thru 406082

Broce Manufacturing Company, Inc.

WARRANTY REGISTRATION

Purchased From (Dealership)

Company: ___________________________________________________
Address: ___________________________________________________
City: _________________________ State: ____ ZIP: ________
Delivery Date to Dealer: ___ / ___ / ___ Unit Hours: _______________
Model Number: __________ Serial Number: ____________

Purchaser

Company: ___________________________________________________
Address: ___________________________________________________
City: _________________________ State: ____ ZIP: ________
Delivery Date to Owner: ___ / ___ / ___ Unit Hours: _____________

Purchaser - Type of Business

Construction/Highway Rental Asphalt Contractor
Equipment Dealer Municipality Other

1. The Purchaser has been instructed and/or has read the manual and understands proper preventive
maintenance, operation and safety precautions.

2. The Warranty and Limitations of Liability are found in the Warranty pages enclosed in the Parts and
Operators Manuals.

3. Broce Manufacturing Co. Inc. reserves the right to make design changes or modifications to Broce
products at any time without incurring any obligation to make similar changes or modifications to
previously sold units.

4. If this Document is not signed and returned to Broce Manufacturing Co. Inc., the warranty begins at
the date of delivery to the Dealership.

I hereby acknowledge acceptance of above and conditions in the Warranty Policy

Purchaser/Owner: __________________________________________________________

Dealer Representative: __________________________________________________________

Broce Manufacturing Co. Inc.

1460 South 2nd Avenue
Dodge City, KS 67801
(877) 227-8811
 BROCE MANUFACTURING COMPANY
BROCE BROOM LIMITED TWELVE MONTH WARRANTY

For a period of twelve (12) months or 1,000 hours whichever comes first, from the
date of delivery of product to the original user, Broce Manufacturing of Dodge City,
Kansas warrants each product to be free from manufacturing defects, subject to the
limitations contained in this policy. This limited warranty covers parts and labor.

This warranty does not apply to defect caused, in whole or in part, by unreasonable
use while in the possession of the user, including, but not limited to, failure to
properly set up product, failure to provide reasonable and necessary maintenance,
normal wear, routine tune ups or adjustments, improper handling, accidents,
operation at speed or load conditions contrary to published specifications, improper
or insufficient lubrication, or improper storage. This warranty is not a guarantee
that the performance of each product will meet the expectations of the purchaser.

Broce Manufacturing shall not be liable for consequential damage of any kind,
including, but not limited to: consequential labor costs or transportation charges in
connection with the replacement or repair of defective parts, lost time or expense
which may have accrued because of said defects. In no event shall Broce
Manufacturings total liability hereunder exceed the product purchase price.

Many components used by Broce Manufacturing are subject to the warranties of

their respective manufacturers. These warranties will be considered void if the
product is modified or repaired in any way not expressly authorized, or if closed
components are disassembled prior to return. Closed components include, but are
not limited to gearboxes, hydraulic pumps, motors, cylinders and actuators.

Our obligation under the warranty is expressly limited, at our option, to the
replacement or repair at Broce Manufacturing of Dodge City, KS or at a service
facility designated by us. We are not responsible for unauthorized repairs or
replacements. Any implied or statutory warranties, including any warranty of
merchantability or fitness for a particular purpose, are expressly limited to duration
of this written warranty. We make no other express warranty. This warranty
cannot be extended, broadened, or changed except in writing by an authorized
officer of Broce Manufacturing.

Broce Manufacturing Co. Inc.

1460 South 2nd Avenue
Dodge City, KS 67801
(877) 227-8811
BROCE BROOM MODEL 350

ESTIMATED DIMENSIONS

RJ350
 TABLE OF CONTENTS
Main Frame Component Parts............................................................................................. 1-2

Instrument Panel & Components........................................................................................ 3-4

Seat and Suspension ........................................................................................................... 5-6

Brake Control Assemblies................................................................................................... 7-8

Hydrostatic Control Assemblies ......................................................................................... 9-10

Circle Frame and Components ........................................................................................... 11-12

Direct Drive Core Assembly ................................................................................................ 13-14

Chain Drive Core Assembly ................................................................................................ 15-16

Broom Core Wafers and Spacers ....................................................................................... 17-18

Bolster Assembly ................................................................................................................. 19-20

Front Axle Parts and Steering ............................................................................................. 21-22

Front Brake Assembly ......................................................................................................... 23-24

Rear Axle & Drive Assembly ............................................................................................... 25-26

Rear Brake Assembly........................................................................................................... 27-28

Two Speed Gear Box............................................................................................................ 29-30

Model 44 Industrial Axle ...................................................................................................... 31-32

Tow Bar Assembly ............................................................................................................... 33-34

Cab Assembly ....................................................................................................................... 35-36

Roll Over Protection Structure & Related Parts ................................................................ 37-38

Fuel Tank Assembly............................................................................................................. 39-40

Decal Kit ................................................................................................................................ 42

HYDRAULIC SYSTEM DETAILS................................................................. 44-54

Hydraulic System Components Front Section ............................................................... 45-46

Hydraulic System Components Cab/Valve Section ....................................................... 47-48

Hydraulic System Components Variable Speed Option................................................ 49-50

Hydraulic System Components Rear Section ................................................................ 51-52

Hydrostatic Drive System .................................................................................................... 53-54

 TABLE OF CONTENTS (Cont.)
HYDRAULIC SYSTEM DETAILS (Cont.)
Core Rotation Valve Assembly ........................................................................................... 55-56

305900 Valve Assembly ....................................................................................................... 57-58

ELECTRICAL SYSTEM & ACCESSORIES ................................................. 60-74

Gauges & Senders................................................................................................................ 61-62

Windshield Wipers & Washer.............................................................................................. 63-64

Misc. Switches, Fuses, Etc. ................................................................................................. 65-66

Lights & Horns ...................................................................................................................... 67-68

Heater/Defroster.................................................................................................................... 69-70

Air Conditioning System...................................................................................................... 71-74

BROOM ACCESSORY SYSTEMS .............................................................. 76-86

Water System Illustrations .................................................................................................. 77-78

Scraper Blade Illustrations .................................................................................................. 79-80

Scraper Blade Hydraulics .................................................................................................... 81-82

Curb Sweeper Illustrations .................................................................................................. 83-84

Curb Broom Hydraulics ....................................................................................................... 85-86

ENGINES AND RELATED PARTS .............................................................. 88-96

RC-350 Engine ...................................................................................................................... 89-90

RCT-350 Engine .................................................................................................................... 91-92

RJ-350 Engine ....................................................................................................................... 93-94

KR-350 Engine ...................................................................................................................... 95-96

CR-350 ................................................................................................................................... 97-98

MAINTENANCE, SPECIFICATIONS AND WIRING DIAGRAMS ..............99+

 MAIN FRAME COMPONENT PARTS

13
9
8

20 16

18

7 15
3 17
14

11

6
10

12
1

1
 MAIN FRAME COMPONENT PARTS
Reference Part No. Description Qty.

1. .................................. F-201-R .................. Main Frame w/ Decking .................................... 1

2 ................................... F-206-RS ................ Main Deck (Smooth) ......................................... 1

F-206-R .................. Main Deck (Diamond Tread) ............................ 1

3 ................................... F-205-R .................. Diagonal Deck (w/o Water System) ................ 1

F-205-RW ............... Diagonal Deck (w/ Water System) ................... 1

4 ................................... F-204-R .................. Front Deck (w/o Water System) ...................... 1

F-204-RW ............... Front Deck (w/ Water System) ......................... 1

5 ................................... F-209-EX ................ Deck Step (Expanded Metal) ........................... 1

F-209-R .................. Deck Step (Diamond Tread) ............................ 1

6 ................................... 850073 ................... Rear Fender, LH ................................................ 1

7 ................................... 850072 ................... Rear Fender, RH ............................................... 1

8 ................................... 852049-C ............... Fire Wall ............................................................. 1

9 ................................... See Roll Over ........ Roll Bar (2 Post) ................................................ 1

Protection

10 ................................. F-202 ...................... Frame Step ........................................................ 1

11 ................................. 203138 ................... Seat Support Base (Non-suspension) ............ 1

12 ................................. F-826 ...................... Front Fenders (pair) ......................................... 1

13 ................................. VF-208-C ................ Hood Assembly ................................................ 1

14 ................................. 203274 ................... Hood Support Linkage ..................................... 1

15 ................................. 001687 ................... Hood Support Linkage ..................................... 1

16 ................................. VF-317-B ................ Hinge, (Set of 2) ................................................ 1

17 ................................. VF-803-R ................ Hood Catch (Rubber Strap only) ..................... 2

18 ................................. VF-319-RA ............. Catch Assembly (Complete) ............................ 2

19 ................................. F-811-R .................. Rock Guard ....................................................... 1

20 ................................. 304009 ................... Rubber Hood Molding ...................................... 1

2
INSTRUMENT PANEL AND COMPONENTS

11

16
6
5

4
14 15

12

10
13
9 1

3
 INSTRUMENT PANEL AND COMPONENTS
Reference Part No. Description Qty.

1...................................I-217-AR................. Dash Housing ...................................................1

2 ...................................I-218-R ................... Dash Back Cover ..............................................1

3 ...................................See Hydraulic ....... Power Steering Unit (Danfoss)........................1

System Front
Section

4 ...................................SM-249-D ............... Power Steering Unit Mount .............................1

5 ...................................305945 ................... Steering Column...............................................1

305950.................... Tilt Steering Column (No Conversion) ...........1

6 ...................................202052 ................... Access Cover....................................................1

7 ...................................S-253-R .................. Steering Wheel/Horn Assembly ......................1

9 ...................................See Electrical ....... Ignition Switch ..................................................1

Section

10.................................HS-230-A ............... Shifter Assembly (2 Speed).............................1

HS-231-A................ Shifter Cable (Not Shown) ...............................1

11.................................See Electrical........ Universal Accessory Switch ...........................3

Section
See Electrical ........ Lighted Rocker Switch (Not Shown) ..............1
Section

12.................................See Electrical........ Wiper Switch .....................................................1

Section

13.................................See Heater/............ Heater Switch (2 Speed)...................................1

Defroster

14.................................304074 ................... Access Cover Knob..........................................1

15.................................N/A ......................... Horn Sender (Replace Column) ......................1

16.................................See Electrical........ Spare Key (pair) ................................................1

Section

4
SEAT AND SUSPENSION COMPONENTS

10

8 7 1

11
6

5
 SEAT AND SUSPENSION COMPONENTS
Reference Part No. Description Qty.

1...................................BS-1050 ................. Seat Assembly ..................................................1

2 ...................................BS-1051 ................. Back Rest ..........................................................1

3 ...................................BS-1052 ................. Seat Cushion.....................................................1

4 ...................................BS-1053L+R .......... Arm Rest Pad ....................................................2

6 ...................................C-211...................... Retractable Seat Belt (Shown) ........................1

C-211-SH................ Retractable Seat Belt w/ Shoulder
Harness (Not Shown)........................................1

7 ...................................C-211-RT ............... Tether Strap Set (for use w/ Suspension

Seat)....................................................................1

8 ...................................T-213-R .................. Throttle Cable ...................................................1

9 ...................................852180 ................... Hydraulic Control Cabinet ...............................1

10.................................203183 ................... Valve Box Cover ...............................................1

11.................................BS-1054 ................. Suspension Assembly .....................................1

Not Shown ..................203181 ................... Hydraulic Control Cover Back ........................1

Not Shown ..................309456 ................... Throttle Cable (Cat Engine) ............................ 1

6
BRAKE CONTROL ASSEMBLIES

1
6
5
2
3 4

12 9
8 10

13

11

16
15
14

7
 BRAKE CONTROL ASSEMBLIES
Reference Part No. Description Qty.

1...................................B-240-B.................. Dual Master Cylinder........................................1

2 ...................................BM-245-R............... Master Cylinder Mount.....................................1

3 ...................................B-284...................... Rubber Boot......................................................1

4 ...................................K00001................... Push Rod...........................................................1

5 ...................................B-238-R.................. Brake Pedal .......................................................1

6 ...................................B-241-R.................. Brake Pedal Pad ...............................................1

7 ...................................BM-244-R............... Pedal Mount ......................................................1

8 ...................................B-242-R.................. Pedal Bushing...................................................2

9 ...................................BLS-15 ................... Brake Light Switch ...........................................1

10.................................PBS-13................... Parking Brake Switch.......................................1

11.................................PB-237 ................... Parking Brake Cable........................................2

12.................................PB-233-C ............... Brake Lever Assembly .....................................1

