Volkswagen Golf 5 2004-> VW Rabbit GTI 2006->
(A5)
Heating and Ventilation System
General information
Rabbit and GTI models from model year 2006 are
equipped with either the semi-automatic "Climatic" A/C
system, or the automatic "Climatronic" A/C system. The
information contained in the following section specifically
pertains to a non-A/C heating and ventilation system
offered in other markets. However, the removal and
installation procedures of air vents, air ducts and other
components described here may also apply to both the
"Climatic" and "Climatronic" systems.
Before troubleshooting or servicing, technicians must be
familiar with the functions and operation specifics of the
standard or optional heating and ventilation system or A/C
system. Always read the owners manual and review
applicable system functions.
Note:
Additional information:
Owners Manual
Self Study Program - Course Number 892503 "VW 2006
GTI Introduction"
Wiring Diagrams and Component Locations
Heating and ventilation system components in
passenger compartment, servicing
Heating and Ventilation System Page 2 / 42
Disconnect battery before removing
components marked with **
Repair Manual, Electrical Equipment,
Repair Group 27,
Instrument panel **
Center air vents
Removing and installing
80-1, Center air vents,
removing and installing
Right side window defroster air
duct
In right A-pillar
Heating and Ventilation System Page 3 / 42
Right air vent
Removing and installing
80-1, Right / left air vent,
removing and installing
Heating and ventilation controls
With Fresh Air/Recirculating
Flap Switch E159
With Immediate Heating
Button E537 where
applicable
Removing and installing
80-1, Heating and ventilation
controls, removing and
installing
Fresh/Recirculating Air Door
Motor V154
Removing and installing
80-1, Fresh/Recirculating Air
Door Motor V154 , removing
and installing
Right footwell air vent
Removing and installing
80-1, Right footwell air vent,
removing and installing
Fresh Air Blower V2
Depending on unit
configuration, blower on
vehicle may not be exactly
as shown here
Removing and installing
80-1, Fresh Air Blower V2 ,
removing and installing
Fresh Air Blower Series Resistor
With Fuse N24
Removing and installing
80-1, Fresh Air Blower
Heating and Ventilation System Page 4 / 42
Series Resistor With Fuse
N24 , removing and
installing
Heating and ventilation unit
partition
Removing 80-1, Heating
and ventilation unit partition,
removing
Sealing caps
Only in vehicles without air
guide to vent installed in
center console at rear
Dust and pollen filter
With activated charcoal filter
Removing and installing
80-1, Dust and pollen filter,
removing and installing
Center console air duct
Connection to center
console air guide
To remove, center console
must be removed
Repair Manual, Body Interior, Repair
Group 68,
Right rear footwell air duct
Removing and installing
80-1, Rear footwell air ducts,
removing and installing
Left rear footwell air duct
Removing and installing
80-1, Rear footwell air ducts,
removing and installing
Heating and Ventilation System Page 5 / 42
Screws
Qty. 8
Observe varying lengths
Heating and ventilation control
adapter
Removing and installing
80-1, Temperature flap -
bowden cable, removing and
installing
Auxiliary Heater Heating Element
Z35
Only on models with Diesel
engine
Removing and installing
80-1, Auxiliary Heater
Heating Element Z35 ,
removing and installing
Heater core
After replacing heater core,
coolant must be replaced
completely.
Removing and installing
80-1, Heater core, removing
and installing
Left footwell air vent
Removing and installing
80-1, Left footwell air vent,
removing and installing
Temperature flap bowden cable
Removing and installing
80-1, Temperature flap -
bowden cable, removing and
installing
Air distribution control - flexible
Heating and Ventilation System Page 6 / 42
cable
Removing and installing
80-1, Air distribution control -
flexible cable, removing and
installing
Heating and ventilation unit
Removing and installing
80-1, Heating and ventilation
unit, removing and installing
Disassembly and assembly
80-1, Heating and
ventilation unit, disassembly
and assembly
Left side window defroster air
duct
In left A-pillar
Heating and ventilation unit partition, removing
- Remove screws - 2 - and partition - 1 - .
Heating and Ventilation System Page 7 / 42
Heating and ventilation unit seal at bulkhead, installation
position
- First install seal - A - on bulkhead , then engage on
heater core.
Note:
To prevent ingress of water into vehicle interior, note
installation position.
