SADIP Catalogue, Large Diameters 2007
SADIP Catalogue, Large Diameters 2007
Description Page
Introduction 3
Production Process 3
History of Ductile Iron 6
Mechanical Properties 7
Standard Specifications 8
Technical Comparison 9
Maximum Pressures 10
Pipe Joints 11
SADIP Product 12
SADIP Reliable Coating 14
Product Data
Pipes:
Standard Push-On Pipes 15
Tyton (Triduct) Push-On Pipes 16
Locked Push-On Pipes 17
Flanged Pipes 18
Fittings:
Bends 19
Tees 24
Reducers 33
Reducing & Capping 35
Straight Fittings 37
Repair & Maintenance Pieces 41
Flanges Details 45
Bolts 47
Gaskets 48
Lock (Restrained) Joint Accessories 49
Introduction
SADIP Saudi Arabian Ductile Iron Pipes Co. Ltd (SADIP) is one of Amiantit Group of Companies. It was established
in 1988 when a joint venture between Amiantit and Pont A. Mousson was made.
SADIP is producing ductile iron pipes in the range of 80mm to 2000mm diameter.
SADIP was awarded the ISO 9002 in 1994 and later won the Kings Prize for the ideal plant in 1994.
SADIP product is complying with International Standards, i.e. ISO 2531 & BSEN 545 and can provide customized
product as per customer request.
Production Process
3
3. Melting 4. Magnesium Treatment
4
9. Zinc Metallic Coating 10. Cement Lining
5
History of Ductile Iron
Grey Iron is being produced since hundreds of years. In 1948, a major event occured when small amount of
magnesium were added to molten cast iron. It was found that the Flaky Graphite were changed to spheroidal shape,
accordingly all mechanical properties of the metal were changed, the new metal is called Ductile Iron.
6
Mechanical Properties
Value
Mechanical Properties Symbol Unit
Pipes Fittings
The following physical values are generally given for ductile iron and used for calculation purposes
* These values are not defined by ISO standard consequently they are not committed contractually.
** 270 MPa are allowed with an elongation at break is greater than 12%.
*** For further details regarding roughness of D.I. pipes, please consult SADIP.
7
Standard Specifications
ISO 2531 Ductile Iron Pipes, Fittings and Accessories for Pressure Pipelines
BSEN 545 Ductile Iron Pipes, Fittings and Accessories and their joints for water pipelines. Requirements and test
methods.
ISO 4179 Ductile Iron Pipes for pressure and Non pressure Pipelines- Centrifugal Cement Mortar Lining
General Requirements.
BS 4027 Specification for sulfate-resisting Portland cement. Requirements for composition, strength, physical
and chemical properties of three strength classes.
ISO 8179 Ductile Iron Pipes - External Zinc Coating.
BS 3416 Specification for Bitumen based coatings for cold application, suitable for use in contact with potable
water.
ISO 4633 Rubber Seals- Joint Rings for water supply, Drainage and Sewerage Pipelines- Specs for materials.
BS 2494 Specification for elastomeric seals for joints in pipe work and pipelines.
ISO 8180 Ductile Iron Pipes-Polyethylene Sleeving
ISO 7005-2 Metallic flanges - part 2 cast iron flanges.
ISO 4014 Hexagon head bolts - produced grades A and B.
ISO 4032 Hexagon nuts, style 1 - produced grades A and B.
8
Technical Comparison
Technical Comparison ISO 2531, BSEN545 & ANSI / AWWA Specifications
vs SADIP Standard Specifications
Min T. Strength = 420 MPa 420 MPa 420 MPa -60,000 Psi (414 MPa)
Mechanical Elongation = 10% 10% 10% -10% OK
Properties
Hydro-test (DN 100-300)-60 bar (DN 100-300)-50 bar (DN 100-300)-50 bar (Pressure Class 350) - 35 bar
(DN 350-600)-45 bar (DN 350-600)-40 bar (DN 350-600)-40 bar Min. for all sizes OK
(DN 700-800)-35 bar (DN 700-800)-32 bar (DN 700-800)-32 bar
Acceptable 0.8mm Max 0.8mm Max (DN 100-300)-0.4 max. - Circumferential cracks of any
Cement length are acceptable OK
Cracks (All DN size) (All DN size) (DN 350-600)-0.5 max - Longitudinal cracks with
(DN 700-800)-0.6 max lengths equal to or less than
the pipe circumference are
acceptable.
(ISO 8179)
Zinc 200 gm/m2 130 gm/m2 130 gm/m2 Asphaltic Outside Coating Outside
25m Minimum coating
Bituminous 100 m min. at 1 pt. 50m min. at 1 pt. 50m min. at 1 pt material
Paint 120 m Ave. min. 70m Ave. min. 70m Ave. min. differs from
SADIP.
External DN 100 118 mm DN 100 118 mm DN 100 118 mm DN 100 (4.0 in.) 122.0 mm External
Diameter DN 150 170 mm DN 150 170 mm DN 150 170 mm DN 150 (6.0 in.) 175.2 mm diameter is
DN 200 222 mm DN 200 222 mm DN 200 222 mm DN 200 (8.0 in.) 230.0 mm bigger than
DN 250 274 mm DN 250 274 mm DN 250 274 mm DN 250 (10 in.) 282.0 mm SADIP
DN 300 326 mm DN 300 326 mm DN 300 326 mm DN 300 (12 in.) 335.2 mm
DN 350 378 mm DN 350 378 mm DN 350 378 mm DN 350 (14 in.) 388.6 mm
DN 400 429 mm DN 400 429 mm DN 400 429 mm DN 400 (16 in.) 442.0 mm
DN 500 532 mm DN 500 532 mm DN 500 532 mm DN 500 (20 in.) 548.6 mm
DN 600 635 mm DN 600 635 mm DN 600 635 mm DN 600 (24 in.) 655.3 mm
DN 700 738 mm DN 700 738 mm DN 700 738 mm DN 700 (30 in.) 812.0 mm
DN 800 842 mm DN 800 842 mm DN 800 842 mm DN 800 (36 in.) 914.0 mm
Impact Test 9.49 Joules Min. N/A N/A 9.49 Joules Min. OK
(upon Customers
Request)
9
Maximum Pressures
The maximum pressures for SADIP pipeline components are indicated in the table below (The components are
designed to accept the following values):
Values given in the table Values given in the table +20% Values given in the table +50%
All SADIP pipes and fittings are subjected to hydrostatic test pressure 100% as follows:
Pipes Fittings
DN bar* bar** bar* bar**
100 300 60 50 60 25
350 600 45 40 45 16
700 1000 35 32 35 10
1100 2000 35 32 35 10
The graph below shows that bursting pressure is more than double the maximum allowable pressure.
p in bars
600
500
400 Measured
bursting
pressure
300
200 Calculated
bursting
pressure
100
Maximum
allowable DN
pressure
100 150 200 250 300 350 400 500
K9 Pipes
10
Pipe Joints
The standard joints for the pipes are designed so that contact pressure between the gasket and the metal increases
as the water pressure increases, thus a perfect seal is guaranteed.