13.................................PB-229-C ............... Clevis (3/8 Fine Thread) .................................1

14.................................PB-235-C ............... Primary Parking Brake Cable ..........................1

15.................................202091 ................... Parking Brake Adjuster....................................1

16.................................344105 ................... Tension Spring .................................................1

Not Shown ..................F97935 ................... Master Cylinder Repair Kit ..............................1

8
HYDROSTATIC CONTROL ASSEMBLIES

1
2
3
4
5

9
 HYDROSTATIC CONTROL ASSEMBLIES
Reference Part No. Description Qty.

1...................................HC-226-R ............... Control Pedal Assembly ..................................1

2 ...................................HC-229-B ............... 1/4 Clevis w/ Pin (Note: Control Cable) ........1

3 ...................................HC-228-B ............... Hydro-Back Boot ..............................................1

4 ...................................HC-228-HB ............ Hydro-Back Device...........................................1

5 ...................................HC-228-E ............... Hydro-Back Cable.............................................1

6 ...................................HC-226-HA ............ Hand Control Kit (Note: Converts Foot

Control to Hand Control) ..................................1

7 ...................................HC-228-OH ............ Hand Control Cable ..........................................1

8 ...................................309466 ................... Heims End .........................................................1

10
 CIRCLE FRAME & COMPONENTS

10

4
9

8 1

8
11

3 7

6 5

11
 CIRCLE FRAME & COMPONENTS
Reference Part No. Description Qty.

1...................................C-102...................... Circle Frame......................................................1

1a.................................C-102A ................... Circle Frame w/Curb Broom Mount Bracket..1

2 ...................................See Hydraulic ....... Shift Cylinder ....................................................1

Section

3 ...................................See Hydraulic ....... Lift Cylinder.......................................................1

Section

4 ...................................B-103...................... Circle Bearing ...................................................9

5 ...................................D-20-R.................... Shock Absorber................................................1

6 ...................................D-21-R.................... Shock Pin ..........................................................2

7 ...................................C-109...................... Hinge Pin ...........................................................3

8 ...................................RC-19 ..................... Cylinder Pin.......................................................2

9 ...................................B-105...................... Bearing Bracket Assembly (qty as required).

10.................................B-104...................... Bearing Bracket ................................................5

11.................................850006 ................... Circle Cylinder Lug...........................................1

12
 DIRECT DRIVE CORE ASSEMBLY

2
4

11 5 6
1

12
9 10

10
7
8

13
 DIRECT DRIVE CORE ASSEMBLY
Reference Part No. Description Qty.

1 ...................................C-108-SPC............. Core Support.....................................................1

2 ...................................D-12-8 .................... Core Cover ........................................................1

3 ...................................D-15-SPCA ............ Core w/ Flat End Caps......................................1

D-15-SPC ............... Core w/ Formed End Caps...............................1

4 ...................................D-17........................ Spindle...............................................................1

5 ...................................203010 ................... End Cap ( Flat Standard Equipment)...........2

D-16........................ End Cap (Formed Optional)..........................2

6 ...................................D-11........................ Support Bracket................................................2

7 ...................................See Hydraulic ....... Hydraulic Motor (Core).....................................1

Section

8 ...................................MR-16-SPC............ Hydraulic Motor Mount (Core).........................1

9 ...................................DD-257-R ............... Splined Hub.......................................................1

10.................................MR-16-LR .............. Lock Ring ..........................................................2

11.................................D-13........................ Pillow Block Bearing ........................................1

12.................................304129 ................... Core Rock Guard ..............................................1

14
 CHAIN DRIVE CORE ASSEMBLY

4 14

6
13

3
5
12
1 7

15

8
4
13 11
9
10

15
 CHAIN DRIVE CORE ASSEMBLY
Reference Part No. Description Qty.

1 ...................................C-108-R.................. Core Support.....................................................1

2 ...................................D-12-8 .................... Core Cover ........................................................1

3 ...................................D-15-8 .................... Core....................................................................1

4 ...................................D-17........................ Spindle...............................................................2

5 ...................................D-16........................ End Cap .............................................................2

6 ...................................D-11........................ Support Bracket................................................2

7 ...................................MAB-16-B .............. Hydraulic Motor (Core).....................................1

8 ...................................MR-16-AR .............. Hydraulic Motor Mount (Core).........................1

9 ...................................C-111...................... Sprocket (Drive)................................................1

10.................................C-109-AR ............... Sprocket (Idler) .................................................1

11.................................C-110...................... Sprocket (Driven)..............................................1

12.................................D-14-R.................... Roller Chain ......................................................1

13.................................D-13........................ Pillow Block Bearing ........................................2

14.................................D-18-R.................... Chain Guard ......................................................1

15.................................304129 ................... Core Rock Guard ..............................................1

16
BROOM CORE WAFER & SPACERS

17
 BROOM CORE WAFER & SPACERS
Reference Part No. Description Qty.

1...................................RW-503 .................. 10 x 32 Prostran Wafer .................................?

2 ...................................RW-504 .................. 10 x 32 Wire Wafer ........................................?

3 ...................................RW-500 .................. 8 Set, Prostran Wafers w/ Spacers ................1

RW-501 .................. 8 Set, Wire Wafer w/ Spacers .........................1
RW-502 .................. 8 Set, Half Prostran & Half Wire
w/ Spacers .........................................................1

4 ...................................CS-01 ..................... Core Service Stand...........................................1

5 ...................................CS-02 ..................... Core Service Ring.............................................1

Note: Some Machines ordered with Tube Brooms. Contact Factory Prior to Ordering
Brushes!

18
 BOLSTER ASSEMBLY

5
3

6 8

19
 BOLSTER ASSEMBLY
Reference Part No. Description Qty.

1...................................752002 ................... Bolster Assembly, Complete...........................1

Serial Number 402415 and Higher

2 ...................................852001 ................... Bolster Brace ....................................................1

3 ...................................203002 ................... Bolster Pin.........................................................1

4 ...................................852002 ................... Bolster A-Frame Assembly .............................1

5 ...................................852003 ................... Bolster Support ................................................1

6 ...................................309507 ................... Oil Light Bushing (1 1/4 x 1 1/2 x 1 1/2).....1

7 ...................................309505 ................... Oil Light Bushing (1 1/4 x 1 1/2 x 2)...........1

8 ...................................309506 ................... Oil Light Bushing (1 1/4 x 1 1/2 x 2 1/4).....1

20
 FRONT AXLE ASSEMBLY
1

2 19 21
9

10 7b 6 7a 8 3
4
5
13

12 14 17

18
15 16

11

20

21
 FRONT AXLE ASSEMBLY
Reference Part No. Description Qty.

1. .................................. 403090 ................... Front Axle Assembly (6 Lug x 5 1/2) ............... 1

2 ................................... 203526 ................... Steering Cylinder Assembly ............................ 1

4 ................................... 403091 ................... Knuckle w/Spindle, LH ..................................... 1

403092 Knuckle w/ Spindle, RH.................................... 1

5 ................................... BF4454................... King Pin Cap ..................................................... 2

6 ................................... 403093 ................... Tie Rod Tube ..................................................... 1

7a ................................. BF4470................... Jam Nut, RH Thread ......................................... 1

7b ................................. BF4471................... Jam Nut, LH Thread .......................................... 1

8 ................................... BF4465R ................ Tie Rod End, LH Thread ................................... 1

9 ................................... 203523 ................... Lock Nut ............................................................ 1

10 ................................. BF4465L ................ Tie Rod End, RH Thread .................................. 1

11 ................................. BF4460................... Seal .................................................................... 2

12 ................................. BF4461X ................ Inner Bearing Kit (w/Race) ............................... 2

13 ................................. 203544 ................... Hub Assembly, (6 Lug x 5 1/2) ........................ 2

14 ................................. 69957B ................... Lug Nut .............................................................. 10

15 ................................. 752547 ................... Outer Bearing Kit (w/Race) .............................. 2

16 ................................. 400195 ................... Washer ............................................................... 2

17 ................................. 203549 ................... Lock Nut ............................................................ 2

18 ................................. 203550 ................... Hub Cap ............................................................. 2

19 ................................. BF4470................... Jam Nut, RH Thread ......................................... 1

20 ................................. BF4455................... King Pin Kit ....................................................... 1

21 ................................. 203520 ................... Steering Cylinder Heims End .......................... 1

Not Shown .................. 203553 ................... Steering Cylinder Seal Kit ............................... 1
Not Shown .................. 304039 ................... Wheel 6 Lug ................................................... 1

22
 5200-6000 LB FRONT BRAKE ASSEMBLY
1
13

12

11 4

9 7
10 8

15

16

23
 5200-6000 LB FRONT BRAKE ASSEMBLY
Reference Part No. Description Qty.

1 ...................................203554 ................... Complete Caliper Assembly w/ Pads .............1

2...................................203530 ................... Friction Pads (Organic)....................................1

3 ...................................203531 ................... 1/4 28 Brass Bleed Screw ...........................1

4 ...................................203532 ................... 1/8 Brass Bleed Screw Adapter.....................1

5 ...................................203533 ................... Guide Bolt Sleeve O-ring .................................1

6 ...................................203534 ................... Guide Bolt Rubber Sleeve ...............................1

7 ...................................203535 ................... Guide Bolt Stainless Steel Sleeve ..................1

8 ...................................203536 ................... Guide Bolt (M11 x 1.5) w/ Thread Locker .......1

9 ...................................203537 ................... 90 1/8 NPT to 3/16 F.I.F. ..............................1

10.................................203538 ................... Caliper Piston 2 1/4 Stainless Steel ..............1

11.................................203539 ................... Rubber Dust Boot.............................................1

12.................................203540 ................... Piston Rubber Seal...........................................1

13.................................203541 ................... 1/8 NPT Brass Plug.........................................1

15.................................203543 ................... 12 Integral Rotor w/ Hub (5 Lug x 5 1/2) .......1

203544.................... 12 Integral Rotor w/ Hub (6 Lug x 5 1/2) .......1

16.................................203555 ................... Wheel Stud ........................................................5 or 6

Not Shown ..................FA-306-R ............... Brake Hose........................................................2

24
REAR AXLE & DRIVE ASSEMBLIES

13

10
7 9
12
2

11

14

15
3
1

4
5

25
 REAR AXLE & DRIVE ASSEMBLIES
Reference Part No. Description Qty.

1 ...................................PB-237 ................... Parking Brake Cable.........................................2

2 ...................................RA-293-R ............... Rear Axle Assembly Dana 44 (5 Lug) .............1

RA-293-RA............. Rear Axle Assembly Dana 44 (6 Lug) .............1
RA-293-60 .............. XHD Rear Axle Assembly (Optional 5 Lug)
Dana Model 60 ...................................................1
RA-293-60A ........... XHD Rear Axle Assembly (Optional 6 Lug)
Dana Model 60 ...................................................1

3 ...................................403083 ................... Cap U-Joint Dura-Axles ...................................2

4 ...................................DS-299-C ............... Drive Line Assembly (Complete) ....................1

5 ...................................DS-298-R ............... Universal Joint Assembly................................2

6 ...................................TS-302-C................ 2-Speed Gearbox ..............................................1

TS-302-CR ............. 2-Speed Gearbox (Reconditioned)
Subject to Availability.......................................1

7 ...................................HS-231-A ............... Shift Cable.........................................................1

8 ...................................203109 ................... Hydraulic Shift Linkage....................................1

9 ...................................HC-229-R ............... 3/8 Clevis Assembly w/ Pin............................1

10.................................BL-296-R ............... Brake Line Assembly .......................................1

11.................................RA-294-R ............... Breather .............................................................1

12.................................BL-297-R ............... Brake Line Assembly .......................................1

13.................................RA-295-C ............... Union Tee ..........................................................1

14.................................?????? .................. Shoulder Bolt ....................................................3

15.................................850013 ................... Shift Linkage Couple W/A................................1

26
REAR BRAKE ASSEMBLY

IN KIT 23

IN KIT 23

IN KIT 23

27
 REAR BRAKE ASSEMBLY
Reference Part No. Description Qty.
1 ...................................4402AL................... Backing Plate Assembly (Left) ........................ 1
4402AR .................. Backing Plate Assembly (Right) ..................... 1

2 ...................................4414A ..................... Shoe Set (Set of 4) ............................................ 1

3 ...................................4408A ..................... Anchor ............................................................... 1

4 ...................................See Ref 23 ............. Return Spring (Front) ....................................... 1

5 ...................................See Ref 23 ............. Return Spring (Rear) ........................................ 1

6 ...................................4406L ..................... Wheel Cylinder (Left)........................................ 1

