LG VRF Indoor Unit Installation Manual A20280A10hp
LG VRF Indoor Unit Installation Manual A20280A10hp
INSTALLATION MANUAL
INDOOR UNIT
Model No.: CRNN_Series
                           The following should be always observed for safety
 Please report to or take consent by the supply authority before connecting to the system.
 Be sure to read "THE FOLLOWING SHOULD BE ALWAYS OBSERVED FOR SAFETY" before installing the air
  conditioner.
 Be sure to observe the cautions specified here as they include important items related to safety.
 The indications and meanings are as follows.
CAUTION Could lead to serious injury in particular environments when operated incorrectly.
After reading this manual, be sure to keep it together with the instruction manual in a handy place .
WARNING
 Do not install it yourself (customer).                                                  Perform the installation securely referring to the installation manual.
  Incomplete installation could cause injury due to fire, electric shock, the unit       Incomplete installation could cause a personal injury due to fire, electric
   falling or a leakage of water. Consult the dealer from whom you purchased the           shock, the unit falling or a leakage of water.
   unit or special installer.
 Install the unit securely in a place which can bear the                                 Perform electrical work according to the installation
 weight of the unit.                                                                     manual and be sure to use an exclusive circuit.
  When installed in an insufficient strong place, the unit could fall causing            If the capacity of the power circuit is insufficient or there is incomplete electri-
   injured.                                                                                cal work, it could result in a fire or an electric shock.
 Use the specified wires to connect the indoor and the                                   Attach the electrical part cover to the indoor unit and the
 outdoor units securely and attach the wires firmly to the                               service panel to the outdoor unit securely.
 terminal board connecting sections so the stress of the
                                                                                          If the electrical part cover if the indoor unit and/or the service panel if the out-
 wires is not applied to the sections.                                                     door unit are not attached securely, it could result in a fire or electric shock
  Incomplete connecting and fixing could cause fire.                                      due to dust, water, etc.
CAUTION
2
Contents
                                                                                                                                                          3
Installation of Wall Mounted Type Indoor Unit
 Please read this instruction sheet completely before installing the product.
 When the power cord is damaged, replacement work shall be performed by authorized personnel only.
 Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
                                                                           A glass of water
                                                                           Screw driver
                                                                                     Loop
                                    Tubing holder                          Connecting             Gas side
                                                                           cable                  piping
          To remove the holder,                                                                   Liquid side
          press the bottom of                                              Drain hose             piping
          chassis near the holder               2 Pull
          upward and pull the tab
          out of its hole.            1 Press
                                                                NOTE: If the drain hose is routed inside the room, insulate
                                                                the hose with an insulation material* so that dripping from
CAUTION                                                         "sweating"(condensation) will not damage furniture or
When install, make sure that the                                floors.
remaining parts must be removed                                 *Foamed polyethylene or equivalent is recommended.
clearly so as not to damage the piping
and drain hose, especially power cord
                                                                4. Indoor unit installation
and connecting cable.
                                                                     Hook the indoor unit onto the upper portion of the
                                                                      installation plate.(Engage the two hooks of the rear
 For left rear piping                                                 top of the indoor unit with the upper edge of the
                                                                      installation plate.) Ensure that the hooks are properly
1. Route the indoor tubing and the drain hose in the                  seated on the installation plate by moving it left and
   direction of rear left.                                            right.
                                                                                                           Connecting
                                                                                                             cable
Drain hose
                                                                   Press the lower left and right sides of the unit against
                                                                   the installation plate until the hooks engage into their
                    Drain hose
                                                                   slots(clicking sound).
2. Insert the connecting cable into the indoor unit
   from the outdoor unit through the piping hole.               5. Connecting the pipings to the indoor unit and drain
     Do not connect the cable to the indoor unit.                 hose to drain pipe.
     Make a small loop with the cable for easy connection          Align the center of the pipings and sufficiently tighten
      later.                                                         the flare nut by hand.
door side.
20mm
A A
50mm
     Tighten the flare nut with a wrench.                      Wrap the area which accommodates the rear pip-
                                                                 ing housing section with vinyl tape.
