocking time of Earth Fault detection during motor starting.

#1 delay OFF, 1~30s adjustable This timer is only active during motor starting.

Threshold for short circuit detection.

16 Short circuit
This value is the multiples of the over current threshold (oc).
#2 current threshold
The SC fault duration is fixed to 0.05 second.

14
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Setting sequence and menu

No. Menu Parameter Description Default

17 SC starting Blocking time of short circuit detection during motor starting.

#2 delay This timer is only active during motor starting.

Enable or disable phase loss(Single phasing) detection. If the Ph:1Ph is

18 Phase loss
selected, this menu is not displayed.

Phase loss Fault duration for phase loss operation. The setting range is 0.5~5 sec. if
19
time PL:oFF is selected, this menu is not displayed

Threshold for current imbalance operation. To disable the function, set to

Imbalance
20 oFF, the setting range is 10~50%.
threshold
Imbalance factor (%) = (Imax phase - Imin_phase) / Imax_phase x 100%

Imbalance fault Imbalance fault duration (trip delay time) for current imbalance operation.
21
duration The setting range is 1~10 seconds.

Threshold for locked rotor detection during motor starting. The value is the
multiples of the over current threshold(oc). If the locked rotor condition is
Stall detected, the trip relay operates in 0.5s after the dt expires.
22
threshold If dt=0, this function is disabled and not displayed in the menu.
Setting range : oc=0.4~30A:2~8times, oc < 40A:2~6times, otherwise
(oc<60A) : 2~4times, (with Ext. CT : 2~8times)

Threshold for locked rotor detection during motor running. The value is the
23 Jam threshold multiples of the over current threshold (oc).
Setting : oc=0.4~50A : 1.5~5times, otherwise (oc<60A) : 4times, (with Ext. CT : 15~5times)

Jam fault duration (trip delay time)

24 Jam fault duration
Setting : 0.2~10 sec

Reference value for max analog output (20mA)

25 420 Output
If the load current is equal or greater than this value, analog output is
#3 range
fixed to 20mA

Threshold of Alert output, set by % of the over current threshold (oc). If the
load current is higher than this value, alert output(07-08 contact) is energized
according to the setting of ALo : XX.

If the load current is detected, alert output(07-08 contact) is energized. The

alert threshold is no meaning for this operation.
Refer to the alert operation pattern.

If the load current is higher than the alert threshold, alert output(07-08
contact) repeats open for 1s and close for 1s (flickering), The flickering starts
26 Alert from the motor starting.
#4 Refer to the alert operation pattern.

If the load current is higher than the alert threshold, alert output(07-08 contact)
is closed (holding) and remains closed until the load current decrease under
the alert threshold. The alert output is blocked during motor starting.
Refer to the alert operation pattern.

If the accumulated running hour is more than the running hour threshold,
the alert output repeats close for 1s and open for 1s.

The alert output is used only for under current protection. If this mode is
selected, a trip by an under current fault is signaled through alert output
(07-08), instead of overload trip output(95-96 or 97-98).

15
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Setting sequence and menu

No. Menu Parameter Description Default

Fault reset (Electrical reset) by a power cycle or by pressing the ESC button.

Fault reset (Hand reset) by only pressing the ESC button.

27 Reset

Fault reset (Auto Reset) by a auto-reset timer,

Setting range of the timer : 0.5sec~20min.
Also the fault can be reset by power cycle or by ESC button.
The relay cannot be reset automatically when the relay is tripped by Phase
Reversal(rP), Phase Loss(PL), Stalll(Sc) and Jam(JA)

The maximum auto-restart number during 30 minutes in auto-reset mode.

The auto-restart counter (count) is stored in the non-volatile memory and is
28 Restart limitation
cleared by pressing ESC button when the counter(count) reaches the limitation.
To disable limitation, select oFF. Setting range : oFF~5 times.

In this menu, toggle display, -trh- and the accumulated (time) value, is
activated (?)
29 Total running hour read only
The accumulation starts from the installation and the user cannot clear the
accumulated value. This display unit is 1 hour.

