Trio Engineered Products 12823 Schabarum Ave.

Irwindale, CA 91706 Telephone 626-851-3966 Fax 626-851-9526

Parts Manual

APS Series
40x34 Impact Crusher
(T4034S-F)

Serial Number:

T4034S-F Impact Crusher Parts Manual 1

Machine and Sub-Assembly Weights
Assembly Overall Overall Rear Cover Front Lower Frame Rotor Rotor
(F) (T) w/curtains Cover w/curtain Assembly Assembly
(F) (T)

Weight (Kg) 9,545 9,267 3,417 1,350 1,524 3,231 2,953

Weight (Lbs) 20,999 20,388 7,517 2,970 3,353 7,108 6,497

Note: (F) = the rotor with Four rows blow bar

(T) = the rotor with Three rows blow bar

T4034S-F Impact Crusher Parts Manual 2

 Diagram A: APS4034 Impact Crusher Assembly

APS4034 Impact Crusher Assembly Parts List

No. Part Number Description Qty. Stock Code (Ref.)
APS4034-F-HY460 APS4034 Impact Crusher Assembly 1 HG0000040
1 T4034S-F.00 APS4034 Impact Crusher 1 102054000
2 APP-WEG-460V.1 Hydraulic Unit 1 303999376
3 JB984/ M181.5/M141.5 Connector M181.5/M141.5 4 427420001
4 JB982-14/14 Gasket 14 4 499001202
5 GB3452.1/81.8 O Ring 81.8 8 413003072
6 GB9065.3/ DN10,M181.5-4000 Hose DN10,M181.5, L=4000mm 4 426001059
7 Q/ZD275/ M181.5 Quick Fittings 6 427070014

T4034S-F Impact Crusher Parts Manual 3



Diagram B: Internal Parts With 4 Rows Rotor

T4034S-F Impact Crusher Parts Manual 4

 Internal Parts List
No. Part No. Description Qty. Stock Code (Ref.)
T4034S-F.00 APS4034 Impact Crusher (Four Rows Rotor) 102054000
1 T4034S.1 Frame Assembly 1 102052001
2 T4034S-F.2 Four Rows Rotor Assembly 1 102052041
3 T4034S.3 Secondary Curtain & Adjustment Assembly 1 102052024
4 T4034S.4 Primary Curtain & Adjustment Assembly 1 102052034
5 AP4034.5 Liner Assembly 1 102999269
9 T684P-4 Quick Fitting Mount 1 103401158
10 GB9065.3/DN10, M181.5-1800 Hose DN10, M181.5-1800 1 426001072
11 GB3452.1/81.8 O Ring 81.8 2 413003072
12 JB984/ M181.5/M181.5 Connector M181.5/M181.5 2 499001278
13 JB/ZQ4008/ D=22 Dual Clamp D=22 4 427200007

T4034S-F Impact Crusher Parts Manual 5



Diagram C: External Parts

T4034S-F Impact Crusher Parts Manual 6

 External Impactor Parts List
No. Part No. Description Qty. Stock Code (Ref.)
T4034S.1 Frame Assembly 1 102052001
1 AP4030.1.1 Cylinder Seat 2 102999208
2 AP4052.1-2 Pin (II) 2 302999276
3 GB97.1/32 Washer 32 6 403020014
4 GB91-zn/6X60 Split Cotter 6X60 6 410011017
5 T4034S.1.1 Frame Base 1 102052002
6 GB882/60220-B Pin Shaft 60220-B 2 410009437
7 GB91-zn/10x110 Split Cotter 10x110 2 410011001
8 JB/ZQ4335/60 Washer 60 2 403023006
9 AP4054.1A.5 Hydraulic Cylinder 100/55-450 2 302999336
10 AP4052.1-1 Pin (I) 2 302999275
11 AP4052.1-3 Security Bar 2 102999277
12 T4034S.1.2 Frame Rear Cover 1 102052008
13 GB798/ M24x130/GD5.6 Eye Bolt M24x130 6 401050404
14 K3607AS.00-9 Washer 6 302999024
15 GB6170/ M24/GD8 Nut M24 6 402012011
16 AP4034.1.3 Front Frame 1 102999244
17 GB882/2085-B Shaft Pin 2085-B 6 410009409
18 GB91-zn/5x40 Split Cotter 5x40 6 410011011
19 GB97.1 /20 Washer 20 6 403020008
20 GB5783 /M20x70/GD8.8 Bolt M20x70 18 401035065
21 GB6170/M20/GD8 Nut M20 18 402012009
22 GB93/20 Lock Washer 20 10 403015010
23 K3610.8 Top Window Cover 1 102999125
24 GB5782/M10X30/GD8.8 Bolt M10X30 8 401023003
34 AP4034.1A.4 Rear Door 1 102999259
35 GB62/M12 Nut M12 2 402036100
36 GB96/12 Washer 12 2 403019001
37 GB21/ 5X18300 Chain 5X18300 2 436001000