Fresh Air Blower V2 , removing and installing
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
Fresh Air Blower V2 is accessible from footwell on front
passenger side.
- Remove partition 80-1, Heating and ventilation unit
partition, removing
Heating and Ventilation System Page 8 / 42
- Disconnect electrical connection - A - from Fresh Air
Blower V2 .
- Remove screw - B - (1 Nm).
- Release locking mechanism - 2 - and rotate Fresh Air
Blower V2 in direction of - arrow - and remove.
Installing
- Install in reverse order of removal.
Fresh Air Blower Series Resistor With Fuse N24 ,
removing and installing
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
Warning!
Burn danger!
Fresh Air Blower Series Resistor With Fuse N24 may
be hot.
Let Fresh Air Blower Series Resistor With Fuse N24
cool off before removing.
- First remove partition 80-1, Heating and ventilation unit
partition, removing
Heating and Ventilation System Page 9 / 42
- Disconnect electrical connection - 1 - .
- Press locking mechanism in direction of - arrow - and
remove Fresh Air Blower Series Resistor With Fuse N24
from heating and ventilation unit.
Installing
Install in reverse order of removal.
Dust and pollen filter, removing and installing
Removing:
- Remove front passenger footwell trim - 1 - .
- Remove partition - 2 - 80-1, Heating and ventilation
unit partition, removing
- Release cover - 3 - in direction of - arrows - .
- Pull dust and pollen filter downward from heating and
ventilation unit.
Note:
Heating and Ventilation System Page 10 / 42
Observe installation orientation of dust and pollen filter.
Installing:
Install in reverse order of removal, noting the following.
- Insert filter element into heating and ventilation unit in
direction of - arrow - .
Instrument panel air vents, removing and installing
Center air vents 80-1, Center air vents, removing and
installing
Right or left air vent 80-1, Right / left air vent, removing
and installing
Rear footwell air ducts 80-1, Rear footwell air ducts,
removing and installing
Right footwell air vent 80-1, Right footwell air vent,
removing and installing
Left footwell air vent 80-1, Left footwell air vent,
removing and installing
Side window defroster air vents 80-1, Side window
defroster air vents, removing and installing
Center air vents, removing and installing
Removing:
- In vehicles with Climatronic, first remove sunlight photo
sensor 87-3, Sunlight Photo Sensor G107 / Sunlight
Photo Sensor 2 G134 , removing and installing .
Heating and Ventilation System Page 11 / 42
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info http://vwts.ru
Volkswagen, Skoda, Seat, Audi
- Remove screw - 1 - .
- Remove cover (only in vehicles with Climatronic) - 2 - .
Note:
In vehicles without Climatronic, screws are under
trim.
- Remove screws - 1 - .
- Remove storage compartment from instrument panel.
- Remove center air vent - 2 - upward in direction of -
arrow - .
- Disconnect electrical connections from center air vents.
Installing
Install in reverse order of removal.
Right / left air vent, removing and installing
Note:
Vent removal on both sides is identical, only the
sides are reversed.
Heating and Ventilation System Page 12 / 42
To prevent damage to instrument panel, protect
contact area with adhesive tape prior to removing
vent.
Removing:
- Pry out air vent - 1 - using appropriate tool.
- Disconnect electrical connection.
Installing
Install in reverse order of removal.
Rear footwell air ducts, removing and installing
Note:
Removal of rear channels on both sides is identical,
only the sides are reversed.
Removing:
- Remove driver or front passenger seat
Repair Manual, Body Interior, Repair Group 72,
Heating and Ventilation System Page 13 / 42
- Remove center console
Repair Manual, Body Interior, Repair Group 68,
- Lift floor carpet, unclip rear channel from floor and pull off
from heating and ventilation unit - arrow - .
Installing
- Install in reverse order of removal, noting the following:
Note:
When installing rear channel, ensure channel is first
slid onto heating and ventilation unit - arrow - and
then clipped into floor.
Right footwell air vent, removing and installing
Removing:
- Remove glove compartment
Repair Manual, Body Interior, Repair Group 68,
Heating and Ventilation System Page 14 / 42
- Remove screw - 2 - and remove right footwell air vent -
1- .
Installing
Install in reverse order of removal.
Note:
In vehicles with glove compartment cooling, ensure
cooling hose is correctly seated.
