Technical data HS 855 HD

Hydraulic crawler crane

with hydraulic slurry wall grab

 Dimensions
Basic machine with undercarriage

Operating weight Remarks

The operating weight includes the basic machine with HD undercarriage, 1. The lifting capacities stated are valid for lifting operation only
2 main winches 250 kN including wire ropes (90 m) and 18 m main boom, (corresponds with crane classification according to F.E.M. 1.001,
2x hosereels (1 m), each with 120 m of hydraulic hose, consisting of crane group A1).
Aframe, boom foot (5.5 m), boom extension (6 m) and boom head (5.5
2. Crane standing on firm, horizontal ground.
m), 26.3 t basic counterweight, 800 mm triple grouser track shoes.
3. The weight of the lifting device (hoisting ropes, hook block, shackle etc.)
Total weight approx. 93.6 t must be deducted from the gross lifting capacity to obtain a net lifting
value.
4. Additional equipment on boom (e.g. boom walkways, auxiliary jib) must
be deducted to get the net lifting capacity.
5. For max. wind speed please refer to lift chart in operators cab or
manual.
6. Working radii are measured from centre of swing and under load.
7. The lifting capacities are valid for 360 degrees of swing.
8. Calculation of stability under load is based on DIN 15019 / part 2 / chart 1
and ISO 4305 Table 1 + 2, tipping angle 4.
Ground pressure 9. The structures are calculated according to F.E.M. 1.001 1998
Ground bearing pressure 1.1 kg/cm2 (EN 130012 / 2004).

2 HS 855 HD
 Transport dimensions and weights
Basic machine and boom (No. 1311.xx)

Basic machine

with HD undercarriage, boom foot (No. 1311.xx), Aframe, 2x 250 kN

winches including wire ropes (90 m), 2x hosereels (1 m) each with
90 m of hydraulic hose, without basic counterweight
Width mm 3500
Weight kg 63050

Basic machine
with boom foot (No. 1311.xx), Aframe, 2x 250 kN winches including
wire ropes (90 m), without basic counterweight and crawlers
Width mm 3500
Weight kg 39400

Crawler 2x
Triple grouser track shoes mm 800

Width
Weight
mm
kg
915
9650

Boom section (No. 1311.xx) 3m

Width mm 1400

Weight* kg 500

Boom section (No. 1311.xx) 6m

Width mm 1400

Weight* kg 800

Boom section (No. 1311.xx) 1m

Width mm 2380
Weight* kg 3830

Boom head (No. 1311.xx)

Width mm 1400
Weight* kg 2500
*) Including pendant ropes

Counterweight

Counterweight 6x optional 10x

Width mm 850
Weight kg 1500

Counterweight 1x
Width mm 1050
Weight kg 17300

HS 855 HD 3
 Technical data
Hydraulic slurry wall grab

Grab type Radius with Grab Max. operating speeds
18 m boom
Weight Hoisting grab Grab Radius Slewing Grab
max. min. Capacity empty full full full full lowering from
Density 1.8 Density 2.0 Density 1.8 Density 2.0 empty max min open close
HSWG 3.2 m m Litre t t t m/min m/min m/min sec U/min sec sec
400 9.0 5.0 500 13.0 13.9 14.0 65.2 65.2 68 9.0 1.5 5 8
500 9.0 5.0 700 13.5 14.7 14.9 65.2 65.2 68 9.0 1.5 5 8
600 9.0 5.0 900 14.0 15.6 15.8 65.2 65.2 68 9.0 1.5 5 8
700 9.0 5.0 1100 14.5 16.4 16.7 65.2 65.2 68 9.0 1.5 5 8
800 9.0 5.0 1300 15.0 17.3 17.6 65.2 64.7 68 9.0 1.5 5 8
900 9.0 5.0 1500 15.5 18.2 18.5 65.2 61.6 68 9.0 1.5 5 8
1000 8.5 5.0 1700 16.0 19.0 19.4 60.0 58.7 68 8.0 1.5 5 8
1200 8.0 5.0 2200 19.4 23.4 23.8 49.3 48.1 68 7.0 1.5 5 8