In this menu, toggle display, --rh- and the accumulated value, is activated (?)
The user can clear the accumulated value by selecting the running hour
30 Running hour threshold to rh:oFF. This display unit is 0.1 hour (6 minutes). read only
By selecting ALo:to, the user can get the alert signal through alert output
(07-08) when the accumulated value is more than the running hour threshold.

Threshold for alert output when the user selects ALo:to.

Running hour
31 The unit is 10 hours and this menu is not displayed when the motor is
threshold
starting or running. Setting range : 10~9990 hours, oFF

Modbus slave (ID) address.

Range : 1 ~ 247.

Setting for communication speed

32 Communication Range : 1.2kbps, 2.4Kbps, 4.8Kbps, 9.6Kbps,19.2Kbps, 38.4Kbps.

Parity setting
Range : odd, even, non.

Duration (communication. alarm trigger delay) for communication loss detection.

Displays alarm when no new communication data is received for the duration.
If oFF is selected, no monitoring for communication channel is activated.
Setting range : 1~999 sec, oFF

When this menu activated, OL trip signal and enabled short or EF trip signal
is generated when (3s+ot) expires.
The display shows End when the test is done. No
33 Test trip By pressing ESC, returns to the load current display mode. parameter
This menu is not displayed when the motor is starting or running.
Before (3s+ot) expires, pressing ESC or motor starting or running blocks the
test trip and return to the load current display. No parameter

34 End No
This shows the end of test trip. Test result is stored in the fault record.
parameter

#1 => These are applied to i3MZ & iFMZ only.

#2 => These are applied to i3MS & iFMS only.
#3 => This is applied to i3M420 & iFM420 only.
#4 => This is applied to i3DM & iFDM only.
Menusfrom password to reversed phase detection are not displayed during the motor running.

16
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Alert operation pattern (i3DM & iFDM only)

Running Higher than ALo A : Ampere relay function (The 07-08 output contact is
Starting Norma
ALo Stage the preset Trip closed when a current is detected)
Selection Operation Alert value
ALo F : Flickering ( When a current flows, the output contact is
Aux ( ) closed and repeating the close and open on it in a higher
current than the AL setting.)
Flicker ( )
ALo H : Holding (The output contact is closed in a higher current
Hold ( ) than the AL setting).
ALo uc : Applied to uc (under current protection) output contact.
ALo to : When a running hour time is elapsed over the rh set
value, the output contact repeats the close - open.

Fail-safe operation
A1-A2 powered and A1-A2 powered
Fail-Safe A1-A2 not powered
under normal operation and Tripped

ON

OFF

Trip cause indication and fault records

3 fault records including the trip cause and 3phase currents are stored in a non-volatile memory.
When the motor is running or stopped, trip cause can be navigated by pressing ESC button over 5seconds
Trip indication
Trip Indication after trip with UP/ DN button pressing
Trip cause Indication Contents of indication L1 LED on L2 LED on L3 LED on
OC Trip caused by r(L1)-
Over current
phase current
Phase Loss caused by r(L1)-
Phase loss
phase lost

Reversed phase Phase reversal trip

Stall trip during motor starting

Stall
caused by s(L2)-phase curren
Jam trip during motor running
Jam
caused by t(L3)-phase current
Imbalance trip caused by t(L3)-
Imbalance
phase current
Under current trip caused by
Under current
s(L2)-phase current
Earth fault Earth fault(Earth leakage) trip with
(i3MZ/iFMZ) Earth fault current indication
Short circuit Short Circuit trip caused by
(i3MS/iFMS) s(L2)-phase current

Limitation of In 30minutes, the number of auto-restar For emergency restart, manual reset by pressing ESC clears the restart
auto-restart by auto-reset exceeds the setting counter to zero.

