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Roofing For Domical Shell Structure - Google Patents

This patent describes a roofing system for dome-shaped structures using originally flat sheathing materials. The dome frame is made of arched beams arranged in a spherical triangular pattern. Flat roof panels are designed in curved triangular shapes to exactly cover the openings between the arched beams. The edges of the panels lie along the arched beams to form a dome-like outer surface. Straight struts may be placed under the panels along bend lines where the curvature changes to provide additional support.
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0% found this document useful (0 votes)
293 views

Roofing For Domical Shell Structure - Google Patents

This patent describes a roofing system for dome-shaped structures using originally flat sheathing materials. The dome frame is made of arched beams arranged in a spherical triangular pattern. Flat roof panels are designed in curved triangular shapes to exactly cover the openings between the arched beams. The edges of the panels lie along the arched beams to form a dome-like outer surface. Straight struts may be placed under the panels along bend lines where the curvature changes to provide additional support.
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© © All Rights Reserved
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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

Roofingfordomicalshell
structure
US4068422A

ABSTRACT

Thisdisclosuredescribesanimprovedconceptforusingflatsheathingmaterialstoconstructthecurvedroofofadomical
structurewiththeunderlyingdomeframeandtheshapeoftheroofpanelsdesignedtopermitoriginallyflatsheathing
materialtobecurvedindifferentdirections.Thus,asingleflatsheetofsheathingmaterialmaycontainseveraldifferent
curvedsurfaces,improvingtheappearanceandtheshelleffectoftheroofandincreasingthestrengthandeconomic
efficiencyofthedomicalstructure.

IMAGES (6)

DESCRIPTION CLAIMS (10)

Thisapplicationisacontinuationin Whatisclaimedis:
partofU.S.Pat.applicationSer.No.
1.Adomicalstructurecomprising:
544,766,filed1/28/75,now
abandoned. apluraklityofbases,

BACKGROUNDOFTHE afirstpluralityofarcuatelyshapedbeamseachcarriedonatleastoneend
INVENTION byadifferentoneofsaidbasesandextendingtherefrominasubstantially
verticalplane,
Thisinventionrelatestothe
constructionofdomicalstructuresand afirstmeansforconnectingsaidfirstbeamsattheapexofsaidstructure,
moreparticularlytoasimple,integral
assemblyofapluralityofroof apluralityofarcuatelyshapededgebeamssupportedonadjacentbasesand
surfacesformedfromoriginallyflat extendingupwardlyandoutwardlytherebetweentodefinetheperimeterof
sheathingmaterialstoformthecurved saidstructure,
domicalroofconfiguration.Inorderto
asecondpluralityofarcuatelyshapedbeamscarriedonatleastoneendby
accomplishthis,thearchframework
oneofsaidedgebeamsandattheirotherendsbysaidfirstmeansatthe
ofthedomemustprovidesupportfor
apexofsaidstructure,
theedgesofthecurvedroofpanels.It
maybeconvenientattimestouse saidsecondpluralityofarcuatelyshapedbeamsbeingspacedaroundthe
straightsupportivestrutsdesignedto domicalstructurebetweeneachofsaidfirstpluralityofarcuatelyshaped
underlietheroofpanelsespecially beams,
alongbendzoneswhereanoriginally
flatpanelchangescurvaturefroma saidfirstandsecondpluralityofbeamsandsaidpluralityofedgebeams
curveinonedirectiontoaflatportion beingarcsofgreatcirclesandformingastructuralframeworkdefining
oracurveinanotherdirection. sphericaltriangularopenings,

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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

Theshellactionofthecurved saidsphericaltriangularopeningseachhavingacornerofsaidtrianglesat
sheathingsurfacelendsadditional theapexofsaiddomicalstructure,and
strengthtotheoveralldomical
adomicallyshapedcoveringforthestructurecomprisingapluralityof
structure,allowingtheunderlying
originallyflatpanelseachofacurvedtriangularconfigurationtheedgesof
archestobelighterinweightthan
whichlieonthearcuatebeamsofsaidframeworkinedgetoedgeassembly
supportivemembersforflatsurfaces.
aroundsaidstructureandeachpanelcoveringoneofsaidcurvedtriangular
Thegreaterstructuralstrengthofthe
openingsformedtogetheradomelikeouterconfiguration,
disclosedshellconfigurationpermitsit
toespeciallyalongbendzoneswhere eachofsaidpanelsbeingformedbythreecurvedsubstantiallyisosceles
anoriginallyflatpanelchanges trianglesformedinthecornersofeachsphericaltriangularopeningtogether
curvaturefromacurveinonedirection withaninterconnectingplanetriangle.
toaflatportionoracurveinanother
direction. 2.Thedomicalstructuresetforthinclaim1wherein:

