Service Training
MALAGA
992G WHEEL LOADER
4. SISTEMA DE FRENOS
1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
OCTOBER 1997
Page:
6-15
BRAKE SYSTEM COMPONENTS
BRAKE BRAKE PARKING BRAKE PARKING BRAKE SERVICE BRAKE
PUMP ACCUMULATORS VALVE LEVER PEDALS
CHAPTER : STEERING & BRAKES
992G WHEEL LOADER
REAR SERVICE STEERING AND BRAKE PARKING MANIFOLD SERVICE BRAKE FRONT SERVICE
BRAKES TANK BRAKE VALVE BRAKES
Service Brake Components Parking Brake Components Shared by Service and Parking Systems
Page:
6-16
BRAKE HYDRAULIC SYSTEM
BRAKE
VALVE
REAR BRAKE
ACCUMULATOR
FRONT BRAKE
ACCUMULATOR
CHAPTER : STEERING & BRAKES
MANIFOLD MANIFOLD
992G WHEEL LOADER
CHECK
VALVE
PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
BRAKE SYSTEM COMPONENTS
BRAKE PUMP PUMP SERVO VALVE
DECK PLATE ACCUMULATORS
Page: 6-17
Page:
6-18
BRAKE PUMP
LOW PRESSURE
CONTROL PISTON SPRING
PUMP SERVO VALVE
BARREL
CONTROL PISTON
CHAPTER : STEERING & BRAKES
PASSAGE
992G WHEEL LOADER
OUTLET PASSAGE
DRIVE SHAFT
INLET PASSAGE
PISTON ASSEMBLY SWASHPLATE
Page:
6-19
PUMP SERVO VALVE
LOW BRAKE SYSTEM PRESSURE HIGH BRAKE SYSTEM PRESSURE
TO CONTROL FROM PUMP TO CONTROL FROM PUMP
PISTON OUTLET PISTON OUTLET
ADJUSTMENT ADJUSTMENT
CHAPTER : STEERING & BRAKES
BOLT BOLT
992G WHEEL LOADER
LOCKNUT PRESSURE COMPENSATOR SPOOL LOCKNUT PRESSURE COMPENSATOR SPOOL
Page:
6-20
BRAKE PUMP
HIGH PRESSURE
CONTROL PISTON SPRING
PUMP SERVO VALVE
BARREL
CONTROL PISTON
CHAPTER : STEERING & BRAKES
PASSAGE
992G WHEEL LOADER
OUTLET PASSAGE
DRIVE SHAFT
INLET PASSAGE
PISTON ASSEMBLY SWASHPLATE
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
BRAKE SYSTEM COMPONENTS
SERVICE BRAKE VALVE PARKING BRAKE VALVE
Page: 6-21
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
BRAKE OIL LINE BRAKE SYSTEM COMPONENTS
BRAKE COOLING OIL LINE SERVICE BRAKE HOUSING
PARKING BRAKE SECONDARY STEERING
PUMP
Page: 6-22
Page:
6-23
BRAKE HYDRAULIC SYSTEM
SERVICE BRAKE OFF / PARKING BRAKE ON BRAKE
VALVE
REAR BRAKE
ACCUMULATOR
FRONT BRAKE
ACCUMULATOR
CHAPTER : STEERING & BRAKES
MANIFOLD MANIFOLD
992G WHEEL LOADER
CHECK
VALVE
PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
Page:
6-24
BRAKE HYDRAULIC SYSTEM
SERVICE BRAKE ON / PARKING BRAKE OFF BRAKE
VALVE
REAR BRAKE
ACCUMULATOR
FRONT BRAKE
ACCUMULATOR
CHAPTER : STEERING & BRAKES
MANIFOLD MANIFOLD
992G WHEEL LOADER
CHECK
VALVE
PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
Page:
AXLE COOLING SYSTEMS
6-25
BRAKE BRAKE
REAR AXLE AXLE FRONT
AXLE MANIFOLD MANIFOLD AXLE
COOLER
BRAKE BRAKE
CHAPTER : STEERING & BRAKES
COOLER
992G WHEEL LOADER
RELIEF
VALVE
RELIEF
VALVE
REAR FRONT
PUMP PUMP
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
LAB EXERCISES
Lab B: Steering System Operational Tests Worksheet
Steering Time Check:
1. Run the test three times.
2. Compare the average time to the Service Manual specification.
Oil Temp ____C 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification
STEERING SYSTEM PRESSURE
SPECIFICATION ACTUAL
Pilot Oil Pressure
Back up Relief Valve Left Turn
Back up Relief Valve Right Turn
Pressure Compensator Valve
Margin Pressure
NEUTRALIZER STRIKER ADJUSTMENT
SPECIFICATION ACTUAL ADJUSTMENT
Right Stop
Left Stop
Lab C: Brake System Operational Tests Worksheet
BRAKE SYSTEM PRESSURE
SPECIFICATION ACTUAL
Brake Pump Compensator Valve
Service Brake Control Valve
Parking Brake Control Valve
Page: 6-27
992G WHEEL LOADER
CHAPTER : STEERING & BRAKES
LAB EXERCISES
Lab D: Brake System and Brake Cooling System Component Identification Quiz
Worksheet
Directions: Use this worksheet during the presentation to take notes on the function and
location of each component. During the lab exercise locate the components.
Component Location on the Machine
Brake pump ___________________________________
Parking brake valve ___________________________________
Service brake valve ___________________________________
Brake accumulators ___________________________________
Service brakes ___________________________________
Parking brake ___________________________________
Brake manifold ___________________________________
Parking brake lever ___________________________________
Brake pedals ___________________________________
Front brake cooling pump ___________________________________
Rear brake cooling pump ___________________________________
Front brake cooler ___________________________________
Rear brake cooler ___________________________________
Front axle ___________________________________
Rear axle ___________________________________
Front axle manifold ___________________________________
Rear axle manifold ___________________________________
Page: 6-28
