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FCD-0300-1 INA Flex Effort Chart 03.27.07

This document provides work instructions for measuring and recording flex effort measurements for the flange and yoke of a machine every two hours over three shifts. It includes charts to record the flex effort measurements and compare them to specification ranges to monitor whether the machine's process is in or out of control. It also provides a table to determine the appropriate action based on whether the latest two measurement points are both in range or one or both are out of range.

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manuel
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44 views2 pages

FCD-0300-1 INA Flex Effort Chart 03.27.07

This document provides work instructions for measuring and recording flex effort measurements for the flange and yoke of a machine every two hours over three shifts. It includes charts to record the flex effort measurements and compare them to specification ranges to monitor whether the machine's process is in or out of control. It also provides a table to determine the appropriate action based on whether the latest two measurement points are both in range or one or both are out of range.

Uploaded by

manuel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Flex Effort SPC (JK/KA/KK Program)

Machine: Date:
3RD SHIFT 1ST SHIFT 2ND SHIFT
WORK INSTRUCTIONS
FLEX
EFFORT 11:00 PM 1:00 AM 3:00 AM 5:00 AM 7:00 AM 9:00 AM 11:00 AM 1:00 PM 3:00 PM 5:00 PM 7:00 PM 9:00 PM
1. Every 2 hrs measure the flex effort for flange and yoke for
Flange one piece.

Yoke 2. Record the measurements in the chart under the appropriate


time and row.
Difference between
Flange & Yoke

3. With the value recorded, follow down the column to the


Specification corresponding chart. Find the proper range for the value &
Range (lbs) FLANGE Precontrol Chart
place an X in that cell.
16.01 & above
15.01 to 16
14.01 to 15 4. To monitor the system, compare the two latest points & refer
13.26 to 14 to Process 1 for control clarification (see Table 1.1). If process
13.25 to 12.26 is out of control, correct setup of machine & run test again.
12.25 to 11.6
11.5 to 9.26
9.26 to 8.25 5. Subtract yoke from the flange and record value.
8.24 to 8.01
8 to 7.01
7.00 & below 6. To monitor the system, compare the two latest points & refer
to Process 2 for control clarification (see Table 1.1). If process
Specification is out of control, correct setup of machine & run test again.
Range (lbs) YOKE Precontrol Chart
16.01 & above
15.01 to 16
14.01 to 15
TABLE 1.1
13.26 to 14
13.25 to 12.26
Condition Process 1 Process 2
12.25 to 11.6
11.5 to 9.26 Point 1 is Green, Point 2 is Green In Control In Control
9.26 to 8.25
8.24 to 8.01
8 to 7.01 Point 1 is Green, Point 2 is Yellow In Control In Control
7.00 & below

Specification Point 1 is Yellow, Point 2 is Green In Control In Control


Range (lbs) Difference Precontrol Chart
7.01 & above
6.01 to 7.00
Point 1 is Yellow, Point 2 is Yellow Adjust Adjust
5.01 to 6.00
(same sides on chart) Machine Machine
5.00 to 4.50
Point 1 is Yellow, Point 2 is Yellow Out Of
4.49 to 3.50 N/A
3.49 to 2.50
(opposite sides on chart) Control
2.49 to 1.50
Out Of Out Of
1.49 to .50 Point 1 or 2 is Red
.50 to 0
Control Control

FCD-0300 Revision 1 03.27.07


Action Taken

11:00 PM

1:00 AM

3:00 AM

5:00 AM

7:00 AM

9:00 AM

11:00 AM

1:00 PM

3:00 PM

5:00 PM

7:00 PM

9:00 PM

FCD-0300 Revision 1 03.27.07

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