Theshellactionofthecurved saidsphericaltriangularopeningsareoftwodifferenttriangular
sheathingsurfaceleadsadditional configurations.
strengthtotheoveralldomical
3.Adomicalstructurehavinganapexandsupportableonthreespacedbases
structure,allowingtheunderlying
comprising:
archestobelighterinweightthan
supportivemembersforflatsurfaces. afirstpluralityofarcuatelyshapedbeamseachcarriedononeendbya
Thegreaterstructuralstrengthofthe differentoneofthebases,
disclosedshellconfigurationpermitsit
tobeusedforclearspanconstruction afirstmeansforconnectingsaidfirstbeamsattheapexofsaidstructure,
withouttheneedforbearingwalls,
apluralityofarcuatelyshapededgebeamsextendingupwardandoutward
althoughconventionalverticalwalls
formingtheperimeterofsaidstructure,
canbereadilyusedwiththedisclosed
shellstructure,ifsodesired. asecondpluralityofarcutelyshapedbeamseachcarriedonatleastone
endbyoneofsaidedgebeamsandsecuredattheirotherendsbysaidfirst
FIELDOFTHEINVENTION
meansattheapexofsaidstructure,
Thisinventionusestheprinciplesof
saidsecondpluralityofarcuatelyshapedbeamsbeingspacedaroundthe
sphericaltrigonometryanddifferential
domicalstructurebetweeneachofsaidfirstpluralityofarcuatelyshaped
geometrytosolvetheproblem
beams,
inherentintheproperdesignand
layoutfordomicalstructures. saidfirstandsecondpluralityofbeamsandsaidpluralityofedgebeams
formingastructuralframeworkdefiningcurvedtriangularopenings,
Conceptsareparticularlydirected
towardtheconstructionalfeaturesof adomicallyshapedroofcoveringforsaiddomicalstructure,
domicalstructureswhereintheframe
ofthedomeiscomprisedof saidroofcoveringcomprisingapluralityofsinglycurvedtriangularpanels,

interconnectedgreatcirclearches.
eachofsaidpanelshavingacommoncornerthereofattheapexofthe
Theoriginallyflatroofpanelsare
structureandacommonedgebetweenadjacentpanels,
designedtoexactlycoveropenings
betweenarches.Straightstrutsmay theedgesofeachpanellyingonanarcuatebeamofsaidframeworksothat
crossthecurvedtriangularopening thepanelscovertheentireareaformedbytheframework,and
betweenarcheswiththesestruts
meansforconnectingjuxtapositionededgesofsaidpanelstogethertoform
optimallypositionedtoliealongthe
saiddomicallyshapedroofcovering.
lineofchangingradiusofcurvature
(bendzones)ofthesheathingpanels. 4.Theroofsetforthinclaim3wherein:

DESCRIPTIONOFTHEPRIOR thejuxtapositionededgesofsaidsinglycurvedtrianglesurfaces
ART areconnectedtogethertoformadomicalconfigurationeach

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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

Therehavebeenmanyprevious substantiallycoveringadifferentoneofsaidcurvedtriangular
attemptsatsolvingtheproblemof openings.
efficientlycoveringadomewithan
5.Thedomicalstructuresetforthinclaim3infurthercombinationwith:
originallyflatsurface.FrenchPat.No.
1,562,266portraysaflattopped,three apluralityofbasesoneforsupportingeachofsaidfirstpluralityof
leggedstructureusinganoriginallyflat arcuatelyshapedbeams.
surface,butthestructureisnotreally
domicalinshapeusingdefinablegreat 6.Thedomicalstructuresetforthinclaim3infurthercombintionwith:
circlearches.U.S.Pat.No.3,812,632
threebases,andwhereinsaidfirstpluralityofarcuatelyshaped
disclosesadomicalstructurewiththe
beamscomprisethreeinnumbereachsupportedbyoneofsaid
edgearchesspecifiedasbeingarces
bases.
ofsmallcirclesandthesurfacing
materialbeingreinforcedwithcurved 7.Adomicalstructurecomprising:
archesratherthanwithstraightstruts
underlyingbendzones.U.S.Pat.No. apluralityofarcuateedgebeamsextendingupwardandoutwardformingthe
2,978,074usescurvedgeodesic perimeterofsaidstructure,
strutsandsphericalisosceles
saidpluralityofedgebeamsformingastructuralframeworkforsaiddomical
trianglesbutthereisnoteaching
structure,
aboutthemoregeneralaspectsof
sphericaltrianglecoveringproblems adomicallyshapedroofcoveringforsaidframework,
includingthemethodforthespherical
scalenetriangle,andthereisno saidroofcoveringcomprisingapluralityofsphericaltriangularsectorswith

provisionforaraisedshelledgeunder eachsectorcomprisingaplanesurfacepanelformedbyinscribingacircle

whichthestructurecouldbeentered. touchingattangentpointsthethreesidesofasphericaltriangularsectorand
bendingsaidpanelfromsaidtangentpointstodefinethreesinglycurved
SUMMARYOFTHEINVENTION partsforeachofsaidtriangularsectors,