4406R ..................... Wheel Cylinder (Right) ..................................... 1

7 ...................................4407A ..................... Push Rod ........................................................... 2

8 ...................................4411A ..................... Strut (Left) ......................................................... 1

4411AR .................. Strut (Right) ....................................................... 1

9 ...................................4410 ....................... Spring ................................................................ 1

10 .................................4418 ....................... Guide.................................................................. 1

11 .................................4415 ....................... Cable .................................................................. 1

12 .................................4413AL................... Parking Brake Lever (Left) ............................... 1

4413AR .................. Parking Brake Lever (Right) ............................ 1

13 .................................See Ref 23 ............. Pin, Shoe Hold Down ....................................... 2

14 .................................See Ref 23 ............. Hold Down Spring ............................................ 2

15 .................................See Ref 23 ............. Cup, Hold Down ................................................ 2

16 .................................See Ref 23 ............. Spacer ................................................................ 1

17 .................................See Ref 23 ............. Retainer ............................................................. 1

18 .................................4419L ..................... Adjusting Lever, (Left) ..................................... 1

4419R ..................... Adjusting Lever, (Right) ................................... 1

19 .................................4423L ..................... Adjusting Screw Assembly, (Left) .................. 1

4423R ..................... Adjusting Screw Assembly, (Right)................ 1

20 .................................See Ref 23 ............. Spring ................................................................ 1

21 .................................4404A ..................... Brake Drum (5 Lug) .......................................... 1

403082.................... Brake Drum (6 Lug) .......................................... 1

22 .................................4427 ....................... Wheel Cylinder Repair Kit ............................... A/R

23 .................................4409 ....................... Kit (Contains Ref 4, 5, 13, 14, 15, 16, 17, 20) .. 1
Not Shown ..................4400AL................... Complete Assembly, (Left) .............................. 1
Not Shown ..................4400AR .................. Complete Assembly, (Right) ........................... 1

28
TS-302-C TWO SPEED GEARBOX

29
 TS-302-C TWO SPEED GEARBOX
Reference Part No. Description Qty.

1 ...................................2S-11A ................... Main Housing ....................................................1

2 ...................................2S-12...................... Housing Cover ..................................................1

3 ...................................2S-13...................... Bearing Cap ......................................................1

4 ...................................2S-14...................... Bearing & Seal Cap ..........................................1

5 ...................................2S-15...................... Vent Plug ...........................................................1

6 ...................................2S-16...................... Bearing Assembly ............................................1

7 ...................................2S-17...................... Pinion Gear w/ Key ...........................................1

8 ...................................2S-18...................... Input Shaft.........................................................1

9 ...................................2S-19...................... Bearing Assembly ............................................3

10.................................2S-20...................... Shift Rail ............................................................1

11.................................2S-21...................... Shift Fork...........................................................1

12.................................2S-22...................... Seal, Shift Rail...................................................2

13.................................2S-23...................... Gear, High Range .............................................1

14.................................2S-24...................... Sliding Collar ....................................................1

15.................................2S-25...................... Gear, Low Range ..............................................1

16.................................2S-26...................... Output Shaft......................................................1

17.................................2S-27...................... Seal, Output Shaft ............................................1

18.................................2S-28...................... Output Flange ...................................................1

19.................................2S-29...................... Jam Nut .............................................................1

20.................................2S-30...................... Detent Kit...........................................................1

Not Shown ..................2S-31...................... Shim Kit .............................................................1

30
31
 MODEL 44 INDUSTRIAL AXLE
Reference Part No. Description Qty.

1 ...................................459109 C94............ Axle Housing.....................................................1

2* .................................NSS ........................ Gear & Pinion Set .............................................1
3* .................................706031X................. Inner Pinion Bearing ........................................1
4* .................................NSS ........................ Shim Drive Pinion..........................................1
5* .................................30765 ..................... Baffle Pinion Bearing ....................................1
6* .................................NSS ........................ Shim Pinion Bearing .....................................1
7* .................................706030X................. Outer Pinion Bearing........................................1
8 ...................................30784 ..................... Slinger................................................................1
9* .................................35723 ..................... Pinion Seal ........................................................1
10.................................3-4-5761X .............. End Yoke Assembly .........................................1
11* ...............................30186 ..................... Washer Pinion Nut.........................................1
12* ...............................30185 ..................... Pinion Nut..........................................................1
14.................................343825 ................... Cover Carrier..................................................1
15** ..............................34685 ..................... Gasket Carrier Cover.....................................1
16.................................36472 ..................... Plug Cover......................................................1
17.................................34279 ..................... Bolt Cover (source locally) ...........................
18.................................NSS ........................ Cap Differ Bearing .........................................1
19.................................NSS ........................ Bolt Differ Bearing Cap .................................4
20.................................706032XA .............. Differ Bearing Kit ..............................................1
21.................................NSS ........................ Shim Differ Bearing .......................................1
22.................................32684 ..................... Differ Case.........................................................1
23** ..............................30187 ..................... Bolt Drive Gear ..............................................10
24** ..............................NSS ........................ Pinion Differ ...................................................1
25** ..............................NSS ........................ Differ Gear ......................................................1
26** ..............................NSS ........................ Thrust Washer Differ Pinion.........................1
27** ..............................NSS ........................ Thrust Washer Differ Gear............................1
28** ..............................NSS ........................ Differ Shaft ........................................................1
29** ..............................13449 ..................... Lock Differ Shaft............................................1
30.................................34616-1 .................. Bolt Brake Mounting .....................................8
31.................................35704 ..................... Nut Brake Mounting ......................................8
32.................................34419 ..................... Seal Shaft Inboard .........................................2
33***.............................36797 ..................... Retaining Ring Wheel Bearing .....................2
34***.............................565903 ................... Bearing Assembly ............................................2
35***.............................35239 ..................... Seal Shaft Outboard ......................................2
36***.............................35490A................... Retainer Oil Seal ............................................2
37***.............................26726A................... Shaft Axle Flange (5 Lug) .............................2
403081.................... Shaft Axle Flange (6 Lug) .............................2
38.................................35491A................... Bolt Wheel ......................................................5 or 6

* Included in Kit Number 7066139X

** Included in Kit Number 706027X

*** Included in Kit Number 26726A

*** Included in Kit Number 403081

NSS Not Sold Separately

32
TOW BAR ASSEMBLIES

2
3

33
 TOW BAR ASSEMBLIES
Reference Part No. Description Qty.

1 ...................................4201P ..................... Tow Bar w/ 3 Pintle .........................................1

4201B ..................... Tow Bar w/ 2 5/16 Receiver............................1

2 ...................................K00003................... Hitch, Shutoff Assembly Kit (Valve,

Hoses, and Fittings)..........................................1

3 ...................................305025 ................... Tow Valve ..........................................................1

Note: Tow bars come as complete kit. Kit includes Mounts, Chains, and
Pin. Hitch Shutoff Assembly is separate. The Hitch Shutoff is for a safer
and easier way of towing the broom. All Broce Brooms are towable as long
as the Gearbox is in neutral, the Parking Brake is released, and the Shutoff
Valve is engaged.

34
 CAB ASSEMBLY
1

3
12
13

5
4

10
7 8

11 9

35
 CAB ASSEMBLY
Reference Part No. Description Qty.

1 ...................................P-315-B .................. Cab Assembly, Complete ................................1

345055.................... Cab Keys, (Sold as a Pair) ...............................1

2 ...................................202116 ................... Mirror Bracket, (2 per Side) .............................4

3 ...................................P-353-R .................. West Coast Style Mirror (1 per Side) ..............2

4 ...................................P-352-B .................. Strut, (1 per Side)..............................................2

5 ...................................309406 ................... Ball for Strut......................................................2

6 ...................................345051 ................... Outside Door Handle (Paddle Style)...............2

7 ...................................P-320-B .................. Striker Assembly ..............................................2

8 ...................................345053 ................... Latch Assembly ................................................2

9 ...................................345050 ................... Inside Door Handle (Paddle Style)..................2

10.................................304089 ................... Door Seal, 14 per door ....................................1

11.................................P-325-R .................. Window Rubber Molding, (As Required)........1

P-316-R .................. Floor Mat, 5 x 4 Blank.....................................1

12.................................K00002................... Door Tether Strap, Inside (1 per Side)............2

13.................................B239920C .............. Outside Grab Handle........................................1

Not Shown ..................345052 ................... Inside Grab Handle...........................................2

Not Shown ..................344075 ................... Cab Mounting Springs .....................................4

Not Shown ..................AC-708-R ............... Air Cleaner Assembly ......................................1

Not Shown ..................AC-785-R ............... Air Cleaner Bonnet (Top Cap) .........................1

Not Shown ..................P10-3113................ Air Cleaner End Cap.........................................1

Not Shown ..................P00-3951................ Air Cleaner Clamp ............................................2

Not Shown ..................110-20027 .............. Air Cleaner Flex Hose ......................................1

Not Shown ..................P10-2114................ Air Cleaner Vent................................................1

Not Shown ..................AC-709-R ............... Air Cleaner Filter...............................................1

Note: Items 10 & 11 are sold by the foot. Floor mat is a Cut to Fit item.

36
 ROLL OVER PROTECTION
STRUCTURE & RELATED PARTS

37
 ROLL OVER PROTECTION
STRUCTURE & RELATED PARTS
Reference Part No. Description Qty.

1 ...................................P-310-R .................. Two-Post Roll Bar.............................................1

2 ...................................852057 ................... Canopy...............................................................1

3 ...................................See Seat &............. Seat Belt w/ Shoulder Harness (Optional) .....1

Suspension

4 ...................................See Seat &............. Retractable Seat Belt (Standard) ....................1

Suspension

5 ...................................C-211-RT ............... Tether Strap Set (For use w/ Suspension

Seat)...................................................................1

6 ...................................P-312-R .................. Windshield Frame w/ Molding

(Safety Glass Not Included. See Note)............1

7 ...................................P-356-R .................. Rear View Mirror ...............................................1

8 ...................................P-325-R .................. Offset Rubber Molding.....................................1

9 ...................................P-355-R .................. Rubber Trim ......................................................1

Note:
1. Due to the abundant availability of automotive safety glass from local vendors
and the likelihood of breakage during shipment, the windshield frame is sold
w/o glass.
2. Seat belt tether straps MUST be used on suspension seats.
3. Items 8 & 9 are sold by the foot.

38
 FUEL TANK ASSEMBLY

6
3

1
5

39
 FUEL TANK ASSEMBLY
Reference Part No. Description Qty.

1 ...................................852454 ................... Fuel & Hydraulic Tank......................................1

2 ...................................T-703-BA ............... Hydraulic Cap ...................................................1

3 ...................................T-702-B .................. Fuel Cap ............................................................1

4 ...................................T-805-R .................. Rubber Tank Pad ..............................................2

5 ...................................550-5 ...................... Sight Glass........................................................1

6 ...................................344175 ................... Fuel Gauge Assembly ......................................1

40
41
 DECAL KIT

Reference Part No. Description Qty.

1...................................VL-833-R................ Decal Kit w/ Stripes and Broce Logos* ..........1

42
43
4W BROOM HYDRAULIC SYSTEM DETAILS

44
4W BROOM HYDRAULIC SYSTEM COMPONENTS
(Front Section)

See Cab-Valve section

5
24
15
6
14 7
9
1 23
2 25

To Tank

25a
15
21 22
27 13

10 12 To Hydraulic
4 Pump

11
26
20
8
3
17
18
19 16

Revision: 02/04/04

45
4W BROOM HYDRAULIC SYSTEM COMPONENTS
(Front Section)
Reference Part No. Description Qty.

