Br043008en Power Xpert CXH
Br043008en Power Xpert CXH
2
voltage motor control and power distribution
Basic design
The construction of the The CXH platform has three The CXH is designed for added
major sections: flexibility. The system can be
Power Xpert CXH MCC is placed in the middle of a switch
The busbar compartment
modular in nature. It is Located at the top of room, either as a single line of
built custom to application the structure where the structures giving all around
horizontal and vertical access to panels and cabling,
parameters and has a or flush against a wall (a 10 cm
busbars are found.
broad feature-set that can clearance is required for
The equipment section ventilation).
be tailored to meet your At the front where the
reliability and safety functional units are fitted.
requirements. The cabling section
Located in a separate fully
segregated cable chamber
housing both control and
power cable terminations.
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Safety first
With proven technologies that offer best-in-class safety of operation and maintenance,
the Power Xpert CXH MCC is designed with safety in mind.
Arc flash hazards are among barriers, was specifically but it doesnt cover the same
one of the many safety designed to eliminate the hazards when undertaking The Power Xpert CXH not only
concerns faced in industrial threat of arc flash. While maintenance to the system. adheres to the design verification
environments. When it comes the CXH was designed for In the design of the CXH, not standards of IEC 61439, but to
to protecting your personnel, prevention, you can never be only was normal operation of ensure maximum possible operator
equipment and process, you too cautious when lives are at the system considered, but it and engineer safety it is also live
dont want to simply mitigate risk. So, should human error was also designed to address tested both by Eaton and Dekra
the risk of injury, you want to lead to an arc flash event, the the dangers personnel face (formerly KEMA). Dekra has provided
independent confirmation that the
prevent it. CXH has advanced features during and after maintenance
CXH complies with the highest test
To that end, the CXH was designed to confine the operations.
standards in electrical equipment,
designed to prevent arc flash impact to a single functional
including seismic (IBC zone 4, with
hazards, going far beyond the unit. continuation of power) testing.
requirements of IEC/TR 61641. The IEC/TR 61641 standard
Its fully insulated and segre- addresses arc flash hazards
gated power path, including when working on or near
insulated busbars and terminal energized electrical equipment,
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Safety through withdrawable technology
In a withdrawable design, operation. The withdrawable
all electrical and network units of CXH can be re-inserted
connections are plugged in into the live panel while
one action racking. Many compartment doors are closed
accidents happen after and locked, protecting people
maintenance is completed and and equipment during this Power
the equipment is put back in process step. Control
place and powered up for Load Communication
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Ensuring maximum uptime
with reduced maintenance
Safety is critical to uptime, but so is the reliability of your control and power distribution
equipment. As a part of the design for the Power Xpert CXH MCC, our engineers identified
the possible failure points of traditional motor control centers and set their sights on designing
a platform with features that focus on improving uptime and eliminating costly maintenance.
Features:
Prevent contact wear Safe maintenance without
Eatons patented silver- power shutdown 1
plated scissor clamps, used The withdrawable units of
for the connection of the the CXH can be modified
outgoing units to the vertical without a shut-down or
busbar, eliminate contact power-off. Even under live
wear on the bus itself. conditions, the design
A special contact design provides maximum protection
ensures that there is no for personnel and enables
welding to the vertical bus rapid interchangeability of 2
in the event of high starting the functional units, without
or short circuit currents. requiring isolation of the
Eatons scissor clamps eliminate Silver-plated scissor clamps can be
Decrease maintenance entire system. This means
contact wear on the vertical busbar by exchanged from the front and are
frequency replacements and additions
functioning as an intermediate between equipped with black plugs (1). Spare
The low-resistance contact to the system can be carried
the power stab and vertical busbar. holes are covered with red plugs (2) for
for vertical busbar connection out without stopping your
touch safety.
and the drawout unit means process.
that heat dissipation wont Operate after short circuit
lead to hot spots and faults
subsequent system failures. The CXH meets Type 2
Rated for 1,000 mechanical coordination for contactors
and electrical operations and motor starters, certifying
(inserting and withdrawing that the device is able to
the drawer in the cabinet), continue operation after
the CXH withdrawable a short circuit fault for
technology is designed to improved uptime of your
last the lifetime of the system.
equipment.
Power Xpert CXH drawers are tested to
1,000 connections to the distribution
busbars for enhanced reliability.