17
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Time-current characteristic curve

Inverse characteristic

Current
[Multiples of current setting]

Definite characteristic Thermal inverse characteristic

Current Current
[Multiples of current setting] [Multiples of current setting]

18
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Current setting range

Setting range Number of pass through the CT hole External CT ratio CT Setting Remark

0.5 ~ 60A 1 No CT combination

0.25 ~ 3A 2 No CT combination

0.1 ~ 1.2A 5 No CT combination

0.5 ~ 32A 1 No CT combination Inverse TCC or

thermal Inverse TCC

0.5 ~ 60A 1 No CT combination Definite TCC

10 ~100A 1 100 : 5 Definite or inverse (th)

20 ~200A 1 200 : 5 Definite or inverse (th)

30 ~ 300A 1 300 : 5 Definite or inverse (th)

40 ~ 400A 1 400 : 5 Definite or inverse (th)

50 ~ 500A 1 500 : 5 Definite or inverse (th)

60 ~ 600A 1 600 : 5 Definite or inverse (th)

70 ~ 700A 1 700 : 5 Definite or inverse (th)

80 ~ 800A 1 800 : 5 Definite or inverse (th)

Typical wiring schematic

Typical wiring for EOCR-i3DM / iFDM ( 3 phase motor - window type)
L1 L2 L3 L1 L2 L3
MCCB MCCB

Tr. Fuse Tr. Fuse

Off
Elec. Elec.
Off
440,380/220 Reset 440,380/220 Reset

MC MC

On On

Trip

MC Y Trip Y MC

A1 08 96 98 A1 08 96 98

AL/uc OL AL/uc OL
to to

A2 07 95 97 A2 07 95 97

RS485 RS485 Bottomhole type

Communication Communication

Single phase motor (window type) Single phase motor (window type)
L1 L3(L2;N) L1 L3(L2;N)
MCCB MCCB

Tr. Fuse Tr. Fuse

Elec. Off Elec.

Off
440,380/220 Reset 440,380/220 Reset

MC MC

On On

Trip

MC Y Trip Y MC

A1 08 96 98 A1 08 96 98

AL/uc OL AL/uc OL
to to

A2 07 95 97 A2 07 95 97

RS485 RS485
Communication
Bottomhole type
Communication

19
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Typical wiring schematic

Typical wiring for EOCR-i3MZ / iFMZ Typical wiring for EOCR-i3MS / iFMS
L1 L2 L3
L1 L2 L3
MCCB MCCB
SC SC SC MCCB shunt coil
Tr. Fuse
Tr. Fuse

Elec.
Off Elec.
440,380/220V Reset
440,380/220V Reset Off
MC

MCCB
MC
On
MCCB-a On
MC
MCCB
MC SC Trip
shunt trip coil

A1 96 58 Z2 SC MC Y

OL GR A1 48 96 98
To: Z1 , Z2

ZCT OL
SH
200:1.5 A2 95 57 Z1

A2 47 95 97
RS485
Communication

RS485
Communication

Typical wiring for EOCR-i3M420 / iFM420

L1 L2 L3
MCCB

Tr. Fuse

Elec.
Off
440,380/220V Reset

MC
On

Trip

Y MC
4~20mA
A1 96 98

OL

A2 95 97

RS485
Communication

Cabling for a three phase motor Cabling for a single phase motor

20
EOCR-i Series (with communication)
Basic Model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Control terminals
EOCR-i3DM/iFDM
AL / UL / TO OL OL COMM

A1 A2 07 08 95 96 97 98 V- D1 D0 S
Modbus
Communication
Control power
OL NO output
AL/UL/TO NO output OL NC output

EOCR-i3MZ/iFMZ (A type)
OL
OL GR
GR ZCT
ZCT COMM
COMM
OL GR ZCT COMM

A1 A2 97
A1 97 98 57
57 58 Z1
Z1 Z2 V-
V- D1 D0
D0 S
A1 A2
A2 97 98
98 57 58
58 Z1 Z2
Z2 V- D1
D1 D0 S
S Modbus
Communication
Control power
ZCT input
OL NO output EF NO output

EOCR-i3MZ/iFMZ (C type) OL // GR
OL GR ZCT
ZCT COMM
OL / GR ZCT COMM
COMM

A1 A2 95
A1 95 96 97
97 98 Z1
Z1 Z2 V-
V- D1 D0
D0 S
A1 A2
A2 95 96
96 97 98
98 Z1 Z2
Z2 V- D1
D1 D0 S
S

Modbus
Control power
Communication
OL/EF NO/NC common output ZCT input

EOCR-i3MZ/iFMZ (D type)
OL
OL GR
GR ZCT
ZCT COMM
COMM
OL GR ZCT COMM

A1 A2 95
A1 95 96 57
57 58 Z1
Z1 Z2 V-
V- D1 D0
D0 S
A1 A2
A2 95 96
96 57 58
58 Z1 Z2
Z2 V- D1
D1 D0 S
S Modbus
Communication
Control power
ZCT input
OL NC output EF NO output