1 ..................... 203526....................Steering Cylinder, 10....................................................................1

2 ..................... 208 ..........................Lift Cylinder ....................................................................................1
3 ..................... 305943....................Core Motor, Direct Drive................................................................1
305972 ....................Seal Kit for Direct Drive Core Motor.............................................1
MAB-16-B ...............Core Motor, Chain Drive ................................................................1
SK000092 ...............Seal Kit, Chain Drive Motor...........................................................1
4 ..................... 305944....................Steering unit ...................................................................................1
5 ..................... 305525....................Hydraulic Manifold .........................................................................1
6 ..................... HF-278-R ................Filter Element .................................................................................1
HF-278-RAF25 .......Filter Assembly ..............................................................................1
7 ..................... 216 ..........................Shift Cylinder..................................................................................1
216A .......................Shift Cylinder for Curb & Gutter Models......................................1
8 ..................... 305829....................Hydraulic Fitting, FF1852T06-06...................................................1
9 ..................... N/A..........................Hydraulic Hose Assembly, 30-1AA6FR6 & 1AAGFRB6............1
10 ................... N/A..........................Hydraulic Hose Assembly, 30-1AA6FR6 & 1AA6FRCG............1
11 ................... N/A..........................Hydraulic Hose Assembly, 35-1AA6FRB6 & 1AA6FRA6..........1
12 ................... N/A..........................Hydraulic Hose Assembly, 76-1AA6FR64 & 1AA6FRB6 ..........1
13 ................... N/A..........................Hydraulic Hose Assembly, 40-1AA4FRB4 (2)............................1
14 ................... N/A..........................Hydraulic Hose Assembly, 32-1AA4FRB4 & 1AA4FRC4..........1
15 ................... 305818....................Hydraulic Fitting, FF1852T04-06...................................................4
16 ................... 305871....................Hydraulic Fitting, FF1852T12-10...................................................1
17 ................... N/A..........................Hydraulic Hose Assembly, 94.5-1AA12FR12 (2) .......................1
18 ................... N/A..........................Hydraulic Hose Assembly, 94.5-1AA12FR12 (2) .......................1
19 ................... 305841....................Hydraulic Fitting, Caterpillar 3E-7420 .........................................1
20 ................... 305827....................Hydraulic Fitting, FF1852T06-08...................................................5
21 ................... 305824....................Hydraulic Fitting, FF1852T12-12...................................................2
22 ................... 305837....................Hydraulic Fitting, FF1868T06-08...................................................2
23 ................... N/A..........................Hydraulic Fitting, FF1852T16-20...................................................2
24 ................... 305198....................Hydraulic Fitting, 3474-20-20 ........................................................1
25 ................... 305177....................Hydraulic Fitting, 900598-12 .........................................................1
25a ................. 305177....................Hydraulic Fitting, 900598-8 ...........................................................1
26 ................... N/A..........................Hydraulic Hose Assembly, 56-1AA6FRB6 (2)............................1
27 ................... 305864....................Hydraulic Fitting, FF2068T06-06 ..................................................2

Not Shown..... RC-19 .....................Clevis Pin (Shift Cylinder) .............................................................2

Not Shown..... D-21-R ....................Shock Pin (Lift Cylinder) ............................................................. .2
Not Shown..... IC-4244 ...................Seal Kit, Replaces P/N RC-20 .......................................................1
Not Shown..... 203553....................Seal Kit Steering Cylinder ......................................................... 1

Note: If Steering Cylinder Rod becomes damaged or broken, it is not economically feasible to replace.
Therefore the entire cylinder must be replaced.

Revision: 02/04/04

46
 4W BROOM HYDRAULIC SYSTEM COMPONENTS
(Cab-Valve Section)

44 43
38

35 34
29 39

36 30
20

42
33

31
28 45

40

37

41

32

Revision: 02/04/04

47
4W BROOM HYDRAULIC SYSTEM COMPONENTS
(Cab-Valve Section)

Reference Part No. Description Qty.

20 ................... 305827....................Hydraulic Fitting, FF1852T06-08...................................................5

28 ................... 305763....................Core Lock Solenoid .......................................................................1

29 ................... See Valve ...............Control Valve ..................................................................................1

Section

30 ................... See Valve ...............Rotation Valve ................................................................................1

Section

31 ................... 305818....................Hydraulic Fitting, FF1852T04-06...................................................1

32 ................... N/A..........................Hydraulic Hose Assembly, 8 1AA4FR4 & 1AA4FRB4...............1

33 ................... 305848....................Hydraulic Fitting, FF1854T06-08...................................................1

34 ................... 305930....................Restrictor, 156L8572 ......................................................................1

35 ................... 305818A .................Hydraulic Fitting, FF1852T04-06 (Machined)...............................4

36 ................... N/A..........................Hydraulic Hose Assembly, 50-1AA4FRB4 & 1AA4FRC4..........1

37 ................... N/A..........................Hydraulic Hose Assembly, 27-1AA6FRB6 & 1AA6FRA6..........1

38 ................... N/A..........................Hydraulic Hose Assembly, 20-1AA12FR12 & 1AA12FRB12 ....1

39 ................... 305871....................Hydraulic Fitting, FF1852T12-10...................................................1

40 ................... 305840....................Hydraulic Fitting, FF1852T12-08...................................................1

41 ................... 305836....................Hydraulic Fitting, FF1868T04-06...................................................1

42 ................... 305872....................Hydraulic Fitting, FF1868T12-10...................................................1

43 ................... 305931....................Restrictor, 156L8595 ......................................................................2

44 ................... 305932....................Restrictor, 156L8571 ......................................................................1

45 ................... N/A..........................Hydraulic Hose Assembly, 54-1AA4FRB44 (2)..........................1

Revision: 02/04/04

48
 4W BROOM HYDRAULIC SYSTEM COMPONENTS

VARIABLE SPEED OPTION

(Cab-Valve Section)

44 43

34
29 35 39

36
20
Vari-Speed Valve Switch

(RED/WHITE 16 GA.) 0 1
33 To:
+
A
2
3
Hydraulic Vavle
- 4
9 5
8 7 6
(WHITE 16 GA.)

31

45
28

37

41

32

30

38
42

40

Revision: 02/04/04 46

49
4W BROOM HYDRAULIC SYSTEM COMPONENTS

VARIABLE SPEED OPTION

(Cab-Valve Section)
Reference Part No. Description Qty.

20 ................... 305827....................Hydraulic Fitting, FF1852T06-08...................................................5

28 ................... 305763....................Core Lock Solenoid .......................................................................1

29 ................... See Valve ...............Control Valve ..................................................................................1

Section

30 ................... 305981....................Rotation Valve, Variable Speed ....................................................1

31 ................... 305818....................Hydraulic Fitting, FF1852T04-06...................................................1

32 ................... N/A..........................Hydraulic Hose Assembly, 8 1AA4FR4 & 1AA4FRB4...............1

33 ................... 305848....................Hydraulic Fitting, FF1854T06-08...................................................1

34 ................... 305930....................Restrictor, 156L8572 ......................................................................1

35 ................... 305818A .................Hydraulic Fitting, FF1852T04-06 (Machined)...............................4

36 ................... N/A..........................Hydraulic Hose Assembly, 50-1AA4FRB4 & 1AA4FRC4..........1

37 ................... N/A..........................Hydraulic Hose Assembly, 27-1AA6FRB6 & 1AA6FRA6..........1

38 ................... N/A..........................Hydraulic Hose Assembly, 28-1AA12FRB12 (2)........................1

39 ................... 305980....................Variable Speed Rheostat...............................................................1

40 ................... 305840....................Hydraulic Fitting, FF1852T12-10...................................................3

41 ................... 305836....................Hydraulic Fitting, FF1868T04-06...................................................1

42 ................... N/A..........................Hydraulic Hose Assembly, 80-1AA12FRB12 .............................1

43 ................... 305931....................Restrictor, 156L8595 ......................................................................2

44 ................... 305932....................Restrictor, 156L8571 ......................................................................1

45 ................... N/A..........................Hydraulic Hose Assembly, 54-1AA4FRB44 (2)..........................1

46 ................... N/A..........................Hydraulic Hose Assembly, 36-1AA12FRB12 .............................1

Note: Item #30 Replaces Rotation Valve on standard broom and is located under cab.
Hydraulic Hose Items #38, #42, and #46 replace Items #19, #38, and #72 of standard broom
hydraulic illustrations shown in this section.

Revision: 02/04/04

50
 4W BROOM HYDRAULIC SYSTEM COMPONENTS
(Rear Section)

71 46 56
50
60
70 61
59 62
53
52
58

54
63 47
60
To
Manifold 55
51 36 76
69

64
72

73
B A
49
To Rot.
Valve
67

To 48
Steering 68
65 57
66
75
74
77

51
4W BROOM HYDRAULIC SYSTEM COMPONENTS
(Rear Section)
Reference Part No. Description Qty.
46 ................... See Fuel Tank........Fuel Tank & Hydraulic Tank..........................................................1
Assembly
47 ................... 305767....................Oil Cooler, RJ & RCT .....................................................................1
305766 ....................Oil Cooler, CR
305768 ....................Oil Cooler, RC
48 ................... See Next ................Hydraulic Pump..............................................................................1
Section
49 ................... See Next.................Fix Motor .........................................................................................1
Section
50 ................... HF-278-R ................Filter Element .................................................................................2
HF-278-RAF03 .......Filter Assembly, 3 psi. ...................................................................1
51 ................... 305680....................Hydraulic Fitting, 6805-20-20 ........................................................1
52 ................... 305843....................Hydraulic Fitting, FF2031T20-20...................................................1
53 ................... N/A..........................Hydraulic Hose Assembly, 24-1GA20FRA20 (2) .......................1
54 ................... N/A..........................Hydraulic Hose Assembly, 27-1GA16FR16 ...............................1
55 ................... 306538....................1 1/4 Ball Valve .............................................................................1
56 ................... H-227-R ..................1 Ball Valve ...................................................................................2
57 ................... N/A..........................Hydraulic Hose Assembly, 21-1AA12FR8 & 1AA8FRB8 ..........1
58 ................... N/A..........................Hydraulic Hose Assembly, 16.5-1GA16FR16 (2) .......................1
59 ................... 305869....................Hydraulic Fitting, FF1868T12-16...................................................1
60 ................... 305825....................Hydraulic Fitting, FF1852T16-16...................................................3
61 ................... N/A..........................Hydraulic Fitting, FF2032T16-16...................................................1
62 ................... 305849....................Hydraulic Fitting, FF1868T16-20...................................................1
63 ................... 305806....................Hydraulic Fitting, FF2068T16-16...................................................1
64 ................... N/A..........................Hydraulic Fitting, FF1865T12-12...................................................1
65 ................... N/A..........................Hydraulic Fitting, FF1868T8-10.....................................................1
66 ................... 305880....................Hydraulic Fitting, FF2068T16-12..................................................2
67 ................... N/A..........................Hydraulic Fitting, FF1852T20-16...................................................1
68 ................... N/A..........................Hydraulic Fitting, FF2068T06-08...................................................1
69 ................... 305840....................Hydraulic Fitting, FF1852T12-08S ................................................1
70 ................... N/A..........................Hydraulic Fitting, 2083-20-20 ........................................................1
71 ................... 305199....................Hydraulic Fitting, 6401-16-16 ........................................................1
72 ................... N/A..........................Hydraulic Hose Assembly, 30.5-1AA12FR12 & 1AA12FRB12 .1
73 ................... N/A..........................Hydraulic Hose Assembly, 52-1AA12FR12 & 1AA12FRB12 ....1
74 ................... N/A..........................Hydraulic Hose Assembly, 70-1AA12FR12 & 1AA12FRB12 ....1
75 ................... N/A..........................Hydraulic Hose Assembly, 12-1GA16FR16 & 1GA16FRB16....1
76 ................... N/A..........................Hydraulic Hose (JD/CAT), 20-1BA16FRA16 & 1BA16FRB16 ...1
Hydraulic Hose (CUM.), 25-1BA16FRA16 & 1BA16FRB16........1
77 ................... N/A..........................Hydraulic Hose (JD/CAT), 19-1BA16FRA16 & 1BA16FRB16 ...1
Hydraulic Hose (CUM.), 24-1BA16FRA16 & 1BA16FRB16........1

52
HYDROSTATIC DRIVE SYSTEM
DANFOSS HYDROSTATIC COMPONENTS

2
1
3

B
A
5
4
A

6
B

53
 HYDROSTATIC DRIVE SYSTEM
Reference Part No. Description Qty.

1 ...................................305997 ................... Variable Displacement Pump ..........................1

2 ...................................1508 ....................... O-Ring................................................................1

3 ...................................355010 ................... Hydraulic Pump ................................................1

355011.................... Hydraulic Pump for Machines with
Gutter Brooms...................................................1

4 ...................................305975 ................... Fixed Displacement Motor...............................1

5 ...................................305957 ................... Neutral Safety Switch.......................................1

6 ...................................1216 ....................... Bracket...............................................................1

7 ...................................1215 ....................... Lever ..................................................................1

8 ...................................1214 ....................... Centering Spring ..............................................1

Not Shown ..................0301 ....................... Front Seal (Same for Item 1 or 4) ....................1

Not Shown ..................4510017 ................. Seal Kit for 305997............................................1

Note: Rebuilt Components Subject to Availability.