Left footwell air vent, removing and installing
Removing:
- Remove driver side storage compartment
Repair Manual, Body Interior, Repair Group 68,
- Remove screw - 2 - and remove left footwell air vent - 1
- .
Installing
Install in reverse order of removal.
Heating and Ventilation System Page 15 / 42
Side window defroster air vents, removing and installing
Side window air vents - arrow - are installed in A-pillar
trim.
- Remove A-pillar trim on right or left
Repair Manual, Body Interior, Repair Group 70,
Heating and ventilation controls, removing and installing
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
Note:
Heating and ventilation controls consist of two
separable housings. Before removing controls, set
rotary control knobs to the following positions:
Heater control to "cold"
Blower control to "0"
Air flow direction control to "footwell"
- Remove radio
Heating and Ventilation System Page 16 / 42
Repair Manual, Communication, Repair Group 91,
- Remove long screws - 2 - and short screws - 3 - and
remove controls - 1 - from center console.
- Disengage electrical connection retainer - A - by pulling
in direction or arrow - 1 - .
- Disengage electrical connection retainer - B - to
connector - arrow 2 - and Disconnect electrical
connection - C - .
- Disengage electrical connection retainer - D - and
Disconnect electrical connection - D - .
Installing
Install in reverse order of removal, ensuring rotary control
knobs have not been moved from the positions as
specified for removal.
Heating and ventilation controls, multi-pin connector
assignments
Special tools, testers and auxiliary items required
Heating and Ventilation System Page 17 / 42
Connector test set VAG 1594 C
16-pin electrical connection is not assigned.
5-pin electrical connection -T5-
1 - 3rd blower speed
2 - 2nd blower speed
3 - 1st blower speed
4 - 4th blower speed
5 - Terminal X
20-pin electrical connection -T20c-
Heating and Ventilation System Page 18 / 42
3 - Fresh/Recirculating Air Door Motor V154
6 - Fresh/Recirculating Air Door Motor V154
7 - Auxiliary Air Heater Control Module J604
8 - Rear window
11 - Drivers Heated Seat Control Module J131
15 - Front Passengers Heated Seat Control Module J132
16 - Terminal 75 seat heater (optional)
18 - Terminal 30
19 - Terminal 15
20 - Ground (GND) - Terminal 31
Air distribution control - flexible cable, removing and
installing
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
- Remove glove compartment
Repair Manual, Body Interior, Repair Group 68,
- Bring flexible cable into the following position:
- Rotate air distribution rotary control knob - B - far
enough until locking mechanism of shaft - D - is visible in
gear drive - F - .
Heating and Ventilation System Page 19 / 42
- Remove heating and ventilation controls 80-1, Heating
and ventilation controls, removing and installing
- Reach into center console and release retaining tab - 1 -
by pressing in direction of - arrow - .
- Pull cable from adapter - 2 - .
Installing:
Install in reverse order of removal, ensuring air distribution
rotary control knob has not been moved from the positions
as specified for removal.
Note:
When installing flexible cable, adapter and rotary
switches on heating and ventilation controls must be
oriented in a specific manner. Checking 80-1, Air
distribution control - flexible cable operation,
checking
Air distribution control - flexible cable operation,
checking
Check function of air distribution control flexible cable as
follows:
- Set fresh air blower to maximum speed. If air flow flows
from defroster air vents in the "Defrost" position and no air
flows from footwell air vents, installation of flexible cable is
correct. If this is not the case, remove flexible cable from
adapter. Place Heating and ventilation controls onto
adapter and rotate rotary knob for air distribution 1 2
rotation (180 ). Then reconnect flexible cable. Repeat
test.
Temperature flap - bowden cable, removing and
installing
Heating and Ventilation System Page 20 / 42
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
- Remove heating and ventilation controls 80-1, Heating
and ventilation controls, removing and installing
- Reach into center console and disengage locking
mechanism - 1 - of Bowden cable sheath - 2 - and
remove Bowden cable sheath from mount.
- Disengage ball on bowden cable - 3 - from operating
lever.
- Remove driver side footwell trim
Repair Manual, Body Interior, Repair Group 68,
Heating and Ventilation System Page 21 / 42
- Unclip bowden cable at adjusting unit of temperature
flaps - A - and unclip heating and ventilation unit - B - .