EOCR-iFM420
OL OL
4~20mA

A1 A2 95 96 97 98 + V- D1 D0 S Modbus
Communication
Control power
4~20mA output
OL NC output OL NO output

EOCR-i3MS/iFMS
SH OL OL COMM

A1 A2 47 48 95 96 97 98 V- D1 D0 S Modbus
Communication
Control power
OL NO output
SH NO output OL NC output

21
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Dimension of iFXX
Window type
EOCR-iFDM EOCR-iFM420 22.5 22.5 3-12
EOCR-iFMZ EOCR-iFMS

74.5
56.3
4.5

83.8 82
70 102.4 95

PANEL & DIN RAIL TYPE MOUNTING HOLE SIZE

Bottom hole type

EOCR-iFDM EOCR-iFM420 3-12
EOCR-iFMZ EOCR-iFMS

21.4
56.3

70
4.5

21.4
82
108.1 95
126.7

PANEL & DIN RAIL TYPE MOUNTING HOLE SIZE

Terminal type
EOCR-iFDM EOCR-iFM420
EOCR-iFMZ EOCR-iFMS
53.3
91.3

4.5

6-M4 45.3
21.4 21.4 108.1 82
70 126.7 95

PANEL & DIN RAIL TYPE MOUNTING HOLE SIZE

Display
EOCR-PDM

65
64
72

13.4
72
28.1 MOUNTING HOLE SIZE

23
EOCR-i Series (with communication)
Basic model : EOCR-i3DM (Z, S, 420) / iFDM (Z, S, 420)

Ordering

Display EOCR-PDMQ

Cable connector CABLE - RJ45 - 001

Connector type RJ45
00H 0.5 m
001 1m
Cable length 01H 1.5 m
002 2m
003 3m
Others Custom made

Square 3 CT 3CT - H1 - 100 - C

H1-100-C Square 3CT 100:5
HH-150-C Square 3CT 150:5
CT ratio H2-200-C Square 3CT 200:5
H3-300-C Square 3CT 300:5
H4-400-C Square 3CT 400:5

SR-CT SR-3CT - 100

S1 100 100:5
SH 150 150:5
CT ratio S2 200 200:5
S3 300 300:5
S4 400 400:5

ZCT ZCT - 035

035 35mm
Inner-diameter 080 80mm
120 120mm

25
Technical information

Option-1. Looping (Protect smaller current by looping option) Option-2. External current transformer option
Some motor size may require one-third or one-fourth of particular EOCR current (Ext. CT option protect bigger current)
range. These installations can be accommodated by looping the motor wire 2 or Ordering option - 05 type of each model fitted to an external current transformer
3 times through the integral current transformers of the EOCR. This reduces the can achieve higher ampere ranges.
number and type of relays inventoried for spare purposes. Each additional loop (EOCR-3DM/3MZ/3M420/FDM/FMZ/FM420)
will increase the current measured as indicated by the following chart.
Current setting No. of passing No. of loops DIP SW Current setting Current ratio
range (A) (#) (#) setting range (A) of Ext. CT
05 Type 0.5 ~ 6 1 0 05 type 05 0.5 ~ 10 NIL
0.25 ~ 3 2 1 60 type 60 5.0 ~ 60 NIL
0.17 ~ 2 3 2 05 10 ~ 120 100 : 5
Looping Option 0.12 ~ 1.5 4 3 Ext. CT option 05 15 ~ 180 150 : 5
0.10 ~ 1.2 5 4 05 20 ~ 240 200 : 5
05 30 ~ 360 300 : 5