Contact
pressure tact
Con sure
res
p
Safety
Initial
r
compression ate e
W sur
es
pr
Water pressure
Pipes Deflection
SADIP socket - spigot joints permits angular deflection which gives the following advantages:
Accommodation of ground movements as shown in the diagrams below.
Allowing adjustment while installation.
Reducing the number of bends required.
Ground level
11
SADIP Product
1. Pipes
Ductile Iron (Socket & Spigot) pipes are manufactured represents 50% more than the requirement of ISO 8179.
by centrifugal process to meet in every aspect the Zinc is then covered by 120 microns of bituminous paint
requirements of International Standard ISO 2531, as per ISO 8179-1.
BSEN545.
All pipes have standard 2 GS push - on joint. Marking:
The standard effective length of the pipe is 6.0 meters. The following marking is casted on each pipe (on the
However, 10% of the pipes can be supplied shorter than socket):
6 meters as per ISO 2531.
1. The nominal diameter of the pipe (DN).
2. The type of socket (STD) which means standard type.
Internal Coating:*
Pipes are lined internally with Portland cement 3. The manufacturer mark (SADIP).
(Sulphate resistant type V). Cement is applied by 4. An indication that the casting is of the ductile iron
centrifugal process in compliance with ISO 4179. (2GS).
Thickness of cement is according to ISO & BSEN
standards. 5. Date and ladle no. of casting.
On request, a seal coat of bituminous coating can be other markings can be made on request
applied on the cement.
External Coating:*
Pipes are coated externally by pure metallic Zinc
(minimum 99.995 purity) at a rate of 200gm/m2, which
* SADIP can offer any different specification or coating as per customer requirement.
** Maximum angular deflection will not affect the sealing of rubber gasket
12
2. Fittings
Ductile iron fittings (Casted in a sand mould) are in accordance with the international standard ISO 2531 & BSEN545.
Fittings socket is of a triduct push-on joint. Flange joints are dimensioned and drilled according to ISO 2531, PN 10, 16
OR 25 (PN40 for diameters <= DN300). All fittings are class K12 except the Tees which are class K14.
Internal Coating:
Fittings are lined internally with portland cement (sulphate resistance type V) as per ISO 4179.
External Coating:
Fittings are coated externally by pure metallic zinc (minimum 99.995 purity) with thickness of 100 microns. Zinc is then
covered by 120 microns of bituminous paint as per ISO 8179-2.
Marking:
The marking of fittings is in accordance with the standard ISO 2531.
3. Joints
The rubber gasket for the pipes is standard type where as triduct gasket is offered for fittings which similar to tyton joint.
These gaskets are EDPM rubber according to ISO 4633.
4. Flanged Pipes
Flanged pipes are class K9, centrifugally cast with welded flanges PN10, 16 or 25 (PN40 for diameter <= DN300).
Gaskets for flanges are normally EPDM elastomer rubber as per ISO 4633. The normal gasket can be improved by
steel reinforced rubber gasket.
5. PE Sleeves
Polyethylene sleeve 200 micron thickness is supplied in accordance with ISO 8180 and AWWA C-105.
Note: SADIP can offer any different specification or coating as per customer requirement.
13
SADIP Reliable Coating
Zinc Coating:
All SADIP pipes and fittings are coated externally by pure metallic zinc at the rate of 200g/m2 which represents 50%
increase over ISO standards, then zinc is covered by a bituminous paint of 120 microns. One of the particular
features of zinc coating is its capacity for restoring the continuity of the protective layer at points where it is locally
damaged. The zn++ ions migrate to plug the damaged area and are then converted into stable insoluble zinc product
as shown below.
Zinc corrosion
products
Pipe wall
Zn**ions Current i Pore-sealer Metallic zinc
Iron
Damage
Zinc coating is considered the built in Cathodic Protection due to the huge amount of zinc distributed uniformly all
over the pipe. The table below shows the amount of zinc in kgs over 1 km of the pipe.
Cement Lining:
Cement lining is applied internally by a centrifugal process, in which
the mortar is introduced into the pipe and rotated at high speed,
giving excellent compaction. The lining is then cured under controlled
temperature and humidity giving it the optimum mechanical strength
and also producing a very smooth surface which reduces head
losses and guarantees long-term hydraulic efficiency.
Cement Lining is an active coating, when the pipe is filled, the mortar
gradually absorbs water, which becomes enriched in Alkaline
substances. Consequently, it is non-corrosive when it reaches the
proximity of the metal wall. Also, cement lining demonstrated the
ability to withstand limited pipe deflection and good performance
under high top loads.