Inaccordancewiththeinnovations saidedgebeamsdefiningtheouterperimeteredgeofsaidroofcoveringand
claimed,animprovedmethodof forminganedgeofapluralityofsaidsphericaltriangularsectors,
designingandsheathingadomical
structureisdisclosed.Theclaimed saidtangentpointsdefiningtheendsofthestraightbasesofthreesingly

domicalframeconfigurationand curvedtriangularpanels,andaflatplanetriangularpanelinteriortosaid

sheathingpanellayoutprovidesa triangularpanelsborderingonthethreebasesofsaidcurvedtriangular

strong,lowcost,easytoerectand panels,

efficientdomicalstructureforusein
saidcurvedtriangularpanelseachfittingintoadifferentapexofoneofthe
domestic,commercialandmilitary
sphericaltriangularsectorswiththeflatplanetriangularpanelborderingthe
functions.
basesofsaidthreecurvedtriangularpanels,and

Thisinventionemploysasuperior
meansforconnectingthepanelsofsaidroofcoveringintoaunitary
methodofdesigningdomical
structure.
structures,takingadvantageof
triangulartrusstypeconstruction 8.Adomicalstructurecomprising:
techniqueswhichallowstheuseof
afirstpluralityofspacedarchesinverticalplanesinterconnectedina
simple,strong,pinnedjointsbetween
domicalstructuralframeworkbyapluralityofarchededgebeamsforming
archesandbeams.Theangles
theperimeterofsaiddomicalstructure,
betweenarchesandbeamsarelaid
outtoprovideaninterconnected saidframeworkdefiningapluralityofsphericaltriangularsectors,
triangularpatternwithastraightcross
beam(whenused)formingthebaseof adomicallyshapedroofcoveringforsaidframework,
cornerisoscelestrianglesas
saidroofcoveringcomprisingaplanesurfacepanelforeachspherical
illustratedinthedrawings.The
triangularsectorformedbyinscribingacircletouchingattangentpointsthe

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straightcrossbeamactsasabend threesidesofasphericaltriangularsectorandbendingsaidpanelfromsaid
zonealongwhichtheinitiallyflatroof tangentpointstodefinethreesinglycurvedpartsforeachofsaidtriangular
panelcansmoothlychangeitsradius sectors,
ofcurvatureandyetbefullysupported
saidtangentpointsdefiningtheendsofthestraightbasesofthreesingly
andretainthestrengththatisinherent
curvedtriangularpanels,andaflatplanetriangularpanelinteriortosaid
incurvedpanelsheathingmaterials.
triangularpanelsborderingonthethreebasesofsaidcurvedtriangular
Thebendzoneitselfstrengthensthe
panels,
panelsheathingtotheextentthatthe
bendzoneactssimilartoastraight saidcurvedtriangularpanelseachfittingintoadifferentapexofoneofthe
crossbeam. spericaltriangularsectorswiththeflatplanetriangularpanelborderingsaid
straightbases,and
Itis,therefore,oneoftheprincipal
objectsofthisinventiontoprovidethe meansforconnectingthepanelsofsaidroofcoveringintoaunitary
framingconfigurationforadomical structure.
structuresoastoallowflatsheathing
materialtobeusedonthecurved 9.Adomicalstructurecomprising:
surfaceofthedome.
afirstpluralityofspacedarcuatebeamsformingarcsofgreatcircles,
Anotherobjectofthisinventionisto
afirstmeansforconnectingsaidfirstbeamsattheapexofsaidstructure,
maketheframingconfigurationofthe
domesuchthatflatsheathingmaterial apluralityofarcuateedgebeamsextendingupwardandoutwardformingthe
canbelaidsothatitwillcurvein perimeterofsaidstructure,
morethanonedirectionenhancingthe
shellpropertiesofthedomical asecondpluralityofarcutebeamseachcarriedonatleastoneendbyone
structure. ofsaidedgebeamsandsecuredattheirotherendsbysaidfirstmeansat
theapexofsaidstructure,
Anotherobjectofthisinventionisto
providedesigncriteriaforflatsurface saidsecondpluralityofarcuatebeamsbeingspacedaroundthedomical
panelssothattheywillfitovercurved structurebetweeneachofsaidfirstpluralityofarcuatebeams,
openingsofaframedstructuraldome.
saidfirstandsecondpluralityofbeamsandsaidpluralityofedgebeams
Anotherobjectofthisinventionisto formingastructuralframeworkdefiningsphericaltriangularsectors,
showhowtolayoutanedgepattern
adomicallyshapedroofcoveringforsaidframework,
onflatsurfacepanelssothatthe
panelwillfitovercurvedopeningsof saidroofcoveringcomprisingaplanesurfacepanelforeachspherical
thedomeandwillbecurvedin triangularsectorformedbyinscribingacircletouchingattangentpontsthe
differentdirections,enhancingthe threesidesofasphericaltriangularsectorandbendingsaidpanelfromsaid
shellcharacteristicsofthedome. tangentpointstodefinethreesinglycurvedpartsforeachofsaidtriangular
sectors,
Anotherobjectofthisinventionisto
createadomicalstructurewhich saidtangentpointsdefiningtheendsofthestraightbasesofthreesingly
enbracesalloftheadvantagesof curvedisoscelestriangularpanels,andaflatplanetriangularpanelinteriorto
greatstrength,minimumamountsof saidisoscelestriangularpanelsborderingonthethreebasesofsaidcurved
materials,lowcost,andefficiency, isoscelestriangularpanels,
yetissimpletoconstructanderect.
saidcurvedisoscelestriangularpanelseachfittingintoadifferentapexof
Anotherobjectofthisinventionisto oneofthesphericaltriangularsectorswiththeflatplanetriangularpanel
provideasimpleandeffectivemeans borderingthebasesofsaidthreecurvedisoscelestriangularpanels,and
forimprovingtheshellcharacteristic
ofdomicalstructures. meansforconnectingthepanelsofsaidroofcoveringintoaunitary
structure.
Anotherobjectofthisinventionisto
provideameansforsectionalizingthe