Single pass Double pass

EOCR type table for 3 phase motor

Current setting Capacity of 3 phase motor
EOCR type Motor current [A] ]
Cable size IEC [
range AC220 [V] AC380/440 [V]
and CT
(Adjustable) [A] kW HP kW HP AC220V AC380V AC440V AC220V AC380V AC440V
05 0.5~10 0.75 1 1.5 2 4.8 4.2 3.6 4 4 4
60 5~60 11 15 22 30 48 49 42 16 25 25
100:5 10~120 22 30 37 50 93 84 73 50 50 50
150:5 15~180 30 40 55 75 125 121 105 70 70 70
200:5 20~240 37 50 75 100 160 163 141 95 120 120
300:5 30~360 75 100 132 175 310 263 227 300 240 240
400:5 40~480 - - 190 250 440 376 325 - 400 400
500:5 50~600 - - 220 300 572 424 390 - - 400

EOCR setting platform / Motor running current

Current
Short-circuit current setting (Isc)
In case Short-circuit current is over than
preset trip value, it trips at 0.05sec
Starting current (i3MS, iFMS)

In O-time mode, EOCR does not make a trip as

sensing current (In) over preset over-current (Is) is not
Starting kept during preset o-time
Motor tripped
by EOCR
Current setting (Is) Overload

Alert setting (As)

Preset alert
setting exceed
Normal running current (As)
Alert output signal comes out after waiting
1sec as soon as running current exceeds preset
Starting time (dt) 1sec Alert setting value. It checks the increment of
load in advance before a trip happens
Time
Normal running status Tripped status
D-TIME: O-TIME: Motor tripped by EOCR.
In starting period, it senses 5 to 8 time Reset the motor after
output
Alert signal

setting exceed
Preset current

setting exceed
Preset current

When sensing current

of rated current but delays O-time trip exceeds the preset removing the cause of
mode due to preset D-time which allows currentrange. motor failure.
normal running without trip during starting period. EOCR trip after O-time

45
Technical information

Over current and time setting tips.

Setting tips in definite TCC mode

1. Over current threshold (OC) : Set the OC at the rating current of a motor. To protect
machine together, it is recommended to set at
110~120% of the actual normal operating current.

2. Starting delay time (D-time) : Set an expected start-up time to reach the normal speed
of load. If you do not know it, set to 15sec at first and
start-up the motor to measure the time to reach the
normal operation speed by monitoring the displayed
current and then change the time into 2 sec longer than
the time measured. For a Y-D start, its better to set time
longer than the preset time of the timer by 2sec
minimum normally.

3. Operation time (O-time) : Set the trip delay time which activates and counts down
under a fault condition.

Setting tips in inverse or thermal inverse TCC mode

1. Over current (OC) : Set the OC at the rating current of a motor.

2. Starting delay time (D-time) : Usually, set D-time to zero. With zero D-time, the cold
curve is applied before the load current cross down the
OC, and then the hot curve is applied.
If the start-up time is long and fast trip is required during
motor running, set D-time to start-up time or longer. In
this case, over current protection is blocked during the
start-up, and the hot curve is applied when D-time
expires.
Since thermal inverse has no relation with D-time, set D-
time to zero when the thermal inverse is selected.

3. Operation time (O-time) : It has 30 curves of 1~30 which conforms to the

IEC947-4-1 standard.
The class value approximately equals to the time to trip
under 550% of overload by the cold curve characteristic.

46
EOCR Setting Guide

EOCR Setting Guide

This is a setting guide and advice for users reference only . measuring the time and current by EOCR with the initial
Conditions to be checked for the normal operation of EOCR . set of D-time at 20 sec. For a Star-delta start, the longer
1. Check the status of correct settings by pressing the UP/DN button in time by 2sec than the setting of Star-delta timer is
sequence. recommended. Default setting is 5 sec.
2. When you enter the menu and wait for 3 sec, it starts
countdown during the O-time setting. and display It means the overcurrent trip time in definite TCC, when
with a trip to the output . This means EOCR is operating well. motor operating current (In) exceeds over current setting
3. Check all the sequence wiring if it is safe and correct . (Is) during the ot setting time, EOCR trips. Default setting
4. After completion of the motor starting, check if the current display is is 5 sec. The advantage of definite TCC is that user is able
fine, When the %LED in the bar graph doesn t show, it needs to to set accurate time and current and lead a mechanical
check if the operation current is too lower than the Oc setting value protection of load together with motor protection.
by 65% and on the contrary, the %LED shows 100% (red LED lights
on), It is advised to check the Oc setting if the re-adjustment is This is a trip class(curve) setting in Inverse TCC or
necessary. Thermal inverse TCC. The trip time changes according to
5. If the motor starting isn t completed but EOCR operates, refer to the the operating current inverse proportionally. Thermal
Troubleshooting guide first and contact customer care center if the inverse TCC reflects the Heat capacity of motor based on
trouble isnt cleared. the current measurement.