14
Product Data
Standard Push-On Pipes
e
OD
ID
B
P L
15
Tyton (Triduct) Push-On Pipes
e
OD
ID
P L
B
e
OD
ID
P L
B
16
Locked Push-On Pipes
a
e
OD
ID
B
P L
17
Flanged Pipes
OOD
e
18
Bends
t
150 133 152 18.5
R
300 290 314 73.0
19
Bends
R
300 226 69 43.0
350 266 78 58.0
20
Bends
t
150 133 220 23.0 23.0 25.0 25.0
R
300 290 400 85.0 83.0 91.0 122.0
350 366 450 124.0 129.0 144.0 -
21
Double Flanged - 22.5 Bends
Nominal Mass with Flange
R t
Diameter PN 10 PN 16 PN 25 PN 40
mm mm
DN kg kg kg kg
80 75 105 9.1 9.1 9.3 9.3 t
t
100 87 110 11.0 11.0 12.0 12.0
150 115 109 18.2 18.2 20.0 20.0
200 155 131 27.0 27.0 30.0 33.5
250 191 167 40.0 44.5 50.0 70.0
300 226 175 60.0 59.0 66.0 99.0
R
350 266 215 84.0 85.0 98.0 -
400 326 239 104.0 113.0 131.0 -
500 402 272 160.0 186.0 198.0 - 22.5
600 522 320 234.0 284.0 290.0 -
700 615 300 261.0 258.0 334.0 -
800 711 335 340.0 336.0 445.0 -
900 - 581 525.6 577.0 638.0 -
1000 - 632 677.0 760.0 838.0 -
1100 - 683 877.0 947.0 800.0 -
1200 - 735 1052.0 1183.0 1283.0 -
1400 - 835 1498.0 1633.0 - -
1500 - 886 1838.0 2014.0 - -
1600 - 940 2120.0 2324.0 - -
1800 - 480 1549.0 1801.0 - -
2000 - 520 1967.0 2273.0 - -
2100 - 540 2371.0 2700.0 - -
2200 - 560 2485.0 2819.0 - -
2400 - 600 - - - -
2600 - 640 - - - -
22
Bends
90
Duckfoot Bends
t
R
(Double Flanged-90)
Nominal Duck foot Mass with flange
R t
Diameter
h
mm mm h s PN 10 PN 16 PN 25 PN 40
DN mm mm kg kg kg kg
80 74 165 110 180 13.8 13.8 14.0 14.0 sxs
100 87 180 125 200 17.2 17.2 18.2 18.2
150 133 220 160 250 31.5 31.5 33.5 33.5
200 160 260 190 300 48.0 48.0 51.0 55.0
250 240 350 225 350 85.0 84.0 90.0 111.0
300 290 400 255 400 119.0 117.0 125.0 158.0
350 366 450 290 450 170.0 164.0 183.0 -
400 409 500 320 500 225.0 217.0 245.0 -
500 495 600 385 600 360.0 373.0 394.0 -
600 581 700 450 700 537.0 569.0 592.0 -
700 695 800 515 800 764.0 746.0 822.0 -
800 785 900 580 900 1026.0 1003.0 1112.0 -
900 - 1000 645 1000 1152.0 1290.0 - -
1000 - 1100 710 1100 1629.0 1698.0 - -
1100 - 1200 776 1200 2080.0 2150.0 - -
1200 - 1300 840 1300 2599.0 2709.0 - -
Flanged S
Height Adjustment Bends
Nominal I
L I Mass
Diameter
mm mm kg
DN
80 500 350 16.0
L
23
Tees
H
24
Tees
H
25
Double Socket Tees With Flanged Branch
Nominal Diameter Mass with Flange
L L1 H H1
Body Branch PN 10 PN 16 PN 25 PN 40
mm mm mm mm
DN dn kg kg kg kg
1800 600 1055 - 1200 - 2414 2440 - -
700 1170 - 1215 - 2646 2661 - -
800 1285 - 1230 - 2748 2767 - -
900 1405 - 1245 - 3032 3056 - -
1000 1520 - 1260 - 3095 3137 - -
1100 1635 - 1275 - 3455 3490 - -
1200 1750 - 1290 - 3460 2524 - -
1400 1980 - 1320 - 4089 4072 - -
1500 2100 - 1335 - 4360 4447 - -
1600 2215 - 1350 - 4581 4577 - -
1800 2445 - 1380 - 5190 5059 - -
2000 200 720 - 1265 - 2414 1934 - -
250 720 - 1265 - 2421 2421 - -
300 720 - 1265 - 2429 2429 - -
350 780 - 1275 - 2531 2534 - -
400 840 - 1280 - 2635 2640 - -
450 895 - 1290 - 2733 2741 - -
500 950 - 1295 - 2830 2845 - -
600 1065 - 1310 - 2988 3015 - -
700 1185 - 1325 - 3261 3261 - -
800 1300 - 1340 - 3484 3484 - -
900 1415 - 1355 - 3705 3729 - -
1000 1530 - 1370 - 3790 3832 - -
1100 1650 - 1385 - 4200 4235 - -
1200 1760 - 1400 - 4426 4491 - -
1400 1995 - 1430 - 4645 4713 - -
1500 2110 - 1445 - 5227 5315 - -
1600 2225 - 1460 - 5481 5583 - -
1800 2460 - 1490 - 6037 6163 - -
2000 2690 - 1520 - 6626 6779 - -
2100 600 1075 - 1365 - 3294 3320 - -
700 1310 - 1380 - 3700 3715 - -
800 1305 - 1395 - 3698 3717 - -
900 1420 - 1410 - 3897 3921 - -
1000 1535 - 1425 - 4104 4145 - -
1100 1655 - 1440 - 4334 4369 - -
1200 1770 - 1455 - 4532 4596 - -
1400 2000 - 1485 - 4943 5010 - -
1500 2120 - 1500 - 5199 5287 - -
1600 2230 - 1515 - 5391 5493 - -
1800 2465 - 1545 - 5827 5953 - -
2000 2695 - 1575 - 6278 6430 - -
2100 2810 - 1590 - 6593 6757 - -
2200 600 1080 - 1420 - 3832 3858 - -
700 1195 - 1435 - 4050 4065 - -
800 1310 - 1450 - 4273 4292 - -
900 1430 - 1465 - 4500 4523 - -
1000 1540 - 1480 - 4715 4756 - -
1100 1660 - 1495 - 4964 4999 - -
1200 1775 - 1510 - 5180 5244 - -
1400 2005 - 1540 - 5626 5693 - -
1500 2125 - 1555 - 5900 5988 - -
1600 2240 - 1570 - 6118 6220 - -
1800 2470 - 1600 - 6579 6705 - -
2000 2700 - 1630 - 7063 7216 - -
2100 2820 - 1645 - 7404 7569 - -
2200 2935 - 1660 - 7592 7759 - -
2400 600 1090 - 1530 - 4651 4677 - -
700 1210 - 1545 - 4916 4931 - -
800 1320 - 1560 - 5162 5182 - -
900 1440 - 1575 - 5426 5450 - -
1000 1555 - 1590 - 5685 5726 - -
1100 1670 - 1605 - 5959 5994 - -
1200 1785 - 1620 - 6209 6273 - -
1400 2020 - 1650 - 6733 6801 - -
1500 2135 - 1665 - 7031 7119 - -
1600 2250 - 1680 - 7282 7384 - -
1800 2480 - 1710 - 7808 7934 - -
2000 2715 - 1740 - 8368 8251 - -
2100 2830 - 1755 - 8731 8895 - -
2200 2945 - 1770 - 8950 9117 - -
2400 3180 - 1800 - 9543 9746 - -
2600 600 1100 - 1640 - 5424 5454 - -
700 1220 - 1655 - 5729 5744 - -
800 1335 - 1670 - 6025 6044 - -
900 1450 - 1685 - 6315 6339 - -
1000 1565 - 1700 - 6612 6654 - -
1100 1685 - 1715 - 6936 6971 - -
1200 1800 - 1730 - 7223 7288 - -
1400 2030 - 1750 - 7801 7869 - -
1500 2150 - 1775 - 8157 8244 - -
1600 2260 - 1790 - 8430 8532 - -