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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

arches,beamsandpanelsemployed
inthestructuresoastofacilitateshippingandhandlingandtopermittheeasyerectionofthestructurebyrelatively
unskilledpersons.

Theseandotherobjectsandadvantagesofthisinventionwillbecomemoreapparentasthedescriptionisgivenandthe
featuresofnoveltywhichcharacterizethisinventionwillbepointedoutwithparticularityintheclaimsannexedtoand
formingapartofthisspecification.

BRIEFDESCRIPTIONOFTHEDRAWINGS

Thepresentinventionmaybemorereadilydescribedbyreferencetotheaccompanyingdrawingsofwhich:

FIG.1isatopplanviewofanimproveddomicalstructure

FIG.2isasideviewofFIG.1

FIG.3isasecondsideviewofFIG.1

FIG.4isatopviewofacenterroofpanelshowingthecurvaturesoftheoriginallyflatpanel

FIG.5isafrontviewoftheroofpanelshowninFIG.4

FIG.6isasideviewoftheroofpanelshowninFIG.4

FIG.7isatopviewofacornerroofpanelshowingthecurvaturesoftheoriginallyflatpanel

FIG.8isafrontviewofthecornerroofpanelshowninFIG.7and

FIG.9isasideviewofthecornerroofpanelshowninFIG.7

FIG.10isanillustrationofasinglycurvedsurface

FIG.11isanillustrationofasphericaltriangularopeninginasphericalsurfaceFIG.12isafurtherillustrationofasingly
curvedsurface

FIG.13isanillustrationofadoublycurvedsurface

FIG.14isanillustrationofasphericaltrianglecoveredbyafolded,singlycurvedsurface

FIG.15isanillustrationofanequilateralsphericaltrianglecoveredbyasinglycurvedsurfaceonwhichtherearebend
zones,withsectionsAA'andBB'showingellipticalintersectionswiththecurvedsurface

FIGS.16Aand16Billustratecurvedisoscelestriangleswithinscribedplaneisoscelestriangles

FIG.17illustratesasphericalscalenetrianglewithaninscribedplanetriangle

FIG.18illustratesascalene,curvedtriangularopeningcoveredwithanoriginallyflatsurface

FIG.19illustratesasphericalscalenetrianglewithtwoequalsided,singlycurvedtriangles

FIG.20illustratesasphericalscalenetrianglehavinganinscribedinteriortrianglewithaconicalsurface

FIG.21illustratesaplanescalenetrianglewithaninscribedcircleand

FIG.22illustratesasphericalscalenetrianglewithaninscribedsmallcircle,and

FIG.23isatopviewsimilartoFIG.1usingthreesecondaryarchesinplaceofsixsecondaryasshowninFIG.1.

DESCRIPTIONOFTHEPREFERREDEMBODIMENTDomicalStructure

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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

Referringmoreparticularlytothedrawingsbycharactersofreference,FIGS.13discloseaframeworkforadomical
structure10havingabaseormountingpad11foreachofthecornersofthedomicalstructures,thebases11being
preventedfromspreadingapartbyinterconnectingundergroundtensionalbars12runningbetweenadjacentbases11.

Base11istypicallyareinforcedconcretepadextendingwellabovethesurfaceoftheground13andextendingincolder
climatesbelowthefrontline.

Theframeworkofthedomicalstructure10,asshownclearlyinFIGS.13,comprisesprimaryarches14,secondaryarches
15,edgearches16andstraightcrossbeams17.Intheembodimentshowninthedrawings,therearethreeprimaryarches
14andsixsecondaryarches15,theprimaryandsecondaryarchesbeingarrangedaboutthepartialsphericalcontourofthe
domicalstructure10asgreatcirclesconvergingatthetopcenter18ofdomicalstructure10inamannersimilartothe
arrangementofthelongitudinallinesdrawnonaglobeoftheearth.

Thethreeprimaryarchesareequallyspacedfromeachotherapproximately120apartwithtwosecondaryarcheslying
betweenadjacentprimaryarches,againuniformlyspacedsothatbetweenadjacentarches,priimaryorsecondary,thereis
anangulardisplacementofabout40.Thethreeapproximatelyequallyspacedprimaryarchesrestattheirlowerendson
thethreebases11whilethesecondaryarchesterminatewellabovethegroundwheretheyintersecttheedgearch.