54
CORE ROTATION VALVE ASSEMBLY

55
 CORE ROTATION VALVE ASSEMBLY
Reference Part No. Description Qty.

1...................................355012 ................... Complete Valve Assembly...............................1

2 ...................................355014 ................... Detent.................................................................1

3 ...................................CALL...................... Handle Kit..........................................................1

4 ...................................CALL...................... Relief Cartridge.................................................1

Not Shown ..................CALL...................... Seal Kit...............................................................1

56
 305900 VALVE ASSEMBLY

57
 305900 VALVE ASSEMBLY
Reference Part No. Description Qty.

1...................................305900 ................... Complete Valve Assembly...............................1

2 ...................................305928 ................... Float Detent.......................................................1

3 ...................................305927 ................... Spring Center Detent........................................1

4 ...................................305959 ................... Joystick Kit .......................................................1

Not Shown ..................305960 ................... Load Check .......................................................1

Not Shown ..................305962 ................... Seal Kit...............................................................1

58
59
ELECTRICAL SYSTEM AND ACCESSORIES

60
 GAUGES AND SENDERS

2
3

PSI 1/2
1
QUARTZ 60
30 90 E
0 15
2 4 68
0 2 10
FUEL
kp/cm
HOURS Engine
000006 Oil

5 9
4 F
VOLT 200
150

10
100 250
12 80 100
10 14
8 16 40 C 120
Water

7
15
20 8
10

25
5
30
RPM
X100

11
220

100
190 24
80
120
160
4
260
120
C
F

12

13

61
 GAUGES AND SENDERS
Reference Part No. Description Qty.

1...................................I-222-HO................. Hour Meter.........................................................1

2 ...................................I-221-R ................... Oil Pressure Gauge ..........................................1

3 ...................................I-223-R ................... Fuel Gauge ........................................................1

4 ...................................I-220-V.................... Voltmeter ...........................................................1

5 ...................................I-219-R ................... Temperature Gauge (Engine) ..........................1

6 ...................................I-222-B ................... Tachometer .......................................................1

307097.................... Tachometer (RCT-350 Model Only).................1

7 ...................................IS-219-R ................. Temperature Sender.........................................1

307084.................... Temperature Sender (CAT 3054C) ..................1
307088.................... Temperature Sender (CAT 3054B) ..................1

8 ...................................IS-219-WC ............. Temperature Sender w/ Contact .....................1

Note: Use w/ warning or shutdown system

9 ...................................IS-221-R ................. Oil Pressure Sender .........................................1

10.................................IS-221-WC ............. Pressure Sender w/ Contact............................1

Note: Use w/ warning or shutdown system

11.................................I-228-R ................... Hydraulic Temperature Gauge ........................1

Note: Mechanical 12 Capillary

12.................................344257 ................... Murphy Shutdown Unit ....................................1

Note: Engine Safety Shutdown

13.................................344175 ................... Fuel Sender .......................................................1

Items Not Shown........1-220-A .................. Ammeter ............................................................1

307255.................... Buzz Light Assembly .......................................1
I-224-R35................ Fuel Sender (35 gal. Tank) ...............................1

62
WINDSHIELD WIPERS & WASHER

5 4

ON

OFF

TYPE WWF
12 V
MADE IN USA

1
7

3 6

8
10 9

13 11 12

63
 WINDSHIELD WIPERS & WASHER
Reference Part No. Description Qty.

1...................................1-182-54MO ........... Wiper Motor.......................................................1

2 ...................................LE581022-1 ........... Drive Arm ..........................................................1

3 ...................................2-615-2218............. 18 Blade (Canopy Windshield) ......................1

2-615-2214 ............. 14 Blade (Rear)................................................1
1-182-54 Wiper Kit Canopy Windshield
(Includes Motor, Blade, and Arm) ...................1
1-182-54R............... Rear Wiper Kit (Includes Motor, Blade,
and Arm).............................................................1

4 ...................................2-615-15 ................. Wiper Motor.......................................................1

5 ...................................BK721005 .............. Wiper Motor Mount...........................................1

6 ...................................2-615-19 ................. Wiper Drive Arm (Tapered Motor Shaft).........1

7 ...................................2-615-60 ................. Wiper Shaft & Arm Assembly..........................1

8 ...................................2-615-17 ................. Pantograph Adapter & Gasket ........................1

9 ...................................721014 ................... Link & Bolt Kit (Includes Bolts, Washers,

& Clips to Mount Motor) ...................................1

10.................................2-615-24 ................. Pantograph Drive Arm .....................................1

11.................................2-615-2226............. 26 Blade ...........................................................1

12.................................2-686-67 ................. Two Speed Wiper Switch .................................1

13.................................66-01 ...................... Washer Pump & Reservoir ..............................1

66-01A.................... Washer Kit (Includes Tubing & Hardware
for New Installation).........................................1

64
MISC. SWITCHES, FUSES, ETC.

1 7
10
11

8
2

13 9
3
12

5
30A 12V 6

65
 MISC. SWITCHES, FUSES, ETC.
Reference Part No. Description Qty.

1...................................PBL-12 ................... Warning Light ...................................................1

2 ...................................PBS-13................... Parking Brake Switch.......................................1

3 ...................................46050-12 ................ Fuse Block (12 Fuse Capacity) .......................1

46050-10 ................ Fuse Block (10 Fuse Capacity) .......................1
46050-8 .................. Fuse Block (8 Fuse Capacity) .........................1
46050-6 .................. Fuse Block (6 Fuse Capacity) .........................1

4 ...................................307902 ................... Relay Air Conditioning Shutoff ....................1

5 ...................................46330 ..................... 30 Amp Breaker ................................................1

6 ...................................23836 ..................... Universal Accessory Switch ...........................1

7 ...................................WH46242 ............... 40 Amp Maxi Fuse ............................................1

46243...................... 50 Amp Maxi Fuse ............................................1

8 ...................................WH-767-FH ............ Maxi Fuse Holder..............................................1

9 ...................................X770050 ................. Air Restrictor Sender (Air Cleaner Ind.) .........1

10.................................BLS-15 ................... Stop Light Switch .............................................1

11.................................76052 ..................... Pressure Switch (Air Conditioner Shutoff) ....1

12.................................307044 ................... Ignition Switch ..................................................1

307045.................... Key (pair) ...........................................................1

13.................................307071 ................... Core Lock Switch .............................................1

Not Shown ..................307235 ................... Push Button Switch for Preheat (All Same)...1

66
 LIGHTS HORNS

9 13
5
6

14

4 10 11
2

12
3

67
 LIGHTS - HORNS
Reference Part No. Description Qty.

1...................................9-50004-SBA ......... Driving Light .....................................................A/R

2 ...................................4-75001 .................. Turn Signal........................................................2

3 ...................................6-70001 .................. Stop/Turn Signal...............................................2

4 ...................................16-35800 ................ Turn Signal Switch ...........................................1

5 ...................................23836 ..................... Universal Accessory Switch ...........................1

6 ...................................550 ......................... Flasher ...............................................................1

7 ...................................550FH..................... Flasher Socket ..................................................1

8 ...................................LG-100-SBA .......... Light Group Kit w/950004-SBA

Driving Lights ............................................. See Note

9 ...................................7-40004 .................. Amber Beacon ..................................................A/R

10.................................3614A..................... Amber Strobe Light ..........................................A/R

11.................................RH-250 ................... Reverse Alarm ..................................................1

12.................................LDA-50-1R............. Reverse Alarm Switch......................................1

13.................................4-302 ...................... Traffic Horn .......................................................1

14.................................307031 ................... Flush Mount Tail/Brake Lights

(Starting w/ Serial Number 90044)...................2

Note: Light Group Kit, Part Number LG-100-SBA, contains all signals,
switches, lights, and wiring harness required for field installation.

68
 4W BROOM HEATER/DEFROSTER

2 14 15 17
16 10
5

13
6

9
4
1
11
3
12

69
 4W BROOM HEATER/DEFROSTER
Reference Part No. Description Qty.

1...................................403153 ................... Case, Bottom/Side............................................1

2 ...................................403154 ................... Coil .....................................................................1

3 ...................................403155 ................... Case, Top/Side..................................................1

4 ...................................403156 ................... Panel, Blower ....................................................1

5 ...................................403157 ................... Resistor, 3 Speed ..........................................1

6 ...................................403158 ................... Housing, Blower ...............................................1

7 ...................................403159 ................... Motor, CCW .......................................................1

8 ...................................403160 ................... Wheel, Blower ...................................................1

9 ...................................403161 ................... Ring, Venturi .....................................................1

10.................................403162 ................... Hose, Vent Motor Blower .................................1

11.................................403163 ................... Plenum, Heater .................................................1

12.................................403164 ................... Louver, 3 Round .............................................2

13.................................403165 ................... Plenum, Defrost ................................................1

14.................................403166 ................... Hose, Flex, Wire, Metal, 2.5 Dia. ....................1

15.................................403167 ................... Harness, Wire, Heater ......................................1

16.................................403168 ................... Switch, Rot 4 Position......................................1

17.................................403169 ................... Knob, Switch, Rotary .......................................1

KIT ...............................K00016................... Heater/Defroster Kit (JD RJ-350).....................1

KIT ...............................K00017................... Heater/Defroster Kit (Cummins RC-350) ........1

KIT ...............................K00018................... Heater/Defroster Kit (CAT CR-350) .................1

KIT ...............................K00019................... Heater/Defroster Kit (Cummins

Turbo RCT-350) .................................................1

KIT ...............................K00020................... Heater/Defroster Kit (Kubota KR-350) ............1

70
 4W BROOM AIR CONDITIONING SYSTEM

Features:

255 CFM
Heavy Duty Powder Coated
Finish all steel case.
Low Profile for maximum
headroom.
Filtered, recirculated air.

13

71
 4W BROOM AIR CONDITIONING SYSTEM
Reference Part No. Description Qty.

1...................................403184 ................... Cover, Evaporator ............................................1

2 ...................................403180 ................... Blower Assembly..............................................1

3 ...................................403175 ................... Coil, Evaporator................................................1

4 ...................................403174 ................... Valve, Exp., Block, R134a ................................1

5 ...................................403183 ................... Housing, Evaporator ........................................1

6 ...................................403164 ................... Louver, 3 Round .............................................3

7 ...................................403177 ................... Knob, Fan ..........................................................1

8 ...................................403181 ................... Decal, Fan..........................................................1

9 ...................................403173 ................... Switch, Rotary...................................................1

10.................................403176 ................... Thermostat ........................................................1

11.................................403187 ................... Bracket, Mounting, Exp. Valve ........................1

12.................................403178 ................... Filter ...................................................................1

13.................................403192 ................... Drain Pan (Evaporator) ....................................1

Not Shown ..................403182 ................... TSTAT Knob......................................................1

Not Shown ..................403185 ................... Binary Switch....................................................1

72
4W BROOM AIR CONDITIONING SYSTEM

7 9 8

2
1

5 3

73
 4W BROOM AIR CONDITIONING SYSTEM
Reference Part No. Description Qty.

1 ...................................403170 ................... Compressor (Fits all Engine Models) .............1

2 ...................................403179 ................... Wiring Harness .................................................1

3 ...................................403186 ................... Dryer Clamp ......................................................1

4 ...................................403171 ................... Receiver Dryer ..................................................1

5 ...................................403150 ................... Condenser.........................................................1

6 ...................................304028 ................... A/C Belt, RJ-350 (Shown).................................1

BL-0660.................. A/C Belt, RC-350 ...............................................1
304027.................... A/C Belt, CR-350 & RCT-350............................1
304197.................... A/C Belt, KR-350 ...............................................1

7 ...................................403019 ................... Pulley, RJ-350 (Shown) ....................................1

3919624.................. Pulley, RC-350...................................................1
203341 ................... Pulley, KR-350...................................................1

8 ...................................203131 ................... Adjustment Arm, RJ-350 (Shown) ..................1

203118.................... Adjustment Arm, CR-350 .................................1

9 ...................................852127 ................... Compressor Mount, RJ-350 (Shown) .............1

403021.................... Compressor Mount, RC-350 ............................1
852038.................... Compressor Mount, CR-350 ............................1
852259.................... Compressor Mount, RCT-350..........................1
.852338 ................... Compressor Mount, KR-350 ............................1

74
75
BROOM ACCESSORIES SYSTEMS

76
 4W BROOM WATER SYSTEM
1 FILTER DETAIL NOZZLE DETAIL
19
22
20
23
21
24
2

14 25

18

16
17
16 13

11
4
8
3
5
5 15

12
6 9 10
7

77
 4W BROOM WATER SYSTEM
Reference Part No. Description Qty.

