Geberit Mapress CuNiFe Page 2

Product Guide Geberit Mapress CuNiFe Solar and Industry Page 19

Geberit Mapress CuNiFe Accessories Page 27

Installation Guide Page 30

Numerical Index Page 63

Geberit Mapress CuNiFe Product and Installation Guide 2012 1

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress CuNiFe

Geberit MapressCuNiFe system pipe Geberit Mapress Coupling

L (m) d
d d
di s

Z
L

Application Application
For pipe systems carrying sea water For pipe systems carrying sea water
Not suitable for drinking water Not suitable for drinking water

Characteristics Characteristics
Resistant to sea water Resistant to sea water
Non-combustible, combustible substance class A1 in acc. with With pressing indicator
DIN 4102-1 Leaks if not pressed
Seamlessly drawn
Product Details
Product Details Product material CuNi10Fe1.6Mn
CuNi10Fe1.6Mn, product material no.
Product material
2.1972.11 Additional Note
Thermal conductivity 50 W/(mK) Seal rings CIIR black
Thermal expansion 0.017 mm/(mK)
Ordering Information
Additional Note Article no. d L Z PU1 PU2
Delivery in sections mm cm cm
67002 15 4,8 0,8 20
Ordering Information
67004 22 5 0,8 20
Article no. d di s L (m) PU2 67005 28 5,4 0,8 20
mm mm mm m
67006 35 6,2 1 5
56319 15 13 1 6 6
67007 42 7,1 1,1 4
56321 22 20 1 6 6
67008 54 8,3 1,3 4
56326 22 19 1,5 6 6
67009 76,1 14,1 3,5 1
56322 28 25 1,5 6 6
67010 88,9 16,2 4,2 1
56323 35 32 1,5 6 6
67011 108 19,4 4,4 1
56324 42 39 1,5 6 6
56325 54 51 1,5 6 6
56327 76,1 72,1 2 6 6
56328 88,9 84,9 2 6 6
56329 108 104 2,5 6 6

2 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress slip coupling Geberit Mapress Reducer with plain end

d d d d1

E E
H
L
L

Application
For pipe systems carrying sea water Application
Not suitable for drinking water For pipe systems carrying sea water
Not suitable for drinking water
Characteristics
Resistant to sea water Characteristics
With pressing indicator Resistant to sea water
Leaks if not pressed With pressing indicator
Leaks if not pressed
Product Details Plain end
Product material CuNi10Fe1.6Mn
Product Details
Additional Note Product material CuNi10Fe1.6Mn
Seal rings CIIR black
Additional Note
Ordering Information Seal ring CIIR black
Article no. d E L PU1 PU2
mm cm cm Ordering Information

67102 15 2,5 8 20 Article no. d d1 H L PU1 PU2

mm mm cm cm
67104 22 2,5 8,4 20
67305 22 15 3,9 5,9 20
67105 28 3 9,1 10
67307 28 15 4,6 6,6 20
67106 35 3 10,2 5
67309 28 22 3,9 6 20
67107 42 4 12 4
67312 35 22 5 7,1 5
67108 54 4 14 2
67313 35 28 4,5 6,8 5
67109 76,1 6 23 1
67317 42 28 6 8,3 4
67110 88,9 7 26 1
67318 42 35 4,7 7,3 4
67111 108 8 31 1
67323 54 35 8 10,6 4
67324 54 42 5,9 8,9 4
67337 76,1 42 6,3 12,7 1
67325 76,1 54 11,1 14,6 1
67338 88,9 54 12,8 16,3 1
67327 88,9 76,1 10,7 16 1
67346 108 76,1 13,1 18,4 1
67330 108 88,9 14,4 20,4 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 3

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Bend 15 Geberit Mapress Bend 15 with plain end

d d
Z

L L
L H
Z Z
d d

Application
Application For pipe systems carrying sea water
For pipe systems carrying sea water Not suitable for drinking water
Not suitable for drinking water
Characteristics
Characteristics Resistant to sea water
Resistant to sea water With pressing indicator
With pressing indicator Leaks if not pressed
Leaks if not pressed Plain end

Product Details Product Details

Product material CuNi10Fe1.6Mn Product material CuNi10Fe1.6Mn
Angle 15 Angle 15

Additional Note Additional Note

Seal rings CIIR black Seal ring CIIR black

Ordering Information Ordering Information

Article no. d angle L Z PU1 PU2 PU3 Article no. d angle H L Z PU1 PU2 PU3
mm cm cm mm cm cm cm
68716 15 15 3 1 20 200 68726 15 15 4 3 1 20 200
68718 22 15 3,3 1,2 20 100 68728 22 15 4,1 3,3 1,2 20 100
68719 28 15 3,6 1,3 10 60 68729 28 15 4,3 3,6 1,3 10 60
68720 35 15 3,2 0,6 5 40 68730 35 15 4,1 3,2 0,6 5 40
68721 42 15 3,7 0,7 2 20 68731 42 15 4,7 3,7 0,7 2 20
68722 54 15 4,4 0,9 2 10 68732 54 15 5,5 4,4 0,9 2 10
68723 76,1 15 7,1 1,8 1 68733 76,1 15 8,4 7,1 1,8 1
68724 88,9 15 8 2 1 68734 88,9 15 9,5 8 2 1
68725 108 15 9,9 2,4 1 68735 108 15 11,7 9,9 2,4 1

4 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Bend 30 Geberit Mapress Bend 30 with plain end

Z
L L
d Z d

L H
Z
d d

Application Application
For pipe systems carrying sea water For pipe systems carrying sea water
Not suitable for drinking water Not suitable for drinking water

Characteristics Characteristics
Resistant to sea water Resistant to sea water
With pressing indicator With pressing indicator
Leaks if not pressed Leaks if not pressed
Plain end

Product Details Product Details

Product material CuNi10Fe1.6Mn Product material CuNi10Fe1.6Mn
Angle 30 Angle 30

Additional Note Additional Note

Seal rings CIIR black Seal ring CIIR black

Ordering Information Ordering Information

Article no. d angle L Z PU1 PU2 PU3 Article no. d angle H L Z PU1 PU2 PU3
mm cm cm mm cm cm cm
68736 15 30 3,3 1,3 20 200 68746 15 30 4,3 3,3 1,3 20 200
68738 22 30 3,7 1,6 20 100 68748 22 30 4,6 3,7 1,6 20 100
68739 28 30 4,1 1,8 10 60 68749 28 30 4,8 4,1 1,8 10 60
68740 35 30 3,7 1,1 5 40 68750 35 30 4,6 3,7 1,1 5 40
68741 42 30 4,4 1,4 2 20 68751 42 30 5,4 4,4 1,4 2 20
68742 54 30 5,2 1,7 2 10 68752 54 30 6,3 5,2 1,7 2 10
68743 76,1 30 8,4 3,1 1 68753 76,1 30 9,7 8,4 3,1 1
68744 88,9 30 9,6 3,6 1 68754 88,9 30 11,1 9,6 3,6 1
68745 108 30 11,8 4,3 1 68755 108 30 13,6 11,8 4,3 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 5

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Bend 45 Geberit Mapress Bend 45 with plain end

L L
Z d Z d

Z
L H

d d

Application
Application For pipe systems carrying sea water
For pipe systems carrying sea water Not suitable for drinking water
Not suitable for drinking water
Characteristics
Characteristics Resistant to sea water
Resistant to sea water With pressing indicator
With pressing indicator Leaks if not pressed
Leaks if not pressed Plain end

Product Details Product Details

Product material CuNi10Fe1.6Mn Product material CuNi10Fe1.6Mn
Angle 45 Angle 45

Additional Note Additional Note

Seal rings CIIR black Seal ring CIIR black

Ordering Information Ordering Information

Article no. d angle L Z PU1 PU2 PU3 Article no. d angle H L Z PU1 PU2 PU3
mm cm cm mm cm cm cm
67602 15 45 2,8 0,8 20 67702 15 45 3,7 2,8 0,8 20
67604 22 45 3,2 1,1 20 67704 22 45 4,4 3,2 1,1 20
67605 28 45 3,7 1,4 10 67705 28 45 5 3,7 1,4 10
67606 35 45 4,3 1,7 5 67706 35 45 5,2 4,3 1,7 5
67607 42 45 5,1 2,1 4 67707 42 45 6,1 5,1 2,1 4
67608 54 45 6,2 2,7 2 20 67708 54 45 7,3 6,2 2,7 2 20
67609 76,1 45 9,7 4,4 1 67709 76,1 45 11,1 9,7 4,4 1
67610 88,9 45 11,2 5,2 1 67710 88,9 45 13 11,2 5,2 1
67611 108 45 13,9 6,4 1 67711 108 45 15,7 13,9 6,4 1

6 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Bend 60 Geberit Mapress Bend 60 long, with plain end

L L
Z Z
d d

Z
L H

d d

Application
Application For pipe systems carrying sea water
For pipe systems carrying sea water Not suitable for drinking water
Not suitable for drinking water
Characteristics
Characteristics Resistant to sea water
Resistant to sea water With pressing indicator
With pressing indicator Leaks if not pressed
Leaks if not pressed Plain end

Product Details Product Details

Product material CuNi10Fe1.6Mn Product material CuNi10Fe1.6Mn
Angle 60 Angle 60

Additional Note Additional Note

Seal rings CIIR black Seal ring CIIR black

Ordering Information Ordering Information

Article no. d angle L Z PU1 Article no. d angle H L Z PU1
mm cm cm mm cm cm cm
68804 15 60 4 2 1 68814 15 60 5 4 2 1
68806 22 60 4,7 2,6 1 68816 22 60 5,6 4,7 2,6 1
68807 28 60 5,4 3,1 1 68817 28 60 6,1 5,4 3,1 1
68808 35 60 5 2,4 1 68818 35 60 5,9 5 2,4 1
68809 42 60 5,9 2,9 1 68819 42 60 6,9 5,9 2,9 1
68810 54 60 7,2 3,7 1 68820 54 60 8,3 7,2 3,7 1
68811 76,1 60 11,3 6 1 68821 76,1 60 12,6 11,3 6 1
68812 88,9 60 13,1 7,1 1 68822 88,9 60 14,6 13,1 7,1 1
68813 108 60 16,2 8,7 1 68823 108 60 18 16,2 8,7 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 7

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Bend 90 Geberit Mapress Bend 90 with plain end

d d
Z
L H

d
Z d
Z
L
L

Application Application
For pipe systems carrying sea water For pipe systems carrying sea water
Not suitable for drinking water Not suitable for drinking water

Characteristics Characteristics
Resistant to sea water Resistant to sea water
With pressing indicator With pressing indicator
Leaks if not pressed Leaks if not pressed
Plain end

Product Details Product Details

Product material CuNi10Fe1.6Mn Product material CuNi10Fe1.6Mn
Angle 90 Angle 90

Additional Note Additional Note

Seal rings CIIR black Seal ring CIIR black

Ordering Information Ordering Information

Article no. d angle L Z PU1 PU2 PU3 Article no. d angle H L Z PU1 PU2
mm cm cm mm cm cm cm
68102 15 90 3,8 1,8 20 68302 15 90 5,1 3,8 1,8 20
68104 22 90 4,7 2,6 20 68304 22 90 6 4,7 2,6 20
68105 28 90 5,7 3,4 10 68305 28 90 6,6 5,7 3,4 10
68106 35 90 6,8 4,2 5 30 68306 35 90 7,7 6,8 4,2 5
68107 42 90 8 5 2 20 68307 42 90 9 8 5 2
68108 54 90 10 6,5 1 20 68308 54 90 11,1 10 6,5 2
68109 76,1 90 15,3 10 1 68309 76,1 90 16,6 15,3 10 1
68110 88,9 90 17,9 11,9 1 68310 88,9 90 19,4 17,9 11,9 1
68111 108 90 22,2 14,7 1 68311 108 90 24 22,2 14,7 1

8 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress T-piece 90 equal

L1
Z1
d d

Z Z
Application l l
For pipe systems carrying sea water L
Not suitable for drinking water

Characteristics
Resistant to sea water
With pressing indicator
Leaks if not pressed

Product Details
Product material CuNi10Fe1.6Mn
Angle 90

Additional Note
Seal rings CIIR black

Ordering Information
Article no. d angle L L1 l Z Z1 PU1 PU2 PU3
mm cm cm cm cm cm
68002 15 90 6,4 4 3,2 1,2 2 20
68004 22 90 7,4 4,5 3,7 1,6 2,4 20
68005 28 90 8,4 5,1 4,2 1,9 2,8 10
68006 35 90 10 5,9 5 2,4 3,3 5
68007 42 90 11,4 6,6 5,7 2,7 3,6 4
68008 54 90 13,8 7,2 6,9 3,4 3,7 2 10
68009 76,1 90 23 11 11,5 6,2 5,7 1
68010 88,9 90 26 12,8 13 7 6,8 1
68011 108 90 31 15,3 15,5 8 7,8 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 9

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress T-piece 90 reduced

d1

L1
Z1
d d2

Z Z2
l l2
Application L
For pipe systems carrying sea water
Not suitable for drinking water

Characteristics
Resistant to sea water
With pressing indicator
Leaks if not pressed
Reduced