T4034S-F Impact Crusher Parts Manual 7

 Diagram D: Apron Attachment

Diagram E: Stripper Bar Attachment

Apron and Stripper Bar Attachment Parts List

No. Part No. Description Qty. Stock Code (Ref.)
25 K3610J.00-2A Apron Shaft 2 102999129
26 K3607AS.00-11 Cover 4 102999010
27 GB5782/M10x25/GD8.8 Bolt M10x25 16 401023002
28 GB97.1/10 Washer 10 16 403020003
29 K3610-3 Stripper Bar 1 302999128
30 K3607AS.00-12 Shim 48 102999011
31 K3607AS.00-13 Cover 2 102999012
32 GB5782/M8x25/GD8.8 Bolt M8x25 8 401023207
33 GB97.1/8 Washer 8 8 403020002

T4034S-F Impact Crusher Parts Manual 8



Diagram F: Drive Parts

Drive Parts List
No. Part Number Description Qty. Stock Code (Ref.)
1 GB5782/ 3/4"-10UNC,L=178/GD8.8 Bolt 3/4"-10UNC,L=178mm For Driven Sheave 4 401028013
2 GB93/20 Lock Washer 20 For Driven Sheave 4 403015010
3 APS4034.2-1 Driven Sheave 1 102001003
4 TS3150.3-1 Bushing 1 104999001
5 AP4030.2-2 Key 1 102999213
6 8V3150 8V Type V Belt 8V3150 4
7 FX3-3/8 Bushing FX3 3/8 1
8 4-8V13.20 Drive Sheave 13.2 O.D. 1
9 Bolt For Drive Sheave 3
10 Lock Washer For Drive Sheave 3
11 WEG125-18-CD445T Premium Efficiency Crusher Duty Motor 1

T4034S-F Impact Crusher Parts Manual 9



Diagram G: Four Rows Blow Bar Assembly

Four Rows Blow Bar Assembly Part List

No. Part No. Description Qty. Stock Code (Ref.)
T4034S-F.2 Four Rows Rotor Assembly 1 102052041
23 IPS5160.2.1-7 Limit Block 8 102999001
24 GB5783/M2035/GD8.8 Bolt M20x35 8 401035058
25 A460R011 Lock Plate 8 103999106
26 T454PN.2-1 Wedge 8 102999404
27 T4034S.2-1 (Hcr) Blow Bar 4 302052043
28 T4034S-F.2.1-2 Wear Plate With Fixed Key For Rotor Frame (Weldment) 4 102052044

