| | | INDUSTRIAL MIST PRECIPITATOR INSTALLATION OPERATION MAINTENANCE PARTS MANUAL TYPE IMP. MODEL 38 SERIES TRION, ING. P.O. BOX 760, SANFORD, NORTH CAROLINA 27331-0760INSTALLATION- OPERATION- MAINTENANCE-PARTS INDUSTRIAL MIST PRECIPITATOR TYPE IMP MODEL 38 SERIES 1. PRINCIPLE OF OPERATION AND GENERAL DESCRIPTION. 2... 4 MW INSTALLATION. © 2 bereereterateerieeeenettire Aes Unpack et reece eeese eee eee ees ttg 2 B. Selection of Mounting Location, © wo ee ee ©. Instalation of Precipitator ww ey eter sia Ic sewing dees tees reee ce ree ee ee reece reece | ML OPERATION. ©... atari cs Seater WW. MAINTENANCE. © Sean 2 V. TROUBLE SHOOTING... . Seer Lee ee eee terEeraie Vi, RECOMMENDED SPARE PARTS «6... 1... 1... ee Vi. OUTLINE DRAWINGS : A. WOCEMPats ease aerate 4a7 B. 150. CFM- Inlet Drawing (424996)... . pe eee eee real | ©. WOCFM- ia Cute Oana 28907 | [Bi 900. CPM Peresecete ce ered etieeretttrierectieic Lee 8am E, 300 CFM Infet Drawing (420399)... 28 F, 300 CFM Inlet & Outlet Drawing (424398)... oe 0 @ ODER Pa ee ry H. 600 CFM Outline (229436)... st Pete eter atta Vill ELECTRICAL PARTS LIST AND SCHEMATIC (150, 300, 600CFM). . . .14-16|. PRINCIPLE OF OPERATION & GENERAL DESCRIPTION The Trion industrial Precipitator is 8 two-stage, dual voltage, electronic cleaner designed to remove particulate ‘matter from ges In the first stage of operation, the particles to be collected, pass through an ionizer where they are electric ally charged, by a corona discharge, regardless-of the size, In the second stage of operation, these charged particles pass into a collector where they are electrically attracted and collected, The ionizer consists of electrically charged, 24 Ga, stainless steel spiked blades supported between grounded electrodes. The collector consists ofa series of parallel plates arsanged so that each alternate plate is electrically grounded. The charged plates are of the ‘same polarityas the ionizing blades and charged par- ticles so that they repel, while the grounded plates, being of opposite polarity, attract. ‘Three distinct functional components comprise the complete cleaner: 1. An ionizer to jonize the particulate matter in the gas, 2. A collector to collect the ionized particles. 3, A power supply to furnish the high voltage ‘current required by the ionizer and collector. POWER SUPPLY mE EE LL] Hedi (uf fafa IONIZER _ COLLECTOR Usually, this particular model series is applied to collect particulate matter in the form of mist, When collected, the particles coalesce into liquid droplets of adequate weight causing them to roll off of the vertically po toned collector plates where they drain away to a p ‘designated location. ‘The ionizing and collecting sections are primarily con: structed of aluminum, can be easily handed, and sI into the cabinet like drawers. A perforated stee! batt located on the discharge side of the collector section, provides protection, especially on unit installed with an ‘open discharge. The baffle also slides into the cabinet like a drawer, All three of these components are access ‘ble through 2 single, side mounted, access panel Internally, the following materials are exposed and subjected to the ges flow through the cabinet: Aluminum Silicone Rubber ‘Stainless Steel Nylon Mild. Steet Glass Fiber Reinforced Polyester ‘The steel cabinet contains two predrilled mounting bars. Depending on the specifications, the cabinet is pro- ‘vided with pipe flanges, both on the inlet and the outlet for “inline” installation or with a pipe flange on the inlet and an open outlet for free discharge installation, ‘The inlet flange contains a flame arrestor which serves as 2a strainer as well as protection against any possible flam: ing caused by are over in the collector. Refer to appro: priate charts and drawings for weights, dimensions, ‘arrangements and details. ‘The power supply is contained on the unit access panel in @ weatherproof enclosure. It converts the alter: ‘nating current input into the high voltage direct current necessary to energize the ionizing and collecting sections, Supply line power is connected to the unit in a weather. proof junction box and is delivered to the transformer primary through an oll proof cable connected to the ‘enclosure through a quick corinect fitting, In addition to the necessary