Product Details
Product material CuNi10Fe1.6Mn
Angle 90

Additional Note
Seal rings CIIR black

Ordering Information
Article no. d d1 d2 angle L L1 l l2 Z Z1 Z2 PU1 PU2
mm mm mm cm cm cm cm cm cm cm
67206 22 15 22 90 7,4 4,4 3,7 3,7 1,6 2,4 1,6 20
67209 28 15 28 90 8,4 4,7 4,2 4,2 1,9 2,7 1,9 10
67211 28 22 28 90 8,4 4,8 4,2 4,2 1,9 2,7 1,9 10
67212 35 15 35 90 10 4,9 5 5 2,4 2,9 2,4 5
67214 35 22 35 90 10 5,2 5 5 2,4 2,1 2,4 5
67215 35 28 35 90 10 5,5 5 5 2,4 3,2 2,4 5
67218 42 22 42 90 11,4 5,4 5,7 5,7 2,7 3,3 2,7 4
67219 42 28 42 90 11,4 5,8 5,7 5,7 2,7 3,5 2,7 4
67220 42 35 42 90 11,4 6,2 5,7 5,7 2,7 3,6 2,7 4
67227 54 22 54 90 13,8 6,1 6,9 6,9 3,4 4 3,4 2
67228 54 28 54 90 13,8 6,4 6,9 6,9 3,4 4,1 3,4 2
67225 54 35 54 90 13,8 6,8 6,9 6,9 3,4 4,2 3,4 2
67226 54 42 54 90 13,8 7,2 6,9 6,9 3,4 4,2 3,4 2
67229 76,1 22 76,1 90 23 7,7 11,5 11,5 6,2 5,6 6,2 1
67230 76,1 28 76,1 90 23 7,9 11,5 11,5 6,2 5,6 6,2 1
67231 76,1 35 76,1 90 23 8,1 11,5 11,5 6,2 5,5 6,2 1
67252 76,1 42 76,1 90 23 8,1 11,5 11,5 6,2 5,1 6,2 1
67253 76,1 54 76,1 90 23 8,7 11,5 11,5 6,2 5,2 6,2 1
67233 88,9 22 88,9 90 26 8,5 13 13 7 6,4 7 1
67250 88,9 28 88,9 90 26 8,7 13 13 7 6,4 7 1
67251 88,9 35 88,9 90 26 9 13 13 7 6,4 7 1
67239 88,9 42 88,9 90 26 9,2 13 13 7 6,2 7 1
67260 88,9 54 88,9 90 26 9,3 13 13 7 5,8 7 1
67261 88,9 76,1 88,9 90 26 11,4 13 13 7 6,1 7 1
67244 108 22 108 90 31 10,3 15,5 15,5 8 8,2 8 1
67245 108 28 108 90 31 10,5 15,5 15,5 8 8,2 8 1
67246 108 35 108 90 31 10,8 15,5 15,5 8 8,2 8 1
67247 108 42 108 90 31 11 15,5 15,5 8 8 8 1
67248 108 54 108 90 31 11,3 15,5 15,5 8 7,8 8 1
67269 108 76,1 108 90 31 12,4 15,5 15,5 8 7,1 8 1
67270 108 88,9 108 90 31 13,5 15,5 15,5 8 7,5 8 1

10 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress T-piece 90 with female thread

Rp

L1
Z1
d d1

Z Z2
Application l l2
For pipe systems carrying sea water L
Not suitable for drinking water

Characteristics
Resistant to sea water
With pressing indicator
Leaks if not pressed
Female thread

Product Details
Product material CuNi10Fe1.6Mn
Angle 90

Additional Note
Seal rings CIIR black

Ordering Information
Article no. d Rp d1 angle L L1 l l2 Z Z1 Z2 PU1 PU2 PU3
mm '' mm cm cm cm cm cm cm cm
67344 15 1/2 15 90 6,4 3,7 3,2 3,2 0,8 2,4 0,8 4
67347 22 1/2 22 90 7,4 4,1 3,7 3,7 1,6 2,8 1,6 4
67348 22 3/4 22 90 7,4 4,6 3,7 3,7 1,6 3,1 1,6 4
67349 28 1/2 28 90 8,4 4,4 4,2 4,2 1,9 3,1 1,9 4
67350 28 3/4 28 90 8,4 4,6 4,2 4,2 1,9 3,1 1,9 4
67352 35 1/2 35 90 10 4,8 5 5 2,4 3,5 2,4 1 15
67353 35 3/4 35 90 10 5,3 5 5 2,4 4 2,4 1
67356 42 1/2 42 90 11,4 5,1 5,7 5,7 2,7 3,8 2,7 1 16
67357 42 3/4 42 90 11,4 5,6 5,7 5,7 2,7 4,3 2,7 1
67360 54 1/2 54 90 13,8 5,7 6,9 6,9 3,4 4,4 3,4 1
67361 54 3/4 54 90 13,8 6,2 6,9 6,9 3,4 4,9 3,4 1
67366 76,1 3/4 76,1 90 23 7,9 11,5 11,5 6,2 6,4 6,2 1
67369 88,9 3/4 88,9 90 26 8,8 13 13 7 7,3 7 1
67373 108 3/4 108 90 31 10,5 15,5 15,5 8 9 8 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 11

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Adaptor with male thread Geberit Mapress Adaptor union with male thread

d R d R

G
H H
L Application L
Application
For pipe systems carrying sea water
For pipe systems carrying sea water
Not suitable for drinking water
Not suitable for drinking water
Characteristics
Characteristics Resistant to sea water
Resistant to sea water With pressing indicator
With pressing indicator Leaks if not pressed
Leaks if not pressed Male thread
Male thread Screw connection, flat sealing
Union nut made of brass
Product Details Product Details
Product material CuNi10Fe1.6Mn Product material CuNi10Fe1.6Mn

Additional Note Additional Note

Seal ring CIIR black Seal ring CIIR black
EPDM flat gasket
Ordering Information
Ordering Information
Article no. d R H L PU2
Article no. d R H L PU2
mm '' cm cm
mm '' cm cm
68703 15 1/2 3,3 5,3 4
67232 15 1/2 6,1 8,1 2
68715 22 1/2 3,3 5,4 4
67234 22 1/2 6,3 8,4 2
68707 22 3/4 3,7 5,8 4
67243 22 3/4 6,4 8,5 2
68708 28 1 4,1 6,4 4
67235 28 1 7,3 9,6 2
68709 35 1 1/4 4,6 7,2 2
67236 35 1 1/4 7,8 10,4 2
68710 42 1 1/2 4,7 7,7 2
67237 42 1 1/2 7,9 10,9 2
68711 54 2 5,4 8,9 2
67238 54 2 8,9 12,4 2

Geberit Mapress Adaptor with female thread Geberit Mapress Adaptor with male thread

d Rp d R

Z H
Application L Application L
For pipe systems carrying sea water For pipe systems carrying sea water
Not suitable for drinking water Not suitable for drinking water
Characteristics Characteristics
Resistant to sea water Resistant to sea water
With pressing indicator
With pressing indicator
Leaks if not pressed
Leaks if not pressed
Female thread Male thread NPT
Product Details
Product Details
Product material CuNi10Fe1.6Mn
Product material CuNi10Fe1.6Mn
Additional Note
Additional Note Seal ring CIIR black
Seal ring CIIR black Ordering Information
Ordering Information Article no. d R H L PU2
Article no. d Rp L Z PU2 mm '' cm cm
mm '' cm cm 68833 15 1/2 NPT 4,1 6,1 4
67802 15 1/2 5,5 2,2 4 68837 22 3/4 NPT 4,2 6,3 4
67805 22 1/2 5,6 2,2 4 68838 28 1 NPT 4,9 7,2 4
67806 22 3/4 5,8 2,2 4 68839 35 1 1/4 NPT 5,2 7,8 2
67809 28 1 6,4 2,4 4 68840 42 1 1/2 NPT 5,3 8,3 2
67811 35 1 1/4 7 2,5 2 68841 54 2 NPT 5,5 9 2
67814 42 1 1/2 7,4 2,5 2
67818 54 2 8,9 3,1 2

12 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Flange with pressing socket

di d

H m
Application Z k
For pipe systems carrying sea water L D
Not suitable for drinking water

Characteristics
Resistant to sea water
With pressing indicator
With pressing socket
Leaks if not pressed

Product Details
Product material CuNi10Fe1.6Mn

Additional Note
Seal ring CIIR black
Excluded: Set of bolts for flange
Excluded: Flange gasket

Ordering Information
Article no. d di D k m H L Z n PN PU1
mm mm cm cm cm cm cm cm ST bar
68774 15 13 8 5,5 1,1 0,6 5 3 4 6 1
68776 22 19 9 6,5 1,1 0,6 5,1 3 4 6 1
68777 28 25 10 7,5 1,1 0,8 5,9 3,6 4 6 1
68778 35 32 12 9 1,4 0,8 6,1 3,5 4 6 1
68779 42 39 13 10 1,4 0,9 7 4 4 6 1
68780 54 51 14 11 1,4 1,1 8,3 4,8 4 6 1
68781 76,1 72,1 16 13 1,4 1,3 12,3 7 4 6 1
68782 88,9 84,9 19 15 1,8 1,3 13,8 7,8 4 6 1
68783 108 104 21 17 1,8 1,6 16,6 9,1 4 6 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 13

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Flange with pressing socket

di d

H m
Application Z k
For pipe systems carrying sea water L D
Not suitable for drinking water

Characteristics
Resistant to sea water
With pressing indicator
With pressing socket
Leaks if not pressed

Product Details
Product material CuNi10Fe1.6Mn

Additional Note
Seal ring CIIR black
Excluded: Set of bolts for flange
Excluded: Flange gasket

Ordering Information
Article no. d di D k m H L Z n PN PU1
mm mm cm cm cm cm cm cm ST bar
68764 15 13 9,5 6,5 1,4 0,8 5,3 3,3 4 10 / 16 1
68766 22 19 10,5 7,5 1,4 0,8 5,5 3,4 4 10 / 16 1
68767 28 25 11,5 8,5 1,4 0,9 6 3,7 4 10 / 16 1
68768 35 32 14 10 1,8 1 6,4 3,8 4 10 / 16 1
68769 42 39 15 11 1,8 1,1 7,2 4,2 4 10 / 16 1
68770 54 51 16,5 12,5 1,8 1,3 8,2 4,7 4 10 / 16 1
68771 76,1 72,1 18,5 14,5 1,8 1,3 12,1 6,8 4 10 1
68772 88,9 84,9 20 16 1,8 1,3 13,6 7,6 8 10 1
68773 108 104 22 18 1,8 1,6 16,4 8,9 8 10 1

14 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Flanged stub with plain end for loose flange

d2 d1 di d

Application h
For pipe systems carrying sea water H
For loose flange
Not suitable for drinking water

Characteristics
Resistant to sea water
Plain end

Product Details
Product material CuNi10Fe1.6Mn

Additional Note
Excluded: Loose flange
Excluded: Set of bolts for flange
Excluded: Flange gasket

Ordering Information
Article no. d d1 d2 di H h PN PU1
mm mm mm mm cm cm bar
68756 22 27 50 19 13,5 0,6 6 1
68757 28 32 60 25 13,5 0,6 6 1
68758 35 40 70 32 13,5 0,6 6 1
68759 42 47 80 39 13,5 0,6 6 1
68760 54 59 90 51 13,5 0,8 6 1
68761 76,1 78 110 72,1 13,5 0,8 6 1
68762 88,9 91 128 84,9 13,5 1 6 1
68763 108 110 148 104 13,5 1 6 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 15

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress Flanged stub with plain end for loose flange

d2 d1 di d

Application h
For pipe systems carrying sea water H
For loose flange
Not suitable for drinking water

Characteristics
Resistant to sea water
Plain end

Product Details
Product material CuNi10Fe1.6Mn

Additional Note
Excluded: Loose flange
Excluded: Set of bolts for flange
Excluded: Flange gasket

Ordering Information
Article no. d d1 d2 di H h PN PU1
mm mm mm mm cm cm bar
68791 22 27 58 19 13,5 0,6 10 / 16 1
68793 28 32 68 25 13,5 0,6 10 / 16 1
68794 35 40 78 32 13,5 0,6 10 / 16 1
68795 42 47 88 39 13,5 0,6 10 / 16 1
68796 54 59 102 51 13,5 0,8 10 / 16 1
68797 76,1 78 122 72,1 13,5 0,8 10 / 16 1
68798 88 91 138 84,9 13,5 1 10 / 16 1
68799 108 110 158 104 13,5 1 10 / 16 1

Geberit Mapress flanged ball valve, with hose connector

L2

L1

d G

Characteristics Z
Connection flange made from CuNi10Fe1.6Mn L
Valve body made from CrNiMo steel
Pressing socket made from CuNi10Fe1.6Mn
Threaded nipple with brass sealing cap

Additional Note
Seal ring CIIR black

Ordering Information
Article no. d G L L1 L2 Z PN PU1 PU3
mm '' cm cm cm cm bar
92033 22 1 13,8 12,5 6 4 13 1 8

16 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress flanged ball valve

L2

L1

d d

Characteristics Z Z
Connection flange made from CuNi10Fe1.6Mn L
Valve body made from CrNiMo steel
Leaks if not pressed
Pressing sockets made from CuNi10Fe1.6Mn

Additional Note
Seal rings CIIR black

Ordering Information
Article no. d L L1 L2 Z PN PU1 PU3
mm cm cm cm cm bar
92000 15 12,5 10,5 5 4,3 13 1 12
92002 22 13,5 6,5 11 4,7 13 1 8
92003 28 14,7 7,5 14 5,1 13 1 8
92004 35 17,3 8 14 6,1 13 1 4
92005 42 19,6 9,5 16,5 6,8 13 1 2
92006 54 22,4 10,5 16,5 7,7 13 1 2
92007 76,1 30,1 13,5 22 9,8 10 1 2
92008 88,9 34 14,5 22 11 10 1
92009 108 41,8 17,5 32 13,4 10 1

Geberit Mapress check valve flanged

d d

Z Z
L
Characteristics
Connection flange made from CuNi10Fe1.6Mn
Valve body made from CrNiMo steel
Leaks if not pressed
Pressing sockets made from CuNi10Fe1.6Mn

Additional Note
Seal rings CIIR black

Ordering Information
Article no. d L Z PN PU1 PU3
mm cm cm bar
92010 15 13 4,5 13 1
92012 22 12,6 4,2 13 1 12
92013 28 13,6 4,5 13 1 12
92014 35 15,5 5,2 13 1
92015 42 17,9 6 13 1 6
92016 54 20,1 6,6 13 1 6
92017 76,1 27,6 8,5 10 1 2
92018 88,9 30,7 9,4 10 1
92019 108 38,2 11,6 10 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 17