                                       Spanner (fixed)             Connection                          Indoor
                                                                   pipe                                unit pipe
                                    Flare nut                                           Wrap with vinyl tape
                                                                   Vinyl tape
         Torque                             Connection             (wide)
         wrench                             pipe
                                                                             Connecting cable
            Indoor
            unit tubing
                                                                                                     Pipe
                          Pipe Size[Torque]
                                                                                Vinyl tape(narrow)
               GAS                             LIQUID
           9.53[4.2kg.m]                   6.35[1.8kg.m]
           12.7[5.5kg.m]                   6.35[1.8kg.m]      Bundle the piping and drain hose together by
                                                                 wrapping them with vinyl tape over the range with-
                                                                 in which they fit into the rear piping housing sec-
     When extending the drain hose at the indoor unit,          tion.
      install the drain pipe.                                                     Wrap with vinyl tape
Pipe
         Drain pipe
                                                                                        Vinyl tape(wide)
                                                                     Drain hose
                                               Indoor unit
                                               drain hose
                      Adhesive
                                 Vinyl tape(narrow)                     For right rear piping
6. Wrap the insulation material around the connect-          1. Route the indoor tubing and the drain hose to the
   ing portion.                                                 required piping hole position.
    Overlap the connection pipe insulation material
     and the indoor unit pipe insulation material. Bind
     them together with vinyl tape so that there is no
     gap.
                  Plastic bands
                                    Insulation material
                                                                                             Connecting cable
                                                                                                  Drain pipe
3. Insert the connecting cable into the indoor unit.                           Pipe Size[Torque]
    Don't connect the cable to the indoor unit.
                                                                        GAS                           LIQUID
    Make a small loop with the cable for easy connec-
                                                                   9.53[4.2kg.m]                 6.35[1.8kg.m]
     tion later.
                                                                   12.7[5.5kg.m]                 6.35[1.8kg.m]
4. Tape the drain hose and the connecting cable.
   Connecting cable
                                                             When extending the drain hose at the indoor unit,
                                                              install the drain pipe.
Drain hose
           Installation plate
                           8cm
Spanner (fixed)
                              Flare nut
     Torque                           Connection
     wrench                           pipe
         Indoor
         unit tubing
   Bundle the piping and drain hose together by         10. Indoor unit installation
    wrapping them with cloth tape over the range            Remove the spacer.
    within which they fit into the rear piping housing      Ensure that the hooks are properly seated on the
    section.                                                  installation plate by moving it left and right.
                                   Pipe
      Drain hose
                                   Vinyl tape
                                   (narrow)                                                      Connecting
                                                                                                 cable
                                   Wrap with
                                   vinyl tape(wide)
                                                                                                Drain hose
Tubing holder
1 Hook
2 Push
2. Connection of Pipings
1. To remove the front panel from the indoor unit,       2. To check the drainage.
   remove the front panel from the indoor unit              Pour a glass of water on the evaporator.
   cabinet.                                                 Ensure the water flows through the drain hose of
    Set the air direction louvers up-and-down to the        the indoor unit without any leakage and goes out
     position(horizontally) by hand.                         the drain exit.
    Remove the securing screws that retain the front
     panel. Pull the lower left and right sides of the
     grille toward you and lift it off.
     (2.1/7, 2.6/9, 3.5/12 kW/Btu models: 2EA,
     3.5/18 kW/Btu models: 3EA)
Screw
Connecting cable
1(L) 2(N) 3(A) 4(B) 1(A) 2(B) 1(R) 2(S) 3(T) 4(N)
   Please read this instruction sheet completely before installing the product.
   When the power cord is damaged, replacement work shall be performed by authorized personnel only.
   Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
                                                                           A glass of water
                                                                           Screw driver
                                        More than 2m
                                        Higher than 2m
Pipe hole
                                       Panel Front
                                        Connector
                                                                                                     Only one
                                                                            Adhesive
                                                                                                 desiring direction
                                                                                    Connecting
                                                                                       part
                                                                            Drain
                                                                                                     rubber cap
                                                                            hose
  2) Make a hole with diameter of 6mm and depth of                                8) First, Drive the two points of the upper parts by
     30-35mm when piercing a screw point.                                            screws. (Leave 10mm for hanging product)
                                         IN
                                           ST
                                             AII
                                                AT
                                                  IO
                                                    N
                                                        GU
                                                          ID
                                                            EM
                                                                                                         IN
                                                              AP
                                                                                               10
                                                                                                 mm        ST
                                                                                                             AL
                                                                                                               LA
                                                                                                                 TIO
                                                                                                                    N
  3) Drive the fore plastic anchors into drilled points.
                                                                                                                                            GU
                                              IN
                                                ST
                                                  AL
                                                    LA
                                                      TIO
                                                         N
                                                                                  9) Drive the lower parts after facing the hole of
                                                               GU
                                                                 ID
                                                                   EM
                                                                                     product with plastic anchors, and fix completely
                                                                     AP
                                                                                     the upper screws.