1 ...................................201761 ................... Strap...................................................................2

2 ...................................WS-145-D .............. Filler Cap, Plastic, 6 Dia. ................................1

3 ...................................WS-143-D .............. Low Profile Plastic Tank ..................................1

4 ...................................WS-176-E............... Tank Adapter (1 1/4 Dia.)................................1

5 ...................................345012 ................... Plastic Pipe Fitting, 90 ....................................3

6 ...................................306535 ................... 3/4 Ball Valve...................................................1

7 ...................................306116B................. Pipe Nipple ........................................................1

8 ...................................WS-148 .................. Inline Strainer, Complete .................................1

9 ...................................345011 ................... Plastic Pipe Fitting, Straight............................1

10.................................345010 ................... Plastic Pipe Fitting, Straight............................2

11.................................WS-146 .................. Pump..................................................................1

12.................................850025 ................... Pump Mount......................................................1

13.................................345009 ................... Plastic Pipe Fitting, Straight............................2

14.................................306950 ................... Check Valve ......................................................1

15.................................WS-154 .................. Spray Bar Assembly.........................................1

16.................................202101 ................... Brace w/ U Bolt .................................................2

17.................................001716 ................... Brace w/ U Bolt .................................................1

18.................................344999 ................... Hose (sold by foot) ...........................................n/a

19.................................1700-0044 .............. Strainer Gasket .................................................1

20.................................3800-0025 .............. Strainer Screen .................................................1

21.................................3351-0005 .............. Strainer Cup ......................................................1

22.................................WS-155 .................. Nozzle Assembly, Complete............................8

23.................................WS-158 .................. Nozzle Screen ...................................................8

24.................................TP8002................... Spray Tip ...........................................................8

25.................................1458 ....................... Cap .....................................................................8

78
 SCRAPER BLADE ASSEMBLY
14
1

15 2

10
8 4

16
3

12
9
11

13

7
6

79
 SCRAPER BLADE ASSEMBLY
Reference Part No. Description Qty.

1. ................................. 850022 ................... Blade WA (7 1/2 scraper)................................1

2 .................................. SBA09796.............. Cutting Edge (High Carbon Steel)...................1

3 .................................. 850024 ................... Blade Pivot WA .................................................1

4 .................................. 850023 ................... Blade A-Frame WA ...........................................1

5 .................................. 850026 ................... Blade Lift Arm WA ............................................1

6 .................................. 850017 ................... Lift Frame ..........................................................1

7 .................................. 850016 ................... Frame Mount .....................................................1

8 .................................. 201956 ................... Frame Brace ......................................................1

9 .................................. SBA05437.............. Shift Cylinder ....................................................2

10 ................................ 208 ......................... Lift Cylinder.......................................................1

11 ................................ SBA09126.............. Shoe Assembly .................................................2

12 ................................ SBA08541.............. Pivot Pin Set (2 Pins)........................................1

13 ................................ SBA08562.............. Hinge Pin Set (2 Pins) ......................................1

14 ................................ SBA09124.............. Eye Bolts (for springs) .....................................3

15 ................................ SBA07017.............. Tip Spring ..........................................................3

16 ................................ SBA08184.............. Cutting Edge Bolt Set.......................................1

17 ................................ SBA02020.............. Marker Kit (not shown).....................................1

80
 SCRAPER BLADE HYDRAULICS ASSEMBLY
6b 6a
7 13 2
12 1
14
26
16
17

25
15

10

4 23 22

24
21
9 20

11
5
8

3
19

Note: Hydraulic Hoses and Aeroquip fittings not available through Broce Mfg. Parts
18 Dept.- Source Locally

81
 SCRAPER BLADE HYDRAULICS ASSEMBLY
Reference Part No. Description Qty.

1...................................SBA05437.............. Angle Cylinder ..................................................2

2 ...................................208 ......................... Lift Cylinder (208-R) .........................................1
3 ...................................305900 ................... Control Valve ...................................................1
4 ...................................305944 ................... Steering Unit .....................................................1
5 ...................................305525 ................... Hydraulic Manifold ...........................................1
6a.................................203096 ................... RH Foot Control Pedal .....................................1
6b.................................203093 ................... LH Foot Control Pedal......................................1

7 ...................................309412 ................... Linkage Kit ........................................................2

8* .................................Hydraulic Hose Assembly, 104.5 #6, FRA6, FR6..........................1
9* .................................Hydraulic Hose Assembly, 33.5 #6, FRB6, FR6............................1
10* ...............................Hydraulic Hose Assembly, 94 #6, FRB6, FR6...............................1
11* ...............................Hydraulic Hose Assembly, 85 #4, FRB4, FR4...............................1
12* ...............................Hydraulic Hose Assembly, 88 #4, FRB4, FR4...............................1
13* ...............................Hydraulic Hose Assembly, 80 #4, 2-FRB4 ....................................1
14* ...............................Hydraulic Hose Assembly, 90 #4, 2-FRB4 ....................................1
15* ...............................Hydraulic Fitting, 4-4 Straight ..........................................................4
16* ...............................Hydraulic Fitting, 6-6 Straight ..........................................................3
17.................................SBA01007.............. Scraper Control Valve ......................................1
18* ...............................Hydraulic Fitting, 6-8 90 ..................................................................1
19* ...............................Hydraulic Fitting, 6-6 Straight ..........................................................1
20* ...............................Hydraulic Fitting, 4-4 Straight ..........................................................2
21* ...............................305250 ................... Quick Coupler (Male & Female Set)................2
22* ...............................1/4 St. Elbow ......... ............................................................................2
23* ...............................Hydraulic Fitting, 4-4 Straight ..........................................................2
24* ...............................Hydraulic Fitting, 6-8 Straight ..........................................................1
25.................................305930 ................... Orifice Plate.......................................................4
26.................................305925 ................... Power Beyond Bushing ...................................1

* Note: Hydraulic Hoses and Aeroquip fittings not available through Broce Mfg. Parts
Dept. - Source Locally

82
 CURB SWEEPER ASSEMBLY
(Sweeper and Components)

11 17
20

2 10

19

16
1
9
4
14

6
19

13 8
12

18
8 15

83
 CURB SWEEPER ASSEMBLY
(Sweeper and Components)

Reference Part No. Description Qty.

1...................................854005 ................... Mounting Bracket .............................................1

2 ...................................854001 ................... Main Lift Arm.....................................................1

3 ...................................304299 ................... Curb Brush (Wire).............................................1

304296 ................... Curb Brush (Poly).............................................1

4 ...................................854004 ................... Tilt Arm ..............................................................1

5 ...................................854006 ................... Hub Ext. .............................................................1

6 ...................................854003 ................... Motor Mount Bracket........................................1

7 ...................................204027 ................... Broom Mounting Plate .....................................1

8 ...................................204017 ................... Lift and Tilt Cylinder Pin ..................................2

9 ...................................204019 ................... Motor Bracket Pin.............................................1

10.................................204018 ................... Accumulator Pin ...............................................1

11.................................204016 ................... Pivot Pin ............................................................1

12.................................204005 ................... Mounting Bracket Arm Pin ..............................1

13.................................204008 ................... Lift Cylinder Lower Pin ....................................1

14.................................See Hydraulic ....... Lift Cylinder.......................................................1

Section

15.................................See Hydraulic ....... Accumulator Cylinder ......................................1

Section

16.................................See Hydraulic ....... Tilt Cylinder.......................................................1

Section

17.................................See Hydraulic ....... Hydraulic Motor ................................................1

Section

18.................................400910 ................... C-Clip .................................................................4

19.................................400911 ................... C-Clip .................................................................5

20.................................400912 ................... C-Clip .................................................................2

84
 CURB BROOM HYDRAULICS ASSEMBLY
18 11
7 5
9 32
28 28
31 26
33
11
16
35 30 27
25 22 2
17
19 1
34

8
23

10

6
13
11 12
14 4
15

29 22
22 24
3

20
Note: Hydraulic Hoses and Aeroquip fittings not available through Broce Mfg. Parts
21
Dept.- Source Locally

85
 CURB BROOM HYDRAULICS ASSEMBLY
Reference Part No. Description Qty.

1...................................305916 ................... Broom Motor .....................................................1

2 ...................................305912 ................... Shift Cylinder ....................................................1
3 ...................................305913 ................... Tilt Cylinder ......................................................1
4 ...................................305914 ................... Lift Cylinder.......................................................1
5 ...................................305915 ................... Control Valve ....................................................1
6 ...................................305917 ................... Flow Divider ......................................................1
7 ...................................305918 ................... Accumulator......................................................1
8* .................................Hydraulic Hose Assembly, 16HL-1AA12FR12 & 1AA12FRB12 ..1
9* .................................Hydraulic Fitting, FF1868T12-10......................................................1
10* ...............................Hydraulic Fitting, FF1852T12-08......................................................2
11* ...............................Hydraulic Fitting, FF1852T06-08......................................................3
12* ...............................Hydraulic Hose Assembly, 52.5HL-1AA6FR6 & 1AA6FRB6........1
13* ...............................Hydraulic Fitting, FF1868T06-125....................................................1
14* ...............................Hydraulic Hose Assembly, 32HL-1AA6FR6 & 1AA6FRB6...........1
15* ...............................Hydraulic Hose Assembly, 81HL-1AA4FRC4 & 1AA4FR4...........1
16* ...............................Hydraulic Hose Assembly, 75.5HL-1AAFR4 & 1AA6FRB4..........1
17* ...............................Hydraulic Hose Assembly, 74.5HL-1AA4FR4 & 1AA6FRB4 .........1
18* ...............................Hydraulic Fitting, FF1852T06-065....................................................3
19* ...............................Hydraulic Hose Assembly, 68HL-1AA4FR4 & 1AA4FRB4...........1
20* ...............................Hydraulic Hose Assembly, 89HL-1AA6FRB6 (2)..........................1
21* ...............................Hydraulic Hose Assembly, 91HL-1AA6FRC6 & 1AA6FRB6 ........1
22* ...............................Hydraulic Fitting, FF1852T06-105....................................................2
23* ...............................Hydraulic Fitting, FF1868T04-045....................................................4
24* ...............................Hydraulic Fitting, FF1852T04-045....................................................1
25.................................246-4 ...................... Pressure Release..............................................1
26.................................305763 ................... Solenoid Valve ..................................................1
27* ...............................Hydraulic Fitting, FF1868T04-065....................................................1
28* ...............................Hydraulic Fitting, FF1852T04-065....................................................5
29* ...............................Hydraulic Hose Assembly, 59HL-1AA4FR4 & 1AA4FRB4...........1
30* ...............................Hydraulic Fitting, 2083-04-045 .........................................................2
31* ...............................C-205...................... Check Valve ......................................................1
32.................................5601-4-45............... Quick coupler....................................................1
33* ...............................Hydraulic Fitting, CAT Tee ...............................................................1
34.................................Plug, 900598 ......... ............................................................................1
35.................................5659-4 .................... Dust Cap ............................................................1
Not Shown ..................754011 ................... Charge Kit (Sold Separately) ...........................1

*Note: Hydraulic Hoses and Aeroquip fittings not available through Broce Mfg. Parts
Dept.- Source Locally