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe

Geberit Mapress bulkhead and deck passing with plain ends

l D l

d d

Application
For pipe systems carrying sea water
For welding into wall of ship
Not suitable for drinking water

Characteristics
Resistant to sea water

Product Details
Product material CuNi10Fe1.6Mn

Ordering Information
Article no. d D L l PU1
mm cm cm cm
92082 22 3,4 45 16,5 1
92083 28 3,8 45 16,5 1
92084 35 4,5 45 16,5 1
92085 42 5,4 45 16,5 1
92086 54 7 45 16,5 1
92087 76,1 8,9 45 16,5 1
92088 88,9 10,8 45 16,5 1
92089 108 13,3 45 16,5 1

18 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress coupling New Geberit Mapress reducer with plain end New

d d d d1

Z
H
L
L
Application
For pipe systems carrying bilge water

Characteristics Application
With pressing indicator For pipe systems carrying bilge water
With seal ring FKM blue
Characteristics
Product Details With pressing indicator
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11 With seal ring FKM blue
Plain end
Ordering Information
Product Details
Article no. d L Z PU1
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
mm cm cm
53062 15 4,8 0,8 1 Ordering Information
53064 22 5 0,8 1
Article no. d d1 H L PU1
53065 28 5,4 0,8 1 mm mm cm cm
53066 35 6,2 1 1 53134 22 15 3,9 5,9 1
53067 42 7,1 1,1 1 53136 28 15 4,6 6,6 1
53068 54 8,3 1,3 1 53138 28 22 3,9 6 1
53071 76,1 14,1 3,5 1 53141 35 22 5 7,1 1
53072 88,9 16,2 4,2 1 53142 35 28 4,5 6,8 1
53073 108 19,4 4,4 1 53146 42 28 6 8,3 1
53147 42 35 4,7 7,3 1
53152 54 35 8 10,6 1
Geberit Mapress slip coupling New 53153 54 42 5,9 8,9 1
53163 76,1 42 6,3 12,7 1
53164 76,1 54 11,1 14,6 1
d d
53167 88,9 54 12,8 16,3 1
E E 53168 88,9 76,1 10,7 16 1
L 53171 108 76,1 13,1 18,4 1
Application 53172 108 88,9 14,4 20,4 1
For pipe systems carrying bilge water

Characteristics
With pressing indicator
With seal ring FKM blue

Product Details
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11

Ordering Information
Article no. d E L PU1
mm cm cm
53082 15 2,5 8 1
53084 22 2,5 8,4 1
53085 28 3 9,1 1
53086 35 3 10,2 1
53087 42 4 12 1
53088 54 4 14 1
53091 76,1 6 23 1
53092 88,9 7 26 1
53093 108 8 31 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 19

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress bend 15 New Geberit Mapress bend 45 New

d
Z L
Z d
L
L
d Z
Z
L

Application d
Application
For pipe systems carrying bilge water
For pipe systems carrying bilge water
Characteristics
Characteristics With pressing indicator
With pressing indicator With seal ring FKM blue
With seal ring FKM blue Product Details
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Product Details
Angle 45
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Angle 15 Ordering Information
Article no. d angle L Z PU1
Ordering Information mm cm cm
Article no. d angle L Z PU1 53222 15 45 2,8 0,8 1
mm cm cm 53224 22 45 3,2 1,1 1
53182 15 15 3 1 1 53225 28 45 3,7 1,4 1
53184 22 15 3,3 1,2 1 53226 35 45 4,3 1,7 1
53185 28 15 3,6 1,3 1 53227 42 45 5,1 2,1 1
53186 35 15 3,2 0,6 1 53228 54 45 6,2 2,7 1
53187 42 15 3,7 0,7 1 53231 76,1 45 9,7 4,4 1
53188 54 15 4,4 0,9 1 53232 88,9 45 11,2 5,2 1
53191 76,1 15 7,1 1,8 1 53233 108 45 13,9 6,4 1

Geberit Mapress bend 30 New Geberit Mapress bend 45 with plain end New

Z L
L
d Z d

L H
Z
d Application d
For pipe systems carrying bilge water
Application
For pipe systems carrying bilge water Characteristics
With pressing indicator
Characteristics With seal ring FKM blue
With pressing indicator Plain end
With seal ring FKM blue Product Details
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Product Details
Angle 45
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Ordering Information
Angle 30
Article no. d angle H L Z PU1
Ordering Information mm cm cm cm
Article no. d angle L Z PU1 53242 15 45 3,7 2,8 0,8 1
mm cm cm 53244 22 45 4,4 3,2 1,1 1
53202 15 30 3,3 1,3 1 53245 28 45 5 3,7 1,4 1
53204 22 30 3,7 1,6 1 53246 35 45 5,2 4,3 1,7 1
53205 28 30 4,1 1,8 1 53247 42 45 6,1 5,1 2,1 1
53206 35 30 3,7 1,1 1 53248 54 45 7,3 6,2 2,7 1
53207 42 30 4,4 1,4 1 53251 76,1 45 11,1 9,7 4,4 1
53208 54 30 5,2 1,7 1 53252 88,9 45 13 11,2 5,2 1
53211 76,1 30 8,4 3,1 1 53253 108 45 15,7 13,9 6,4 1

20 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress bend 60 New Geberit Mapress bend 90 with plain end New

L d
Z
d H

Z
L d
Z
d L
Application
For pipe systems carrying bilge water Application
Characteristics For pipe systems carrying bilge water
With pressing indicator
Characteristics
With seal ring FKM blue
With pressing indicator
Product Details With seal ring FKM blue
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11 Plain end
Angle 60
Product Details
Ordering Information Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Article no. d angle L Z PU1 Angle 90
mm cm cm
53262 15 60 4 2 1 Ordering Information
53264 22 60 4,7 2,6 1 Article no. d angle H L Z PU1
53265 28 60 5,4 3,1 1 mm cm cm cm
53266 35 60 5 2,4 1 53312 15 90 5,1 3,8 1,8 1
53267 42 60 5,9 2,9 1 53314 22 90 6 4,7 2,6 1
53268 54 60 7,2 3,7 1 53315 28 90 6,6 5,7 3,4 1
53271 76,1 60 11,3 6 1 53316 35 90 7,7 6,8 4,2 1
53317 42 90 9 8 5 1
53318 54 90 11,1 10 6,5 1
53321 76,1 90 16,6 15,3 10 1
Geberit Mapress bend 90 New
53322 88,9 90 19,4 17,9 11,9 1
53323 108 90 24 22,2 14,7 1
d
Z
L

d
Z
L
Application
For pipe systems carrying bilge water

Characteristics
With pressing indicator
With seal ring FKM blue

Product Details
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Angle 90

Ordering Information
Article no. d angle L Z PU1
mm cm cm
53282 15 90 3,8 1,8 1
53284 22 90 4,7 2,6 1
53285 28 90 5,7 3,4 1
53286 35 90 6,8 4,2 1
53287 42 90 8 5 1
53288 54 90 10 6,5 1
53291 76,1 90 15,3 10 1
53292 88,9 90 17,9 11,9 1
53293 108 90 22,2 14,7 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 21

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress T-piece 90 equal New

L1
Z1
d d

Z Z
l l
L

Application
For pipe systems carrying bilge water

Characteristics
With pressing indicator
With seal ring FKM blue

Product Details
Angle 90
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11

Ordering Information
Article no. d angle L L1 l Z Z1 PU1
mm cm cm cm cm cm
53332 15 90 6,4 4 3,2 1,2 2 1
53334 22 90 7,4 4,5 3,7 1,6 2,4 1
53335 28 90 8,4 5,1 4,2 1,9 2,8 1
53336 35 90 10 5,9 5 2,4 3,3 1
53337 42 90 11,4 6,6 5,7 2,7 3,6 1
53338 54 90 13,8 7,2 6,9 3,4 3,7 1
53341 76,1 90 23 11 11,5 6,2 5,7 1
53342 88,9 90 26 12,8 13 7 6,8 1
53343 108 90 31 15,3 15,5 8 7,8 1

22 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress T-piece 90 reduced New

d1

L1
Z1
d d2

Z Z2
l l2
L

Application
For pipe systems carrying bilge water

Characteristics
With pressing indicator
With seal ring FKM blue
Reduced

Product Details
Angle 90
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11

Ordering Information
Article no. d d1 d2 L L1 l l2 Z Z1 Z2 PU1
mm mm mm cm cm cm cm cm cm cm
53357 22 15 22 7,4 4,4 3,7 3,7 1,6 2,4 1,6 1
53362 28 15 28 8,4 4,7 4,2 4,2 1,9 2,7 1,9 1
53366 28 22 28 8,4 4,8 4,2 4,2 1,9 2,7 1,9 1
53367 35 15 35 10 4,9 5 5 2,4 2,9 2,4 1
53369 35 22 35 10 5,2 5 5 2,4 2,1 2,4 1
53370 35 28 35 10 5,5 5 5 2,4 3,2 2,4 1
53373 42 22 42 11,4 5,4 5,7 5,7 2,7 3,3 2,7 1
53374 42 28 42 11,4 5,8 5,7 5,7 2,7 3,5 2,7 1
53375 42 35 42 11,4 6,2 5,7 5,7 2,7 3,6 2,7 1
53378 54 22 54 13,8 6,1 6,9 6,9 3,4 4 3,4 1
53379 54 28 54 13,8 6,4 6,9 6,9 3,4 4,1 3,4 1
53380 54 35 54 13,8 6,8 6,9 6,9 3,4 4,2 3,4 1
53381 54 42 54 13,8 7,2 6,9 6,9 3,4 4,2 3,4 1
53389 76,1 22 76,1 23 7,7 11,5 11,5 6,2 5,6 6,2 1
53390 76,1 28 76,1 23 7,9 11,5 11,5 6,2 5,6 6,2 1
53391 76,1 35 76,1 23 8,1 11,5 11,5 6,2 5,5 6,2 1
53392 76,1 42 76,1 23 8,1 11,5 11,5 6,2 5,1 6,2 1
53393 76,1 54 76,1 23 8,7 11,5 11,5 6,2 5,2 6,2 1
53398 88,9 42 88,9 26 9,2 13 13 7 6,2 7 1
53399 88,9 54 88,9 26 9,3 13 13 7 5,8 7 1
53400 88,9 76,1 88,9 26 11,4 13 13 7 6,1 7 1
53404 108 42 108 31 11 15,5 15,5 8 8 8 1
53405 108 54 108 31 11,3 15,5 15,5 8 7,8 8 1
53407 108 76,1 108 31 12,4 15,5 15,5 8 7,1 8 1
53408 108 88,9 108 31 13,5 15,5 15,5 8 7,5 8 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 23

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress T-piece 90 with female thread New

Rp

L1
Z1
d d1

Z Z2
l l2
L

Application
For pipe systems carrying bilge water

Characteristics
With pressing indicator
With seal ring FKM blue
Female thread

Product Details
Angle 90
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11

Ordering Information
Article no. d Rp d1 angle L L1 l l2 Z Z1 Z2 PU1
mm '' mm cm cm cm cm cm cm cm
53413 15 1/2 15 90 6,4 3,7 3,2 3,2 0,8 2,4 0,8 1
53416 22 1/2 22 90 7,4 4,1 3,7 3,7 1,6 2,8 1,6 1
53418 28 1/2 28 90 8,4 4,4 4,2 4,2 1,9 3,1 1,9 1
53419 28 3/4 28 90 8,4 4,6 4,2 4,2 1,9 3,1 1,9 1
53421 35 1/2 35 90 10 4,8 5 5 2,4 3,5 2,4 1
53422 35 3/4 35 90 10 5,3 5 5 2,4 4 2,4 1
53424 42 1/2 42 90 11,4 5,1 5,7 5,7 2,7 3,8 2,7 1
53425 42 3/4 42 90 11,4 5,6 5,7 5,7 2,7 4,3 2,7 1
53427 54 1/2 54 90 13,8 5,7 6,9 6,9 3,4 4,4 3,4 1
53428 54 3/4 54 90 13,8 6,2 6,9 6,9 3,4 4,9 3,4 1

24 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress adaptor with male thread New Geberit Mapress adaptor union with male threadNew

d R d R

G
H H
L L

Application Application
For pipe systems carrying bilge water For pipe systems carrying bilge water

Characteristics Characteristics
With pressing indicator With pressing indicator
With seal ring FKM blue With seal ring FKM blue
Male thread Male thread
Screw connection, flat sealing
Product Details Union nut made of brass
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Product Details
Ordering Information CuNi10Fe1.6Mn, product material no.
Product material
2.1972.11
Article no. d R H L PU1
mm '' cm cm Operating temperature
0100 C
with EPDM flat gasket
53453 15 1/2 3,3 5,3 1
53457 22 1/2 3,3 5,4 1 Additional Note
53458 22 3/4 3,7 5,8 1 EPDM flat gasket
53461 28 1 4,1 6,4 1
53464 35 1 1/4 4,6 7,2 1 Ordering Information
53466 42 1 1/2 4,7 7,7 1 Article no. d R G H L PU1
53468 54 2 5,4 8,9 1 mm '' '' cm cm
53562 15 1/2 3/4 6,1 8,1 1
53566 22 1/2 1 6,3 8,4 1
53567 22 3/4 1 6,4 8,5 1
Geberit Mapress adaptor with female thread New 53570 28 1 1 1/4 7,3 9,6 1
53571 35 1 1/4 1 1/2 7,8 10,4 1
d Rp 53572 42 1 1/2 1 3/4 7,9 10,9 1
53573 54 2 2 3/8 8,9 12,4 1
Z
L