Theedgearchalsoliesinthesphericalsurfaceofdomicalstructure10anditextendsbetweentwoadjacentbases11and
risestoaheightatitscentermorethanhalftheheightofthecenter18abovethesupportofstructure10.Twoedgearches
thusconvergewithoneprimaryarchateachofthethreecornerswheretheprimaryandedgearchesaresecuredtobases
11bymeansofspecialsupportbrackets(notshown).

Thecrossbeams17arearrangedbetweenadjacentprimaryandsecondaryarchescompletingatriangulartrusspattern.

Thestrengthofthedomicalstructure10isinherentinitssphericalcontourbyvirtueofwhichtheprimaryandedgearches
areincompression,thetotalweightofthestructurethushavingtheeffectofforcingmostofthejointsorpointsof
intersectionbetweenthesearchesintoclosercontactwitheachother.Thesecondaryarchesalsohaveabending
movementimposedonthem.Thus,theymustresistashearingforce.

Whilethesecompressionalforceswouldtendtodrivethebases11outwardly,suchundesireddisplacementiseffectively
controlledandpreventedbytheprovisionofthetensionalrods12.Thesubsurfacetensionalrods12canbeordinarybolted
steelreinforcingbarswithorwithoutaturneduphook12Aateachendwhichiscastintotheconcretebase11.Thethree
rods12thuslieintheformofanequilateraltriangleholdingthethreebases11securelyatthecornersofthetriangle,the
tensionintherods12thuscounteractingthetotaloutwardlycomponentofcompressionexertedthroughthearchesbythe
weightofthestructure10.

Althoughtheembodimentshowninthedrawingindicatesastructure10havingonlythreecorners29supportedbythree
bases11,similarstructureshavingmorethanthreecornersarecontemplatedandsuchsimilarstructuresfallwithinthespirit
andscopeofthisinvention.

Roof

Theroofofthisdomicalstructurecanusesheathingoftongueandgrooveboards,plywood,orcompositionboardswiththe
usualcoveringofinsulation,tarpaper,shingles,etc.Thissheathingmaterialisinitiallyflatbeforeapplication,butbecomes
curvedwiththecontourofthedomesothatthesheathingactslikeadomicalshellovertheframeworkofthestructure.

Analternateroofingapproachmightusewovenglassfibers,metalmesh,orasimilarflexiblebasematerialwhichislaid
directlyoverthearches,stretchedtautandsecuredinplace.Asemiliquidcement,capableofhardening,isthenappliedto
thewovenmaterial.Inthisalternateroofconstruction,thedrapedroofmaterialisintension,thusitispossibletoeliminate
thestraightcrossbeamstherebyrealizinganadditionalsignificantreductionincost.

Thesheathingmaybepreformedofindividualsheetsgluedorfastenedintoindividualpanelsforeaseandspeedoferection
withfasteningstripsusedifnecessarytoaidinsecurelyfasteningthepanelstogetherandtotheframeworkofthedomical
structure.
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Inaccordancewiththeinventionclaimed,anewandimprovedroofingstructureisprovidedwhichwillutilizeapluralityof
twoormorekindsofcurvedtriangularroofpanels.Althoughfour,fiveandsixcornereddomicalstructurescanbebuiltusing
theseconcepts,forsimplicity,anequilateralthreecornereddomicalstructureisshownanddescribed.

Again,forthesakeofsimplicityinthedesigningofadomeformedfromcurvedroofpanels,apointofsymmetryonthe
sphericaltriangleischosensothatthereisacyclicalrepetitionofpatternaboutthispoint.Thisplanningmethodreducesthe
workinlayoutandactualconstructionofthebuildingbymakingpartsinterchangeablewithaminimumnumberofbasic
dimensions.Theaxisofhighestsymmetryoftheequilateralsphericaltriangleisthroughthecenterofthefigure,
perpendiculartothesphericalsurfaceandthepointofsymmetryistheintersectionoftheaxiswiththesurface.Extending
fromthepointofsymmetry,sphericalequilateral,isosceles,orscalenetrianglescanbeformedfromanoriginallyflatpanel.

Anotherdesignconsiderationforasphericaltriangularbuildingistheavailbleentryheightandsidewallheightofthe
structure.Itisimportanttohaveasuitableverticalentryheightwhendesigningasmallbuildingsincethisdimensionlimits
theminimumsizeofthestructure.Buildingsbelowacertainsizearenotfeasibleiftheycannotbecomfortablyenteredbya
fullsizeperson.Theoptimumsizedtriangularshapeddomicalstructureisreadilydividedintosphericaltriangles.Sucha
structureisshownbythecurvedarchesofFIGS.1,2and3.

CurvedSurfaces

Inaccordancewiththeinventionclaimed,theproblemofconformingasinglycurvedsurfaceasshowninFIG.10tothe
edgesofasphericaltriangleasshowninFIG.11hasbeensolved.Indisclosingtheclaimedinvention,thefollowing
definitionsshouldbekeptinmind:

Asphericaltrianglesisonewhosesidesareformedofarcsofgreatcircles.Agreatcircleofasphereisformedbythe
intersectionofaplanethroughthesphere'scenter.Asmallcircleisanyotherplaneintersectionwiththesphere.