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Intelligence is uptime
Because motor failure Equipped with the intelligence source feeding the motor all
of the Power Xpert C445 motor the way to the individual load.
has the potential to cause management relay, the Power It enables upstream networking
production downtime, Xpert CXH MCC enables you to for process control, monitoring
costly repair bills and see inside your system, giving and preventative maintenance.
you the information you need And with a breadth of network
numerous safety concerns to keep your process running options, including Profibus,
for plant personnel, smoothly. Modbus or Ethernet protocols,
motor protection is a core The C445 provides the highest it is designed to fit into your
level of monitoring accuracy existing schema, not redefine it.
element of a reliable
and protection for your system
and safe system. from the incoming power
With integrated power quality and energy usage analytics, the Eatons Power Xpert
Power Xpert C445 was designed to give you the data you need to inControl programming
better manage your energy consumption, save significant energy software for easy
costs and keep personnel safe. With advanced diagnostics like configuration and parameter
performance trending, fault analysis and high-accuracy data setting
monitoring, you can prioritize your maintenance schedule to
address your most critical energy management challenges before
a failure occurs reducing unscheduled downtime and the potential
for personnel injury.
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Flexibility in a small footprint
The flexibility to design and configure the Power Xpert CXH MCC to your specific
needs helps to ensure it is built for your application.
You can specify different sizes The patented scissor clamp All maintenance can be
of copper or aluminum busbars; mechanism virtually carried out from the front or Small footprint with high technical
air insulation or epoxy coating; eliminates maintenance of top of the CXH panel, so it capabilities
top or bottom cable entry; and the associated components, can stand flush against a When the vertical section is modified,
fuse or breaker solutions. Plus, which means there is no wall (10 cm needed for i.e. adding spare drawers, a diversity
its optimized footprint helps requirement to access the ventilation purposes) factor of 1.0 implies that the user
improve your overall bottom rear to maintain the vertical Dual drawer configurations,
does not have to worry about
line. Space inside commercial busbar. This can save up to overloading the vertical busbar or
in one compartment, also heat dissipation of components.
and industrial facilities is at a 1 m2 per section help to minimize footprint
premium. We understand that The IEC standard only requires 0.8
Rear access to the by providing high-function for MCC, which means that it is up
youd rather use that valuable compartments allows for density
space for your process, so we to the user to calculate maximum
a narrower footprint, which load on the vertical busbar or
looked at the best ways to means less copper and less maximum heat losses.
design our electrical equipment cost, while adding depth
to maximize your space savings. Rated diversity factor (RDF) of 0.8
means that the feeder can operate
at 80% of capacity
28 high density drawers x 18.5 kW x
0.8 RDF = 414 kW per section
High diversity factor prevents
overheating due to overload after
modifications
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Options for top and bottom cable entry
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System design
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3
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2
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10 4
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2 Drawer components
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6 1. Line contacts 9. Mechanism operating
7 2. Arc-free power wiring handle
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1
Main busbar system
2 4 The Power Xpert CXH main busbars are arranged in a
separate compartment to ensure the required form of
separation and internal degree of protection.
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The main busbar system is fully The material specification
separated from the equipment of the busbars is copper:
and cable compartments. EN 13601-Cu-ETP-R250.
The busbars are rated up to
6 6300 A - 100 kA / 1 s.
On-site extension of the main
busbar system can be easily
and quickly accomplished with
the appropriate busbar coupling
clamps; no drilling is required.
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Busbar system
Cable bottom entry 8
1. Main busbars 5. Distribution busbars,
2. ACB connection to busbar isolated ducts 1
3. Bottom cable connections 6. Connection terminals
(front access) 7. Earth bars
4. Neutral bar 8. Protective covers
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Motor starter and feeder units
The Power Xpert CXH MCC is available for starter and feeder units up to 250 kW
Fused switch-disconnector
Drawer dimensions Breaker motor starters motor starters 415 V
Type Mounting Height Width Type Max rating Height Width Type Max rating Height Width
C012 Withdrawable 125 mm 300 mm* C012 18.5 kW 125 mm 300 mm* C012 15 kW 125 mm 300 mm*
C01 Withdrawable 125 mm 600 mm C01 22 kW 125 mm 600 mm C01 15 kW 125 mm 600 mm
C02 Withdrawable 250 mm 600 mm C02 75 kW 250 mm 600 mm C02 45 kW 250 mm 600 mm
C04 Withdrawable 500 mm 600 mm C04 132 kW 500 mm 600 mm C03 75 kW 375 mm 600 mm
CF4 Fixed 2000 mm** 425 mm CF4 250 kW (DOL) 2000 mm** 425 mm C04 132 kW 500 mm 600 mm
CF6 Fixed 2000 mm** 600 mm CF6 250 kW (FR) 2000 mm** 600 mm CF4 132 kW 2000 mm** 425 mm
* High density version.