Application
For pipe systems carrying bilge water

Characteristics
With pressing indicator
With seal ring FKM blue
Female thread

Product Details
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11

Ordering Information
Article no. d Rp L Z PU1
mm '' cm cm
53484 15 1/2 5,5 2,2 1
53488 22 1/2 5,6 2,2 1
53489 22 3/4 5,8 2,2 1
53493 28 1 6,4 2,4 1
53495 35 1 1/4 7 2,5 1
53498 42 1 1/2 7,4 2,5 1
53500 54 2 8,9 3,1 1

Geberit Mapress CuNiFe Product and Installation Guide 2012 25

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Solar and Industry

Geberit Mapress flange with pressing socket New

di d

H m
Application
Z k
For pipe systems carrying bilge water
L D
Characteristics
With seal ring FKM blue
With pressing indicator
With pressing socket
Leaks if not pressed
Product Details
Product material CuNi10Fe1.6Mn, product material no. 2.1972.11
Additional Note
Excluded: Set of bolts for flange
Excluded: Flange gasket
Ordering Information
Article no. d di D k m H L Z n PN PU1
mm mm cm cm cm cm cm cm ST bar
53682 15 13 9,5 6,5 1,4 0,8 5,3 3,3 4 10 / 16 1
53684 22 19 10,5 7,5 1,4 0,8 5,5 3,4 4 10 / 16 1
53685 28 25 11,5 8,5 1,4 0,9 6 3,7 4 10 / 16 1
53686 35 32 14 10 1,8 1 6,4 3,8 4 10 / 16 1
53687 42 39 15 11 1,8 1,1 7,2 4,2 4 10 / 16 1
53688 54 51 16,5 12,5 1,8 1,3 8,2 4,7 4 10 / 16 1
53691 76,1 72,1 18,5 14,5 1,8 1,3 12,1 6,8 4 10 1
53692 88,9 84,9 20 16 1,8 1,3 13,6 7,6 8 10 1
53693 108 104 22 18 1,8 1,6 16,4 8,9 8 10 1

Geberit Mapress flanged ball valve New

L2

L1

d d

Z Z
L
Application
For pipe systems carrying bilge water

Characteristics
Connection flange made from CuNi10Fe1.6Mn
Valve body made from CrNiMo steel
Pressing sockets made from CuNi10Fe1.6Mn

Additional Note
With Seal Ring FKM blue

Ordering Information
Article no. d L L1 L2 Z PN PU1
mm cm cm cm cm bar
53732 15 12,5 10,5 5 4,3 13 1
53734 22 13,5 6,5 11 4,7 13 1
53735 28 14,7 7,5 14 5,1 13 1
53736 35 17,3 8 14 6,1 13 1
53737 42 19,6 9,5 16,5 6,8 13 1
53738 54 22,4 10,5 16,5 7,7 13 1
53741 76,1 30,1 13,5 22 9,8 10 1

26 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Accessories
Geberit Mapress CuNiFe Accessories

Geberit Mapress CuNiFe Accessories

Geberit Mapress seal ring CIIR black Geberit Mapress flat gasket black

G di D
Characteristics
Free from substances that constrain from painting
Z
Product Details
Product material CIIR Application
Operating temperature -30 +120 C For adaptor union, flat sealing

Ordering Information Product Details

Article no. d PU1 PU2 Product material EPDM
mm Operating temperature 0100 C
90401 12 20
90402 15 20 Ordering Information
90404 22 20 Article no. G di D Z PU2
'' mm cm cm
90405 28 20
90081 3/4 13 2,4 0,2 10
90406 35 20
90087 3/4 16 2,4 0,2 10
90407 42 20
90082 1 20 3 0,2 10
90408 54 20
90083 1 1/4 26 3,9 0,2 10
90409 76,1 1
90084 1 1/2 32 4,5 0,2 10
90410 88,9 1
90085 1 3/4 39 5,1 0,2 10
90411 108 1
90086 2 3/8 51 6,6 0,3 10

Geberit Mapress seal ring FKM blue New Geberit Mapress flat gasket green

G di D

Application
For industrial and marine applications
For sprinkler systems, wet and dry Z
For oil supply systems with heating oil EL
Application
For solar systems
For adaptor union, flat sealing
Product Details For solar systems
For oil supply systems with heating oil EL
Product material FKM
For industrial and marine applications
For sprinkler systems, wet and dry
Ordering Information
Article no. d PU2 Product Details
mm Product material FPM
90881 12 10 Operating temperature -30 +180 C
90882 15 10
90883 18 10 Ordering Information
90884 22 10 Article no. G di D Z PU2
90885 28 10 '' mm cm cm
90886 35 10 90092 3/4 13 2,4 0,2 10
90887 42 10 90093 3/4 16 2,4 0,2 10
90888 54 10 90094 1 20 3 0,2 10
90891 76,1 5 90095 1 1/4 26 3,9 0,2 10
90892 88,9 5 90096 1 1/2 32 4,5 0,2 10
90893 108 5 90097 1 3/4 39 4,9 0,2 10
90098 2 3/8 51 6,6 0,3 10

Geberit Mapress CuNiFe Product and Installation Guide 2012 27

Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Accessories

Geberit flat gasket Centellen R 3825 New Geberit flange gasket PN 6

di D
G di D

Z
Application
Z
For Geberit Mepla and Geberit Mapress flanges
Application For drinking water installations
For adaptor union, flat sealing For gas installations with max. 5 bar operating pressure
For sanitary installations
For heating installations Product Details
For compressed air installations Product material Centellen-HD 3822
For industrial and marine applications Operating temperature -50 +200 C
For sprinkler systems, wet and dry
For oil supply systems with heating oil EL
Ordering Information
Product Details Article no. di D Z PN PU1
mm cm cm bar
Operating temperature -30 +150 C
91041 20 4,4 0,2 6 1
Product material Centellen-R 3825
91042 25 5,4 0,2 6 1
Ordering Information 91043 30 6,4 0,2 6 1
Article no. G di D Z PU1 PU2 91044 38 7,6 0,2 6 1
'' mm cm cm 91045 45 8,6 0,2 6 1
600.021.00.1 1/2 10 1,8 0,2 1 91046 57 9,6 0,2 6 1
600.022.00.1 3/4 13 2,4 0,2 5 91047 76 11,6 0,2 6 1
600.023.00.1 1 20 3 0,2 5 91048 89 13,2 0,2 6 1
600.024.00.1 1 1/8 21 3,5 0,2 1 91049 108 15,2 0,2 6 1
600.025.00.1 1 1/4 26 3,9 0,2 5
600.026.00.1 1 1/2 32 4,5 0,2 5
600.027.00.1 1 3/4 39 5,1 0,2 1
Geberit flange gasket PN 10 / 16
600.028.00.1 2 42 5,6 0,2 1
600.029.00.1 2 1/4 42 6,3 0,2 1
600.030.00.1 2 3/8 51 6,6 0,2 1
di D
600.031.00.1 2 1/2 54 7,2 0,2 1
600.032.00.1 2 3/4 57 7,8 0,2 1
600.033.00.1 3 72 8,5 0,2 1 Z
600.034.00.1 3 1/2 85 9,7 0,2 1 Application
For Geberit Mepla and Geberit Mapress flanges
For drinking water installations
For gas installations with max. 5 bar operating pressure

Product Details
Product material Centellen-HD 3822
Operating temperature -50 +200 C

Ordering Information
Article no. di D Z PN PU1
mm cm cm bar
91031 20 5 0,2 10 / 16 1
91032 25 6 0,2 10 / 16 1
91033 30 7 0,2 10 / 16 1
91034 38 8,2 0,2 10 / 16 1
91035 45 9,2 0,2 10 / 16 1
91036 57 10,7 0,2 10 / 16 1
91037 76 12,7 0,2 10 / 16 1
91038 89 14,2 0,2 10 / 16 1
91039 108 16,2 0,2 10 / 16 1

28 Geberit Mapress CuNiFe Product and Installation Guide 2012

 Geberit Mapress CuNiFe
Geberit Mapress CuNiFe Accessories

Geberit Mapress bolts for flange joints (stainless

steel)

lK

Application
For flanges
Not suitable for Geberit Mapress Carbon Steel

Product Details
Product material Stainless Cr-Ni steel BS 304 S 31

Additional Note
Screw
Nut
2 washers

Ordering Information
Article no. M L lK
mm cm cm
91164 10 4,5 3,1
91165 10 5 3,6
91166 12 5 3
91167 12 5,5 3,5
91168 12 6 4
91169 16 5,5 3,3
91170 16 6 3,8
91171 16 6,5 4,3
91172 16 7 4,8
91173 16 8 5,8

Geberit Mapress CuNiFe Product and Installation Guide 2012 29

Installation Guide
System Technology

1. System Technology
Installation Guide

1.1. Introduction Pressing

The pressfitting and system pipe are pressed in two
A market leader in piping systems for over 100 years,
planes:
Geberit offers a wide range of systems for many different
applications, and can uniquely provide a complete, Strength: The system pipe and pressfitting are deformed
integrated supply, drainage and waste piping system. into a hexagonal ( 15 - 35 mm) or lemon-shaped
( 42 - 108 mm) profile which provides strength and
Geberit Mapress is one of the leading pressfitting
resistance to longitudinal and axial forces.
systems worldwide and has proven its performance over
Tightness: The seal ring housing is compressed onto the
the past 40 years. It offers a complete supply piping
pipe to provide a permanently tight joint. The profile is
system with pressfittings, pipe, valves, tools and
controlled by the design of the fitting and pressing tools
accessories completing the range.
to provide maximum seal-to-pipe contact area.
With systems manufactured from Stainless Steel, Carbon
Steel, Copper and CuNiFe, Geberit Mapress can be used
for an extensive range of applications, from domestic
drinking water and heating systems to industrial and
marine uses.
An extremely wide variety of successful projects
demonstrate the capabilities of Geberit Mapress Fig. 1: Geberit Mapress press connection before
products and systems and the wealth of applications. pressing
Geberit MapressCuNiFe systems are used by many large
shipbuilders such as Blohm & Voss, Sunseeker,
Fincantieri, Mitsubishi Heavy Industries, Aker MTW and
have been successfully specified in many commercial
and naval vessels.

1.2. Geberit MapressCuNiFe system overview

Fig. 2: Geberit Mapress press connection after pressing
Geberit MapressCuNiFe includes the pipe dimensions
15 - 108 mm. The Geberit Mapress CIIR black butyl rubber seal rings
within the fittings incorporate patented technology which
Geberit MapressCuNiFe consists of: ensures that the fitting will clearly leak if it has not been
Geberit MapressCuNiFe system pipes pressed, yet seal perfectly after pressing. This feature
Geberit MapressCuNiFe pressfittings allows unpressed fittings to be detected immediately,
Geberit Mapress processing tools eliminating time-consuming checking for errors.
Geberit Mapress accessories
Pressing indicator
The base element for the pressed joint is a pressfitting
designed for plastic shaping. A black seal ring made of The fitting beads are provided with a pressing indicator at
butyl rubber (CIIR) or a blue seal ring made of the factory. The pressing indicator has the following
Fluoropolymer (FKM) is fitted in the flange-shaped ends in functions:
the factory. The fitting beads are provided with a black Indicates to the plumber before the pressure test that
pressing indicator. Mechanical strength and permanent there are unpressed connections
tightness of the connection are achieved by pressing the Displays the dimensions of the fitting in unpressed
pressfitting and system pipe. status
1.2.1.Geberit Mapress press connection Colour indicates the type of product material concerned
Clearly identifies the fitting as a Geberit product
When the system pipe is pressed together with the
pressfitting, a permanent, tight-fitting connection is The pressing indicator is destroyed by the pressing
established which withstands longitudinal and axial procedure and is subsequently removed manually by the
forces. plumber.

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System Technology

1.2.2.Geberit Mapress pressing profile 1.2.3.Applications

The press connection is established with pressing jaws or Geberit MapressCuNiFe is suitable for the following uses:
pressing collars depending on the pipe dimension. This
Table 1: Applications Geberit MapressCuNiFe
results in different pressing contours.
Application Mapress seal ring
The pipe dimensions 15 35 mm are pressed with
pressing jaws which form a hexagonal pressing contour. Seawater sanitary systems CIIR black
I II
Air conditioning CIIR black
Deck wash systems CIIR black
1
A Sanitary grey / black water
CIIR black
5 2 A-A drainage
Sprinkler CIIR black
Fire extinguishing and fire
CIIR black
protection systems
Freshwater cooling CIIR black
Seawater cooling CIIR black
4
Compressed air CIIR black / FKM blue
A 3
Inert gas CIIR black
Fig. 3: Cross-section of a Geberit Mapress press
Hydraulic oil FKM blue
connection with applied pressing jaw 15
35 mm and hexagonal pressing contour Fuel oil FKM blue
Cargo oil FKM blue
I Strength plane
II Tightness plane Lubrication oil FKM blue
1 Pressing jaw Bilge systems FKM blue
2 System pipe Ballast systems CIIR black
3 Seal ring
4 Pressing indicator 1.2.4.Approvals
5 Pressfitting
In shipbuilding the Geberit Mapress pressfitting
connection is approved by the following classification
The pipe dimensions 42 108 mm are pressed with societies:
pressing collars and the corresponding adaptor jaws Lloyd's Register of Shipping (LRS)
which form a pressing contour which is referred to as a American Bureau of Shipping (ABS)
"lemon-shaped contour". Bureau Veritas (BV)
I II Bundesamt fur Wehrtechnik und Beschaffung (BWB)
Det Norske Veritas (DNV)
1
5
A
2 A-A
Germanischer Lloyd (GL)
Registro Italiano Navale (RINA)
Nippon Kaiji Kyokai
Factory Mutual (FM)
Vertrauen durch Sicherheit (VdS)

4
A 3

Fig. 4: Cross-section of a Geberit Mapress press

connection with applied pressing collar 42
108 mm and lemon-shaped contour
I Strength plane
II Tightness plane
1 Pressing collar
2 System pipe
3 Seal ring
4 Pressing indicator
5 Pressfitting

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System Technology

1.3. System Components

1.3.1.Transport and Storage
Geberit MapressCuNiFe system pipes and pressfittings must be protected against dirt and damage in transit and while
being stored. Mapress pipes are factory sealed with plugs.
The pressfittings are packed in practical plastic bags in the factory. To prevent contamination components should not
be removed from packaging or plastic plugs removed until immediately prior to installation.