86
87
ENGINES AND RELATED PARTS

88
 RC-350 ENGINE AND RELATED PARTS
31 44
39 32
34 11
38 41
8
36
25 10
24 46
27
47 42
3 9 15
28
4
26
35 29
30 1
12

43

5 7
13
45
14
19
37
40

16 23 33

17
2 22

21

20
18

89
 RC-350 ENGINE AND RELATED PARTS
Reference Part No. Description Qty.
1...................................344034 ................... Cummins Diesel Engine...................................1
2 ...................................344052 ................... Pump Drive (Complete)....................................1
3 ...................................304097 ................... Isolator Kit.........................................................4
4 ...................................305768 ................... Oil Cooler ..........................................................1
5 ...................................203159 ................... Right Front Motor Mount .................................1
6 ...................................203158 ................... Left Front Motor Mount ....................................1
7 ...................................203156 ................... Right Rear Motor Mount...................................1
8 ...................................CR-720-C ............... Radiator Assembly ...........................................1
9 ...................................304104 ................... Lower Radiator Hose........................................1
10.................................304099 ................... Upper Radiator Hose........................................1
11.................................CR-723-B ............... Radiator Cap .....................................................1
12.................................203161 ................... Radiator Saddle ................................................1
13.................................203184 ................... Lower Seal (Rubber).........................................1
14.................................203186 ................... Left Side Oil Cooler Seal..................................2
15.................................201385 ................... Upper Seal (Rubber).........................................1
16.................................344040 ................... Tailpipe ..............................................................1
17.................................203123 ................... Muffler Clamp....................................................2
18.................................JE-705-B ................ Muffler................................................................1
19.................................203157 ................... Left Rear Motor Mount .....................................1
20.................................JE-758-B ................ Head Pipe Clamp ..............................................2
21.................................852077 ................... Exhaust Pipe .....................................................1
22.................................CE-759-B ............... Exhaust Gasket.................................................1
23.................................203105 ................... Exhaust Heat Shield .........................................1
24.................................AC-760-R ............... Rubber Elbow (3 x 3) ....................................2
25.................................AC-760-B ............... Rubber Elbow (3 1/2 x 3) ..............................1
26.................................AC-762-R ............... Connecting Tube (Long) ..................................1
27.................................AC-763-R ............... Connecting Tube (Short) .................................1
28.................................DE-770-R ............... Air Cleaner (Dual Element) ..............................1
29.................................P182059 ................. Service Element................................................1
30.................................P119410 ................. Safety Element..................................................1
31.................................304059 ................... Enginair Precleaner..........................................1
304063.................... Sy-Klone Precleaner.........................................1
32.................................TT-771-R ................ Turbo II Precleaner ...........................................1
33.................................850277 ................... Oil Cooler Sleeve ..............................................1
34.................................JR-724-G ............... Fan Guard..........................................................1
35.................................P003951 ................. Clamp.................................................................1
36.................................AC-764-R ............... Strap...................................................................2
37.................................852075 ................... Oil Cooler Mount...............................................1
38.................................P103113 ................. Cup.....................................................................1
39.................................P102980 ................. Air Cleaner Baffle .............................................1
40.................................CM-714-B............... Engine Isolator Kit............................................4
41.................................203164 ................... Radiator Shroud ...............................................1
42.................................203163 ................... Upper Radiator Support...................................1
43.................................852080 ................... Bottom Radiator Support.................................1
44.................................304096 ................... Top Radiator Isolator .......................................1
45.................................344121 ................... Bottom Radiator Isolator .................................2
46.................................203162 ................... Radiator to Motor Support...............................1
47.................................203187 ................... Right Side Oil Cooler Seal ...............................1
48.................................344032 ................... Fan Spacer (Not Shown) ..................................1
49.................................344029 ................... Cummins Fan (Not Shown)..............................1
Not Shown ..................344409 ................... Fan Belt..............................................................1
Not Shown ..................344411 ................... Oil Filter .............................................................1
Not Shown ..................344410 ................... Fuel Filter ..........................................................1

90
 RCT-350 ENGINE AND RELATED PARTS
32 10 41 11
25
31 34 44
39
38 8
27
50
36 48
46
3
47
26 42 15
49 9 4
28
24

35 29 1
43 12
30

45 14
13
5

19
37

40
23
16 33
17
2 22

21
6

20 18

91
 RCT-350 ENGINE AND RELATED PARTS
Reference Part No. Description Qty.
1...................................344059 ................... Cummins Diesel Engine...................................1
2 ...................................303002 ................... Pump Drive (Complete)....................................1
3 ...................................304097 ................... Isolator Kit.........................................................4
4 ...................................305767 ................... Oil Cooler ..........................................................1
5 ...................................203300 ................... Right Front Motor Mount .................................1
6 ...................................203301 ................... Left Front Motor Mount ....................................1
7 ...................................203302 ................... Right Rear Motor Mount...................................1
8 ...................................JR-720-B................ Radiator Assembly ...........................................1
9 ...................................304103 ................... Coupling (discontinued: order item 50) .......2
10.................................304098 ................... Upper Radiator Hose........................................1
11.................................Call......................... Radiator Cap .....................................................1
12.................................203305 ................... Radiator Saddle ................................................1
13.................................203188 ................... Lower Seal (Rubber).........................................1
14.................................203186 ................... Left Side Oil Cooler Seal..................................2
15.................................201389 ................... Upper Seal (Rubber).........................................1
16.................................344040 ................... Tailpipe ..............................................................1
17.................................203123 ................... Muffler Clamp....................................................2
18.................................JE-705-B ................ Muffler................................................................1
19.................................203303 ................... Left Rear Motor Mount .....................................1
20.................................JE-758-B ................ Head Pipe Clamp ..............................................3
21.................................203308 ................... Exhaust Pipe .....................................................1
22.................................344405 ................... Exhaust Elbow ..................................................1
23.................................203105 ................... Exhaust Heat Shield .........................................1
24.................................304108 ................... Rubber Elbow (3 x 3) ....................................1
25.................................AC-760-B ............... Rubber Elbow (3 1/2 x 3) ..............................1
26.................................203310 ................... Connecting Tube (Long) ..................................1
27.................................AC-763-R ............... Connecting Tube (Short) .................................1
28.................................DE-770-R ............... Air Cleaner (Dual Element) ..............................1
29.................................P182059 ................. Service Element................................................1
30.................................P119410 ................. Safety Element..................................................1
31.................................304059 ................... Enginair Precleaner..........................................1
304063.................... Sy-Klone Precleaner.........................................1
32.................................TT-771-R ................ Turbo II Precleaner ...........................................1
33.................................852307 ................... Oil Cooler Sleeve ..............................................1
34.................................JR-724-G ............... Fan Guard..........................................................1
35.................................P003951 ................. Clamp.................................................................1
36.................................AC-764-R ............... Strap...................................................................2
37.................................852076 ................... Oil Cooler Mount...............................................1
38.................................P103113 ................. Cup.....................................................................1
39.................................P102980 ................. Air Cleaner Baffle .............................................1
40.................................CM-714-B............... Engine Isolator Kit............................................4
41.................................852136 ................... Radiator Shroud ...............................................1
42.................................203316 ................... Upper Radiator Support...................................1
43.................................203304 ................... Bottom Radiator Support.................................1
44.................................304096 ................... Top Radiator Isolator .......................................1
45.................................344121 ................... Bottom Radiator Isolator .................................2
46.................................203306 ................... Radiator to Motor Support...............................1
47.................................203187 ................... Right Side Oil Cooler Seal ...............................1
48.................................304107 ................... Bushing 2.5 to 2.25 .......................................1
49.................................304106 ................... Elbow 3 to 2.5 ................................................1
50.................................203309 ................... Lower Radiator Hose (no couplers needed) ..1
Not Shown ..................344035 ................... Fan Spacer ........................................................1
Not Shown ..................344033 ................... Cummins Fan....................................................1
Not Shown ..................344407 ................... Fan Belt..............................................................1
Not Shown ..................344408 ................... Oil Filter .............................................................1
Not Shown ..................344406 ................... Fuel Filter ..........................................................1

92
 RJ-350 ENGINE AND RELATED PARTS
32 33 43
37 12
35 38 40
49
26

11
28
27
41 45
30
29 9 48
10
16
4
34 25 5

31 1
36
13
42
6

8 44
2
14

15
20 46

39 47

24
23 17
3 18

22

19

93 21
 RJ-350 ENGINE AND RELATED PARTS
Reference Part No. Description Qty.
1...................................4045D..................... John Deere Diesel Engine ...............................1
2 ...................................N/A ......................... Drive Plate .........................................................1
3 ...................................344053 ................... Pump Drive, Complete .....................................1
4 ...................................304097 ................... Isolator Kit.........................................................4
5 ...................................305767 ................... Oil Cooler ..........................................................1
6 ...................................203128 ................... Right Front Motor Mount .................................1
7 ...................................203129 ................... Left Front Motor Mount ....................................1
8 ...................................203125 ................... Right Rear Motor Mount...................................1
9 ...................................JR-720-BB ............. Radiator Assembly ...........................................1
10.................................JR-722-BB ............. Lower Radiator Hose........................................1
11.................................JR-721-BB ............. Upper Radiator Hose........................................1
12.................................JR-723-B................ Radiator Cap .....................................................1
13.................................203134 ................... Radiator Saddle ................................................1
14.................................203184 ................... Lower Seal (Rubber).........................................1
15.................................203186 ................... Left Side Oil Cooler Seal..................................2
16.................................203185 ................... Upper Seal (Rubber).........................................1
17.................................344040 ................... Tail Pipe .............................................................1
18.................................203123 ................... Muffler Clamp....................................................2
19.................................JE-705-B ................ Muffler................................................................1
20.................................203126 ................... Left Rear Motor Mount .....................................1
21.................................JE-758-B ................ Head Pipe Clamp ..............................................2
22.................................852078 ................... Exhaust Pipe .....................................................1
23.................................JE-759-B ................ Exhaust Gasket.................................................1
24.................................203105 ................... Exhaust Heat Shield .........................................1
25.................................AC-760-R ............... Rubber Elbow (3 x 3) ....................................1
26.................................AC-760-B ............... Rubber Elbow (3.5 x 3) .................................1
27.................................304070 ................... Rubber Elbow (3 x 2.5) .................................1
28.................................202152 ................... Connecting Tube (6) .......................................2
29.................................DE-770-R ............... Air Cleaner (Dual Element) ..............................1
30.................................P182059 ................. Service Element................................................1
31.................................P119410 ................. Safety Element..................................................1
32.................................304059 ................... Enginair Precleaner..........................................1
304063.................... Sy-Klone Precleaner.........................................1
33.................................JR-724-G ............... Fan Guard..........................................................1
34.................................P003951 ................. Clamp.................................................................1
35.................................AC-764-R ............... Strap...................................................................2
36.................................TT-771-R ................ Turbo II Precleaner ...........................................1
37.................................P103113 ................. Cup.....................................................................1
38.................................P102980 ................. Air Cleaner Baffle .............................................1
39.................................CM-714-B............... Engine Isolator Kit............................................4
40.................................852136 ................... Radiator Shroud ...............................................
41.................................203132 ................... Upper Radiator Support...................................1
42.................................852079 ................... Bottom Radiator Support.................................1
43.................................304096 ................... Top Radiator Isolator .......................................1
44.................................344121 ................... Bottom Radiator Isolator .................................1
45.................................203133 ................... Radiator to Mount Support ..............................1
46.................................852076 ................... Oil Cooler Mount...............................................1
47.................................852083 ................... Oil Cooler Sleeve ..............................................1
48.................................203187 ................... Right Side Oil Cooler Sleeve ...........................1
49.................................311468 ................... John Deere Fan.................................................1
Not Shown ..................RE504836 .............. Oil Filter .............................................................1
Not Shown ..................RE62418 ................ Fuel Filter ..........................................................1
Not Shown ..................R123441................. Belt .....................................................................1
Not Shown ..................203276 ................... Air Pump Bracket .............................................1