Basic model (3DM / FDM) It means under current (Dry Run) protection, If a level
Password input is necessary to chage the setting value of switch has a problem in a submersible pump, It backs up
EOCR, if a password is memorized except 000. the level switch function from no water running of pump
If the password is set to 000, no password input is necessary and protect the motor from overheating. For the
in 000 to enter the setting change mode. Please take machinery running with a belt (including conveyer), It
caution not to forget the password.No password function is candetect a broken belt. The current setting should be
provided in 3DM2/FDM2, 3MZ2/FMZ2. higher than rating no load current of motor for this function.
The default setting is oFF .
The default setting is a 3phase motor. The setting change
to is necessary for 1 phase motor. It is uc trip delay time setting . If you don t set the uc
function (uc:oFF), ut setting doesnt appear at the menu.
Time current characteristic (TCC). the defaut setting is
tcc : dE (definite TCC). This memu is to determine enable/disable of PL (Phase
loss) funnction. If you set Ph:1Ph at the power phase
The default setting is non, setting value is the primary selection menu for a single phase power supply line, this
current with an external CT combination in this mode. menu doesnt appear automatically.
( Ex: in case of 200; 5, the setting is 200 )
It is trip delay time setting for PL. The default setting is 2
If the control power or EOCR itself has a problem, the sec. For single phase power line setting, it doesn t appear
motor stops with the output relay trip in the FS: on mode. at the munu.
The default setting is.
EOCR calculates the unbalance rate among three
For the application which motor rotation direction is phase currents. It trips after Ubt setting time under a
important , rP: on should be set . unbalanced condition. The default setting is oFF.
rP:oFF setting doesnt make a problem after completion
of the installation for the permanent stable application. Locked Rotor protection during starting up a motor (Stall).
The default setting is rP:oFF. If a rotor of motor is locked during starting and keep the
current at higher than the Sc setting during D-time,
It is recommended for oc to set at the rating current of EOCR trips in 0.5sec after D-time. The default setting is
motor. Default setting is oc:5.0A . Sc: 4.
The setting value is a multiple of oc setting value. This
It means a starting delay time setting for a motor start up function operates under the Definite TCC condition.
duration from the start of motor to the normal running It is disabled under the Inverse TCC setting generally. But
current. The start up duration depends on the inertia of if you set D-time greater than zero in Inverse setting, Stall
load. Therefore, it is recommended to set the time after operates when d-time expires.

47
EOCR Setting Guide

EOCR Setting Guide

Locked rotor protection during normal running of motor Self EOCR Check. If you push SET button in this menu,
(Jam). It is used to prevent a problem caused by rapid EOCR count time up 3sec and ot setting time and
load increae. The setting value is a multiple of oc setting displays End with the output contact trip. This means
value. The trip delay time setting range is 0.2~10 sec. EOCR is operating well. This function is blocked during
motor running.
Alarm setting by % of the overcurrent threshold (oc). The
output contact 07-08 makes a signal of A,F,H according to Additional menu (i3MS/iFMS)
the ALo setting. Short Circuit protection. Setting value is a multiple of oc
set value.
Reset type setting mode. Reset method shows below. Default setting is 10 times of oc setting.