T4034S-F Impact Crusher Parts Manual 10



Diagram H: Rotor Assembly

T4034S-F Impact Crusher Parts Manual 11

 Rotor Assembly Part List
No. Part No. Description Qty. Stock Code (Ref.)
T4034S-F.2 Four Rows Rotor Assembly 1 102052041
1 AP4030.2-1 Shaft Cover 1 102999212
2 GB32.1/M12x45/GD8.8 Bolt M12x45 2 401012006
3 GB97.1/12 Washer 12 2 403020004
4 Steel Wire
5 GB5782/ 3/4"-10UNC,L=178/GD8.8 Bolt3/4-10UNC, L=178mm 4 401028013
6 GB93/20 Lock Washer 20 4 403015010
7 APS4034.2-1 Driven Sheave 1 102001003
8 AP4030.2-2 Key 1 102999213
9 TS3150.3-1 Bushing 1 104999001
10 SAF526.00 Bearing Assembly (LH) 1 102999168
11 GB5867/Z2-200x260 Locking Assembly Z2-200X260 2 411002005
12 T4034S-F.2.1 Rotor Frame (Weldment) 1 102052050
13 AP4030.2-3 Shaft 1 102999214
14 AP4052.2-5 Dust Cover For Shaft 2 102999284
15 GB70.1/M10X40/GD8.8 Bolt M10X40 8 405011008
16 AP4034.2-1 Dust Seal 2 102999267
17 AP4030.2.3 Bearing Assembly (RH) 1 102999211
18 AP4030.2-4 Locking Block 4 102999215
19 GB5782/M24x160/GD8.8 Bolt M24x160 8 401023107
20 GB6170/M24/GD8 Nut M24 8 402012011
21 AP4034.2-2 Shim 8 102999268
22 GB93/24 Lock Washer 24 8 403015012

T4034S-F Impact Crusher Parts Manual 12



Diagram I: Bearing Assembly

Bearing Assembly Part List

No. Part No. Description Qty. Stock Code (Ref.)
SAF526.00 Bearing Assembly (LH) 1 102999168
AP4030.2.3 Bearing Assembly (RH) 1 102999211
1 GB1152-89/M10x1 Grease Fitting M10x1 2 428001000
2 SAF526 Housing Assembly 2 102999373
3 SAF526-3 Spacer 1 For LH 102999171
4 SAF526-4 Seal 2 For LH ,1 For RH 302999172
Adapter Set (I.D. 4-7/16) (Include
5 GB9160.2/ HA3126 2 420005005
MB26 Lock Washer, KM26 Lock Nut)
6 GB288/22226CAK/W33/C3 Bearing 22226CAK/W33/C3 2 407003005
7 SAF526-5 Cover 1 For RH 302999173

T4034S-F Impact Crusher Parts Manual 13



Diagram J: SAF526 Housing Assembly

Housing Assembly Part List
No. Part No. Description Qty. Stock Code (Ref.)
SAF526 Housing Assembly 1 102999373
1 GB1152/M10x1 Grease Fitting M10x1 1 428001000
2 SAF526-1 Half Bearing Housing (Upper) 1 102999169
3 SAF526-2 Half Bearing Housing (Lower) 1 102999170
4 JB/ZQ4446/ZG1/4 Drain Plug ZG1/4 2 432050001
5 GB119 /8X25 Pin 8X25 2 410003008
6 GB825 /M10 Eyebolt M10 1 405031000
7 GB5782/M20X110/GD8.8 Bolt M20X110 4 401023065
8 GB93/20 Lock Washer 20 4 403015010

T4034S-F Impact Crusher Parts Manual 14

 Diagram K: Liner Assembly

T4034S-F Impact Crusher Parts Manual 15

 Liner Assembly Part List
No. Part No. Description Qty. Stock Code (Ref.)
AP4034.5 Liner Assembly 1 102999269
1 K3607AS.05-1 Liner 4 102999049
2 K3607AS.05-2 Liner 6 102999058
3 K3607J.05-1 Liner 4 102999073
4 K3607AS.05-4 Liner 2 102999059
5 K3607J.05-2 Liner 2 102999074
6 K3607J.05-3 Liner 2 102999075
7 K3607J.05-4 Liner 2 102999076
8 K3607AS.05-8 Liner 2 102999060
9 K3607AS.05-9 Liner 2 102999061
10 K3607AS.05-10 Liner 2 102999050
11 K3607AS.05-11 Liner 2 102999051
12 K3607AS.05-12 Liner 4 102999052
13 K3607AS.05-13 Liner 2 102999053
14 K3607AS.05-14 Liner 4 102999054
15 K3610.5-1 Liner 8 102999121
16 K3610.5-2 Liner 4 102999122
17 K3610.5-3 Liner 8 102999123
18 K3610.5-4 Liner 2 102999124
19 K3607J.05-5 Liner 2 102999077
20 K3610J.05-1 Liner 2 102999140
21 GB5782/M20x45/GD8.8 Bolt M20x45 124 401023083
22 GB93/20 Lock Washer 20 156 403015010
23 GB5782/M20x35/GD8.8 Bolt M20x35 32 401023081

T4034S-F Impact Crusher Parts Manual 16

 Appendix A Rotor Locking Set

Rotor Locking Set Parts List

No. Part No. Description Qty. Stock Code (Ref.)