1800 2495 - 1820 - 9041 9167 - -
2000 2725 - 1850 - 9659 9401 - -
2100 2845 - 1865 - 10069 10233 - -
2200 2960 - 1880 - 10322 10489 - -
2400 3190 - 1910 - 10972 11175 - -
2600 3420 - 1940 - 11622 11857 - -
26
Tees
H
27
Tees
H
28
Tees
H
29
Tees
H
H1
L
L1
30
Tees
H
H1
L
L1
31
Tees
H
H1
L
L1
32
Reducers
33
Double Flanged Reducers
Nominal Diameter L Mass with flange
Large Small PN 10 PN 16 PN 25 PN 40
DN dn mm kg kg kg kg
80 50 251.0 8.4 8.4 8.4 8.4
100 80 200.0 9.3 9.4 9.9 9.9
150 80 311.0 15.6 15.6 16.6 16.6
100 272.0 15.7.0 15.7 17.2 17.2
200 100 385.0 22.8 22.7 24.7 26.5
150 300.0 23.5 23.5 26.0 28.0
250 150 319.0 35.0 34.5 38.0 47.0
200 300.0 33.5 33.0 37.0 53.0
300 150 424.0 46.0 45.5 50.0 64.0
200 323.0 46.5 46.0 51.0 67.0
250 300.0 44.0 43.0 49.5 81.0
350 200 650.0 61.5 64.0 74.0 - L
250 600.0 109.0 101.0 120.0 -
300 300.0 67.0 67.0 76.0 -
400 200 700.0 73.5 77.5 90.5 -
250 650.0 77.0 81.5 96.0 -
300 600.0 92.0 92.0 104.0 -
350 300.0 77.0 82.0 97.0 -
450 250 700.0 89.5 97.0 112.0 -
300 650.0 93.5 101.0 117.0 -
350 600.0 95.6 106.0 126.0 -
400 300.0 70.5 83.0 105.0 -
500 300 700.0 109.0 122.0 138.0 -
350 600.0 160.0 160.0 184.0 -
400 600.0 127.0 145.0 160.0 -
450 300.0 83.0 104.0 126.0 -
600 350 750.0 147.0 174.0 193.0 -
400 600.0 210.0 - - -
450 650.0 151.0 183.0 260.0 -
500 600.0 174.0 212.0 221.0 -
700 400 800.0 196.0 212.0 - -
500 600.0 281.0 266.0 328.0 -
600 600.0 317.0 308.0 375.0 -
800 450 900.0 263.0 286.0 - -
500 804.0 500.0 - - -
600 600.0 458.0 - - -
700 600.0 410.0 370.0 483.0 -
900 500 1000.0 228.0 370.0 - -
600 800.0 318.0 360.0 - -
700 700.0 321.0 352.0 - -
800 600.0 308.0 352.0 - -
1000 600 1000.0 422.0 490.0 - -
700 800.0 396.0 442.0 - -
800 700.0 399.0 448.0 - -
900 600.0 373.0 438.0 - -
1100 700 1000.0 515.0 562.0 - -
800 800.0 483.0 532.0 - -
900 700.0 476.0 530.0 - -
1000 600.0 474.0 543.0 - -
1200 700 1345.0 711.0 777.0 - -
800 1160.0 688.0 758.0 - -
900 975.0 652.0 726.0 - -
1000 790.0 586.0 692.0 - -
1100 605.0 566.0 655.0 - -
1400 800 1590.0 1034.0 1105.0 - -
900 1405.0 998.0 1074.0 - -
1000 1220.0 961.0 1052.0 - -
1100 1035.0 914.0 1005.0 - -
1200 850.0 814.0 947.0 - -
1500 900 1620.0 1211.0 1317.0 - -
1000 1435.0 1174.0 1297.0
1100 1250.0 1127.0 1250.0 - -
1200 1065.0 1074.0 1216.0 - -
1400 695.0 914.0 1058.0 - -
1600 1000 1650.0 1424.0 1547.0 - -
1100 1465.0 1377.0 1502.0 - -
1200 1280.0 1324.0 1468.0 - -
1400 910.0 1103.0 1273.0 - -
1500 725.0 1073.0 1250.0 - -
1800 1100 1895.0 1910.0 2057.0 - -
1200 1710.0 1858.0 2024.0 - -
1400 1340.0 1701.0 1870.0 - -
1500 1155.0 1610.0 1010.0 - -
1600 970.0 1436.0 1664.0 - -
2000 1200 2140.0 2512.0 2705.0 - -
1400 1770.0 2358.0 2553.0 - -
1500 1585.0 2268.0 2494.0 - -
1600 1400.0 2176.0 2404.0 - -
1800 1030.0 1800.0 2079.0 - -
2200 1400 2200.0 3168.0 3385.0 - -
1500 2015.0 3070.0 3328.0 - -
1600 1830.0 2980.0 3240.0 - -
1800 1460.0 2712.0 2994.0 - -
2000 1090.0 2250.0 2570.0 - -
2400 1500 2445.0 4006.0 4322.0 - -
1600 2760.0 3919.0 4238.0 - -
1800 1890.0 3557.0 3997.0 - -
2000 1520.0 3338.0 3704.0 - -
2200 1150.0 2765.0 3134.0 - -
2600 1600 2690.0 4943.0 5286.0 - -
1800 2320.0 4682.0 5047.0 - -
2000 1950.0 4364.0 4755.0 - -
2200 1580.0 3996.0 4419.0 - -
2400 1210.0 3311.0 3748.0 - -
34
Reducing & Capping
Blank Flange
Blank Flange
Nominal D Mass
Diameter PN 10 PN 16 PN 25 PN 40 PN 10 PN 16 PN 25 PN 40
DN mm mm mm mm kg kg kg kg
65 185 185 185 185 3.1 3.1 3.0 3.6
80 200 200 200 200 3.5 3.5 3.5 4.2
100 220 220 235 235 4.3 4.3 4.8 5.8
150 285 285 300 300 7.2 7.2 8.6 12.3
200 340 340 360 375 11.0 10.8 13.9 23.4
250 400 400 425 450 16.9 16.6 22.0 34.5
300 455 455 485 515 26.5 26.5 33.0 51.0
350 505 520 555 - 32.5 37.5 47.5 -
400 565 580 620 - 45.5 45.0 63.0 -
500 670 715 730 - 70.0 84.0 101.0 -
600 780 840 845 - 106.0 133.0 156.0 -
700 895 910 960 - 153.0 166.0 221.0 -
800 1015 1025 1085 - 214.0 230.0 311.0 -
900 224 286 - - - - - -
1000 293 387 - - - - - -
1100 405 518 - - - - - -
1200 575 662 - - - - - -
1400 739 994 - - - - - -
1500 808 1092 - - - - - -
1600 1239 1409 - - - - - -
1800 1717 1858 - - - - - -
2000 2272 2407 - - - - - -
35
Reducing & Capping
Type 1 Type 2
L L
Reducing Flanges
Reducing Flanges
Nominal PN 10 PN 16 PN 25
Branch
Diameter Type L Mass Type L Mass Type L mass
dn
DN mm kg mm kg mm kg
100 40 1 40.0 5.0 1 40.0 5.0 - - -
200 80 1 40.0 12.1 1 40.0 12.1 - - -
100 1 40.0 12.0 1 40.0 12.0 1 47.0 14.8
250 100 - - 1 42.0 17.9 1 43.5 25.6
300 100 2 41.5 24.0 2 36.5 24.0 - - -
150 2 43.0 25.5 2 43.0 24.0 - - -
200 1 46.0 26.0 2 46.0 26.5 - - -
350 250 2 46.0 35.0 2 48.0 39.0 1 54.5 58.0
400 100 2 20.0 44.0 2 22.0 47.0 - - -
150 2 31.0 45.0 2 29.0 50.0 -
200 2 46.0 46.0 2 47.0 48.0 2 54.0 63.0
250 2 48.0 44.5 2 50.0 47.5 2 56.5 63.0
300 2 49.0 41.0 2 51.0 44.0 2 56.5 62.0
600 100 2 2.0 105.0 2 4.0 131.0 - - -
150 2 8.0 106.0 2 10.0 132.0 - - -
200 2 17.0 107.0 2 20.0 128.0 2 29.0 151.0
700 500 1 56.0 103.0 1 67.0 125.0 - - -
36
Straight Fittings
L
L1
37
Straight Fittings
* Other lengths can be supplied from the range of 0.3m up to 5.9m as per
customer request.