Electrical Reset . EOCR resets by power cycle Short Circuit trip delay time during motor starting to
of control power or ESC button. It can be used prevent a trip caused by starting current. OFF setting is
for a remote reset which enables EOCR to reset possible .
from a remote site.
Additional Menu (i3MZ/iFMZ, 3MZ2/FMZ2)
Hand Reset (Manual Reset). EOCR can be
Earth leakage protection current setting. The default
reset by ESC button only.
setting is 0.5A. Minimum setting value is recommeded, if
there is no leakage current in the motor by the current
Auto Reset . The time setting range is up to 20
display. If the display shows a leakage current more than
minutes (20n). The auto reset number. of times
50mA, user must check the insulation of motor and line. In
is connected to the restart limitation setting
the case of installing EOCR at the secondary side of
menu. If the number of restrat over the restart
Inverter, its better to take care of EOCR opreration error
limitation number. in the rn setting menu
due to harmonics of Inverter.
during 30 minutes, EOCR doesn t reset
anymore.
Earth leakage trip time. The default setting is 0.05sec.
It is recommended to set the faster time and lower current
Restart limitation number. It prevent a motor from a
than the earth fault protection relay in the upper power
burning fail caused by many restarts during 30 minutes.
system.
In case an emergency restart is necessary, put the setting
at OFF This function activates in Auto-Reset mode only.
Earth leakage trip delay time during motor starting to
prevent a trip caused by a stray current and harmonics of
Modbus slave (ID) address. It can be set at No. 1 ~ 247.
the starting current in motor.

Setting for communication speed. Select one among

Additional menu (i3M420/iFM420)
1.2kbps, 2.4kbps, 4.8kbps, 9.6kbps,19.2kbps, 38.4kbps.
Current range setting menu of 4~20mA analog output
Parity setting. Select one among odd, even, non. even signal. The setting value corresponds to the max analog
parity is displayed as Eun. output (20mA). The setting value can be made
independently from oc setting .
Communication loss checking menu. If EOCR does not Analog output current formula :
receive a data frame during Lt setting time, it displays an
mA = 16 + 4
error message. The setting range is OFF, 1~999 sec. rS
Where, CTR is the parameter for CT, i.e. in case of CI :
Total running hour. Time accumulation starts if there is a non, it is 1. I is the measured average lond current.
minimum sensing current in the line up to 99,999 hours. If the load current is equal or greater than this value,
User can check it anytime but not allowed to erase it. analog output is fixed to 20mA . For the current lower than
Display unit is 1 hour. minimun sensing current of EOCR(0.4A), the analog
output signal gives 4 mA .
Running hour which user can set and erase the setting
value. If you set the Alert output type at the ALo: to, the
output contact 07-08 repeats close and open to give a
signal after the preset accumlated time elapsed.

48
 Troubleshooting Guide

Troubleshooting Guide
1. Reversed phase :
It trips instantly within 0.15sec from the motor starting. Check the 7. Current unbalance :
phase sequence and cable direction of the power Ideally, the motor currents of three phases are balanced. If a current
line going to the motor first. The sequence of EOCR internal CT is unbalance is high, the motor need to be checked.
A(L1), B(L2), C(L3) from the left side. If the passing order of motor The formula is as follows.
line to the EOCR doesnt coincide with the order of EOCR CT or not Unbalance factor (%) = (Imax phase - Imin_phase) / Imax_phase 100%
same all the direction of cables, It trips by RP. In this case, change
the order of the two cables among three. When the sequence of 8. Jam :
cables to the motor changes in the downstrenm side of EOCR , Rapid overload protection during motor running, Check the load
EOCR isnt able to check the RP. The sequence of cables should be which cause impacts it. If you find no problem in the load and motor,
coincided from the power mains to the motor. If the RP is not an try to chage the setting value higher of the time and current to be
indispensable function or only necessary for the first installation and appropriate for the application.
fixed in the site, The setting is recommended for normal
operation. 9. Unable to reset :
If you cannot reset EOCR by control power interruption, Check the
2. Overcurrent : reset type setting first. In the setting of
Overcurrent trip displays the biggest current among three phases User can reset EOCR by ECS button only. If you want to reset
and the small LED in the left side shows the phase. EOCR by both control power cycle and ECS button, Put the setting
If the trip current is lower than the rating current of motor, check the at
oc setting if it is too low. The recommended oc setting is
110%~120% of actual running current in the definite TCC.