K3607J.18 Rotor Locking Set 1set 102999100

1 K3607J.18.1 Holding Bar 1 102999101

2 K3607J.18.2 Holding Frame 1 102999104

3 GB85/M8x20/GD8.8 Bolt M8x20 1 405034000

4 GB5782/M16x45/GD8.8 Bolt M16x45 2 401023049

5 K3607J.18.3 U Clamp Plate 1 102999108

T4034S-F Impact Crusher Parts Manual 17

 Appendix B: Frame Safety Support

T4034S-F Impact Crusher Parts Manual 18

 Appendix C: Primary Curtain & Adjustment Assembly Parts

Primary Curtain & Adjustment Assembly

T4034S-F Impact Crusher Parts Manual 19

 Primary Curtain & Adjustment Assembly Parts List
No. Part No. Description Qty. Stock Code (Ref.)
T4034S.4 Primary Curtain & Adjustment Assembly 1 102052034

1 T4034S.3-1 Curtain Liner 18 302052031

2 APS4054.3-4 Bolt 36 302101014

3 GB1230/24 Washer 24 36 403002009

4 GB9458/M24X2/GD9 Nut M24X2 36 402042000

5 GB91-zn/5X40 Split Cotter 5X40 36 410011011

6 K3610J.11 Primary Curtain 1 102999157

7 T4054S.4-1 Primary Curtain Rod 2 102103057

8 GB882/B60x330 Pin B60x330 2 410009451

9 JB/ZQ4335/60 Washer 60 2 403023006

10 GB91-zn/10x110 Split Cotter 10x110 2 410011001

11 GB5782/M20x95/GD8.8 Bolt M20x95 2 401023213

12 GB97.1/20 Washer 20 2 403020008

13 GB93/20 Lock Washer 20 2 403015010

14 GB6170/M20/GD8 Nut M20 2 402012009

15 GB1972/100X51X8.2 Belleville Washer 100X51X8.2 8 425004009

16 JB/ZQ4335/52 Washer 52 4 403023005

17 GB6170/M48/GD8 Nut M48 2 402012016

18 T4034S.4.1 Adjustment Bridge 1 102052035

19 GB5783/M16X45/GD8.8 Bolt M16X45 4 401035039

20 GB97.1/16 Washer 16 4 403020006

21 GB93/16 Lock Washer 16 4 403015008

22 T684P.5-YG/80/55-200 Hydraulic Jack 80/55-200 1 302999379

23 K3607J.00-4 Lock Plate 4 102999063

24 K3607J.09 Rod Cap 2 102999086

25 T4034S.4x25 Rubber Washer 10mm, 100mm/55mm 2 102052038

T4034S-F Impact Crusher Parts Manual 20

 Appendix D: Secondary Curtain & Adjustment Assembly Parts

Secondary Curtain & Adjustment Assembly

T4034S-F Impact Crusher Parts Manual 21

 Secondary Curtain & Adjustment Assembly Parts List
No. Part No. Description Qty. Stock Code (Ref.)
T4034S.3 Secondary Curtain & Adjustment Assembly 1 102052024
1 T4034S.3-1 Curtain Liner 12 302052031
2 APS4054.3-4 Bolt 24 302101014
3 GB1230/24 Washer 24 24 403002009
4 GB9458/M24X2/GD9 Nut M24X2 24 402042000
5 GB91-zn/5X40 Split Cotter 5X40 24 410011011
6 K3610J.06 Secondary Curtain 1 102999141
7 T4054S.3-1 Secondary Curtain Rod 2 102103035
8 GB882/60x330-B Pin 60x330-B 2 410009451
9 JB/ZQ4335/60 Washer 60 2 403023006
10 GB91-zn/10x110 Split Cotter 10x110 2 410011001
11 GB5782/M20x95GD8.8 Bolt M20x95 2 401023213
12 GB97.1/20 Washer 20 6 403020008
13 GB93/20 Lock Washer 20 6 403015010
14 GB6170/M20/GD8 Nut M20 2 402012009
15 GB1972/ 100X51X8.2 Belleville Washer 100X51X8.2 8 425004009
16 JB/ZQ4335/52 Washer 52 4 403023005