4 HS 855 HD
 Technical description

Engine Main winches

Power rating according to ISO 9249, 450 kW (603 hp) at 1900 rpm Winch options:
Engine type Liebherr D 9508 LE Line pull (nom. load) 200 kN 250 kN
Fuel tank 800 l capacity with continuous level indicator Rope diameter 30 mm 34 mm
and reserve warning Drum diameter 630 mm 750 mm
Engine complies with NRMM exhaust certification EPA / CARB Tier 3 and Rope speed m/min 0101 081
97/68 EC Stage III Rope capacity 1st layer 46.5 m 48.3m
The winches are outstanding in their compact design and easy assembly.
Clutch and braking functions on the free fall system are provided by a
compact designed, low wear and maintenance free multidisc brake.
The drag and hoist winches use pressure controlled, variable flow
hydraulic motors.
This system features sensors that automatically adjust oil flow to provide
max. winch speed depending on load.
Option:
Hydraulic system Auxiliary winch 70 kN in boom foot
Tagline winch 30 kN with free fall
The main pumps are operated by a distributor gearbox. Axial piston
displacement pumps work in closed and open circuits supplying oil only
when needed (flow control on demand). To minimize peak pressure an
automatically working pressure cut off is integrated. This spares pumps
and saves energy. The hydraulic oil is cleaned through electronically
controlled pressure and return filters.
Possible contamination is signalled in the cabin. The use of synthetic
environmentally friendly oils is possible.
Ready made hydraulic retrofit kits are available to customize requirements
e. g. powering casing oscillators, VM vibrators, hydraulic grabs, hanging
leads etc. Crawlers
Working pressure max. 350 bar
Oil tank capacity 820 l The track width of the undercarriage is changed hydraulically.
Propulsion through axial piston motor, hydraulically released spring
loaded multidisc brake, maintenance free crawler tracks, hydraulic chain
tensioning device.
Flat or triple grouser track shoes 800 mm
Drive speed 0 1.34 km/h
Option:
F 2 speed hydraulic motor for higher travel speed
F Self assembly system, jack up system
Boom winch
Line pull max. 105 kN
Rope diameter 20 mm
Boom up 44 sec. from 15 to 86

Control
The control system developed and manufactured by Liebherr is
Swing designed to withstand extreme temperature changes and the rough heavy
duty tasks common in the construction industry. Complete machine
Consists of rollerbearing with external teeth for lower tooth flank pressure, operating data are shown on a high resolution display. The crane is
fixed axial piston hydraulic motor, spring loaded and hydraulically released equipped with proportional control for all movements, which can be carried
multidisc holding brake, planetary gearbox and pinion. out simultaneously.
Swing speed from 0 4.6 rpm continuously variable, selector for 3 speed Dragline operation: A special Interlock control system is an option
ranges to increase swing precision. available. It is designed for power lifting of the dragline bucket without
Option: using the drag winch brake.
Second swing drive An additional option is the Redundant Control System, which allows
restricted operation of the machine in the event of a failure on the electronic
base control or its sensors.
On request, Liebherr also offers special custom designed control systems
for free fall winches.
Operation: Left joy stick for boom winch and swing, right two directional
levers for winch I and II. Crawler control is actuated with the two central foot
pedals. Additionally, hand levers can be attached to the pedals.
Options:
Noise emission F Special demolition control system
F MDE: Machine data recording
Noise emissions correspond with 2000/14/EC directive on noise emission F PDE: Process data recording
by equipment used outdoors. F GSM modem

HS 855 HD 5
 Basic components
Hydraulic slurry wall grab

2 point suspension

Hoist ropes

Hydraulic hose to grab

Hydraulic cylinder for grab adjustment y

Grab outer body

Hydraulic cylinder for grab adjustment x

Grab inner body

Vertical sensors

Hydraulic cylinder for opening/closing grab

Push rod guide

Grab guide

Push rods

Grab jaws

Grab inclination/correction

Grab operation Jaw teeth and cutting edges

Hydraulic power and electrical supply are transmitted to the grab The cutting edges are manufactured from HARDOX" material,
down to a depth of 90 m through hose reels located between boom ensuring long working life and precision digging.
foot and first boom extension. Opening and closing of the grab is Other grab profiles and sizes are available on request.
operated using the following components:
D hydraulic cylinder
D push rod guides at the inner part of the grab body
D push rods
D grab jaws

Correction of grab deviation Display and documentation

With this feature it is possible to incline the grab jaws for immediate Any deviation of the grab from the vertical will be measured by
correction of deviations from the vertical position. inclination sensors and shown on a display in the operator's cabin.