Asinglycurvedsurfaceisasurfacethatmayhaveoriginallybeenflat.Thecurvatureofaflatsurfacewithrespecttoapoint
onthesurfaceiszeroinbothX,Ydirectionsthatis,theradiiofcurvatureareinfinitesince:

curvature=1/(radiusofcurvature).

Asinglycurvedsurface,viewedatapointonthesurface,haszerocurvature(infiniteradiusofcurvature)inonedirection
andsomefinitecurvaturevalueinthedirectionofrightanglesasshowninFIG.12.

Adoublycurvedsurface,viewedatapointonthesurfacehasafinitecurvaturevalueinbothdirectionsasshowninFIG.
13.Asphericalsurfacehasequalcurvatures,bothofthesamesign,intwodirections.Anoriginallyflatsurfacecannotbe
transformedintoadoublycurvedsurfacebysimplybending,usingtheconceptsofEuclideangeometry.

Itshouldbenotedthatallsphericaltriangles(equilateral,isosceles,andscalene)canbecoveredwithasinglycurved
surface.Butthecoveringtechniquemustfirstbespecified,becausetherearedifferentmethodsofcovering,someofwhich
arenotstructurallyacceptablebecausetheoriginallyflatsurfacemayhavetobefoldedtoaccomplishthecovering.For
example,asphericaltrianglemaybecoveredwithaflatsurfaceextendingcompletelyacrosstwosidesandtheincluded
angleandthethirdedgewouldbecoveredbythegreatcircleplaneextendingtothefirstcoveringsurface,intersectingalong
astraightfoldlineasshowninFIG.14.Thiscoveringmethodwouldaccomplishthebasicobjective,butthistypeofclose
foldingwouldbestructurallyunacceptble.

JointsintheShell

Anyjointsbetweenstandardsizedpanelsegmentsofthedome'sshellsurfacemustbeasstronglybondedandasrigidas
theshellitselforthejointbecomesazoneofweaknessandpossibleeventualbuckling.Ofcourse,themajorjointsare
betweenthesphericaltrianglesectionsalongthelengthofthearcheswhereadjoiningcurvedsurfacesectorsabut.Other
joints,internaltoacurvedtriangularsectormaybemadebetweenstandardsizedsheetsoftheoriginallyflatshellsurface
material,suchasplywoodorsheetmetal.Hereitisadvisabletouseastronglyfastened,nailed,riveted,orbondedjoint,
perhapsoverlainandfastenedtoanunderlyingstrutforadditionalstructuralstrength.

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Jointsintheshellsurfacecanbemademosteasilyoverthestraightbendzonesoroverstraightstruts,paralleltothebend
zone,thatmaybeplacedatintervalsforadditionalskeletalstrength,butjointscanalsobemadeoncurvedpartsofthe
originallyflatsurface.Foramaximumshellstrengthbetweensheetsadjacenttoajoint,thejointlineshouldlieonthe
originallyflatsurface,whichiscommontothetwosurfacesbeingjoined.

LayoutoftheShellSurface

Inordertoobtainamaximumbenefitfromthestrengthofadomicalshellsurfaace,itisfirstnecessarytoplanandlayout
theperimeterofthedome.Theperimetermustsustainstressconcentrationsthatmayarisebothinteriorandexteriortothe
shellsurface.Therefore,theperimeterzonemustbestrongerthantheinteriorshellsurfacealone.Innature,thisnecessary
strengtheningofshelledgesisseeninmanyexamples,notablyinthethickeningofedgesoftortoise,abalone,andwalnut
shells.

Theformandshapeofthisdiscloseddomeperimeterisimportantbecausetheheightoftheshelledgeabovegroundlevel
formsanopeningwhichcanbeusedforentryintothestructuretoprovideforwindowspaceandtobeusedforflat,vertical
wallsurfaces.

Therearestructuraladvantagesinhavingtheshellperimeterformedandstrengthenedbyunderlyingedgearches,extending
alonggreatcircles.Itisalsoconvenienttohaveotherinteriorarchesforthepurposeofshapingandstrengtheningtheshell
surfaceandtheseintermediatearchesshouldalsobeongreatcirclesofthedome.

Theperimeterandintermediatearchesintersectoneanothertoformsphericaltriangles.Thesesphericaltriangularopenings
mustthenbecoveredwithappropriateshellsurfacingmaterial.

Thepurposeofthecoveringisforstructuralstrengthwherelowanglebendingisacceptablebutwhereclosefoldingisnot.
Thefollowingcoveringtechniquesareacceptable:

EquilateralTriangles

Anyequilateralsphericaltriangle,havingsidesthatareeithergreatcircles(orevensmallcirclesofthesameradii)canbe
acceptablycovered.Theinteriorinscribedflattriangleislaidouttobeaplaneequilateraltriangle.ReferenceismadetoFIG.
15whereinacurvedequilateraltriangleisshownonwhichtherearebendzones.SectionsAA'andBB'showelliptical
intersectionswiththecurvedsurface.Thecurvedplanetriangleisbentalongthesebendlinesinthreedirectionstocover
theedgesofthesphericaltriangleexactly.