17 GB6170/M48/GD8 Nut M48 2 402012016
18 GB5783/M16X45/GD8.8 Bolt M16X45 4 401035039
19 GB97.1/16 Washer 16 4 403020006
20 GB93/16 Lock Washer 16 4 403015008
21 T684P.5-YG/80/55-200 Hydraulic Jack 80/55-200 1 302999379
22 GB5782/M20X65/GD8.8 Bolt M20X65 8 401023087
23 T4034S.3.1 Adjustment Bridge 1 102052025
24 K3607J.12 Rod Cap 2 102999089
25 T4034S.3-2 Spring Holder 1 102052032
26 GB6175/M36/GD8 Nut M36 1 402027002
27 K3610J.00-5 Stud Bolt M36 1 302999131
28 K3605AG.03-1 Spring 1 302999002
29 K3610J.08 Bolt Cap 1 102999148
30 K3610J.00-4 Spring Keeper 1 102999130
31 K3607J.00-4 Lock Plate 4 102999063
32 T4034S.3X32 Rubber Washer 10mm, 100mm/55mm 2 102052033

T4034S-F Impact Crusher Parts Manual 22

Appendix E: APP-WEG Hydraulic Unit & Connections

Figure I Exterior Layout of Hydraulic Unit

T4034S-F Impact Crusher Parts Manual 23

a. Envisage View of Station
16 (Manifold Element)
Electrical Control Box

18

4
3

2
1

14

Figure II Interior Layout of Hydraulic Unit

T4034S-F Impact Crusher Parts Manual 24

b. Station Externality Drawing

Motor Start
Manual Directional Control Valve
Pressure Gauge 1 Motor Stop

Figure III Location of Directional Control Valve

T4034S-F Impact Crusher Parts Manual 25

c. Working Port

Port A1 Port A2
To Return Port To Return Port

Port B2
Port B1
TO Pushout Port
TO Pushout Port

Figure IV Four Connection Points for the Hoses from A1/A2/B1/B2 to Impactor

Remove four plugs from A1/A2/B1/B2 Port to connect the 4 hoses with M14x1.5-M18x1.5
adapters. The other end of the hoses should have female quick-disconnect couplings which
can be connected to the designated male quick disconnect fittings on the cylinders or quick
fitting mount (diagram A).
]

T4034S-F Impact Crusher Parts Manual 26

 Diagram A

Hoses Parts List

No. Part No. Description Qty. Stock Code (Ref.)

2 APP-WEG-460V.1 Hydraulic Unit 1 303999376
3 JB984/ M181.5/M141.5 Connector M181.5/M141.5 4 427420001
4 JB982-14/14 Gasket 14 4 499001202
5 GB3452.1/81.8 O Ring 81.8 8 413003072
6 GB9065.3/ DN10, M181.5- Hose DN10, M181.5, L=4000mm 4 426001059
7 Q/ZD275/ M181.5 Quick Fittings 6 427070014

T4034S-F Impact Crusher Parts Manual 27

 Diagram B

Hose Connection for Side Cylinders

Connect one end each of the four hoses configured with female quick fittings from port A1/B1
and A2/B2 on the side of the hydraulic unit to the designated male quick disconnect fittings on
the impact crusher two side cylinders per the above diagram (Diagram B).

T4034S-F Impact Crusher Parts Manual 28

 Diagram C

Hose Connection for Primary Curtain Cylinder

Connect one end of the hose with female quick fitting from either port B1 or B2 to the
designated connection point on the impact crusher quick fitting mount (Figure V & VI) per the
above diagram (Diagram C).