94
 KR-350 ENGINE AND RELATED PARTS
32 33 43
37 12
35 38 40
26

11
28
28a 41 45
30
29 27a 9
4 48
10
27 16
34 25 5

31 1
36
13
42
6

8 44
2
14

15
20 46

39 47

24
23 17
3 18

22

19

95 21
 KR-350 ENGINE AND RELATED PARTS
Reference Part No. Description Qty.
1...................................344064 ................... Kubota Diesel Engine.......................................1
2 ...................................N/A ......................... Drive Plate .........................................................1
3 ...................................303007 ................... Pump Drive, Complete .....................................1
4 ...................................304097 ................... Isolator Kit.........................................................4
5 ...................................305767 ................... Oil Cooler ..........................................................1
6 ...................................203330 ................... Right Front Motor Mount .................................1
7 ...................................203331 ................... Left Front Motor Mount ....................................1
8 ...................................203335 ................... Right Rear Motor Mount...................................1
9 ...................................JR-720-BB ............. Radiator Assembly ...........................................1
10.................................CR-721-B ............... Lower Radiator Hose........................................1
11.................................304099 ................... Upper Radiator Hose........................................1
12.................................JR-723-B................ Radiator Cap .....................................................1
13.................................203333 ................... Radiator Saddle ................................................1
14.................................203184 ................... Lower Seal (Rubber).........................................1
15.................................203186 ................... Left Side Oil Cooler Seal..................................2
16.................................203185 ................... Upper Seal (Rubber).........................................1
17.................................344040 ................... Tail Pipe .............................................................1
18.................................203123 ................... Muffler Clamp....................................................2
19.................................JE-705-B ................ Muffler................................................................1
20.................................203336 ................... Left Rear Motor Mount .....................................1
21.................................JE-758-B ................ Head Pipe Clamp ..............................................2
22.................................852337 ................... Exhaust Pipe .....................................................1
23.................................16299-1236-0......... Exhaust Gasket.................................................1
24.................................203105 ................... Exhaust Heat Shield .........................................1
25.................................304106 ................... Rubber Elbow (3 x 2.5) .................................1
26.................................AC-760-B ............... Rubber Elbow (3.5 x 3) .................................1
27.................................304109 ................... Rubber Elbow (2.5 x 2) .................................1
27a...............................304111 ................... Reducer (2 x 1.75) .........................................1
28.................................203345 ................... Connecting Tube ..............................................2
29.................................DE-770-R ............... Air Cleaner (Dual Element) ..............................1
30.................................P182059 ................. Service Element................................................1
31.................................P119410 ................. Safety Element..................................................1
32.................................304059 ................... Enginair Precleaner..........................................1
304063.................... Sy-Klone Precleaner.........................................1
33.................................JR-724-G ............... Fan Guard..........................................................1
34.................................P003951 ................. Clamp.................................................................1
35.................................AC-764-R ............... Strap...................................................................2
36.................................TT-771-R ................ Turbo II Precleaner ...........................................1
37.................................P103113 ................. Cup.....................................................................1
38.................................P102980 ................. Air Cleaner Baffle .............................................1
39.................................CM-714-B............... Engine Isolator Kit............................................4
40.................................852136 ................... Radiator Shroud ...............................................
41.................................203132 ................... Upper Radiator Support...................................1
42.................................203332 ................... Bottom Radiator Support.................................1
43.................................304096 ................... Top Radiator Isolator .......................................1
44.................................344121 ................... Bottom Radiator Isolator .................................1
45.................................203334 ................... Radiator to Mount Support ..............................1
46.................................852076 ................... Oil Cooler Mount...............................................1
47.................................852340 ................... Oil Cooler Sleeve ..............................................1
48.................................203187 ................... Right Side Oil Cooler Sleeve ...........................1
Not Shown ..................344025 ................... Kubota Fan........................................................1
Not Shown ..................203342 ................... Fan Spacer ........................................................1
Not Shown ..................344550 ................... Oil Filter .............................................................1
Not Shown ..................16631-43560 .......... Fuel Filter ..........................................................1
Not Shown ..................304015 ................... Alternator/Engine Belt......................................1
Not Shown ..................203346 ................... Alternator Support Bracket .............................1
Not Shown ..................203347 ................... Alternator Adjustment Bracket .......................1
Not Shown ..................203348 ................... Alternator Bushing ...........................................1
96
 3054C ENGINE AND RELATED PARTS
37 31 30

35 38 11
32 24
15

26 12 3

26a
23

27
23 39

34 28 10
8
29 14
25 21

36 13
20
22
1 2

5 16
9

19
18 17
6
33

97
 3054C ENGINE AND RELATED PARTS
ITEM PART NUMBER DESCRIPTION QUANTITY
1 344062 CAT 3054C Diesel Engine 1
2 852045 Oil Cooler Hose Guide Sleeve 1
3 305767 Oil Cooler 1
4 203600 Right Front Motor Mount 1
5 203601 Left Front Motor Mount 1
6 852042 Right Rear Motor Mount 1
7 852043 Left Rear Motor Mount 1
8 344508 Radiator Assembly 1
9 344511 Lower Radiator Hose 1
10 344510 Upper Radiator Hose 1
11 853606 Oil Cooler Mount 1
12 203187 Right Side Oil Cooler Seal 1
13 203188 Lower Seal (Rubber) 1
14 203186 Left Side Oil Cooler Seal 1
15 203189 Upper Seal (Rubber) 1
16 344040 Tail Pipe 1
17 203123 Muffler Clamp 2
18 JE-705-B Muffler 1
19 JE-758-B Head Pipe Clamp 2
20 853605 Exhaust Pipe 1
21 344031 Exhaust Gasket 1
22 203105 Exhaust Heat Shield 1
23 AC-760-R Rubber Elbow, 3 x 3 2
24 AC-760-B Rubber Elbow, 3.5 x 3 1
25 304195 Heater Hose 1
26 202152 Connecting Tube, Short 1
26a 202153 Connecting Tube, Long 1
27 DE-770-R Air Cleaner (Dual Element) 1
28 P182059 Service Element 1
29 P119410 Safety Element 1
30 PC-710-B Precleaner, 4 1
31 PC-765-R Precleaner, Top 1
32 PC-711-R Precleaner Bowl 1
33 304095 Engine Isolator Kit 4
34 P003951 Clamp 1
35 AC-764-R Strap 2
36 TT-771-R Turbo II Precleaner 1
37 P103113 Cup 1
38 P102980 Air Cleaner Baffle 1
39 344509 Radiator Cap 1
NS 101-3770 CAT Fan 1
NS 5M8155 Fan Belt 1
NS 304196 Compressor Belt, A/C Only 1
NS 3440 79 Fuel Filter 1
NS 3440 78 Oil Filter 1

98
PREVENTIVE MAINTENANCE
BROOM SPECIFICATIONS
WIRING DIAGRAMS

99
 Preventative Maintenance

A well maintained A/C system would save on downtime and premature

component failures.

Weekly inspections or every 2 days in severe environments should include:

1. Inspect compressor clutch drive belts (tightness, wear).

2. Inspect compressor-mounting brackets (bolts, alignment).
3. Inspect mounting hardware on evaporator unit and condensers.
4. Inspect air intake filter. Clean or replace filter.
5. Inspect evaporator and condenser coils. Clean using air pressure.
(DO NOT USE WATER OR PRESSURE WASHERS).
6. Inspect hose and wire harness for proper routing. Leaks and wear.

Helpful Hints

Make sure the evaporator air intake area is not obstructed (i.e. toolboxes,
clothing, lunch box, etc.)

Manual thermostats on our systems, when rotated clockwise to the stop

position will not allow the A/C compressor clutch to cycle. The compressor
will run continuously and the evaporator coil will not defrost. REMEDY: Turn
the manual thermostat knob clockwise to the stop position, and then turn the
thermostat knob back counter clockwise turn.

Broce thanks you for purchasing our units. It is our endeavor to provide you
with a quality A/C unit with trouble free service.

100
HYDRAULIC COMPONENT SPECIFICATIONS
Propel Pump

Displacement at MAX Angle: 46 cc (2.8 CU IN)

Rated Speed: 4000 RPM
MAX Speed: 4100 RPM
MIN Speed: 500 RPM
Case Pressure Continuous: 1.7 BAR (25 PSI)
Case Pressure MAX: 5.2 BAR (75 PSI)
System Pressure Continuous: 210 BAR (3000 PSI)
System Pressure MAX: 345 BAR (5000 PSI)
Inlet Vacuum Continuous: .8 BAR Absolute (5 IN Hg)
Inlet Vacuum MAX: .7 BAR Absolute (10 IN
Hg)
Charge Pressure Setting: 19.5 BAR (283 PSI)
System Pressure Setting: 280 BAR (4060 PSI)
Approximate Flow at 2400 RPM 26 GPM

Propel Motor

Displacement: 46 cc (2.8 CU IN)

Rated Speed: 3600 RPM
MAX Speed: 3600 RPM
Case Pressure Continuous 1.7 BAR (25 PSI)
Case Pressure MAX: 5.2 BAR (75 PSI)
System Pressure Continuous: 210 BAR (3000 PSI)
System Pressure MAX: 345 BAR (5000 PSI)

Auxiliary Pump

Displacement: 38 cc (2.32 CU IN)

MAX Speed: 2500 RPM
MAX Continuous Pressure: 3000 PSI
Approximate Flow at 2400 RPM
Priority (Steering and Broom) 3 GPM
Secondary (Broom Rotation) 18 GPM
MAX Pressure Setting (Priority): 1600 PSI
MAX Pressure Setting * (Secondary) 3000 PSI

*Relief Valve in the Broom Rotation Valve

101
 FLUID CAPACITIES

Component Fluid Type Quantity

Hydraulic Tank DYNA-PLEX 21C CURSA HYDRAULIC OIL 27 Gal.

Must meet Caterpillar spec. T02 or Allison C3

Fuel #2 DIESEL 27 Gal.

Radiator ETHYLENE GLYCOL 50/50 MIX 2.5 Gal

Engine Crankcase API Classification CE or CD 10 Qts

CCMC Specification D4 or D5

Rear Axle EP-90 GEAR LUBE 2 Qts*

2-Speed G-Box EP-90 GEAR LUBE 2 Qts*

* 2 Quarts is approximate. Fill to the level of the filler plug.

102
 Broce Brooms

DYNA-PLEX 21C CURSA HYDRAULIC OIL

Dyna-Plex 21C Cursa Hydraulic Oils are high quality; extra-inhibited oils
designed with hydrocrack Group II base oils, for use in multi-functional
applications where long oil life is required. These oils will give you steady,
reliable performance as a hydraulic medium.

Dyna-Plex 21C Cursa Hydraulic Oils have been finely filtered to remove external
contamination and contain special O-Ring conditioners to prolong hydraulic
component life. Seal swell agents have been added to prevent leaks and
Cursas demulsability characteristics enhance separation and removal of water.
These oils will supply 5000 hours of service before extreme oxidation problems
occur and also provide excellent resistance to foaming, rust and wear.

ASTM TEST MULTI-

PROPERTY METHOD FUNCTION
Viscosity @ 40C,CST D445 46.00
Viscosity @ 100C,CST D445 9.75
Viscosity Index D2270 200

Flash Point, COC, C D92 200

Flash Point, COC, F D92 392
Pour Point, C (F) D97 -36 (-33)
Color D1500 Orange
Gravity, API D287 32.0

Turbine Oil Oxidation D943 5000+

Copper Strip D130 LB
Rust Test D665 Pass
Vane Pump, Mgs. Wt. Loss D2882 12
Usable Temperature Range, F -10-110
Maximum Hydra. Temperature, F 205
Dielectric Strength, kv 35
RBOT, Minutes D2272 950
Demulsibility D1401 40-40-0 (5)

Meets or exceeds the following tests and requirements:

AFNOR E 48-603
B.F. Goodrich 0152
Cincinnati Milacron P-68 (light hydraulic oils), P-69, P-70
Denison HF-0, HF-1, HF-2
DIN 51524, Part 2
FMC High-Performance Hydraulic Oil
Ford M-6C32
General Motors LH-04-1, LH-06-1, LH-15-1
Jeffrey - #87
Lee Norse 100-1
Racine Model S, variable volume vane pump
U.S. Steel 136, 127
Vickers I-286-S, M-2950-S, 35VQ25
HO-11/4-14-00

103
 DYNA-PLEX 21C EXTENDED DRAIN ANTI-FREEZE/ENGINE COOLANT

Dyna-Plex 21C Extended Drain Anti-Freeze/Engine Coolant is a premium quality

ethylene glycol based product. It is pre-diluted to a 50/50 mixture with de-ionized
water to provide excellent corrosion control and a deduction of scale buildup.
The corrosion inhibitor package eliminates the need for an initial charge of
supplemental coolant additive (SCA). The 50/50 dilution with de-ionized water
insures high water quality and eliminates the chance for error when mixing anti-
freeze with water in the field.

Dyna-Plex 21C Extended Drain Anti-Freeze gives the maximum protection and
performance available for heavy-duty diesel applications, while eliminating
potential water related problems. Advantages of this product include the highest
quality inhibitor package available and its ready to use convenience.

Universal recommends good maintenance practices to monitor inhibitor levels on

a regular basis by utilizing coolant analysis, which is an important aspect of
extending the life of this coolant/anti-freeze. This product meets or exceeds
manufacturer specifications for use in both heavy-duty diesel and automotive
applications.

Physical and ASTM Test

Chemical Properties Test Method Specifications

Specific Gravity @ 60F D-1122 1.110 1.145

pH 50% Dilution D-1287 10.0 10.4
Reserve Alkalinity D-1121 5.0 ml min.
Boiling Point D-1120 320F min.
Flash Point D-92 240F min.
Freeze Point D-1177 -34F max.
Color OEM Standard Green
Foaming Foam Volume, ml D-1881 50 max.
Break Time, sec. D-1881 5 max.
Composition (% by weight)
Total Glycols 45.0% min.
Total De-ionized Water 53.0% max.
Inhibitors and Dye 2.0% min.

Dyna-Plex 21C Extended Drain Anti-Freeze/Engine Coolant meets or exceeds

the following specifications:

American Society for Testing and Materials (ASTM)- D-33-6; D-4985; D-4656
General Motors GM 1899M; GM 1825M
Society for Automotive Engineers SAE J1941, J1034
Cummins 85T8-2; 90T8-4; Bulletin #3666132
Ford Motor Corporation ESE M97B44A; ESE-M97B18-C
Chrysler Motors - MS7170
Detroit Diesel 7SE298
John Deere H24A2; H24C2
ATA Maintenance Council RP-329
AF-1/9-12-01

104
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105