high voltage components, the secondary contains a pilot light to indicate proper operating voltages, The circuit is protected by a Class 2 stepdown trans former in liew of 2 fuse or circuit nreaker.IL. INSTALLATION A. UNPACK Normally, the shipment is packaged in one container including the entire unit, completety assembled, and with instructions, Any shipping damage noted upon receipt should be Immedietely referred directly to the carrier and a claim filed, When receipt has been cleared, all crat- ing and blocking used in shipment should be carefully removed. B. SELECT MOUNTING LOCATION Consideration must be given to three main points when selecting the mounting location. 1. Temperature: ‘The témperature of the gas flow through the precipi- ‘ator must not exceed +160 degrees F and also be low enough so that all vapors and/or mists have fully con- densed into particulate matter prior to entering the unit. ‘The purpose may be defeated if warm materials pass through the unit In a gaseous state, then condense into mist down stream from the collector element, Adequate ‘duct runs between the contaminate and precipitator, or a chill means, must be provided to lower the gas temper- ature to a safisfactory point, The minimum temperature to which the unit should be exposed is +20 degrees F. 2. Positioning: Aithough the unit will operate in any position, itis primarily designed for vertical uptiow. The important factor to keep in rind when positioning is the adequate drainage of collected materials and with the unit in the vertical upflow position, this feature is best facilitated. 3, Service Access: ‘Adequate space should be provided in front of the access panel for eate in access panel and internat com- Ponent removal. C. INSTALLATION OF PRECIPITATOR 1, Disconnect primary cable from power pack 2, Remove access panel hardware and panel. Place in safe location being careful not to deform the high voltage spring contacts in the under side. 3, Remove flame arrestor, ionizer, collector and out let baffle and place them aside with access panel, 4, The internal surfaces of the cabinet are treated. with a lightweight oil to protect the unpainted metal from rust and corrosion prior to packaging for shipment. If the precipitated particles are to be reclaimed, and must be pure, the preserving oll should be thoroughly flushed away with an ade- quate solvent prior to mounting bb) Refer to Drawings for mounting bolt hole dimensions. €) Be sure flame arrestor is properly installed in inlet flange before connecting the mating lange of the adjoining duct run. 6. Thoroughly clean all installation dirt from the cab- inet, then reinstall ionizer, collector and outlet baffle. 7, Reinstall and secure acotss panel. WIRING Connect alternating voltage as specified through service switch, to the connections provided in the junc tion box located on the side of the unit, Refer to Oraw- ing, page 14. Ill. OPERATION Energize the unit. The pilot tight should glow, indi cating the ionizer and collector are correctly powered. Arcing and cracking accompanied by a flickering of the pilot light may be noted when the unit is first energize. 11 Te occurs, it is probably due to some small amount of foreign material in the system or collector and should Quickly subside. If the pilot light is dim, or does nor glow, when the unit is energized or prolonged, arcing ‘occurs, refer to Trouble Shooting, page 3, IV. MAINTENANCE NOTE: EXERCISE THE NORMAL PRECAUTIONS. WHEN WORKING WITH HIGH VOLTAGE. ‘The precipitator, when applied to liquid perticutete matte, is self-cleaning to a degree. The continusl run-off of collected material provides a cleaning action. Period: ically, however, the components should be inspected and cleaned Depending on the typeand amounts of materials col- lected, the various components become dirtyin citfer- ent periods of time, Frequent inspection after initial start-up is the best practical method to establish a routine maintenance schedule for any given material being collected, To remove components: a} Disconnect primary cable al iting on power pack b) Remove access panel hardware and remove ‘access panel, When removing and placing it down, be careful not to deform the high voltage contacts located on the under side, ) Pull components from cabinet. Place on smooth