1.3.2.Technical data for MapressCuNiFe system pipe

Geberit MapressCuNiFe system pipe is provided in diameters from 15 to 108 mm. It is seamlessly drawn from the
copper-nickel alloy CuNi10Fe1.6Mn (material number 2.1972.11) and conforms to the requirements of DIN 86019 and
BWB material performance sheet WL 2.1972. It also meets the finish and dimensional accuracy requirements of a
Geberit Mapress factory standard.
For technical reasons the use of other pipes is not permitted.
Geberit Mapress CuNiFe system pipes are commercially available in 6 m lengths.

Physical properties
Table 2: Physical properties Geberit MapressCuNiFe system pipe
Designation Value Unit
Thermal expansion coefficient at 20 - 100 C 0.017 mm/(mK)
Thermal conductivity at 20 C 50 W/(mK)
Specific thermal capacity c at 20 C 377 J/(kgK)

Geberit MapressCuNiFe system pipes are non-combustible pipes. The assignment to material classes is based on
country specific regulations.

Mechanical characteristics
Table 3: Mechanical characteristics Geberit MapressCuNiFe system pipe according to DIN 86019, strength F 30 (soft)
Designation Value Unit
Tensile strength Rm 300 400 N/mm2
0.2%-expansion limit Rp0.2 100 180 N/mm2
Breaking elongation A5 30 %

Pipe data
Table 4: Pipe data Geberit MapressCuNiFe system pipe (according to DIN 86019)
Nominal width Pipe dimension Inside diameter Pipe weight Water volume
DN dxs di m V
[mm] [mm] [kg/m] [l/m]
12 15 x 1.0 13 0.390 0.133
20 22 x 1.0 20 0.590 0.314
20 22 x 1.5 19 0.860 0.284
25 28 x 1.5 25 1.110 0.491
32 35 x 1.5 32 1.410 0.804
40 42 x 1.5 39 1.700 1.195
50 54 x 1.5 51 2.210 2.043
65 76.1 x 2.0 72.1 4.140 4.083
80 88.9 x 2.0 84.9 4.870 5.661
100 108 x 2.5 103 7.380 8.332

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System Technology

Bending
Geberit MapressCuNiFe pipes can be bent by hand up to r > 5d and by bending tool up to r > 3.5d.
Specialist bending equipment will be required above 54 mm diameter. Geberit MapressCuNiFe system pipes must not
be heated for bending.

Marking
Geberit MapressCuNiFe system pipes are marked on the surface. The following table explains the marks using a
54 mm pipe as an example.
Table 5: Marking Geberit MapressCuNiFe system pipe
Marking Explanation
Geberit Mapress Geberit trademark
060201-II Date of production and shift (01.02.2006, afternoon shift)
Eucaro 10 Manufacturer's mark as agreed
325420 Melt number according to 3.1 Acceptance test certificate
54 x 1.5 Pipe dimension [mm]
CuNi10Fe1.6Mn Abbreviation

1.3.3.Technical data for Geberit MapressCuNiFe pressfitting

Geberit MapressCuNiFe pressfittings are made of the copper-nickel alloy CuNi10Fe1.6Mn and meet the requirements
of material performance sheet WL 2.1972 of the Bundesamt Fur Wehrtechnik und Beschaffung (BWB) (German
Federal Office of Defence Technology and Procurement).
The pressing indicator is made from recyclable multi-layer film PET-PS-PET, and the protection plug is made from
recyclable PE-LD.

Marking
Geberit MapressCuNiFe pressfittings are marked on the surface. The following table explains the markings using a
28 mm fitting as an example.
Table 6: Marking of Geberit MapressCuNiFe pressfitting
Marking Explanation
The pressing indicator indicates unpressed connections
Black pressing indicator
The colour "black" indicates the product material "CuNiFe"
Geberit Mapress logo
28 Outside diameter [mm]
BF Production code

Geberit MapressCuNiFe pressfittings also come with a protection plug that protects the fitting from dirt and dust.
The Plug is either clear to indicate that the black seal ring is fitted, or anthracite to indicate that blue seal ring is fitted

MapressCuNiFe Product and Installation Guide 2012 33

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System Technology

1.3.4.Geberit Mapress seal rings

Geberit MapressCuNiFe fittings are supplied with either fitted black butyl rubber (CIIR) seal rings suitable for use with
both seawater and fresh water or blue fluoropolymer (FKM) seal rings suitable for oils.
The grade of seal ring material must meet the requirements of the fluid to be carried by the Geberit MapressCuNiFe
system pipe.
Table 7: Technical data and applications of the Geberit Mapress seal rings
Marking Seal ring CIIR black Seal ring FKM blue
Technical abbreviation CIIR FKM
Material Butyl rubber Fluoropolymer
Colour Black Blue
Minimum operating temperature -30 C -20 C
Maximum operating temperature 120 C 180 C
Maximum operating pressure 16 bar* 16 bar*
Potable water installations Oil-free and oiled compressed air
Seawater Technical liquids
Fire protection Fuels
Rainwater Mineral oil
Applications Treated water Heating oil EL
Water heating systems Bilge water
Water circuits
Oil-free compressed air
Inert gases (non-toxic / non-explosive)

* higher pressures possible upon consultation with Geberit

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1.4. Mapress pressfitting tools

1.4.1.System overview
Geberit Mapress pressing tools are provided in the following versions:
ACO 102 12 V battery
ACO 202 (18 V battery)
ECO 202, ECO 301 (115 V / 230 V mains)
EFP202 (115 V / 230 V mains)
MFP 2 (manual)
HCPS (115 V / 230 V mains)

MapressCuNiFe Product and Installation Guide 2012 35

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System Technology

1.4.2.General information
All Geberit Mapress pressfitting systems (Geberit Mapress Stainless Steel, Geberit Mapress Carbon Steel, Geberit
MapressCuNiFe and Geberit Mapress Copper) are pressed using the range of Geberit Mapress pressing tools,
pressing jaws, collars and adaptors. 12 - 35 mm are pressed with pressing jaws, while 42 - 108 mm are pressed
using pressing collars with the corresponding adaptor.
Pressing devices, pressing jaws, pressing collars and adaptors for pressing collars all have a compatibility class 1, 2 or
3. The Geberit Mapress pressing jaws, collars and adaptors must only be used with pressing tools with the
corresponding compatibility class.

1.4.3.Pressing equipment
Geberit Mapress pressing tools can be used as follows:

Compatibility Pressing jaws / pressing Adaptors for pressing

Pressing devices
class collars collars

ACO 102

12 - 28 mm

MFP 2, EFP 202, ECO 202, ACO 202,

12 - 35 mm

MFP 2, EFP 202, ECO 202, ACO 202,

42 - 54 mm ZB 203

ECO 301

12 - 35 mm

ECO 301

42 - 54 mm ZB 303

ECO 3, ECO 301

76.1 - 88.9 mm ZB 321

ECO 3, ECO 301

108 mm ZB 321 + ZB 322

HCPS

76.1 - 108 mm
Only use pressing devices which have been approved by Geberit.

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System Technology

Structure of Geberit Mapress pressing jaw Structure of Geberit Mapress pressing collar
1 5

4
3
3
2
2
1 5
Fig. 5: Geberit Mapress pressing jaw
1 Jaw lever Fig. 6: Geberit Mapress pressing collar up to 54 mm
2 Pressing contour
3 Jaw joints 1 Sliding segments
2 Pressing contour
The appearance can vary depending on the size and design. 3 Grooves
4 Joints
Use of Mapress pressing jaw 5 Shells

Nominal Pressing
Compatibility Pressing tool
diameter jaw The appearance can vary depending on the size and
15 mm 90242 design.
22 mm 90244 ACO 102
6

28 mm 90245 5

15 mm 90532 EFP 202 4

3
22 mm 90534 ECO 202 2
11

28 mm 90535 ACO 202 1

8

35 mm 90536 MFP 2
15 mm 90642 10 9

Fig. 7: Geberit Mapress pressing collar 76.1 - 108 mm

22 mm 90644
ECO 301 1 Sliding segments
28 mm 90645 2 Pressing contour
35 mm 90646 3 Locking lug
4 Pins with contact
5 Grooves
6 Joints
7 Shells
8 Locking pins with contact
9 Marks
10 Release lever (only with 108 mm)
11 Centring plate

The appearance can vary depending on the size and design.

1

2
4
Fig. 8: Geberit Mapress adaptor for pressing collar
1 Jaw lever
2 Claw
3 Contacts
4 Jaw joints

The appearance can vary depending on the size and design.

MapressCuNiFe Product and Installation Guide 2012 37

Installation Guide
Planning

2. Planning

1100
00
80
2.1. Corrosion Geberit MapressCuNiFe

60
4.0
]

40
3.5 3 /h

25
m
V[

15
2.1.1.Resistance to corrosion 3.0

90
9
2.5

7
Geberit Mapress system pipes made of CuNi10Fe1.6Mn

70
3
have an excellent corrosion resistance, especially against 2.0

2
sea water. The reason for the good corrosion resistance A

50
1.5
is a natural thin protective layer that develops quickly
under the influence of clean water.

30
1.0

v [m/s]
This complicated protective layer mainly comprises 0.9
copper(I) oxide and is improved using additional nickel 0.8

and iron. The final layer develops quickly, within the first 0.7

20
few days, but requires up to three months before it is 0.6

completely developed. The decisive factor for the long- 0.5

term behaviour of copper / nickel is the initial effect

10
0.4
(exposition), which means that the pipes must be

8
6
continually rinsed through using clean sea water. When a

4
0.3

2.5
good surface layer has developed, the speed of the

1.5
corrosion reduces over the years. 0.2

Copper-nickel alloys are some of the best corrosion-

resistant copper materials.
They are resistant against:
0.1
Moisture
12 x 1.0

15 x 1.0

22 x 1.0

76.1 x 2.0
88.9 x 2.0
Non-oxidising acids
Alkalis 22 x 1.5

35 x 1.5

42 x 1.5

54 x 1.5

108 x 2.5
Saline solutions
Organic acids
Dry gasses (oxygen, chlorine, hydrogen chloride, d x s [mm]
hydrogen fluoride, sulphur dioxide and carbon dioxide) Fig. 9: Flow speed Geberit Mapress CuNiFe according to
In principle, copper-nickel alloys with 10% and with 30% DIN 85004-2
nickel (Ni) have a good resistance against sea water. This v Flow speed
also applies to hot sea water and for medium flow V Volume flow
speeds of up to 6 m/s. dxs Outside diameter x Wall thickness
When the flow speed for a given geometry has reached a A Recommended range for the flow speed
size that is too large, the protective layer may become
damaged due to the effect of shearing stress from the
The proportion of iron in the copper-nickel alloy
sea water, and this may lead to impact erosion.
considerably improves the adhesive strength of the
According to DIN 85004-2, the flow speed should be
corrosion-protection layer and therefore the resistance
between 1 m/s and max. 3.0 m/s, depending on the
against wearing corrosion, especially in sea water and
diameter.
other aggressive waters, such as briny water.
The effect of sand abrasion in seawater is complicated to
quantify because it is affected by many factors such as
sand content, size of sand particles, flow profile,
magnitude of impingement and water chemistry. Very fine
sand at very low concentrations can be tolerated. The
intake system should be designed with suitable straining
devices to remove sand and other debris which could
damage the protective film.

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Planning

2.1.2.Presence of sulphides in polluted water 2.2. Commissioning

If polluted seawater containing sulphides is the first
When commissioning a new or re-tubed system,
service water to come in contact with the 90-10 Cu-Ni
continuous exposure to clean seawater for up to three
alloy surfaces, any sulphides can interfere with the proper
months is needed to establish a mature protective film.
formation of the protective surface film. A black surface
Pipework should be flushed with filtered fresh or
film containing cuprous oxides and sulphides is
seawater before testing.
produced. This surface film is not as protective as films
formed in clean seawater and higher general corrosion After filling, venting and pressure testing the system
rates and pitting can be expected. should remain full to allow the corrosion protection layer
to form.
2.1.3.Additives for protective surface film If clean seawater is not available commissioning of the
formation system can alternatively be carried out with fresh water
If clean seawater is not available or seawater is polluted solutions made of ferrous sulphate or NaDDTC. Polluted
first use of fresh water containing additives can be viewed seawater must not be used for the initial system filling.
as a remedy to avoid trouble.
Additives for use in freshwater can be:
Ferrous sulphate
NaDDTC (Natriumdiethyldithiocarbamate)

Ferrous sulphate treatment

Ferrous sulphate treatment can be used as a method to
encourage good initial protective surface film formation
during commissioning. At first the system can be filled
with fresh water containing 5 p.p.m. ferrous sulphate and
left in the system for 1 day. After this initial treatment
ferrous sulphate (5 p.p.m. concentration) should be
added to the system and recirculated for 1 hour per day
throughout the fitting out period until being replaced by
seawater.

NaDDTC treatment
German Naval shipbuilders use the additive NaDDTC
(Natriumdiethyldithiocarbamate) for protective surface
film formation. NaDDTC is dissolved in fresh water and
added in a dosage of 0.05 up tp 0.07 %. The pipe
system is filled with NaDDTC solution and must run
circulating a minimum of 24 hours. Within this time the
protective surface film is composed. Subsequent the
NaDDTC solution must be changed to oxygenated
seawater or fresh water until final use of seawater when
available.