38
Straight Fittings
39
Straight Fittings
Anchoring Pipes (Flange spigot with puddle & Double Flange with puddle)*
b mini e b mini
OD
D
a
L/2 L/2
b mini c mini
e
OD
D
a
L 1 /2 L 1 /2
* Above pipes can be supplied with different lengths, also one or more puddles can be made.
40
Repair & Maintenance Pieces
Couplings
Designed to join pipes of various outside diameters with the same or different nominal bore, such as steel pipes,
ductile iron pipes, UPVC pipes, cast iron pipes, asbestos cement pipes and other rigid pipe materials.
The ability of couplings to join dissimilar pipe materials is a bonus feature in both repair or permanent situations.
Universal Coupling
L
Size OD Range Bolts No.
mm
DN 80 088 - 103 102 M12 x 102 4
DN 100 108 - 128 102 M12 x 102 4
DN 150 158 - 181 102 M12 x 165 4
DN 200 218 - 235 102 M12 x 165 6
DN 250 262 - 289 102 M12 x 165 6
DN 300 322 - 339 102 M12 x 165 6
DN 350 374 - 391 152 M16 x 240 8
DN 400 425 - 442 152 M16 x 240 8
DN 500 527 - 544 152 M16 x 240 10
DN 600 630 - 647 152 M16 x 240 12
DN 600 645 - 679 152 M16 x 240 12
Flexible Coupling
Material Specification
PPE Ductile Iron BS 2789 Grade 420/12
GLAND Ductile Iron BS 2789 Grade 420/12
BARREL Ductile Iron BS 2789 Grade 420/12
SEALING RUBBER EPDM pr NRR BS 2494 - Type W
STUD Galvanized Bolts, 8.8 Grd
COATING Fusn Bonded Epoxy, Black Coclour 250m Thickness
TORQUE M12 Bolts (56 - 66 Nm) M16 Bolt (95 -105 Nm)
41
DN D K OD L1 L2 t M N
+2.1
80 180 152 98 -2.6 178 102 7.0 12 4
+2.2
100 202 174 118 -3.0 178 102 7.5 12 4
+2.3
150 257 230 170 -3.0 178 102 8.0 12 6
+2.4
200 310 282 222 -3.5 178 102 8.5 12 6
+2.5
250 363 336 274 -3.5 178 102 9.0 12 6
+2.6
300 390 360 326 -3.5 178 102 10.0 12 6
+2.7
350 484 450 378 -3.5 262 152 10.5 16 8
+2.8
400 540 505 429 -4.0 262 152 11.0 16 8
+2.9
450 588 554 480 -4.0 262 152 11.5 16 10
+3.0
500 652 612 532 -4.0 262 152 12.0 16 10
+3.2
600 751 715 635 -4.0 262 152 13.5 16 12
+3.4
700 860 820 738 -4.5 262 152 14.5 16 12
+1.0
800 965 925 842 -4.5 262 152 16.0 16 14
+1.0
900 1065 1026 945 -5.0 278 178 17.0 16 16
+1.0
1000 1180 1140 1048 -5.0 278 178 18.0 16 16
+1.0
1100 1287 1245 1152 -6.0 290 178 19.5 16 20
+1.0
1200 1400 1353 1255 -6.0 290 178 20.5 16 22
+1.0
1400 1622 1570 1462 -7.0 290 178 23.0 16 24
+1.0
1500 1728 1675 1565 -7.0 290 178 24.0 16 26
+1.0
1600 1833 1780 1668 -7.0 290 178 25.5 16 28
+1.0
1800 2060 2000 1875 -7.0 437 254 28.0 16 32
+1.0
2000 2258 2200 2082 -8.0 437 254 30.0 16 36
1B S
PN10 PN16
DN D2 L
K1 FT FL BOLT N Mxn K1 FT FL BOLT N Mxn
80 088 - 103 73 160 16 8 19.0 4 M12 x 102 160 16 8 19.0 4 M12 x 102
100 108 - 128 76 180 16 8 19.0 4 M12 x 110 180 16 8 19.0 4 M12 x 110
150 158 - 181 76 240 16 8 23.0 4 M12 x 110 240 16 8 23.0 4 M12 x 110
200 218 - 235 76 295 17 8 23.0 4 M12 x 110 295 17 12 23.0 6 M12 x 110
250 262 - 289 90 350 22 12 23.0 6 M12 x 120 355 22 12 28.0 6 M12 x 120
300 322 - 339 90 400 22 12 23.0 6 M12 x 120 410 22 12 28.0 6 M12 x 120
350 374 - 391 108 460 25 16 23.0 8 M16 x 146 470 25 16 28.0 8 M16 x 146
400 425 - 442 108 515 25 16 28.0 8 M16 x 146 525 25 16 31.0 8 M16 x 146
500 527 - 544 114 620 26 20 28.0 10 M16 x 152 650 26 20 34.0 10 M16 x 152
600 630 - 647 114 725 26 20 31.0 10 M16 x 152 770 26 20 37.0 10 M16 x 152
42
Flange Adaptor DCI PIPE
43
Dismantling Joints
A double flanged composite fitting, featuring a telescopic action between a flanged spigot and a flange adaptor,
specially designed to provide longitudinal adjustment in flanged pipe systems. Dismantling joints also provide a
simple method for the installation and removal of flanged valves, pumps, flow meters and flanged pipework.