6 HS 855 HD
Control system components

Freefall Unsecured Single Rope length Swing speed Drive in

winch 1 and 2 freefall operation joystick control winch 1 limitation

Pressure indicator
grab open/close

Deviation in cm RPM
(only with PDEModule) diesel engine

Open
and close grab

Inclination () Level
(only with PDEModule) diesel tank

Cancelling the
warning buzzer signal

Monitoring of Switch over

components Error displays Setup stage Load charts function keys

Standard control system Grab adjustment parallel to the

When the hydraulic grab is not fitted, all basic functions of a standard trench (Y-axis) - optional
crawler crane are available. If a hydraulic grab is attached, the operator
Two hydraulic cylinders shift the suspension point of the grab causing the
must select hydraulic grab operation. The above illustrated graphic
grab to tilt. Thus, deviations from the vertical position can easily be
appears on the monitor and the free fall mode of both main winches is
corrected. This function also allows to hydraulically select the centre
disabled. Constant tension of hose reels and cable drums, lifting and
position of the inner grab body.
lowering motion of the main winches are only possible with constant
tension ON.

Grab adjustment across the trench Grab rotation +/- 100 or 200
(X-axis) - standard (XY-axis) - optional
Two hydraulic cylinders in the upper part of the grab shift the hinged inner Excavations close to existing buildings often require to turn the grab in
body in relation to the outer body causing the grab jaws to jut out from the relation to the carrier unit for excavating corners. When creating
grab profile by max. 2. Thanks to the special design of the adjustment socalled crossshaped barrettes the grab has to be turned by 90. The
system the centre position of the inner grab body can be selected possibility to hydraulically rotate the grab suspension point by 100
hydraulically. In case of any malfunction of the measuring system the fulfils this requirement. Rotating the grab by 180 also compensates the
grab can still be used as a rigid grab. unequal positioning of the jaw teeth. Before the grab is rotated the
measuring system must be de-activated.

HS 855 HD 7
 PDE - Process data recording (Additional equipment)
This module constantly calculates and stores the current working processes.

Measurements
PDE - diagram
The measurement of the excavation is automatically fed back
from the sensors to the processor for display in the operator's
cabin.

Display of measurement data

The measured deviations from the vertical position are indicated
on the monitor in the operators cab. The operator can correct
them and maintain the vertical position without interrupting
normal operations.

Working process interruption
The working process and the measurement can be interrupted at

any time.
The measurements are automatically continued upon
resumption of work.
External sensors
Storage of measurement and
machine data
All data are stored on a memory card. This can be read via a PC.
Thereby an evaluation and processing of data can also be
performed at a later time. For example, for:
Example of a protocol (in required language)
D Daily performance and achievements
D Excavated quantities per trench, per day, etc.
D Maximum and average deviations from the vertical
D x/y profile of each trench

Diagram
On completion of a trench, a diagram of the recorded data may
be printed.

The diagram contains:

D Company logos
D Date, time of start and end
D Construction site number
D Trench number trench depth
D Profile of x and y coordinates.

Graph file
For quick and easy review on a PC or laptop, diagrams can be
saved on a memory card.

Data transmission
A GSM modem can be connected to the PDE making long
distance data transmission possible.

8 HS 855 HD
Self assembly system

Unloading of basic machine (standard)




Unloading and assembly of counterweight
Assembly of boom and reeving of hoist ropes

Unloading of basic machine (option)

Unloading and assembly of counterweight

Unloading and assembly of boom

Assembly of boom and reeving of hoist ropes

HS 855 HD 9
 Working range - main boom (No. 1311.xx) 86 - 15
26.3 t counterweight

Auxiliary jib 25 t

The maximum capacity of

the auxiliary jib is 25 t.
The corresponding load
chart is programmed in the
LMI system.

Main boom configuration (Table 1 No. 1311.xx)

Configuration for boom lengths (11 m 68 m)
Length Amount of boom extensions
Boom foot 5.5 m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Boom insert 3.0 m 1 1 1 1 1 1 1 1 1 1
Boom insert 6.0 m 1 1 2 2 3 3 2 2 3 3 2 2 3 3 2 2 3 3
Boom insert 12.0 m 1 1 1 1 2 2 2 2 3 3 3 3
Boom head 5.5 m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Boom length (m) 11 14 17 20 23 26 29 32 35 38 41 44 47 50 53 56 59 62 65* 68*
* Additional counterweight allows self erection of boom up to 68 m.