Installing
Install in reverse order of removal, noting the following:
- Ensure bowden cable is routed under hook - arrow - .
- Check whether temperature knob can be moved easily
from "cold" to "warm" .
Fresh/Recirculating Air Door Motor V154 , removing and
installing
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
Note:
Position of recirculating air door must not be
changed.
Heating and Ventilation System Page 22 / 42
- Remove glove compartment
Repair Manual, Body Interior, Repair Group 68,
- Remove cover - 1 - .
- Disconnect electrical connection from Fresh/Recirculating
Air Door Motor V154 - 2 - .
- Remove Fresh/Recirculating Air Door Motor V154 - 2 -
from mounting.
Installing
Install in reverse order of removal, noting the following:
Note:
Always check Fresh/Recirculating Air Door Motor
V154 and recirculating air door function after
replacing motor.
- Checking: Use Vehicle Diagnostic, Testing and
Information System VAS 5051/5052 in operating mode
"Guided Fault Finding"
- Replacing: Initiate Basic Setting using Vehicle
Diagnostic, Testing and Information System VAS
5051/5052 in operating mode "Guided Fault Finding" .
Heater core, removing and installing
Removing:
Special tools, testers and auxiliary items required
Heating and Ventilation System Page 23 / 42
Drip tray for VAS6100 VAS 6208
Hose clamps, up to 40 mm. 3093
Compressed air gun, commercially available
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
- Remove facing wall in plenum chamber
Repair Manual, Body Exterior, Repair Group 50,
- Place Drip tray for VAS6100 VAS 6208 under the
engine.
Warning!
Heating and Ventilation System Page 24 / 42
Scalding danger!
The cooling system is pressurized when the
engine is warm. Wear gloves and other
protection and carefully release system pressure
if necessary before performing repairs.
- Clamp off coolant hoses - 1 - using Hose clamps, up to
40 mm. 3093 and disconnect coolant hoses to heater
core.
- Connect a section of hose - A - onto upper connection of
heater core.
- Hold suitable container - B - under the lower connection
- C - .
- Using a compressed air gun, carefully blow coolant from
heater core into container - B - .
Heating and Ventilation System Page 25 / 42
- Remove bolt (6 mm socket head) - 1 - from connection
flange between heater core connections.
Note:
This allows the coolant pipes to move for removing
the heater core.
- Remove driver side footwell trim
Repair Manual, Body Interior, Repair Group 68,
- Remove left footwell air vent 80-1, Left footwell air
vent, removing and installing
- Remove screws - 1 - and remove heater core trim.
- Cover floor carpet in area below heater core with leak-
proof foil and absorbent paper.
Heating and Ventilation System Page 26 / 42
- Open hose clamps - A - and disconnect coolant pipes
from heater core.
- Remove heater core from heating and ventilation unit.
Installing:
Install in reverse order of removal, noting the following:
- Check seals - A - and - B - installed on heater core,
only install a heater core with undamaged seals.
Note:
An incorrectly glued seal can roll up into heating and
ventilation unit when sliding in the heater core.
If seal is damaged or installed incorrectly, cold air
can flow past the heater core.
Heating and Ventilation System Page 27 / 42
- With the heater core removed, check heating and
ventilation unit for soiling (via heater core opening - A - ).
- If necessary remove dirt or coolant from heating and
ventilation unit, for example after removing leaky heater
core.
- Push heater core into the heating and ventilation unit.
- Coat sealing rings - 1 - with coolant before installing.
- Insert sealing rings - 1 - into connection on heater core.
Note:
Ensure sealing rings are installed on the proper side,
as shown in the illustration.
If hose clamps are deformed, replace them.
- Connect coolant pipes to heater core.
Heating and Ventilation System Page 28 / 42
- Hose clamps - A - must be able to be twisted slightly
when installing onto the coolant pipes.
- Hose clamps - A - must be installed as shown in the
illustration.
- Tighten hose clamps - A - to 2.0 Nm.
- Check seating of both clamps - A - after tightening
screws, clamps must enclose the flange on heater core
and coolant pipe completely and must not touch other
components.
- Thread bolt - A - into connection flange - B - and while
doing this ensure bolt is actually threaded into the
mounting point intended for it.
Heating and Ventilation System Page 29 / 42
- Check position of grommet - C - in bulkhead for proper
seating.