80 98 200 284 200 160 19.0 M16x8 200 160 19.0 M16x8 200 160 19.0 M16x8
100 118 200 284 220 180 19.0 M16x8 220 160 19.0 M16x8 235 190 23.0 M20x8
150 170 200 290 285 240 23.0 M20x8 285 240 23.0 M20x8 300 250 28.0 M24x8
200 222 220 312 340 295 23.0 M20x8 340 240 23.0 M20x12 360 310 28.0 M24x12
250 274 230 332 400 350 23.0 M20x12 400 355 28.0 M24x12 425 370 31.0 M27x12
300 326 260 367 455 400 23.0 M20x12 455 410 28.0 M24x12 485 430 31.0 M27x16
350 378 260 371 505 460 23.0 M20x16 520 470 28.0 M24x16 555 490 34.0 M30x16
400 429 270 390 565 515 28.0 M24x16 580 525 31.0 M27x16 620 550 37.0 M33X16
450 480 270 394 615 565 28.0 M24x20 640 585 31.0 M27x20 670 600 37.0 M33X20
500 532 280 411 670 620 28.0 M24x20 715 650 34.0 M30x20 730 660 37.0 M33X20
600 635 300 444 780 725 31.0 M27x20 840 770 37.0 M33x20 845 770 40.0 M36X20
700 738 300 451 895 840 31.0 M27x24 910 840 37.0 M33x24 960 875 43.0 M39X24
800 842 320 484 1015 950 34.0 M30x24 1025 950 40.0 M36x24 1085 990 49.0 M45x24
900 945 320 491 1115 1050 34.0 M30x28 1125 1050 40.0 M36x28 1185 1090 49.0 M45x28
1000 1048 340 522 1230 1160 37.0 M33x28 1255 1170 43.0 M39x28 1320 1210 56.0 M52x28
1100 1125 350 539 1340 1270 37.0 M33x32 1355 1270 43.0 M39x32 1420 1310 56.0 M52x32
1200 1255 370 576 1455 1380 40.0 M36x32 1458 1390 49.0 M45x32 1530 1420 56.0 M56x32
1400 1462 380 592 1675 1590 43.0 M39x36 1685 1590 49.0 M45x36 1755 1640 62.0 M56x36
1500 1565 410 639 1785 1700 43.0 M39x36 1820 1710 56.0 M52x36 - - - -
1600 1668 410 644 1915 1820 49.0 M45x40 1930 1820 56.0 M52x40 - - - -
1800 1875 440 684 2115 2020 49.0 M45x44 2130 2020 56.0 M52x40 - - - -
2000 2082 460 720 2325 2230 49.0 M45x48 2345 2230 62.0 M56x48 - - - -
2100 2164 480 790 2430 2335 49.0 M45x52 2450 2335 62.0 M56x52 - - - -
2200 2288 500 820 2550 2440 56.0 M52x52 2555 2440 62.0 M56x52 - - - -
44
Flanges Details
Nominal PN 10 PN 16 PN 25
Diameter Diameter mm Thickness mm Diameter mm Thickness mm Diameter mm Thickness mm
DN D g a b c D g a b c D g a b c
80 200 132 19.0 16.0 3 200 132 19.0 16.0 3 200 132 19.0 16.0 3
100 220 156 19.0 16.0 3 220 156 19.0 16.0 3 235 156 19.0 16.0 3
150 285 211 19.0 16.0 3 285 211 19.0 16.0 3 300 211 26.0 23.0 3
200 340 266 20.0 17.0 3 340 266 20.0 17.0 3 360 274 22.0 19.0 3
250 400 319 22.0 19.0 3 400 319 22.0 19.0 3 425 330 24.5 21.5 3
300 455 370 24.5 20.5 4 455 370 24.5 20.5 4 485 389 27.5 23.5 4
350 505 429 24.5 20.5 4 520 429 26.5 22.5 4 555 448 30.0 26.0 4
400 565 480 24.5 20.5 4 580 480 28.0 24.0 4 620 503 32.0 28.0 4
500 670 582 26.5 22.5 4 715 609 31.5 27.5 4 730 609 36.5 32.5 4
600 780 682 30.0 25.0 5 840 720 36.0 31.0 5 845 720 42.0 37.0 5
700 895 794 32.5 27.5 5 910 794 39.5 34.5 5 960 820 46.5 41.5 5
800 1015 901 35.0 30.0 5 1025 901 43.0 38.0 5 1085 928 51.0 46.0 5
PN 10 PN 16 PN 25
Nominal
Diameter Bolts Bolts Bolts
D C D C D C
DN Numbers Diameter d Numbers Diameter d Numbers Diameter d
mm mm mm mm mm mm mm mm mm mm mm mm
40 150 110 4 M16 19 150 110 4 M16 19 150 110 4 M16 19
50 165 125 4 M16 19 165 125 4 M16 19 165 125 4 M16 19
65 185 145 4 M16 19 185 145 4 M16 19 185 145 8 M16 19
80 200 160 8 M16 19 200 160 8 M16 19 200 160 8 M16 19
100 220 180 8 M16 19 220 180 8 M16 19 235 190 8 M20 23
150 285 240 8 M20 23 285 240 8 M20 23 300 250 8 M24 28
200 340 295 8 M20 23 340 295 12 M20 23 360 310 12 M24 28
250 400 350 12 M20 23 400 355 12 M24 28 425 370 12 M27 31
300 455 400 12 M20 23 455 410 12 M24 28 485 430 16 M27 31
350 505 460 16 M20 23 520 470 16 M24 28 555 490 16 M30 34
400 565 515 16 M24 28 580 525 16 M27 31 620 550 16 M33 37
500 670 620 20 M24 28 715 650 20 M30 34 730 660 20 M33 37
600 780 725 20 M27 31 840 770 20 M33 37 845 770 20 M36 40
700 895 840 24 M27 31 910 840 24 M33 37 960 875 24 M39 43
800 1015 950 24 M30 34 1025 950 24 M36 40 1085 990 24 M45 49
Nominal PN 10 PN 16 PN 25
Diameter Diameter mm Thickness mm Diameter mm Thickness mm Diameter mm Thickness mm
DN D g a b c D g a b c D g a b c
45
PN 40
Diameter mm Thickness mm
D g a b c
D
g
300 211 26.0 23.0 3
- - - - -
b c
- - - - -
a
- - - - -
- - - - -
- - - - -
PN 40
Bolts
d
D C
Diameter d
Numbers
mm mm mm mm
PN 40
Diameter mm Thickness mm
D g a b c
200 132 23 20 3
235 156 23 20 3
300 211 26 23 3
D
g
375 266 33 30 3
450 345 37 34 3
515 409 42 38 4
- - - - - b c
- - - - - a
- - - - -
- - - - -
46
Bolts d
X
L
47
Gaskets
Standard Triduct
For pipes of DN 80 to 800 For fittings of DN 80 to 800 Rubber Gaskets (Elastomer Rubber)
Nominal Nominal
Mass Mass
Diameter Diameter
kg kg
DN DN
80 0.14 80 0.140
100 0.20 100 0.165 Standard
150 0.29 150 0.235 for Pipes
200 0.38 200 0.390 Triduct
250 0.50 250 0.510 for Pipes
300 0.71 300 0.715 & Fittings
350 0.90 350 0.830
400 1.10 400 1.150
The masses indicated here are average
500 1.54 500 1.700 values. They may vary as a function of the
600 2.16 600 2.400 elastomer rubber used.