T4034S-F Impact Crusher Parts Manual 29

 Primary Curtain
Cylinder

Quick Fitting
Mount

Figure V Primary Curtain Cylinder and Quick Fitting Mount (for Reference Only)

Quick Fitting
Mount

Male Quick
Fitting

Connector

Figure VI Quick Fitting Mount and Connector (for Reference Only)

T4034S-F Impact Crusher Parts Manual 30

 Diagram D

Hose Connection for Secondary Curtain Cylinder

Connect one end of the hose with female quick fitting from either port B1 or B2 to the
designated connection point on the impact crusher secondary curtain cylinder per the above
diagram (Diagram D).

Caution: The adjustments must be processed separately. The connections cannot be

combined in same time.

T4034S-F Impact Crusher Parts Manual 31

d. Left View of Manifold Element

Manual Directional Control Valve

Figure VII Left View of Manifold Element

T4034S-F Impact Crusher Parts Manual 32

 e. Envisage View of Manifold Element
17.2 17.1
B2
Port B2 B1
Port B1

18 2 18 1

14

12

T
A1
A2 Manifold Port Tto Return Line Filter inlet
Port A1
Port A2

P
Manifold Port Pto Pump Output port

Figure VIII Envisage View of Manifold Element

T4034S-F Impact Crusher Parts Manual 33

f. Right View of Manifold Element

16

Figure IX Right View of Manifold Element

T4034S-F Impact Crusher Parts Manual 34

HydraulicSchematic

T4034S-F Impact Crusher Parts Manual 35

 Hydraulic Unit Parts List
No. Part No. Description Qty. Stock Code (Ref.)

APP-WEG.1 Hydraulic Schematic 1

1 W21-90S-4 Motor 1.5Kw 1 421060003

2 BSYG-BZ000703-1 Motor Pump Mount 1 437001350

3 XLD2-2430/1218 Coupling 1 480001920

4 CBWmb-F2.0-ALP Gear Pump2mL/r) 1 416004004

5 RFA-2510L-Y Return Oil Filter 1 480001919

6 BSYG-BZ000701 Tank Assembly 1 437001352

7 QUQ2-10X2.5 Air Filter 1 480001309

8 YWZ-100T Oil Level Gauge 1 434003000

9 4MN-14WD Drain PlugM141.5 1 480001128

10 213.53.063 250bar Pressure Gauge 1 437001353

11 6400-10.162.50.204-1000 Pressure Gauge Hose 1 437001354

12 620.01.014.21 Gauge Hose Fitting M141.5 1 437001355

13 4WMM6H50B/ Manual Directional Control Valve 1 434001068

14 DBDS6K10B/315 Relief Valve 1 434001069

15 BSYG-BZ000704-1 Mainfold 1 437001356

16 FJF10-01/0.N Synchronous Valve 1 434001070

17 CKCB-XCN Check Valve 2 434001071

18 DLF10-00/0.N.10 One-way Throttle Valve 2 434001072

T4034S-F Impact Crusher Parts Manual 36

ITEM NO. PART NO. DESCRIPTION QTY. STOCK CODE(REF.)

P Port /High-Pressure Hose

19 20491-16-05T/20411-16-05T2SN05710 1 426320179
(pump output port connect to manifold port P)
T Port /High-Pressure Hose
20 20491-16-05T/20411-16-05T2SN05440 1 426320180
(main manifold port T connect to return oil filter port)

A1 Port /High-Pressure Hose

21 20411-16-05T2SN05430 1 426320181
(main manifold port A1 connect to housing A1)

B1 Port /Low -Pressure Hose

22 20491-16-05T/20411-16-05T2SN05650 1 426320182
(main manifold port B1 connect to housing B1)
A2 Port /High-Pressure Hose
23 20411-16-05T2SN05380 1 426320183
(main manifold port A2 connect to housing A2)
B2 Port /Low-Pressure Hose
24 20491-16-05T/20411-16-05T2SN05520 1 426320184
(main manifold port B2 connect to housing B2)

T4034S-F Impact Crusher Parts Manual 37

 Electric Schematic (APP-WEG-EC460V.1)

T4034S-F Impact Crusher Parts Manual 38