- Seal flange for coolant pipes to heater core - A - and for
expansion valve (to evaporator, only in vehicles with A/C
system) - B - at grommet pass-through - C - with silicon
adhesive sealant if necessary (to prevent water from
penetrating).
Note:
Sealing rings must always be replaced.
If hose clamps are deformed, replace them.
After replacing heater core, coolant must be
replaced completely (refer to applicable engine
repair manual Rep. Gr. 19).
Check coolant circuit for leaks, pay particular
attention between coolant hoses and heater core.
Auxiliary Heater Heating Element Z35 , removing and
installing
Note:
Heating element only installed on models with Diesel
engine.
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
Warning!
Burn danger!
Auxiliary Heater Heating Element Z35 may be hot.
Before removing Auxiliary Heater Heating Element Z35
let it cool off.
- Remove driver side footwell trim
Heating and Ventilation System Page 30 / 42
Repair Manual, Body Interior, Repair Group 68,
- Remove left footwell air vent 80-1, Left footwell air
vent, removing and installing
- Remove screws - 1 - from cover - 2 - .
- Remove mounting nut for voltage supply - 3 - and for
Ground (GND) connection - 4 - .
- Disconnect electrical connections - 5 - from Auxiliary
Heater Heating Element Z35 .
- Remove element from heating and ventilation unit.
Removing:
Install in reverse order of removal.
Ventilation system, checking
Note:
Stale interior air escapes via ventilation openings in
the luggage compartment trim.
If the ventilation is to function properly the ventilation
openings must not be covered.
Ventilation frames are located in rear side panels,
behind bumper.
Checking
- Remove rear bumper
Heating and Ventilation System Page 31 / 42
Repair Manual, Body Exterior, Repair Group 63,
- The sealing lips - 1 - in the ventilation frame on both
sides of vehicle must be free to move and close
automatically.
- Note installation position.
Intake air grille, removing and installing
Removing:
- Remove plenum chamber cover
Repair Manual, Body Exterior, Repair Group 64,
- Remove nuts - arrows - and remove intake air grille
upward.
Installing
Install in reverse order of removal, noting the following.
Note:
Heating and Ventilation System Page 32 / 42
Seal must be seated correctly on intake air grille.
Heating and ventilation unit, removing and installing
Preparation:
Special tools, testers and auxiliary items required
Drip tray for VAS6100 VAS 6208
Hose clamps, up to 40 mm. 3093
Compressed air gun, commercially available
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
Note:
To improve accessibility, additional components e.g.
Heating and Ventilation System Page 33 / 42
engine cover must be removed (depending on
engine version).
- Remove instrument panel
Repair Manual, Body Interior, Repair Group 70,
- Remove facing wall in plenum chamber
Repair Manual, Body Exterior, Repair Group 50,
- Remove left and right rear footwell channels 80-1,
Rear footwell air ducts, removing and installing
- Place Drip tray for VAS6100 VAS 6208 under the
engine.
- Mark coolant hoses - 1 -
Warning!
Scalding danger!
The cooling system is pressurized when the
engine is warm. Wear gloves and other
protection and carefully release system pressure
if necessary before performing repairs.
- Clamp off coolant hoses - 1 - using Hose clamps, up to
40 mm. 3093 and disconnect coolant hoses to heater
core.
- Using a compressed air gun, carefully blow residual
Heating and Ventilation System Page 34 / 42
coolant from heater core at heater core connection.
- Cover floor carpet in vehicle interior with leak-proof foil
and absorbent paper.
Note :
Take note during removal of the length and
assignment of screws for re-installation
Bolt
4 Nm
Screws
Qty. 2
4 Nm
Heating and Ventilation System Page 35 / 42
Cable bracket
Heating and ventilation unit
Removing:
- Disconnect electrical
connections from heating
and ventilation unit.
Note :
All cable ties opened or cut during removal must be
reinstalled at the same locations during installation.
- Remove screws Item -
6 - from bracket Item - 5
- .
- Remove supports Item
- 8 - and Item - 9 - .
- Remove screws Item -
10 - and Item - 12 - and
remove bracket Item -
11 - .
- Remove screws Item -
1 - and Item - 2 - from
cable bracket Item - 3 - .
Note :
To be able to reach the bolt Item - 1 - , heating
and ventilation unit on driver side must be pulled out
slightly from facing wall.