                                                                                                                                      Plastic anchors
                 Plastic anchors
        Hanger hole
        (Rear side of
          product)
  5) Check the fixed product with light power.                                    4. Preparing work for installation
                                                                                   1) Drill a hole in the wall
                                                                                       Drill the piping hole with a 50mm hole core drill.
                                                                                        Drill the piping hole at either the right or the left
                                                                                        with the hole slightly slanted to the outdoor side.
                                                                                                                   WALL
                                                                                                Indoor                              Outdoor
  6) Look at suited horizon by horizontal meter on
     the horizontal setting line, and Fix lightly the
     map by adhesive tape.             IN
                                         ST
                                           AL
                                             LA
                  Horizontality
                                                                                                                                           (0.2~0.3")
                                               TIO
                                                  N
                                                      GU
                                                                                                                                   5-7mm
                                                        ID
                                                          EM
                                                            AP
2) Tape the tubing, drain hose, and the connecting           Indoor unit tubing
   cable. Be sure that the drain hose is located at
   the lowest side of the bundle. Locating at the
                                                                 Capacity                     Pipe Size[Torque]
   upper side can cause drain pan to overflow inside
                                                                  (kW/h)                  GAS                   LIQUID
   the unit.
                                                              2.05, 2.34, 2.64       9.53[4.2kg.m]         6.35[1.8kg.m]
                                                              3.22, 3.52, 4.10       12.7[5.5kg.m]         6.35[1.8kg.m]
                                                     Loop
                                                                 Drain pipe
  Wrap the area which accommodates the rear piping          6. Checking the drainage
   housing section with vinyl tape.
                                                               1) To check the drainage.
                                                                 Pour a glass of water on the evaporator.
                                                 Indoor          Ensure the water flows through the drain hose of
 Connection
 pipe                                            unit pipe        the indoor unit without any leakage and goes out
                                                                  the drain exit.
Vinyl tape                Wrap with vinyl tape
(wide)
Connecting cable
Pipe
Vinyl tape(narrow)
Pipe
                              Vinyl tape(wide)
      Drain hose
                                                             2) Drain piping
                                                                  The drain hose should point downward for easy
                                                                   drain flow.
Downward slope
                                                                                                 Accumulated
                                                                        Do not raise
                                                                                                 drain water
                                                                                                           Air             Tip of drain hose
                                                                                                                                                 Less than
                                                                                                                           dipped in water
                                                                                                                                                 50mm gap
                                                         Panel Front
                                                         Connector
1(L) 2(N) 3(A) 4(B) 1(A) 2(B) 1(R) 2(S) 3(T) 4(N)
 Please read this instruction sheet completely before installing the product.
 When the power cord is damaged, replacement work shall be performed by authorized personnel only.
 Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
Anti-bacteria filter
                                                                   20 or more
                           Ceiling                                                Ceiling Board
                     Ceiling Board
                                                                                                  30 or less
                                     or more
                         50 or                                                  50 or
                         more                                                   more
                                                   330 or less
                                                   Above 250
                                     100
Unit:cm
Floor
Ceiling
         CAUTION
                                                                                                                                                           (unit: mm)
  This air-conditioner uses a drain pump.
  Install the unit horizontally using a level gauge.
  During the installation, care should be taken not to
   damage electric wires.
      Select and mark the position for fixing bolts and pip-
       ing hole.                                                                                                                                  Ceiling board
      Decide the position for fixing bolts slightly tilted to
       the drain direction after considering the direction of
       drain hose.
      Drill the hole for anchor bolt on the wall.
     NOTE:
      Avoid the following installation location.
     1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated.
        These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function.
        In these cases, take the following actions;
         Make sure that ventilation fan is enough to cover all noxious gases from this place.
         Ensure enough distance from the cooking room to install the air conditioner in such a place where it may
          not suck oily steam.
Air conditioner
                                                      Take enough
                                                      distance
                                                                                                                        Use the ventilation fan
                                                                                                                        for smoke-collecting
                                                                                                                        hood with sufficient
                                                                                                                        capacity.
                                                                                      Cooking table
     2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated.
     3. Avoid places where inflammable gas is generated.
     4. Avoid place where noxious gas is generated.
     5. Avoid places near high frequency generators.
                                                                                                                          90mm
 (W3/8 or M10)
           Nut
                                   Flat washer for M10
 (W3/8 or M10)
                                       (accessory) Ceiling board                  Air Conditioner body                Ceiling board
 Spring washer
         (M10)
 The following parts are local purchasing.                       Drill the piping hole on the wall slightly tilted to the
   Hanging Bolt - W 3/8 or M10                                     outdoor side using a  70 hole-core drill.