3. Stall :
When the starting current doesn t go down below the Sc setting
during D-time. EOCR trips by Stall within 0.5se when D-time expires.
Check the status of load and D-time, whether the D-time is too short
or not. The recommended D-time is longer by 1sec than a time that
the motor come to the normal running current .

4. Phase loss :
The small LED in the left side lights up and designates which phase
is lost in the display like as PL - r, PL - S, PL - t,
To check the PL status, put the PL trip time at the maximum and
measure the lost phase current by a clamp meter after a test start,
whether there is a current in the motor line or not. The minimum
operating current (min setting current) of motor sensed by EOCR
can make trip due to hunting current. Need to check load operation
condition of the application in this case. If the clamp meter shows a
normal current in the lost phase line, Check the EOCR status.

5. Unable to starting :
Even though the sequence wiring is O.K. If the motor is not able to
be started with no magnetic contactor energized, Check the Fail
Safe menu of with the output contact status
(NO, NC) of EOCR .

6. Undercurrent :
Undercurrent trip displays the lowest current among three phases
and the small LED in the left side shows the phase.
The example shows the sensing current of 1.6A in L2(S) phase. For
the heater line broken detection in a heater application. EOCR trips
by undercurrent according to the setting in delta connection, and
trips by phase loss in Star connection.

49
Communication Guide

Modbus network setting

Communication setting value
Please set the Modbus communication parameters by PCON or HMI for the communication.
Slave address
Baud rate
Parity
Communication loss timeout

Slave address
The EOCR has slave addresses from 1 to 247.
The factory default setting is 1.

Baud rate
The Communication speed provided is like below.
1.2kbps
2.4kbps
4.8kbps
9.6kbps
19.2kbps
38.4kbps
The factory default setting is 19.2kbps

Parity setting
Even
Odd
None
The factory default setting is even. Please refer to the table for the stop bit setting.
Parity setting Stop bit

Even or Odd 1

None 2

Communication loss timeout

It is the criteria to confirm the communication disconnection with a master like as PLC.
EOCR judges it as a communication disconnection error, if there is no call from the master
during a certain preset time.
The time setting range is 1~999sec the factory default setting is OFF. The OFF means no
communication error check. It is advised to set it at OFF, if there is no concern of
communication disconnection or no needs of communication error check at ordinary times.

RS485 bus connection

RS485 standard allows several different characteristics.
Polarization
Line terminator
Number of slaves
Length of the bus
There is a definition of Modbus presented in detail at the website of Modbus.org in 2002.
Standard connection

50
Communication Guide

Standard connection
The standard connection conforms to the Modbus specifications, sepecially 2 wire
multidrop serial bus diagram, presented at the website of Modbus.org in 2002
(Modbus_over_serial_line_V1.pdf, Nov.2002). Simple wiring diagram is like below.

The characteristics is like below in case of a direct connection to the bus.

Items Contents
single, shielded, twisted pair cable.
Type of trunk cable
Min 3rd cable

Maximum length of the bus 1000m (3,2181 ft) (at 19.2kbps)

Maximum number of
32 stations (31 slaves)
stations without repeater
20m (66ft, at 1 tapoff)
Maximum length of tapoffs 40m (131ft, divided by tapoff no.
in Multi-Junction Box)
450 - 650 Pullup resistor, 5V basis
450 - 650 Pulldown resistor,
Bus polarization Recommend the polarization to Master at
Common. There is no polarization at
RS485 of EOCR .
Line terminator 120 Resistor, + /- 5%
YES (connect 1 protection ground minimum
Common polarity
to the bus)

51
Communication Guide

Bus connection through a SCA type junction box

1. Master (PLC, PC or communication module)

2. Modbus cable (It is different according to the master side or a master having polarization combined to the other part of Bus)
3. Junction box
4. Modbus cable
5. Line terminators : 120 - 0.25W

Please use a cable with 2pair shieded twisted conductors for Interface protection.
It is adviced to isolate the Modbus cable 30cm(11.8in) at least from a power cable.
If necessary, intersect the Modbus cable to a power cable perpendicularly.
Refer to the diagram in the left side for the line terminator wiring.

52