CF6 250 kW 2000 mm** 600 mm
** Full height of functional compartment.
Breaker feeder units Fused switch-disconnector feeder units
Breaker Switch
Type frame rating Height Width Type frame rating Height Width
Feeder characteristics
Breaker Poles Frame rating Icu Ics Icw
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Racking behind closed doors
with explicit drawer position indication
1 3 4
Withdrawn Disconnected Test Connected
position position position position
Communication
24 Vdc Disconnected Connected Connected Connected
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Main components for MCC and distribution
The Power Xpert CXH uses only the best components. Eaton power control and complete system is essential
protection components are to delivering a fully type-tested,
A system is only as strong as its weakest link, so the among the best in the world. reliable and efficient power
quality of the individual components determines the The CXH is designed with the distribution and motor control
performance and quality of the system as a whole. option of Eaton air or molded system. All the critical
case circuit breakers or a fused components used in the CXH
combination switch. are proven Eaton components
Understanding the interaction from the main incoming
of each individual component feeders to the pushbuttons
and how they operate within a and indicator lights.
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Contactors and switch-disconnectors
Eaton type DILM Dumeco
contactors switch-disconnectors
Tested according IEC 60947-2 Compact, robust, switch-
for a complete range of motor disconnector ranges
starter combinations, including Available 3P, 3P+SN and
direct on-line, forward-reverse 4P-configurations
and star-delta
Type DMM, frame rating
Type 2 co-ordination motor 125 - 160 A, 690 Vac
starter combination with PKZ,
PKE and NZM circuit breakers n Short circuit rating
up to 50 kA
Type DMV, frame rating
160 - 2000 A, 690 Vac
n Short circuit rating
up to 100 kA at 415 V
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Electrical Data Standards
System Power Xpert CXH Power Xpert CXH complies with the following
Rated operational voltage 415, 480, 690 V international standards
Rated frequency 50 / 60 Hz IEC 61439-1 General rules
IEC 61439-2 ed.2: 2011 Power switchgear and controlgear
Main busbar data verification by test assemblies
Rated insulation voltage 1000 V EN 61439-2 ed.2: 2011 Power switchgear and controlgear
assemblies
Rated impulse withstand voltage 12 kV
BS-EN 61439-2 ed.2: 2011 Power switchgear and controlgear
Rated current 800 - 6300 A assemblies
Rated short-time withstand current 50 - 100 kA / 1 s and IEC/TR 61641 Ed 2.0: 2008 Enclosed low-voltage switchgear
50 - 66 kA / 3 s criteria 1-7 and controlgear assemblies -
Rated peak withstand current 220 kA Guide for testing under conditions
of arcing due to internal fault
Vertical distribution busbar data IEC 60529 Degrees of protection (IP Code)
Rated insulation voltage 1000 V IEC 60068-3-3: 1991 Environmental testing - Part 3:
Guidance. Seismic test methods
Rated impulse withstand voltage up to 12 kV for equipment
Application Fixed / Withdrawable IBC/CBC International Building Code (IBC)
Rated current 800 - 2500 A (in acc. with AC 156) Californian Building Code (CBC)
Rated short-time withstand current 35 - 100 / kA 1 s UBC Uniform Building Code (UBC)
Rated peak withstand current 176 kA
Dimensions (mm)
50
275
2300
1975
100/200
1000
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Form of internal separation
IEC 61439-2 defines the Form 3b and 4b are defined as: Form 3b solution is defined as: Form 4b solution is defined as:
the separation of the busbars the separation of terminals for the separation of the terminals
various forms of internal from each functional unit and external conductors from the for external conductors
separation. the separation of each functional units, but not from associated with a functional
The form of internal separation functional unit from each other. those of other functional units, unit from those of any other
determines how busbars, The difference between Form i.e. a common cable chamber functional unit and the busbars.
functional units and terminals 3b and Form 4b is based on where all outgoing terminals i.e individual separation of each
are separated from each other. how the terminals for outgoing are grouped together. Internal functional units outgoing
CXH is designed to provide conductors are separated from separation in accordance with terminals from each other.
separation in both Form 3b and each other. IEC 61439-2
4b solutions.
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Local service.
When and where you need it.
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Energizing a world
that demands more.
We deliver:
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and make the places we live and work safer and more comfortable
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to operate, and help airports operate more efficiently
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to cars, trucks and buses, while reducing fuel consumption and emissions
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At Eaton, were energized by We power businesses with
the challenge of powering a reliable, efficient and safe
world that demands more. With electrical power management
over 100 years experience in solutions. Combined with our
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we have the expertise to see bold thinking, we are answering
beyond today. From ground- tomorrows needs today.
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Specifications are subject to change without
2015 Eaton Corporation notice. Features and functionality may vary
All rights reserved. depending on selected options. Please refer
Form No. BR043008EN to the technical data sheets, user manual and
May 2015 test reports for detailed specifications.