   Nut             - W 3/8 or M10
   Spring Washer - M10
                                                                                              Wall
   Plate Washer - M10
                                                                            Indoor                            Outdoor
       CAUTION
    Tighten the nut and bolt to prevent unit from
                                                                                                              5~7mm
     falling off.
4. Wiring Connection
      Open the control box cover and connect the Remote controller cord and Indoor power wires.
Power cord
1(L) 2(N) 3(A) 4(B) 1(A) 2(B) 1(R) 2(S) 3(T) 4(N)
                                                                       CAUTION
     The power cord connected to the outdoor unit should be complied          The connecting cable connected to the indoor and outdoor unit should
     with the following specifications (Rubber insulation, type H05RN-F       be complied with the following specifications (Rubber insulation,
     approved by HAR or SAA).                                                 type H05RN-F approved by HAR or SAA).
                               NORMAL                                                                       NORMAL
                               CROSS-SECTIONAL                                                              CROSS-SECTIONAL
               GN
                 /YL           AREA 2.5mm2                                                                  AREA 1.5mm2
                       20                                                                       20
                         mm                                                                       mm
  If the supply cord is damaged, it must be replaced by a special cord or assembly available from the
  manufacturer or its service agent.
         WARNING
     Make sure that the screws of the terminal are free from looseness.
 1. Temporarily fix two decorative panel fixing screws (hexagon M6 screw) on the unit body. (Tighten by amount 10mm in
    length.)
    The fixing screws (hexagon M6 screw) are included the Indoor unit box.
 2. Remove the air inlet grille from the decorative panel. (Remove the hook for the air inlet grille cord.)
 3. Hook the decorative panel key hole (            ) on the screws fixed in step above, and slide the panel so that the screws
    reach the key hole edge.
 4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws)
 5. Connect the louver motor connector and display connector and room temp. thermistor connector.
 6. After tightening these screws, install the air inlet grille (including the air filter) and push middle point of inlet grille.
 7. Assemble the cover display and the cover.
Key holes
                  Inlet Grille
                  Louver motor
                                                                                                    Decorative panel
                                                                                                    fixing screws
                                                                                                    (Hexagon M6 screw)
                                                                    Cover
             Decorative panel
Cover display
Push
Inlet Grille
 Drain test
The air conditioner uses a drain pump to drain water.
Use the following procedure to test the drain pump operation:
        CAUTION
  After the confirmation of the above conditions, prepare the wiring as follows:
  1) Never fail to have an individual power specialized for the air conditioner. As for the method of
     wiring, be guided by the circuit diagram pasted on the inside of control box cover.
  2) Provide a circuit breaker switch between power source and the unit.
  3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose
     from vibrations to which the unit is subjected during the course of transportation. Check them
     and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out
     of the wires.)
  4) Specification of power source
  5) Confirm that electrical capacity is sufficient.
  6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage
     marked on the name plate.
  7) Confirm that the cable thickness is as specified in the power sources specification.
     (Particularly note the relation between cable length and thickness.)
  8) Never fail to equip a leakage breaker where it is wet or moist.
  9) The following troubles would be caused by voltage drop-down.
        Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to
         the normal function of a overload protection device.
        Proper starting power is not given to the compressor.
HAND OVER
Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning, temperature
control, etc.).
 Please read this instruction sheet completely before installing the product.
 When the power cord is damaged, replacement work shall be performed by authorized personnel only.
 Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
                                                                                      Anti-bacteria filter
                                                           Air
                                                           Intake
                                   Air Outlet
   There should not be any heat source or steam near the unit.
   There should not be any obstacles to the air circulation.
   A place where air circulation in the room will be good.
   A place where drainage can be easily obtained.
   A place where noise prevention is taken into consideration.
   Do not install the unit near the door way.
   Ensure the spaces indicated by arrows from the wall, ceiling, or other obstacles.
   The indoor unit must have the maintenance space.
                                                                   30 or more
                            Ceiling                                               Ceiling Board
                       Ceiling Board
                                                                                                  30 or less
                                       or more
                          50 or                                                 50 or
                          more                                                  more
                                                   400 or less
                                                   Above 250
                                       100
Unit:cm
Floor
                          Ceiling
                                                                                                                                               Ceiling board
Level gauge
Unit:mm Unit:mm
         CAUTION
                                                                                                 Select and mark the position for fixing bolts and piping hole.