Itshouldbenotedthatthecrosssectionalshapesofthethreesinglycurvedsurfacesarethesameandthattheyareall
ellipticalinform.Theseellipticalsectionsarethesameforallsectionsatrightanglestoabendzone.Thebendzoneisa
tangentialtransitionbetweentheellipticalandflatsurfaces,whichistherequirementforanacceptablecovering.

IsoscelesTriangles

Thesphericalisoscelestrianglebeingconsideredheremustbeformedofgreatcirclesorsmallcircleswiththesameradii.

AninscribedplaneisoscelestriangleisconstructedasshowninFIGS.16Aand16Bandthecoveringplanesurfaceisbent
andcurveddownwardlytocoverthecurvedtriangleedgesexactly.Thiscoveringtechniqueisalsostructurallyacceptable
becausethereisatangentialtransitionbetweentheellipticalandflatsurfaces,aswasthesituationwiththecurved
equilateraltriangle.

ScaleneTriangles

Asphericalscalenetrianglehavingthreeunequalsidescanbeacceptablycoveredwithanoriginallyflatsurface.However,
thesectionsthroughthecurvedsurfaceatrightanglestoabendzonemaynotbeidenticalellipticalcurves.

Themethodofcoveringasphericalscalenetriangleisimportantbecausethetechniquegeneralycanbeappliedtoany
sphericaltriangularopening.Asmallcirclemustbeinscribedinthescalenetriangle.Toproperlylocatethecenterofthis
circle,eachofthecorneranglesofthescalenetrianglemustbebisectedandtheintersectionofthesebisectorswilldefine
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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

thecenterofthecircletobeinscribed.FIG.21illustratesthegeometricconstructiontechniquesasappliedtoaflatplanar
triangleandFIG.22showshowtolocatethecenterofaninscribedsmallcircleonasphericalscalenetriangle.Hereitcan
benotedthatthedihedralanglebisectorsarealsogreatcirclearcs.Thepointsoftangencyoftheinscribedcirclewiththe
threelegsofthesphericaltriangledefinetheaspicesofaninscribedscalenetriangle,theedgesofwhicharethestraight
basesforcurvedisoscelestriangleslyinginthecornersofthesphericalscelenetriangle.

Itshouldbenotedthatwheretwocurvedsidesofthecoveredscalenetriangleareaofunequallength,thecrosssections
throughabendzonewillnotshowidenticalellipticalcurvesbutrathertheyareconicalellipticalcurves.

Whencoveringacurvedscalenetriangle,itmaybedesirabletochoosethepositionoftheplaneinscribedtrianglesothat
thetwocurvedsidesadjacenttoabendzoneareofequallengthsothatstressdirectionsmaybeconsidered.Onany
scalenetriangle,twosuchequalsidedcurvedtrianglesmaybeselected,butthethirdwillhavetwounequalsidesasshown
inFIG.19.Inordernottoexceedthebendingstrengthofthecoveringmaterial,thelengthsofthetwounequalsidesofthe
thirdcurvedtrianglemustbechosenwithcarebecauseaconical,ellipticalsurfacewillbegenerated.

Inordertohaveastructurallyacceptablecoveringsurface,thesmallestradiusoftheconicalellipticalsurfacemustbelarger
thantheminimum(strengthwise)radiusofcurvatureofthecoveringmaterial.

Theformoftheconicalsurfacecanbecalculatedbyapproximatingthissurfacewithanumberofnonparallelbendzones.
Processingfromthetruebendzoneatthebaseofthecurvedtriangle,thebendzonesconvergetoformaninfinitesimally
smallisoscelestriangleattheapexofthecurvedtriangle,asshowninFIG.18.Thisconstructionsupportstheruletending
thatcurvedisoscelestrianglesmustbeusedtocoversphericaltriangles.Itshouldbenotedthatsecondarynonparallelbend
zonesconvergetoaninfintesimallysmallisoscelestriangle.

Anotheracceptablewayoffittingasinglycurved(originallyflat)surfacetoasphericalscalenetriangleistoallowthe
inscribedinteriortriangletobeaconicalsurfaceratherthanaflat,straightsidedtriangularsurface.ThisisillustratedinFIG.
20.Thestraightsidedlegsoftheinteriortriangleareshownasdashedlinesandtheconstructionallowscurvedisosceles
trianglestobeformedintheremainingtwoareas,asisshown.

ApplicationofRoofingtoaDomicalFramework

Theroofisformedofsphericaltriangularpanelscoveredwithoriginallyflatsurfacematerial.