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Installation Guide
Planning

2.3. Expansion compensation

2.3.1.Expansion compensation in general The following figures show commercially available

compensators that can be used for absorbing the pipe
Pipes expand differently due to thermal effects depending
expansions:
on the product material.
GL GL
This should be considered when installing:
Creation of expansion space
Installation of expansion compensations
Positioning fixed points and sliding points Fig. 12: Geberit Mapress axial compensator

The bending and torsional stress occurring during the GL GL

operation of a pipe are reliably absorbed, taking the

expansion compensation into account.
The following affect the expansion compensation: Fig. 13: Commercially available axial compensator with
Material female thread and Geberit Mapress adaptor with
Building conditions male thread
Operating conditions
GL GL
Slight changes in length of pipes can be accommodated
by the elasticity of the pipe network.
In larger pipe networks, the pipe expansion must be
accommodated using expansion compensators. Fig. 14: Commercially available axial compensator with
Expansion compensators used are: flange connection

Pipe leg
U bend
Compensators
The following figures show the principle assembly of the
pipe leg and U bend.
L1
BS2

F GL GL GL
BS1

GL L2

Fig. 10: Expansion compensation by pipe leg

BS: Bending leg
F: Fixed point
GL: Sliding point
L: Pipe length

L1 L2

F BS F

Fig. 11: Expansion compensation by U bends

BS: Bending leg
F: Fixed point
L: Pipe length

40 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Planning

2.3.2.Expansion compensation through the bending leg Geberit MapressCuNiFe

The expansion of pipes depends, amongst others, on the type of product material. Material dependent parameters
must be considered when calculating the length of the bending leg. The following table lists the parameters for Geberit
MapressCuNiFe.
Table 8: Material-dependant parameters for calculating the bending leg length of Geberit MapressCuNiFe
Coefficient of thermal expansion Material constant
Material of pipe System pipe
[mm/mK] C U
Copper-nickel forging
MapressCuNiFe 0.017 54 31
alloy 2.1972.11

The calculation of the bending leg length comprises the following steps:
Calculation of the change in length l
Calculation of the bending leg length
The following section shows example values for calculating the bending leg length LB and LU for Geberit
MapressCuNiFe.

Calculation of the change in length l

The change in length is determined with the following formula:

l = L T

l: Change in length [m]

L: Pipe length [m]
T: Temperature differential
(operating temperature - ambient temperature at time of installation) [K]
: Coefficient of thermal expansion [m/(mK)]
Given:
Material: CuNi, material no. 2.1972.11
= 0.017 mm/(mK)
L = 5 m
T = 50 K
Required:
Change in length l of the pipe [mm]
Solution:
mmK
l = L T -------------------- = m
mK

mm
l = 5m 0.017 ---------------- 50K
(m K)

l = 4.3mm

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Installation Guide
Planning

Table 9: Change in length l for Geberit MapressCuNiFe system pipe

Temperature differential T
[K]
Pipe length L
10 20 30 40 50 60 70 80 90 100
[m]
Change in length l
[mm]
1 0.17 0.34 0.51 0.68 0.85 1.02 1.19 1.36 1.53 1.70
2 0.34 0.68 1.02 1.36 1.70 2.04 2.38 2.72 3.06 3.40
3 0.51 1.02 1.53 2.04 2.55 3.06 3.57 4.08 4.59 5.10
4 0.68 1.36 2.04 2.72 3.40 4.08 4.76 5.44 6.12 6.80
5 0.85 1.70 2.55 3.40 4.25 5.10 5.95 6.80 7.65 8.50
6 1.02 2.04 3.06 4.08 5.10 6.12 7.14 8.16 9.18 10.20
7 1.19 2.38 3.57 4.76 5.95 7.14 8.33 9.52 10.71 11.90
8 1.36 2.72 4.08 5.44 6.80 8.16 9.52 10.88 12.24 13.60
9 1.53 3.06 4.59 6.12 7.65 9.18 10.71 12.24 13.77 15.30
10 1.70 3.40 5.10 6.80 8.50 10.20 11.90 13.60 15.30 17.00

Calculation of the bending leg length

The calculation of the bending leg length depends on the type of bending leg:
Expansion compensation through pipe leg / for branch pipes: Calculation of the bending leg length LB
Expansion compensation by U bends: Calculation of the bending leg length LU

Calculation of the bending leg length LB

The bending leg length LB to be calculated is defined as follows with expansion compensation through pipe legs and
for branch pipelines:
I

F GL

LB

GL

Fig. 15: Expansion compensation by pipe leg

F: Fixed point
GL: Sliding point
LB: Length of the bending leg
LB

GL

I
GL

GL

Fig. 16: Expansion compensation for branching pipe

F: Fixed point
GL: Sliding point
LB: Length of the bending leg

42 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Planning

The bending leg length LB is determined with the following formula:

LB = C d l
LB: Length of the bending leg [m]
d: Outside pipe diameter [mm]
l: Change in length [m]
Material constant (see Table 8 "Material-dependant parameters for calculating the
C:
bending leg length of Geberit MapressCuNiFe" on page 41)
L: Pipe length [m]
Given:
Material: CuNi, material no. CW 352H
C = 54
d = 54 mm
l = 0.0043 m
Required:
LB [m]
Solution:

LB = C d l [ m m = m ]

L B = 54 0.054 0.0043

L B = 0.82m

6,00
d 108

d 88.9
5,00
d 76.1

4,00 d 54

d 42
LB [m]

d 35
3,00
d 28
d 22
d 18
d 15
2,00
d 12

1,00

0,00
10 20 30 40 50 60 70 80 90 100

I [mm]

Fig. 17: Determination of the bending leg length LB for Geberit MapressCuNiFe system pipe

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Installation Guide
Planning

Calculation of the bending leg length LU

The bending leg length LU to be calculated is defined with the following formula:
I I

2 2

F GL GL F

Lu

~ L
u
2

Fig. 18: U bend expansion compensation from bent pipe

F: Fixed point
GL: Sliding point
LU: Length of the bending leg

30 d
I I

2 2

F GL GL F

Lu

~ L
u
2

Fig. 19: U bend expansion compensation with pressfittings

F: Fixed point
GL: Sliding point
LU: Length of the bending leg

The bending leg length LU is determined with the following formula:

LU = U d l

LU: Length of the bending leg [m]

d: Outside pipe diameter [mm]
l: Change in length [m]
Material constant (see Table 8 "Material-dependant parameters for calculating the
U:
bending leg length of Geberit MapressCuNiFe" on page 41)
L: Pipe length [m]
Given:
Material: CuNi, material no. 2.1972.11
U = 31
d = 54 mm
l = 0.0043 m
Required:
LU [m]
Solution:
LU = U d l [ m m = m ]

L U = 31 0.054 0.0043

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 Installation Guide
Planning

L U = 0.47 m

3,50

d 108

3,00
d 88.9

d 76.1

2,50

d 54

2,00 d 42
LU [m]

d 35

d 28
1,50 d 22
d 18
d 15
d 12
1,00

0,50

0,00
10 20 30 40 50 60 70 80 90 100
I [mm]
Fig. 20: Determination of the bending leg length LU for Geberit MapressCuNiFe system pipe

2.4. Heat dissipation

2.4.1.Heat emmission, general
In addition to transporting the heat conveying medium (water, steam etc.), pipes also emit heat due to physical laws.
This effect can also be reversed.
Pipes can therefore be used for heat emission (floor heating, heating ceilings, heating walls etc.) and also for absorbing
heat (cooling water systems, concrete core activation, geothermal heat storage etc.).

2.4.2.Heat emission Geberit MapressCuNiFe

Calculative determination of the heat emission

The calculative determination of the heat emission comprises the following steps:
Calculation of the thermal transfer coefficient kr
Calculation of the thermal emission QR

Calculation of the thermal transfer coefficient kr

General calculation
Assumptions for general calculation:
Surface-mounted
Stationary air
The thermal transfer coefficient kr will be determined in the general calculation with the following formula:

k r = ---------------------------------------------------------------------
1 1 da 1
------------ + ---------- ln ----- + ---------------
i di 2 di d
a a

i: Heat transfer coefficient, inside [W/(m2K)]

a: Heat transfer coefficient, outside [W/(m2K)]

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Installation Guide
Planning

da: Outside diameter [mm]

di: Inside diameter [mm]
: Thermal conductivity [W/(mK)]
Values for MapressCuNiFe:
i = 23.2 W/(m2K)
a = 8.1 W/(m2K)
= 50 W/(mK)

Simplified calculation
Assumptions for the simplified calculation:
Surface-mounted
Stationary air
Radiation not taken into account
The thermal transfer coefficient kr will be calculated in the simplified calculation with the following formula:

k r = ---------------
1
---------------
a da

a: Heat transfer coefficient, outside [W/(m2K)]

Values for MapressCuNiFe:

a = 8.1 W/(m2K)
= 50 W/(mK)

Calculation of the thermal emission QR

The thermal emission is determined with the following formula:

QR = ( Ti Ta ) kr

QR: Heat flow for 1 m pipe [W/m]

k r: Heat transfer coefficient [W/mK]
T i: Water temperature in the pipe
Ta: Room temperature

Tabulated calculation of the heat emission

The values of the thermal flow QR in the following table are based on the general calculation of the thermal transfer
coefficients kr.
Table 10: Heat emission Geberit MapressCuNiFe
Temperature differential T
[K]
d x s [mm] 10 20 30 40 50 60 70 80 90 100
Heat flow Q
[W/m]
15 x 1.0 4.6 10.3 16.8 23.8 31.3 39.4 47.8 56.8 66.1 76.0
22 x 1.0 6.3 14.3 23.2 33.0 43.4 54.5 66.3 78.7 91.8 105.5
28 x 1.0 7.8 17.6 28.5 40.4 53.3 66.9 81.4 96.7 112.7 129.6
35 x 1.0 9.5 21.3 34.5 49.0 64.5 81.0 98.6 117.1 136.6 157.1
42 x 1.5 11.1 24.9 40.4 57.2 75.4 94.7 115.3 137.0 159.8 183.9

46 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Planning

Temperature differential T
[K]
d x s [mm] 10 20 30 40 50 60 70 80 90 100
Heat flow Q
[W/m]
54 x 1.5 13.9 31.2 50.7 71.8 94.6 118.9 144.7 171.9 200.7 230.9
76.1 x 2.0 18.6 41.6 67.3 95.4 125.7 158.0 192.3 228.6 267.0 307.4
88.9 x 2.0 21.3 47.6 77.1 109.3 144.0 181.0 220.3 262.0 306.1 352.5
108 x 2.5 25.3 56.5 91.4 129.4 170.5 214.3 261.0 310.4 362.6 417.8

Graphical calculation of the heat emission

The values of the thermal flow QR that can be calculated from the following figure are based on the general calculation
of the thermal transfer coefficients kr.
d 108 d 88.9 d 76.1
300

250

d 54

200
d 42
QR [W/m]

d 35
150

d 28

d 22
100

d 15

50

0
0 10 20 30 40 50 60 70 80 90 100

T [K]

Fig. 21: Heat emission Geberit MapressCuNiFe

QR: Heat flow for 1 m pipe
T: Temperature differential

MapressCuNiFe Product and Installation Guide 2012 47

Installation Guide
Planning

2.5. Bending of pipes

When bending Geberit MapressCuNiFe system pipes, the

following rules must be observed:
F
Only bend the pipes when cold and with standard pulling
bending tools
Observe the instructions of the bending tool
manufacturer for suitability of the bending tool and
determination of the bending radii
The following bending radii apply: GL
Table 11: Bending radii for Geberit Mapress system pipes
Manually Pulling bending tool
Fig. 23: Positioning sliding points: Horizontal pipe must
Bending radius r>5d r > 3.5 d be able to expand freely
F Fixed points
2.6. Pipe fastenings GL Sliding points

Pipe fastenings fulfil various functions: Apart from

supporting the pipe they also direct the temperature- Connection pipes must be sufficiently long to
related changes in length in the required direction. accommodate the changes in length occurring in the
pipe system.
Pipe fastenings are categorised according to the purpose
they serve: In the case of branch pipes or changes in direction, when
mounting the first sliding point, the minimum spacing is
Fixed point = rigid fixture of the pipe
determined by the bending leg resulting from the change
Sliding point = axially movable pipe bracket
in length (LB / LU).

Sliding points must be set so that they do not A pipe run which is not interrupted by a change in
become unwanted fixed points during direction or does not contain any expansion
operation. compensation should only be installed with a fixed point.
On long pipe runs it is recommended, for example, to set
a fixed point in the middle of the pipe run in order to direct
the expansion in two directions.
This situation exists, for example, if there are vertical
sections extending over several intermediate floors
without any expansion compensation.
F

F GL

Fig. 24: Fastening of continuous pipes with only one fixed

point
GL
GL Sliding points
Fig. 22: Positioning fixed points: On the pipe, not on the F Fixed points
pressfitting
F Fixed points Due to the fact that the riser section should be fastened
GL Sliding points in the middle, the thermal expansion is directed in two
directions and the strain on the branch fittings is reduced.