10 HS 855 HD
Lift chart for main boom (No. 1311.xx)
26.3 t counterweight

Capacities in metric tons for boom lengths (11 m 62 m) with 250 kN winches
26.3 t counterweight
Boom length (m)
Radius 11 14 17 20 23 26 29 32 35 38 41 44 47 50 53 56 59 62 Radius
(m) t t t t t t t t t t t t t t t t t t (m)
3.6 90.0 3
4 84.3 86.1 83.7 77.9 4
5 72.4 68.0 64.0 60.5 57.2 54.3 51.6 5
6 57.2 54.3 51.7 49.2 47.0 44.9 43.0 41.1 39.6 38.1 6
7 46.8 45.1 43.2 41.4 39.7 38.2 36.7 35.3 34.2 32.9 31.7 30.4 28.2 24.9 7
8 38.3 38.5 37.1 35.6 34.3 33.1 31.9 30.8 29.9 28.9 27.9 27.0 26.2 24.8 20.9 8
9 32.3 32.5 32.4 31.2 30.2 29.1 28.1 27.2 26.5 25.7 24.9 24.1 23.4 22.6 20.5 18.3 15.4 13.4 9
10 27.8 28.0 28.1 27.7 26.8 25.9 25.1 24.3 23.8 23.0 22.5 21.8 21.3 20.6 19.6 17.5 14.9 13.2 10
11 24.3 24.5 24.6 24.6 24.1 23.3 22.7 22.0 21.6 21.0 20.3 19.7 19.3 18.7 18.2 16.9 14.3 12.6 11
12 21.6 21.9 21.9 21.9 21.9 21.3 20.6 20.0 19.7 19.1 18.5 18.0 17.6 17.1 16.6 16.1 13.8 12.1 12
13 19.6 19.7 19.6 19.6 19.4 18.9 18.3 18.0 17.5 17.0 16.5 16.2 15.7 15.3 14.8 13.2 11.6 13
14 17.6 17.8 17.7 17.7 17.6 17.3 16.8 16.6 16.1 15.6 15.2 14.9 14.5 14.1 13.6 12.7 11.1 14
16 14.8 14.8 14.7 14.6 14.6 14.4 14.2 13.8 13.4 13.0 12.8 12.4 12.1 11.7 11.5 10.4 16
18 12.5 12.5 12.5 12.4 12.3 12.2 12.3 12.0 11.6 11.3 11.1 10.8 10.5 10.1 9.9 9.6 18
20 10.7 10.7 10.7 10.6 10.5 10.6 10.5 10.2 9.9 9.8 9.4 9.1 8.8 8.7 8.4 20
22 9.3 9.3 9.2 9.1 9.2 9.1 9.0 8.7 8.6 8.3 8.0 7.8 7.6 7.3 22
24 8.1 8.0 7.9 8.1 7.9 7.8 7.7 7.7 7.4 7.1 6.8 6.7 6.5 24
26 7.1 7.1 7.0 7.1 7.0 6.9 6.7 6.8 6.6 6.3 6.0 6.0 5.7 26
28 6.3 6.2 6.3 6.2 6.1 5.9 6.0 5.9 5.6 5.4 5.3 5.0 28
30 5.5 5.6 5.5 5.4 5.2 5.3 5.2 5.0 4.8 4.7 4.5 30
32 4.8 5.0 4.9 4.8 4.6 4.7 4.6 4.4 4.2 4.2 3.9 32
34 4.5 4.4 4.3 4.1 4.2 4.0 3.9 3.8 3.7 3.5 34
36 3.9 3.8 3.7 3.7 3.6 3.5 3.3 3.3 3.1 36
38 3.5 3.4 3.2 3.3 3.2 3.0 2.9 2.9 2.7 38
40 3.0 2.9 2.9 2.8 2.7 2.5 2.5 2.4 40
42 2.5 2.6 2.5 2.3 2.2 2.2 2.0 42
44 2.2 2.3 2.2 2.0 1.9 1.9 1.8 44
46 2.0 1.9 1.8 1.6 1.6 1.5 46
50 1.4 1.3 1.1 1.1 1.0 50
52 1.0 52

Above lift chart is for reference only. For actual lift duty please refer to lift chart in operators cab or manual.

HS 855 HD 11
 HS855 102 248 55 10/2007 Subject to change without notice.

Liebherr-Werk Nenzing GmbH

P.O. Box 10, A-6710 Nenzing/Austria
Tel.: +43 50809 41-473
Fax: +43 50809 41-499
[email protected]
www.liebherr.com