When removing heat unit, ensure the two coolant
pipes of the heater core do not get caught and bent
or damaged on plenum chamber or sound insulation
pan.
Also pay attention to wiring harness, individual wiring
connections may get damaged when pulling too
forcefully on wiring harness.
- Remove heating and
ventilation unit.
Installing:
Heating and Ventilation System Page 36 / 42
Install in reverse order of
removal, noting the following:
Note :
Assistance of a second mechanic is necessary to
install heating and ventilation unit.
- When inserting heating
and ventilation unit, have
second mechanic guide
both coolant pipes to
heater core through the
seal (from engine
compartment) 80-1,
Heating and ventilation unit
seal at bulkhead,
installation position .
- Fill with coolant.
Bracket
Screws
8 Nm
Assembly carrier
Right support
Left support
Screws
Qty. 2
8 Nm
Bracket
Screws
Qty. 2
8 Nm
Heating and Ventilation System Page 37 / 42
Heating and ventilation unit seal at bulkhead, installation
position
- First install seal - A - on bulkhead , then engage on
heater core.
Note:
To prevent ingress of water into vehicle interior, note
installation position.
Heating and ventilation unit, disassembly and assembly
Heating and Ventilation System Page 38 / 42
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info http://vwts.ru
Volkswagen, Skoda, Seat, Audi
Temperature flap adjusting unit
Removing and installing
80-1, Temperature flap
adjustment unit, removing
and installing
Bracket
Cover
Fresh/Recirculating Air Door
Motor V154
Checking: Vehicle
Diagnostic, Testing and
Information System VAS
5051/5052
Removing and installing
80-1, Fresh/Recirculating Air
Door Motor V154 , removing
Heating and Ventilation System Page 39 / 42
and installing
Replacing: Initiate Basic
Setting using Vehicle
Diagnostic, Testing and
Information System VAS
5051/5052 in operating
mode "Guided Fault
Finding" .
Air intake housing
With recirculating air flap
Heating and ventilation unit
Fresh Air Blower V2
Removing and installing
80-1, Fresh Air Blower V2 ,
removing and installing
Fresh Air Blower Series Resistor
With Fuse N24
Removing and installing
80-1, Fresh Air Blower
Series Resistor With Fuse
N24 , removing and
installing
Dust and pollen filter
Removing and installing
80-1, Dust and pollen filter,
removing and installing
Cover
For dust and pollen filter
Heater core
Removing and installing
80-1, Heater core, removing
and installing
Heater core trim
Auxiliary Heater Heating Element
Heating and Ventilation System Page 40 / 42
Z35
With Auxiliary Air Heater
Control Module J604
Only installed on vehicles
with Diesel engine
Removing and installing
80-1, Auxiliary Heater
Heating Element Z35 ,
removing and installing
Air distribution housing
Air distribution flap adjustment
unit
Removing and installing
80-1, Air distribution flap
adjustment unit, removing
and installing
Air distribution flap adjustment unit, removing and
installing
Removing:
Caution!
Switch off all electrical consumers.
Switch ignition off and remove ignition key.
- Remove instrument panel
Repair Manual, Body Interior, Repair Group 70,
- Unclip flex cable 80-1, Air distribution control - flexible
cable, removing and installing
Heating and Ventilation System Page 41 / 42
- Remove screws - 1 - and remove adjustment unit.
Installing
- Arrows on toothed gears must align with each other.
- Position adjustment unit and tighten screws - 1 - .
Note:
After installing, check air distribution flap function
80-1, Air distribution control - flexible cable,
removing and installing
Temperature flap adjustment unit, removing and
installing
Removing:
- Remove driver side footwell trim
Repair Manual, Body Interior, Repair Group 68,
- Remove left footwell air vent 80-1, Left footwell air
vent, removing and installing
Heating and Ventilation System Page 42 / 42
- Unclip cable at adjusting unit for temperature flap - 2 - .
- Disengage locking mechanism - 1 - and press adjusting
unit for temperature flap in direction of - arrow - until it
reaches stop.
- Remove adjustment unit.
Installing
Install in reverse order of removal.
Note:
After installing, check temperature flap function as
follows: Temperature rotary control knob must be
able to move easily and without catching from "cold"
to "warm" position.