700 2.87 700 3.500
800 3.67 800 4.900
ID
OD
48
Lock (Restrained) Joint Accessories
OD
OD
E
E
P P
There are two main types of joints, the locked standard and locked triduct. These joints differ only in the shape
of the gasket.
The other joint accessories, as well as the method of assembly, are identical for both types of joints.
These locked joints are produced by means of:
Weld bead executed at the works and located at the spigot end of the pipe.
A circular split locking ring, with a convex spherical shape on the outside, and having a roughly trapezoidal section.
This ring rests against the weld bead.
A special gland which locks the split ring. This gland is equipped with bolts which grip the socket rim and lock the
joint.
O
ve
ra
ll
di
m
ID
en
si
on
E
350 378 108 110 570 338.2 8 28.5 4.50 0.90 0.830 0.75
400 429 110 110 618 390.5 10 36.0 4.50 1.10 1.150 0.75
500 532 115 120 734 442.0 16 58.0 6.70 1.54 1.700 0.75
600 635 120 120 840 544.5 20 63.5 9.60 2.16 2.400 0.75
700 738 145 150 958 648.0 24 27x123 109.0 14.60 2.87 3.500 0.92
800 842 145 160 1069 862.0 30 27X123 115.0 11.20 3.67 4.900 0.92
49
Storage and Laying Instructions
Pipe Storage
General Recommendations
1. The storage area must be flat. The ground must not be marshy or unstable
and it must not contain any corrosive material.
2. On arrival in storage area the goods must be inspected and if there is any
damage (degradation of the internal or external coating), it must be repaired
before going into stock.
3. The pipes must be stocked in the respective stakes according to diameter in
accordance with a logical stock plan. The same is applied for fittings and
accessories.
Fig. 1
4. It is always desirable to protect coating from the effects of weathering and
prolonged exposure to the sun.
5. Use shaped hooks covered with special protection of plastic material or
rubber, to avoid any damages to the internal coating of the pipes. (See fig.1)
6. Wooden spacers (timbers, wedges, etc) must be strong enough and of good
quality.
7. Precautions must be taken when the pipes have special coating.
Please consult SADIP for assistance.
Bundling of Pipes
1. DN 300 pipes are bundled and protected with orange plugs on both socket and spigot.
2. DN > 300 pipes are not bundled
50
Stacking Arrangement
DN 80 100 150 200 250 300 350 400 500 600 700 800
Case # 1 70 58 40 31 25 21 18 16 12 10 7 6
Case # 2&3 30 27 22 18 16 14 12 11 8 7 5 4
The maximum period for dispatching gaskets of the water type from the works or store of SADIP is fixed at three
years after manufacturing.
51
Assembly of Push - On Joint
The method described below is given as an example. The method of making the joint and equipment used may vary,
providing of course that the principles of assembling and recommendations specified will be strictly observed.
1. Using a wire brush and a rag, carefully clean the inside of the socket particularly the gasket recesses. In particular,
remove any deposits of earth, sand, etc. also clean the spigot of the pipe to be joined and the gasket itself. Check the
presence of the chamfer, as well as the absence of any damage on the spigot of the pipe. (See fig 1& 2)
2. Check the condition of the gasket and insert it into its recess, with the lips pointing towards the bottom of the socket.
Make sure that the gasket is correctly compressed all the way round. (See fig 3)
3. Coat with lubricating paste recommended and supplied by SADIP, the spigot end of the pipe and the exposed surface
of the gasket (See fig 4 & 5). The gasket recess must not be coated with lubricating paste, except for small diameter
pipes or fitting when problems arise on fitting the gasket.
4. Center the spigot in the socket and hold the pipe in a position by resting it on two wedges of tamped earth or better,
gravel.
5. Push in the spigot until the first mark disappears inside the socket. The second mark must still be visible after
assembly. (see fig 6)
6. Check that the gasket is correctly in position by inserting the end of a metal ruler through the annular spigot and
socket gap until it touches the gasket. The ruler must penetrate to the same depth around the whole circumference.
7. Jointing must be done with well aligned pipes. Make sure that the curvature after assembly does not exceed the
permissible angular deflection of particular joint. (See Page 11)
52
Assembly of Locked Joint System
In this case, please follow the same assembly procedure of Push-on joint in general with additional to the following
points:
1. Check the presence and correctness of the chamfer and welded-bead at the end of the pipe spigot (or flange
spigot piece).
2. Carefully clean the split ring and the gland, particularly at the points of contact.
3. Place the gland and the split ring on the end of the barrel of the pipe to be joined beyond the welded bead.
(See fig 1)
Since the internal diameter of split ring is less than the external diameter of the welded, its necessary
for DN<400mm to open up this ring by means of V shaped wedge inserted between the two ends of split ring.
(See fig 2)
4. Make a mark on the pipe to be laid at a distance a from the weld bead. The value of a is given in opposite
table. (See fig 1 and table 1)
5. Insert the spigot of the pipe to be joined into the socket, making sure that they are joined and aligned until the
marking on the barrel is directly in line with the end of the socket. This operation is carried out with the aspect
discussed in Push-on Assembly.
6. Check that the gasket is always correctly positioned in its recess using the feeler as discussed before.
7. Bring the split ring into contact with weld bead. Ensure that it makes good contact all the way round and that it
fits snugly against the pipe spigot.
8. Bring the gland into contact with split ring. It is essential to center the gland. This operation carried out easily by
means of three wooden wedges positioned around the circumference of the pipe.
9. Fit the bolts and tighten the nuts by hand until they make contact with gland. Check the correct position of the
latter then gradually tighten the nuts with a wrench proceeding the same way as for car wheel nuts.
10. Using a torque wrench, complete the tightening of nuts until contact is made between the gland and face of the
socket.
Note. The lifting gear must be removed only when the locked joint has been fully assembled.
11. If necessary, deflect the joint by rotating the pipe around the spherical joint, within the limits indicated in page 11.
mm mm mm mm
a 20 25 30 35
53
Pipe Laying Equipments
Mechanical Winches
DN 150 to 300 : TIRFOR 516 winch with wire rope and protected hooks.
DN 350 to 600 : TIRFOR 532 winch with wire rope and protected hooks.
DN 700 & above : 2 TIRFOR 532 winches, diametrically opposite 2 wire ropes and 2 protected hooks.
Mechanical Winches
DN 500 & above : 3 TIRFOR 532 winches arranged
120 apart, 3 shackles and 6 wire ropes.