flat surtace to avoid deforming, Any coatings of contaminant build-up on ionizing blades can normally be removed with a small amount of solvent applied with a cloth. Exceptionally stubborn coatings on blades may require removal with very fine ‘emery cloth, caretully used. Use emory cloth on flat surface of blade only, not on points,When necessary, after prolonged use, the complete ionizer and collector plate sections may requite a good manual cleaning. Care should be taken in handling throughout the operation. High pressure commercial spray devices (such as a car wash) usually do a good job. Periodically, the surfaces of the components within the power pack should be wiped clean and the secure: ment of connections checked. Access to the power supply ie gained by removing the primary power cable ‘and power pack cover. V. TROUBLE SHOOTING NOTE: EXERCISE THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE. A. PILOT LIGHT (LED) DIM: 1. Check to see that primary power is supplied to power supply and that LED is good. 2.1f power is supplied to the power supply, and the pilot light is dim, it is an indication that there is @ short circuit, either in the power supply or the ionizing-eollecting elements. It can be isolated to one or the other by energizing the power supply with the Tonizer and collector elements removed from the cabinet. If the light glows bright with the elements removed from the cabinet, the short is then in the ionizer or the collector sections, It can be further isolated to one or the other by energizing one st a time with the other remove a} Power Supply Shorts light dim or out with ionizing-collecting elements removed. Replace power supply. ») lonizer Shorts: (1) Bent or deformed ionizer blades. Remove and replace. 2). Dirty insulators. Clean. (3) Foreign objects between charged and ground potentials, Remove. €) Collector Shorts: (1) Foreign object between plates. Remove, (2) Bent or deformed plates. Straighten. (3) Dirty insulators, Clesn, EXCESSIVE ARCING: Loose or damaged ionizing blade. Replace. Large particle of foreign material lodged between the collector plates, Remove. Bent collector plates. Straighten. Loose high voltage connection or deformed high voltage contact spring, Correct or replace as ocessery. lonizer and/or collector excessively dirty. Refer to IV Maintenance LOW OR REDUCED EFFICIENCY: Dirty ionizing blades and/or collector compo- nents. Refer to cleaning instructions under \V ‘Maintenance. Increase ingas flow above the unitrating. Reduce flow. Increase in particulate concentration above unit rating, Reduce concentrations. Low secondary voltage. The ionizer voltage should be - 18 KVDC +500 VOC. The collector voltage: ‘should be - 6.5 KVDC +500 VDC. The jonizer cur- rent should be between 0.5 and 1.5 MA. Loose oF fauity high voltage connection between power supply and ionizer-collector elements. Check secondary wiring from power supply to high voltage contact springs, Check high voltage: contacts to be sure they are contacting both Tonizer and collector. VI. RECOMMENDED SPARE PARTS item DESCRIPTION A Power Supaly 10 CFM Unit 300 CFM Unit 1800 CFM Unit 8 LeD © Spring Contact ° ‘Transformer 120 VAG 240 VAC. QUANTITY SUGGESTED 1 PART NO. 439200-501 439309-502 439309603 139299001 1 221952-001 1 239285:001 239285.002 | | | |150 CFM PARTS Trion wt. Inlet Outlet Part Number POWER SUPPLY Part Number | (lb) ] Connector | Comector | Flame Arestor | 120 240, 439057-007 | 141 | 2” Flange as 322792001 | 4 ¢ : oe | 145 | 3 Flange = 322702002 | 0 i | oor | 160 | 4” Flange - +} s2zrer002 |} e | irae 147 2" Flange Flange 322792-001 ; : $8) | 185 | 9” Flange | 3” Flange | 322702002 : [ Bae | 165 | 4” Flange | 4” Flange | 322791-002 i; : ig | 198 | 2” Pipe = = } ° we | at | 3 Pipe ie = i ; Big | 143 | 4” Pipe . = i . | | tat | 2” Pipe 2" Pipe - : : | a 147, | 3" Pipe 3" Pipe = } ti oy | tet | a” Pipe 4" Pipe - i : | 38 | 159 | 6" Flange 7 szarer-on1 |p . ‘too | 189 | er Ftenge | 6” Flange | szz7eto01 | 3 : NOTE: 1. The part number for the lonizer Cell for all units on this page is 422728-011 Only one (1) is required. 