48 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Planning

2.7. Minimum distances and space requirements

2.7.1.Space requirements when pressing with pressing tools

Table 12: Space requirements when pressing with pressing jaws for mounting on a smooth wall, in corners and in ducts

B
E

F E
D

A
C

d A B C D E F
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
15 20 56 20 28 75 131
22 25 65 31 35 80 150
28 25 75 31 35 80 150
35 30 75 31 44 80 170
42 - 54 60 140 60 110 140 360

Table 13: Space requirements when pressing with pressing collars for mounting on a smooth wall, in corners and in
ducts

B E F E

d A B C D E F
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
42 75 115 75 75 115 265
54 85 120 85 85 120 290
76.1 110 140 110 110 140 350
88.9 120 150 120 120 150 390
108 140 170 140 140 170 450

MapressCuNiFe Product and Installation Guide 2012 49

Installation Guide
Planning

Table 14: Space requirements when pressing with a HCPS pressing device with complete pre-assembly and individual
assembly of the individual system pipe sections

B C D E F 60 cm

A A

d A B C D E F G
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
76.1 110 200 220 220 160 160 300
88.9 120 200 220 220 160 180 320
108 130 200 230 230 160 200 340

2.7.2.Minimum distances between two pressed joints

L min
A min

dxs Amin Lmin E

[mm] [mm] [mm] [mm]
15 x 1.0 10 50 20
22 x 1.0 / 1.5 10 52 21
28 x 1.5 10 56 23
35 x 1.5 10 62 26
42 x 1.5 20 80 30
54 x 1.5 20 90 35
76.1 x 2.0 201 / 302 126 1 / 136 2 53
88.9 x 2.0 20 1 / 30 2 140 1 / 150 2 60
108 x 2.5 20 1 / 30 2 170 1 / 180 2 75
1. Dimension applies for pressing with a ECO 301 pressing device
2. Dimension applies for pressing with a HCPS pressing device

50 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Operation

3. Operation

3.1. Geberit pressing tools 3.2.2.Operation

Always use approved Geberit pressing tools. Please Placing the pressing jaw on the pressfitting
contact Geberit if you are unsure if the tool you are using
is compatible with Geberit Mapress. CAUTION
Leaking connection due to incorrect
The instructions for use of each pressing tool must pressing
always be observed. ` Clean away any dirt, chips or the like
3.1.1.Maintenance of Geberit Pressing Tools between the pressing jaw and the press
fitting
Always follow the service intervals indicated on the
Ensure the diameter of the press fitting matches
operating instructions of the Geberit Pressing Tool.
Check the tool regularly for visible defects and damage
1 the diameter of the pressing jaw
that could affect safety, and regularly clean and lubricate Press the jaw levers together to open the
it. 2 pressing jaw
The service interval for the tool is indicated by a sticker on Place the pressing jaw onto the bead of the
the machine. Always service and recalibrate before this 3 pressfitting
date at the latest.

3.2. Geberit Mapress pressing jaw

3.2.1.Basic safety notes

WARNING
Risk of injury from incorrect handling
` Only use the pressing jaw if it is in
perfect working order
` People without technical training are 4 Release the jaw lever
only allowed to use the pressing jaw
provided that they have been instructed CAUTION
by a trained specialist Leaking connection due to incorrect
pressing
` Ensure that the pressing jaw / pressing
WARNING collar is completely closed after the
Danger of crushing by moving parts pressing sequence
` Keep body parts or other objects clear ` Have any pressing jaw / pressing collar
of the pressing jaw and pressfitting which does not close completely
during the pressing operation checked for damage
` Do not hold the adaptor or pressing jaw
with your hands during the pressing Press the pressfitting (see operating
operation 5 instructions of the pressing tool for correct
sequence)
Open the pressing jaw and remove it from the
CAUTION 6 pressfitting
Risk of property damage from incorrect
handling If correctly pressed, it will be possible to peel
` Replace worn pressing jaw 7 away the pressfitting indicator foil off the
` Use the transport case for transport and pressfitting
storage, and store the pressing jaw in a
dry room
` Have any damage inspected
immediately by an authorised specialist
workshop
` Observe the safety notes for the
cleaning and anti-corrosion protection
agents used

MapressCuNiFe Product and Installation Guide 2012 51

Installation Guide
Operation

3.2.3.Maintenance schedule 3.3. Operating the Geberit Mapress pressing

collar and adaptor
A service sticker on the pressing jaw indicates
the date when the next calibration is due. 3.3.1.Basic safety notes

For information about Geberit Mapress tool service WARNING

agents, please contact your local Geberit sales Risk of injury caused by flying fragments if
representative or visit www.geberit.co.uk. used incorrectly or if worn or damaged
Interval Maintenance work pressing collars and adapter jaws are used
Check the pressing jaw for externally ` Only use the pressing collar and adapter
visible defects, damage and signs of jaw if they are in perfect working order
wear that could effect safety, and if ` Take pressing collars and adapter jaws
displaying material cracks out of service
Regularly, necessary, take it to an authorised immediately and do not continue to use
before use at service agent them
the beginning Clean and lubricate the pressing jaw with ` The maintenance schedule and
of the day general purpose spray lubricant maintenance intervals must be adhered
Check that the jaw levers can move to
easily, before use at the beginning of the ` Pressing collars and adapter jaws may
day only be used by skilled persons
Have an authorised service agent check
Every year
and re-calibrate the tool WARNING
Danger of crushing by moving parts
` Do not place any parts of your body or
other objects in between the pressing
collar and the adaptor jaw
` Do not hold the adaptor or pressing
collar with your hands during the
pressing sequence

52 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Operation

3.3.2.Operation
CAUTION
Pressing pressfitting up to 42 mm and 88.9 mm Leaking connection due to failed pressing
Pressing with a pressing collar and adaptor for pressing sequence
collar involves the following steps: ` Make sure that the pressing collar is
completely closed after the pressing
Fit the pressing collar around the pressfitting sequence
Hook the adaptor for pressing collar into the pressing ` Have any pressing collars that have not
collar been closed completely, as well as the
Press the connection adapter jaw and pressing tool,
inspected for damage by an authorized
The adaptor for pressing collar must match the pressing service agent
collar used. ` Replace any connections that have not
been pressed correctly and do not
Nominal attempt corrective pressing
diameter Adaptor for Collar Pressing tool ` If there are any burrs on the pressfitting
pressing collar
[mm] after the pressing sequence, have the
pressing collar inspected by an
ZB 203 authorized service agent
EFP 202,
42.0 (compatibility 2) 691.182.00.1 ECO 202,
or Fitting the pressing collar around the pressfitting
54.0 ZB 303 691.183.00.1 ACO 202, 42 and 54 mm collars
ECO 301
(compatibility 3)
76.1 90671
ZB 321 ECO 301
88.9 90672
ZB 321 and ZB
108.0 90673 ECO 301
322

Ensure the diameter of the pressfitting matches

1 the diameter of the pressing collar and that the
adaptor matches the pressing collar
To open the pressing collar, pull the two shells
2 apart
Fit the pressing collar around the pressfitting
and make sure that the pressing contour of the
3 pressing collar is correctly positioned on the
fitting bead
Turn the pressing collar into the pressing
4 position

MapressCuNiFe Product and Installation Guide 2012 53

Installation Guide
Operation

Fitting the pressing collar around the pressfitting

(up to 76.1 and 88.9 mm collars)
Ensure the diameter of the pressfitting matches
1 the diameter of the pressing collar and that the
adaptor matches the pressing collar
To open the pressing collar, depress the locking
2 pin and, at the same time, pull the pressing
collar apart at the locking lug
Place the pressing collar around the pressfitting
3 and ensure that the pressing contour of the
pressing collar is seated on the fitting bead

Slide the locking lug over the locking pin until it

4 snaps into place and the pressing collar firmly
surrounds the fitting
Turn the pressing collar into the pressing
5 position
Make sure that the release lever and locking lug
6 form a line

54 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Operation

Hooking the adaptor for pressing collar into the Pressing the connection (up to 88.9 mm)
pressing collar (up to 88.9 mm)
CAUTION
Prerequisites
Risk of injury caused by flying fragments if
Pressing collar is positioned.
used incorrectly or if worn or damaged
CAUTION pressing collars and adaptor jaws are used
Risk of injury caused by flying fragments if ` If pressing collar and adaptor jaw have
adaptor for pressing collar is used been used incorrectly, do not continue to
incorrectly use them and have them inspected by an
authorized service agent
` Make sure that the claws of the adaptor
for pressing collar always completely Press the pressfitting; see operating instructions
embrace the pins of the pressing collar 1 for the pressing tool
` Clean away any dirt, chips or the like
between the adaptor jaw and the Open the adaptor and disengage the claws from
pressing collar 2 the locking pins to remove it from the pressing
Adaptor jaws are wearing parts. Frequent collar
pressing will cause the material to become worn; Open the pressing collar and remove it from the
advanced stages of wear will be indicated by 3 joint
cracks in the material. Adaptor jaws that display
this kind of wear or are damaged in any other way
may break, particularly if they are used incorrectly
4 Check the pressed joint

(e.g. pressing a fitting that is too large, tilting, etc.) CAUTION

or in a way that does not comply with their Leaking connection due to failed pressing
intended use. sequence
` Make sure that the pressing collar is
To open the adaptor for pressing collar, press
1 the jaw levers together (1)
completely closed after the pressing
sequence
Guide the claws of the adaptor as far as they will ` Have any pressing collars that have not
closed completely, as well as the adaptor
go into the grooves of the pressing collar (2) and
2 hook them on to the locking pins. Make sure
jaw and pressing tool inspected for
damage by an authorized service agent.
that the claws completely embrace the pins (3) Replace any connections that have not
been pressed correctly (do not attempt
3 corrective pressing)
` If there are any burrs on the pressfitting
1
2 after the pressing sequence, have the
pressing collar and the adaptor for
pressing collar inspected by an
authorized service agent
If correctly pressed, it will be possible to peel
5 away the pressing indicator foil off the
pressfitting

3 Release both jaw levers

MapressCuNiFe Product and Installation Guide 2012 55

Installation Guide
Operation

Pressing pressfitting 108 mm

To open the pressing collar, depress the locking
The pressing sequence consists of two steps: 2 pin and, at the same time, pull the pressing
Preliminary pressing with adaptor for pressing collar collar apart at the locking lug
ZB 321 Ensure that the sliding segments move freely
Final pressing with adaptor for pressing collar ZB 322 3 and that the marks (1) on the sliding
The position of the locking pin in the locking lug indicates segments (2) and the shells (3) form a line
the status of the pressing sequence:
Position 1: Pressing collar is positioned
Position 2: After preliminary pressing with adaptor for
pressing collar ZB 321
Position 3: After final pressing with adaptor for pressing
collar ZB 322 2

3

3 1
2
1
The pressing collar is correctly positioned when
the centring plate is pointing towards the pipe.

Fit the pressing collar around the pressfitting

The 108 mm collar cannot be removed until the
second press with the ZB 322 adaptor has been 4 and ensure that the pressing contour of the
pressing collar is positioned on the fitting bead
completed. If the correct position is not reached
after the pressing operation, the pressing must be
repeated. See also operating instructions of
pressing tool ECO 301.

CAUTION
Leaking connection due to failed pressing
sequence
` Clean away any dirt, chips or the like
between the pressing collar and the
pressfitting Slide the locking lug over the locking pin until it
` Make sure the pressing collar is
positioned correctly on the fitting bead
5 snaps into place (position 1) and the pressing
collar firmly surrounds the fitting
Turn the pressing collar into the pressing
CAUTION 6 position
Damage to pipe due to faulty pressing
Make sure that the release lever and locking lug
collar that can no longer be released 7 form a line
` Make sure that the sliding segments can
move and give
` Make sure that the sliding segments and
shells can be aligned with one another
` Replace the pressing collar if the sliding
segments and shells are not functioning

Fitting the pressing collar around the pressfitting

( 108 mm)
After 25 pressing operations in the pressing
contour, spray the pressing collar with a small
amount of BRUNOXTurbo-Spray or equivalent.
Ensure the diameter of the pressfitting matches
the diameter of the pressing collar and that the
1 adaptor for pressing collar matches the
pressing collar

56 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Operation

Hooking the adaptor for pressing collar ZB 321 into Hooking the adaptor for pressing collar ZB 322 into
the pressing collar ( 108 mm) the pressing collar ( 108 mm)
Prerequisites Prerequisites
Pressing collar is positioned. Locking pin is in Pressing collar is positioned. Locking pin is in
position 1. position 2.
CAUTION CAUTION
Risk of injury caused by flying fragments if Risk of injury caused by flying fragments if
adaptor for pressing collar is used adaptor for pressing collar is used
incorrectly incorrectly
` Make sure that the claws of the adaptor ` Make sure that the claws of the adaptor
for pressing collar always completely for pressing collar always completely
embrace the pins of the pressing collar embrace the pins of the pressing collar
Repeat the pressing operation if a position of the Repeat the pressing operation if a position of the
locking pin is not reached during the pressing locking pin is not reached during the pressing
operation or the pressing sequence is interrupted. operation or the pressing sequence is interrupted.
See also operating instructions of pressing tool. See also operating instructions of pressing tool.
To open the adaptor for pressing collar, press To open the adaptor for pressing collar, press
1 the jaw levers together
1 the jaw levers together
Guide the claws of the adaptor as far as they will Guide the claws of the adaptor as far as they will
go into the grooves of the pressing collar and go into the grooves of the pressing collar and
2 hook them on to the locking pins. Make sure
2 hook them on to the locking pins. Make sure
that the claws completely embrace the pins that the claws completely embrace the pins

3 Release both jaw levers 3 Release both jaw levers

Preliminary pressing with adaptor for pressing Final pressing with adaptor for pressing collar
collar ZB 321 ( 108 mm) ZB 322 ( 108 mm)
Press the pressfitting; see operating instructions CAUTION
1 for pressing tool Risk of injury caused by the pressing collar
falling when released
Open the adaptor for pressing collar and remove
2 it from the pressing collar
` Hold pressing collar when releasing
Press the pressfitting; see operating instructions
3 Make sure that the locking pin is in position 2 1 for the pressing tool
Result: Open the adaptor for pressing collar and
Preliminary pressing is complete.
2 remove it from the pressing collar
The pressing collar can no longer be removed. 3 Make sure that the locking pin is in position 3
The process of establishing the connection is not Result:
completed until the final pressing has been carried
out with adaptor for pressing collar ZB 322. The final pressing completes the pressing
sequence.
Pull the release lever towards the pressing
4 collar: The locking pin is released and is located
in position 1. The pressing collar is loosened