InthedomicalsurfaceshowninFIGS.13,theprimary,secondaryandedgearchesarearcsofgreatcirclesandtheyform
thesidesofsphericaltrianglestobecovered.Theroofpanelsareoriginallyflat,andwhenappropriatelycurvedandfastened
tothearches,thepanelsactasashell,givingoverallstrengthtothestructure.Crossmembers,ortertiarybeams,canbe
locatedatthebendzonestolendadditionalstrengthandsupport.However,abendzoneinitselfactslikeastraight
structuralmember.Thestrengthofthesurfaceshellcanbevariedwithdifferentmaterials.

Severalgeometricparameterscanbevariedtosatisfytheconditionsrequiredforastrongroofstructure.Generally,allroof
panelsaredesignedsuchthatthebendzonesarecontinuousbetweenpanelssoastoformatensionring.Some
compromiseismadeforthesakeofsymmetryandgeometriccompatibilitywithadjacentpanels.

InprovidingaroofforthedomicalframeworkofthestructureshowninFIGS.13,anapproximatelyisoscelesspherical
trianglesshowninFIGS.46maybeusedhavingcorners18,26and27.Ideally,thereisaninscribedplaneisosceles
trianglewithinthisfigure,suchasthetriangleformedbypoints22,23,24ofFIG.4.Theformingoftriangle22,23,24within
triangle18,26,27permitsthelayoutofthreeplanecurvedisoscelestrianglesformedbypoints23,28,2224,26,22and
23,27,24.Triangle18,26,27ofFIG.4isnotmadeexactlyasimpleplanetrianglesothatedge18,22,26willadjoina
correspondingedge18,22,26inanadjacentsphericaltriangle18,29,26showninFIGS.1,3and79.Theentirespherical
triangle18,26,27ofFIGS.13canbecoveredwithasingle,originallyflatsurfacewithcrossbeams17underlyingthebend
zonesasoutlinedbyplanetriangle22,23,24,illustratedinFIGS.46.Thus,thesidesofthetriangularpanel18,26and27
aremadetoexactlyoverlayarches15,15,15.

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4/2/2017 PatentUS4068422RoofingfordomicalshellstructureGooglePatents

WithreferencetoFIGS.1and7,itisnotedthatsphericaltriangle18,26,29isapproximatelyisosceleswithside18,26
beingaboutthesamelengthasside26,29.Itispossibletosubdividethislargersphericaltriangleintosmallercurvedplane
triangles.Itcanbenotedthatpoint28ishalfwaybetweenpoints18and29andthatadistancebetweenpoints18and26
canbemadetobethesameasthedistancebetweenpoints18and28.Also,theangledefinedbythesides26,18and29
18canbemadesubstantiallythesameastheanglebetweenthelinesdefinedbypoints26,18and27,18therebyproviding
overallsymmetrytothedomicalstructure.

Thus,itispossibletolayouttheinteriorplanetriangle28,30,22suchthattriangles28,18,22and29,28,30arefigures
withequalcurvedsides28,1822,1828,29and30,29withstraightbases28,22and28,30.Theremainingsmall
triangles22,26,30isnotisosceleshowever,theradiusofcurvatureoftheconicalsurfaceisnottoosmallsothatthe
extensionofasinglecurvedsurfacewilladequatelycoverthisopening.Thebendzonesoftheoriginallyflatroofpanelare
shownasdashlinesonFIG.7.Thecurvededgesofthepanelwillexactlyoverlaybeams14,15,16ofFIGS.13.

TheremainingsevensphericaltrianglesofthedomicalstructureshowninFIGS.1,2and3canbelaidoutinduplicationof
thetwotrianglesjustdescribed.Thispermitstheentireroofofthedomicalstructuretobecoveredwithnineoriginallyflat
panels.Jointsintheflatroofingpanelmaterialshouldbemadeoverstraightstruts,suchasatbendzones,sothatthereis
nolossinshellstrength.

Althoughthedomicalstrengthisshownhereinwitharoofconfigurationonly,suitablewalls,doorsandwindowsmaybe
arrangedanyplaceundertheroofstructureasknowninthepriorart.

FIG.23isatopviewofadomicalstructuresimilartothatshowninFIGS.13whereinlikepartsareprovidedwiththeprime
ofreferencecharactersusedforthevariouspartsofsimilarstructuralelementsshowninFIGS.13.FIG.23differsfrom
FIGS.13inthatonlythreesecondaryarches15'areusedinplaceofthesixsecondaryarches15showninFIGS.13.

ThemethodofcoveringsphericalscalenetrianglescanbereadilyappliedtothedomicalstructureshowninFIG.23.As
describedabovewithreferencetoFIGS.21and22asmallcirclemaybeinscribedinthesphericalscalenetrianglesformed
bytheprimaryandsecondaryarches14'and15'andtheedgearch16'.Thecorneranglesofthescalenetrianglesare
bisectedandtheintersectionofthesebisectorsdefinethecenterofthecircletobeinscribed.Thepointsoftangencyofthe
inscribedcirclewiththethreesidesofthesphericaltriangleformedbytheprimaryandsecondaryarches14'and15'andthe
edgearch16'definetheapicesofaninscribedscalenetriangle,theedgesofwhicharethestraightbases(bendlines)for
curvedisoscelestriangleslyinginthecornersofthesphericalscalenetriangle.

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