2. The partnumber forthe Collector Cell for all units on this page is 422729-003. Only one (1) is required, | |150 CFM PARTS Trion we. Inlet Outlet — | Part Number [PONER SUPPLY Port Number | (bs.) | Connector | Connector | Flame Arrestor | 120 | 240 vac | VAC 489057-007 | 141 | 2" Flange s szzrez01 |} ° 0 | 145 | 3” Flange - azzre2002 | 9 : BOF | 150. | 4% Flange 7 s2z7a1-002 | } : toe | (147 | 2" Flange | 2" Flange | 922792001 | } H 008 | 155 | 9” Flange | 3” Flange | 922792-002 i‘ ¢ Bap | 165 | 4" Flange | 4” Flange | 322791002 | 4 H oe 138 | 2" Pipe ie ii : : Hy 141 | 3” Pipe . ie i‘ ¢ fag | 143 | 4” Pipe aa ie ‘ A 32 | tat | 2” Pipe Y” Pipe 7 i : 028 | 147 | 3° Pipe 3” Pipe = ; ° ce 151 4” Pipe Pipe a i 7 6) | 159 | 6” Flange — | s2a79%-001 i e 050 | 183 | 6” Flange 6" Flange | 322791001 | | f NoTE: 4. The part number for the lonizer Cell for all units on this page is 422728-011 Only one (1) is required 2, Thepartnumber for the Collector Cell for all units on this page is 422729-003. Only one (1) is required300 CFM PARTS Trion we Inlet outlet | Part Number [PONER SUPPLY! Part Number | (Ibs.) | Connector Connector | Flame Arrestor van uae #5908750 | 166 | 2” Flange 7 seerez001 |} 7 Sos | 160 | 3” Flange - 322792002 | 4 : of | 165 | 4” Flange - sea7er-002 | 4} : pal 174 6” Flange - 322791-001 4 7 tao | 162 | 2" Flange | 2” Flange | 322702001 i i oa | 170 Flange | 3” Flange | 22702002 | } : Sie | 180 | 4” Flange | 4” Flange | 322791-002 x : Sr2_| 198 | 6” Flange | 6” Flange | szz7er001 | § i | ie | 183 | 2” Pipe - - 4 + 18 | 156 | 3” Pipe - - i: 7 ag (| 158 | 4” Pipe - 1 ti tao | 164 (| 6” Pipe - = 7 ‘ tog | 156 | 2" Pipe 2" Pipe - : , tea | 162 «| 3” Pipe 3!" Pipe a 7 . a 168 | 4” Pipe 4” Pipe - ; 7 28 | 178 | 6” Pipe 6" Pipe = i. : 057 179 4” Flange 6” Flange 322792-001 1 0 -065* 3” Pipe 3" Pipe Ht oO NOTE; 1. The part number for the lonizer-Cell for ali units on this page is 422728-012 Only one (1) is required. 2. The partnumber for the Collector Cell for all units on this page is 422729-002. Only one (1) is required, “Stainless Steel ionizer & Collector Cell tonizer Part No, 431318.001 Collector Cell Part No. 431319.001TIE MINTE) : i d ell le Lig : hoe i 8 ; in 4g ‘ ir te ‘ ’ wf = : feats nad Pty fm aged ot, La Es Hae 3 F 4 ie i iB Ay ga! i i . ee a : | lk : i a 4 be a300 CFM PARTS i POWER SUPPLY | Trion Wt. Inlet Outlet Part Number Part Number | (Ibs) | Connector Connector | Flame Arrestor | /20. | 240 “439057-004 : 7 0 oop | 186 | 2” Flange 7 322792001 | } ; -005 “0 1 oO boo | (160 | 3” Flange - 322792002 | 9 1 -006 7 1 0 eee | 65 | 4 lange a 322791-002 | 9 : 007 a 1 0 ‘og | 174 | 6" Flange - szz7a1-001 | 4 7 1 0 tao | 162 | 2" Flange | 2” Flange | 322792001 7 7 012 a ve 1 0 -040 170 3" Flange 3” Flange 322792-002 0 1 013 7 ie 1 0 -041 180 4” Flange 4” Flange 322791-002 0 1 014 " Ce i 1 oO Baz | 198 | 6% Flange | 6” Flange | 322701-001 | 3 : 018 iH 1 oO ‘ou | 153. | :2" Pipe - - 7 1 019 1 0 “047 156 3” Pipe - - 0 1 020 1 0 048 158 4" Pipe - cos 0 1 021 tf 1 0 tao | 164 | 6" Pipe - = 7 : 025 : ae = 1 0 tog | 188 | 2" Pipe 2" Pipe 7 7 “026 are 7 0 “054 162 3" Pipe - oO 1 a 168 4” Pi 4" Pir i ° 058 7 ee nt zs 0 1 of ie Hi oO 028 | 178 | 6” Pipe 6" Pipe - } 4 -057 | 179 4” Flange: 6" Flange 322792-001 1 oO NOTE: 1. The part number for the lonizer Cell for all units on this page is 422728-012. Oniy one (1) is required. 2, The part number for the Collector Cell for all units on this page is 422729-002. Only one (1) is required. *Stainiess Stee! lonizer & Collector Cell lonizer Part No. 431318-001 Collector Cell Part No. 431319-001 "600 CFM PARTS POWER SUPPLY] Trion wt. Inlet Outlet Part Number Part Number | (Ibs.) | Connector Connector | Flame Arrestor | 120 | 240 VAC | VAC 439057-063 355 8” Flange 8” Flange 322791-003 1 oO 439057-064 355 8" Flange 8” Flange 322791-003 oO 1 NoTE: 1. The part number for the lonizer Cell for all units on this page is 422728-013. Two (2) are required, 2. Thepart number for the Collector Cell for all units on this page is 422729-005, Two (2) are required. 2ie [UMOUS TON. TET tele aleis aE at] & [=| + a f= T= TZ u |e [= a= TT e{=[t TF ile 3 = ls icovecre | & = BE zueausre | + i NoiLaivossa "WeNoRu| wail -4u0) ALO [ALD DSILVWSHOS Pus AST Suva TWOIMLOI3Fox No, 61-0108 Reva ‘© TRION, INC. 101 MeNEILL ROAD # P.O, BOX 760 # SANFORD, NORTH CAROUNA 27291-0760 ‘PHONE: (19) 775-2201 © TELEX 6731716 TRING » FAX (219) 774-8774 CCommitod To Our Envccrment Printed en Recycied Paper ¢s en. Ine. 1994 Protein USA