MapressCuNiFe Product and Installation Guide 2012 57

Installation Guide
Operation

Press in the locking pin (1), pull the pressing

3.3.3.Maintenance schedule
5 collar apart and remove it (2)
An inspection sticker on the pressing jaw
indicates the date when the next calibration is
due.
2 For information about Geberit Mapress tool service
agents, please contact your local Geberit sales
representative or visit www.geberit.co.uk.
Interval Maintenance work
1
Spray the pressing contour of the
pressing collar with a small
After 25 pressing
amount of
2 operations
BRUNOXTurbo-Spray or
6 Check the pressed joint equivalent
Check the pressing collar and ad-
CAUTION aptor jaw for externally visible de-
Leaky connection due to failed pressing fects; in particular, damage,
sequence material cracks and other signs of
` Ensure that the pressing collar is wear. If defects are present, do
completely closed after the pressing not continue to use the pressing
sequence
collar and/or adaptor jaw; either
` Have any pressing collars that have not
closed completely as well as the adaptor replace it/them or have the de-
for pressing collar and the pressing tool fects repaired by an authorized
inspected for damage by an authorized service agent, damage and signs
repair shop. Replace any connections of wear that could effect safety,
that have not been pressed correctly (do and if necessary, take it to an au-
not attempt corrective pressing)
thorised service agent
` If there are any burrs on the pressfitting
after the pressing sequence, have the Spray the joints and the gap
pressing collar and the adaptor for between the sliding segments
pressing collar inspected by an Regularly, before and shells with BRUNOXTurbo-
authorized repair shop use or at the start of Spray or an equivalent lubricant
If correctly pressed, it will be possible to peel the day and manipulate them until they
7 away the pressing indicator foil off the fitting are able to move easily. Wipe off
any excess lubricant
Spray the complete pressing
collar and adaptor jaw with a
small amount of
BRUNOXTurbo-Spray or an
equivalent lubricant
Check that the jaw levers of the
adaptor jaw can move easily. If
necessary, spray the jaw joints
with a small amount of BRUN-
OXTurbo-Spray or an equiva-
lent lubricant
Clean the electrical contacts of
the ZB303 adaptor jaw
Every year Have an authorised service agent
(76-108mm) or after check and re-calibrate the tool
3,000 pressing
operations or two
years at the latest
(42 and 54mm) -
see service sticker
on the tool for latest
date

58 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Installation

4. Installation

4.1. Installation Instructions

3 Cut the pipe to the correct length
Making a Geberit Mapress press connection
Only shorten the fittings with plain ends up to the
A Geberit Mapress press connection is made as follows: maximum permissible shortening dimension k.
Prepare the pipe and fitting for the pressing operation
Make the connection with the threaded fitting
Optional: With 54 - 108 mm fit the mounting aid MH 1
Press the fitting

CAUTION
Risk of corrosion
` Keep cutting tools and deburring tools
free from carbon steel chips
` Do not use cutting discs to cut the fittings
to length
` Only use cutting tools that are suitable for
processing steel
` Deburr pipes with the electrical pipe
deburrer on the lowest speed setting

CAUTION
Leaky pressed joint caused by damaged
seal ring
` Deburr the outside and inside of the pipe
ends completely
` Remove foreign bodies from the seal
ring
` Do not tilt the pipe into the pressfitting
` Slide the pressfitting onto the pipe, 4 Deburr the pipe ends, internally and externally
turning the pipe slightly
` Only use lubricants which are free of oil 1 2
and grease

Preparing the pipe and fitting for pressing

Check that the pipe and fitting are clean,
1 undamaged and free of scoring or dents

2 Determine the pipe length

MapressCuNiFe Product and Installation Guide 2012 59

Installation Guide
Installation

5 Clean chips from the pipe ends 7 Remove the plug from the fitting

6a Mark the insertion distance

CAUTION
Insufficient mechanical strength
` Maintain the specified insertion distance 8 Check the seal ring

Slide the fitting on to the pipe up to the marked

9 insertion distance
On fittings with a plain end, mark the insertion
6b distance on the plain end

10 Align the pipe

60 MapressCuNiFe Product and Installation Guide 2012

 Installation Guide
Installation

Make the connection with the threaded fitting Press the fitting
Prerequisites
1 Fix the pipe in position
The pipe or prefabricated elements are aligned
Threaded joints are sealed in
2 Seal in the threaded connection
Ensure that the dimension of the pressfitting
CAUTION matches the dimension of the pressing jaw or
Leaking connection due to stress corrosion 1 pressing collar ( 15 - 35 mm use pressing jaw,
cracking 42 - 108 mm use pressing collar and adaptor)
` Do not use Teflon for sealing
Insert the threaded fitting and screw into place,
2 Press the fitting
3 counterholding the threaded fitting

Optional: With 54 - 108 mm fit the mounting aid

MH 1
The installation dimensions are given in the
operating instructions of the mounting aid.

` Clamp the pipes with the jaws of the mounting

aid

108 mm pressfittings must be pressed twice,

firstly using the ZB 321 and secondly the ZB 322
adaptor before the collar is removed.

MapressCuNiFe Product and Installation Guide 2012 61

Installation Guide
Installation

3 Remove the pressing indicator Perform the pressure test on water supply systems
CAUTION
Pitting corrosion due to residual water in the
pipe
` Leave the pipe full after the pressure test
` If the pipework is to be emptied again or
not remain completely full, it is advisable
to conduct the pressure test with air in
order to avoid an increased risk of pitting
Conduct the pressure test of laid pipework in
accordance with DIN 1988/TRWI 1988.

Fill the pipework with filtered water so that it is

1 free from air

2 Perform a preliminary and main pressure test

Result The preliminary test of smaller components, such

The mark of the insertion distance is visible as connecting and distribution pipes within
The pressing indicator is removed bathrooms, may be regarded as sufficient in itself.

Perform the preliminary test

Apply a pressure equal to the permissible
working pressure plus 5 bar, which must be
1 restored twice at 10-minute intervals within a
period of 30 minutes

2 Perform the preliminary test

Result
After a test period of a further 30 minutes, the
test pressure must not have dropped by more
than 0.6 bar (0.1 bar per 5 minutes)

4.2. Installation Commissioning Perform the main test

Carry out pressure tests Conduct the main test immediately after the
preliminary test.
Subject finished pipework to leak tests before covering or
painting.
The pressure test of water supply and heating systems
` Perform the main test. The duration of this test is
2 hours
can be carried out with water, air or non-corrosive gases. Result
The test pressure read off after the preliminary
Document the results of the pressure test appropriately.
test must not have fallen by more than 0.2 bar
after this 2-hour period.
There must not be any leaks visible from any
point of the tested system.

Perform the pressure test with air

A pressure test with air or non-corrosive gases
` may be carried out in accordance with the
ZVSHK/BHKS Codes of Practice "Pressure Test
with Air or Non-corrosive Gases".

62 MapressCuNiFe Product and Installation Guide 2012

 Numerical index

Article no. Page Article no. Page Article no. Page Article no. Page
53062 19 53242 20 53389 23 53737 26
53064 19 53244 20 53390 23 53738 26
53065 19 53245 20 53391 23 53741 26
53066 19 53246 20 53392 23 56319 2
53067 19 53247 20 53393 23 56321 2
53068 19 53248 20 53398 23 56322 2
53071 19 53251 20 53399 23 56323 2
53072 19 53252 20 53400 23 56324 2
53073 19 53253 20 53404 23 56325 2
53082 19 53262 21 53405 23 56326 2
53084 19 53264 21 53407 23 56327 2
53085 19 53265 21 53408 23 56328 2
53086 19 53266 21 53413 24 56329 2
53087 19 53267 21 53416 24 67002 2
53088 19 53268 21 53418 24 67004 2
53091 19 53271 21 53419 24 67005 2
53092 19 53282 21 53421 24 67006 2
53093 19 53284 21 53422 24 67007 2
53134 19 53285 21 53424 24 67008 2
53136 19 53286 21 53425 24 67009 2
53138 19 53287 21 53427 24 67010 2
53141 19 53288 21 53428 24 67011 2
53142 19 53291 21 53453 25 67102 3
53146 19 53292 21 53457 25 67104 3
53147 19 53293 21 53458 25 67105 3
53152 19 53312 21 53461 25 67106 3
53153 19 53314 21 53464 25 67107 3
53163 19 53315 21 53466 25 67108 3
53164 19 53316 21 53468 25 67109 3
53167 19 53317 21 53484 25 67110 3
53168 19 53318 21 53488 25 67111 3
53171 19 53321 21 53489 25 67206 10
53172 19 53322 21 53493 25 67209 10
53182 20 53323 21 53495 25 67211 10
53184 20 53332 22 53498 25 67212 10
53185 20 53334 22 53500 25 67214 10
53186 20 53335 22 53562 25 67215 10
53187 20 53336 22 53566 25 67218 10
53188 20 53337 22 53567 25 67219 10
53191 20 53338 22 53570 25 67220 10
53202 20 53341 22 53571 25 67225 10
53204 20 53342 22 53572 25 67226 10
53205 20 53343 22 53573 25 67227 10
53206 20 53357 23 53682 26 67228 10
53207 20 53362 23 53684 26 67229 10
53208 20 53366 23 53685 26 67230 10
53211 20 53367 23 53686 26 67231 10
53222 20 53369 23 53687 26 67232 12
53224 20 53370 23 53688 26 67233 10
53225 20 53373 23 53691 26 67234 12
53226 20 53374 23 53692 26 67235 12
53227 20 53375 23 53693 26 67236 12
53228 20 53378 23 53732 26 67237 12
53231 20 53379 23 53734 26 67238 12
53232 20 53380 23 53735 26 67239 10
53233 20 53381 23 53736 26 67243 12

MapressCuNiFe Product and Installation Guide 2012 63

Numerical index

Article no. Page Article no. Page Article no. Page Article no. Page
67244 10 67708 6 68729 4 68797 16
67245 10 67709 6 68730 4 68798 16
67246 10 67710 6 68731 4 68799 16
67247 10 67711 6 68732 4 68804 7
67248 10 67802 12 68733 4 68806 7
67250 10 67805 12 68734 4 68807 7
67251 10 67806 12 68735 4 68808 7
67252 10 67809 12 68736 5 68809 7
67253 10 67811 12 68738 5 68810 7
67260 10 67814 12 68739 5 68811 7
67261 10 67818 12 68740 5 68812 7
67269 10 68002 9 68741 5 68813 7
67270 10 68004 9 68742 5 68814 7
67305 3 68005 9 68743 5 68816 7
67307 3 68006 9 68744 5 68817 7
67309 3 68007 9 68745 5 68818 7
67312 3 68008 9 68746 5 68819 7
67313 3 68009 9 68748 5 68820 7
67317 3 68010 9 68749 5 68821 7
67318 3 68011 9 68750 5 68822 7
67323 3 68102 8 68751 5 68823 7
67324 3 68104 8 68752 5 68833 12
67325 3 68105 8 68753 5 68837 12
67327 3 68106 8 68754 5 68838 12
67330 3 68107 8 68755 5 68839 12
67337 3 68108 8 68756 15 68840 12
67338 3 68109 8 68757 15 68841 12
67344 11 68110 8 68758 15 90081 27
67346 3 68111 8 68759 15 90082 27
67347 11 68302 8 68760 15 90083 27
67348 11 68304 8 68761 15 90084 27
67349 11 68305 8 68762 15 90085 27
67350 11 68306 8 68763 15 90086 27
67352 11 68307 8 68764 14 90087 27
67353 11 68308 8 68766 14 90092 27
67356 11 68309 8 68767 14 90093 27
67357 11 68310 8 68768 14 90094 27
67360 11 68311 8 68769 14 90095 27
67361 11 68703 12 68770 14 90096 27
67366 11 68707 12 68771 14 90097 27
67369 11 68708 12 68772 14 90098 27
67373 11 68709 12 68773 14 90401 27
67602 6 68710 12 68774 13 90402 27
67604 6 68711 12 68776 13 90404 27
67605 6 68715 12 68777 13 90405 27
67606 6 68716 4 68778 13 90406 27
67607 6 68718 4 68779 13 90407 27
67608 6 68719 4 68780 13 90408 27
67609 6 68720 4 68781 13 90409 27
67610 6 68721 4 68782 13 90410 27
67611 6 68722 4 68783 13 90411 27
67702 6 68723 4 68791 16 90881 27
67704 6 68724 4 68793 16 90882 27
67705 6 68725 4 68794 16 90883 27
67706 6 68726 4 68795 16 90884 27
67707 6 68728 4 68796 16 90885 27

64 MapressCuNiFe Product and Installation Guide 2012

 Numerical index

Article no. Page Article no. Page

90886 27 92085 18
90887 27 92086 18
90888 27 92087 18
90891 27 92088 18
90892 27 92089 18
90893 27 600.021.00.1 28
91031 28 600.022.00.1 28
91032 28 600.023.00.1 28
91033 28 600.024.00.1 28
91034 28 600.025.00.1 28
91035 28 600.026.00.1 28
91036 28 600.027.00.1 28
91037 28 600.028.00.1 28
91038 28 600.029.00.1 28
91039 28 600.030.00.1 28
91041 28 600.031.00.1 28
91042 28 600.032.00.1 28
91043 28 600.033.00.1 28
91044 28 600.034.00.1 28
91045 28
91046 28
91047 28
91048 28
91049 28
91164 29
91165 29
91166 29
91167 29
91168 29
91169 29
91170 29
91171 29
91172 29
91173 29
92000 17
92002 17
92003 17
92004 17
92005 17
92006 17
92007 17
92008 17
92009 17
92010 17
92012 17
92013 17
92014 17
92015 17
92016 17
92017 17
92018 17
92019 17
92033 16
92082 18
92083 18
92084 18

MapressCuNiFe Product and Installation Guide 2012 65

Numerical index

66 MapressCuNiFe Product and Installation Guide 2012