54
Polyethylene Sleeving
General
Polyethylene sleeving is a tubular film of low density polyethylene slipped over and snugly fitted to a pipe at the time
of laying. It is used to supplement the basic pipe coating (metallic zinc + bituminous paint) in certain cases of highly
corrosive soils, or in the presence of stray currents. Standard : ISO 8180
Application
Pipes and fittings must be clean and dry before sleeving
Sleeving Preparation
Cut the barrel and join sleeves to the dimensions indicated in the section (Material required & dimensions)
Before lowering the pipe into the trench, raise it up and slip the pleated sleeving along the barrel.
Barrel sleeve
With the pipe supported on two wooden blocks, spread the sleeving along the whole length of the barrel and fit it
snugly to the latter by folding it over at the top of the pipe. The sleeving must not move or bulge.
Soil
The sleeving must fit in the pipes as tight as possible (importance of the fold and ties)
The barrel and joint sleeve overlaps must provide total continuity of protection.
The fold must always be made at the top of the pipes, to limit the risk of damage during backfilling.
Soil
55
Joint Sleeving
Lower the pipe into the trench.
Joint the pipe with appropriate equipment. The fold must still be at the top of the pipe
Joint Joint
sleeve sleeve
Soil
Bring the joint sleeve over the socket and spigot. A sufficiently large excavation must have been made under the
joint to allow satisfactory application of this sleeve, (room for tape wrapping and ties.)
Soil
Standard Joint
Joint
sleeve
Fastening
Barrel Adhesive
sleeve Adhesive tape
tape
Sleeving of Fittings
Use the same polyethylene sleeving to protect fittings. Depending on their shape, two or three pieces of sleeving
may be necessary. Application must comply with the same recommendations (particularly fitting the sleeving as
snugly as possible.)
Application
Securing the
sleeve fold
Final Assembly
Adhesive tape
(on top of barrel sleeve)
All socket tee dn < DN
Plastic
coated
fastener
Plastic coated
fastener Adhesive
tapes
56
50 mm adhesive
tapes
Lj
I (flat width)
Lf
m m m m m um m m kg kg
60 6 0.315 5.7 0.315 0.70 200 4 1.8 4 1.2 0.117 0.117
80 6 0.315 5.7 0.315 0.70 200 4 2.0 4 1.6 0.117 0.117
100 6 0.315 5.7 0.315 0.70 200 4 2.3 4 1.8 0.117 0.117
150 6 0.400 5.7 0.400 0.70 200 4 2.9 4 2.6 0.148 0.148
200 6 0.560 5.7 0.560 0.70 200 4 3.6 4 3.4 0.210 0.210
250 6 0.710 5.7 0.710 0.70 200 4 4.2 4 4.4 0.263 0.263
300 6 0.710 5.7 0.710 0.70 200 4 4.9 4 5.2 0.263 0.263
350 6 0.900 5.7 0.900 0.70 200 4 5.6 4 6.0 0.333 0.333
400 6 0.900 5.7 0.900 0.70 200 4 6.2 4 6.8 0.333 0.333
500 6 1.120 5.7 1.120 0.70 200 4 8.3 4 8.4 0.437 0.437
600 6 1.250 5.7 1.250 0.70 200 4 9.6 4 10.0 0.463 0.463
700 6 1.600 6.7 1.600 0.80 200 5 13.6 4 11.6 0.593 0.593
800 6 1.800 6.7 1.800 0.80 200 5 15.3 4 13.2 0.666 0.666
57
Cutting Pipes
Pipes must be cut on site as infrequently as possible by using disc-type cutter. Such operations, which require
particular care, must be carried out without fail in a plane perpendicular to the pipe axis.
Before cutting, make sure that the OD of the new spigot cut area is within the tolerance of the OD of the old spigot.
Its advisable to use guage pipe for cutting on site. Guage pipe has a special mark on the socket face.
After cutting the pipe, it is necessary:
To restore the chamfer at the spigot end of the cut faces of pipe.
To execute the weld on site (if locked joint.)
To repair the pipe coating and cement lining if damaged.
Chamfer Restoration
After cutting, complete deburring is recommended. It is essential to restore the chamfer on the cut faces of standard
pipes so as to facilitate the assembly of the push-on joint and to prevent any damage to the elastomer (rubber)
gasket, which can result in a leaking joint. The geometry of this chamfer must be in accordance with the dimensions
below.
Nominal OD m n
Diameter
DN mm mm mm
80 98 9 3
100 118 9 3
Disc type cutters 150 170 9 3
200 222 9 3
250 274 9 3
300 326 9 3
350 378 9 3
400 429 9 3
500 532 9 3
600 635 9 3
700 738 15 5
800 842 15 5
58
Repair of Cement Lining
Any damages at the internal mortar lining caused accidentally during transportation, storage, laying or by rough
handling can be repaired easily on site.
The damaged area should be less than 0.1 m2.
The length of the damaged area should not exceed a quarter of pipe circumference.
No localized pipe deformation, otherwise cut off the damaged area.
Mixing
Equal quantity of the two parts are to be mixed well by trowel or other mixing devices.
Area Preparation
Lining repair must be carried out sheltered from frost.
Rotate the pipe so that the area to be repaired is as close to the bottom as possible.
Remove the damaged area and 1 or 2 cm of surrounding sound mortar with a hammer and cold chisel.
The edges of cleared zone must be vertical to the iron surface.
All loose particles like latence, dust, oil, grease and others must be removed prior to application with wire brush,
sand paper and air blowing.
Application
Trowel or other devices are to be used for the application to meet the required level.
Surface can be finished smoothly by the use of a paint brush dipped in water and by sand paper rubbing.
Where a deep recess is to be filled, it may be necessary to build up a layer.
59
Depths of Cover
Range of Possibilities
The following illustration shows the maximum and minimum depths of cover with:
Traffic loading
K9 pipes
Type 3 laying in accordance with ANSI A21-50/AWWA C 150 Standard.
3.6
2000
3.8
1800
3.9
1600
4.0
1500
4.1
1400
4.3
1200
4.4
1100
4.6
1000
4.7
900
4.8
800
5.1
600
5.6
400
7.4
200
10.3 ANSI A 2150
150
type 3 laying
30
m
60 100
60
This handbook is intended as a guide
only. All values listed in the product
specifications are nominal. Unsatisfactory
product results may occur due to
environmental fluctuations, variations in
operating procedures, or interpolation of
data. We highly recommend that any
personnel using this data have
specialised training and experience in the
application of these products and their
normal installation and operating
conditions.
Head Office
P.O. Box 3430,
Dammam 31471,
Kingdom of Saudi Arabia
Phone : +966 3 812 10 01
Fax : +966 3 812 11 31
[email protected]
www.amiantit.com
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