  This air-conditioner uses a drain pump.                                                       Decide the position for fixing bolts slightly tilted to the drain
  Install the unit horizontally using a level gauge.                                             direction after considering the direction of drain hose.
  During the installation, care should be taken                                                 Drill the hole for anchor bolt on the wall.
   not to damage electric wires.
 NOTE:
  Avoid the following installation location.
 1. Such places as restaurants and kitchen where considerable amount of oil steam and flour is generated.
    These may cause heat exchange efficiency reduction, or water drops, drain pump mal-function.
    In these cases, take the following actions;
     Make sure that ventilation fan is enough to cover all noxious gases from this place.
     Ensure enough distance from the cooking room to install the air conditioner in such a place where it may
      not suck oily steam.
Air conditioner
                                                  Take enough
                                                  distance
                                                                                               Use the ventilation fan
                                                                                               for smoke-collecting
                                                                                               hood with sufficient
                                                                                               capacity.
                                                                             Cooking table
   2. Avoid installng air conditioner in such places where cooking oil or iron powder is generated.
   3. Avoid places where inflammable gas is generated.
   4. Avoid place where noxious gas is generated.
   5. Avoid places near high frequency generators.
Ceiling
                                                                                                                                     150mm
     (W3/8 or M10)                      from the bracket to 40mm
              Nut
                                       Flat washer for M10                             Air Conditioner body
    (W3/8 or M10)
                                           (accessory)    Ceiling board                                                          Ceiling board
    Spring washer
            (M10)
 The following parts are local purchasing.                            Drill the piping hole on the wall slightly tilted to the
   Hanging Bolt - W 3/8 or M10                                          outdoor side using a  70 hole-core drill.
   Nut             - W 3/8 or M10
   Spring Washer - M10
                                                                                                        Wall
   Plate Washer - M10
                                                                                 Indoor                                  Outdoor
       CAUTION
    Tighten the nut and bolt to prevent unit from
     falling off.
                                                                                                                         5~7mm
3. Wiring Connection
      Open the control box cover and connect the Remote controller cord and Indoor power wires.
                   Indoor
                power cord
1(L) 2(N) 3(A) 4(B) 1(A) 2(B) 1(R) 2(S) 3(T) 4(N)
                                                                       CAUTION
     The power cord connected to the outdoor unit should be complied          The connecting cable connected to the indoor and outdoor unit should
     with the following specifications (Rubber insulation, type H05RN-F       be complied with the following specifications (Rubber insulation,
     approved by HAR or SAA).                                                 type H05RN-F approved by HAR or SAA).
                                      NORMAL
                                      CROSS-SECTIONAL                                                                       NORMAL
                  GN                  AREA 4.0mm2 (10.6kW)                                         GN
                                                                                                                            CROSS-SECTIONAL
                    /YL                                                                              /YL
       8.5mm
                                                                                                                            AREA 1.5mm2
                                                                                           7.5mm
                                           6.0mm2 (14.1kW)
                          20               8.0mm2 (17.6kW)                                                 20
                              mm                                                                             mm
If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
               WARNING
     Make sure that the screws of the terminal are free from looseness.
    The decorative panel has its installation                                  Before installing the decorative panel,
    direction.                                                                 always remove the paper template.
  1. Temporarily fix two decorative panel fixing screws (hexagon M5 screw) on the unit body. (Tighten by
     amount 10mm in length.)
     The fixing screws (hexagon M5 screw) are included the indoor unit box.
  2. Remove the air inlet grille from the decorative panel. (Remove the hook for the air inlet grille cord.)
  3. Hook the decorative panel key hole (            ) on the screws fixed in step above, and slide the panel so
     that the screws reach the key hole edge.
  4. Retighten completely two temporarily fixed screws and other two screws. (Total 4 screws)
  5. Connect the louver motor connector and display connector.
  6. After tightening these screws, install the air inlet grille (including the air filter).
            Decorative panel
                                                                                                                        Display
                                                        Key holes
Inlet Grille
      CAUTION
     Install certainly the decorative panel.
     Cool air leakage causes sweating.       Water drops fall.
                                                            Ceiling                                                       Ceiling
                                                            board                                                         board
                                                         Decorative panel                                           Decorative
                          Fit the insulator (this part) and                                                         panel
                          be careful for cool air leakage
 Drain test
The air conditioner uses a drain pump to drain water.
Use the following procedure to test the drain pump operation:
                                                    Flexible drain hose              Connect the main drain pipe to the exterior
         Feed water
                                                    (accessory)                       and leave it provisionally until the test
                                                                 Main                 comes to an end.
                                                                 drain pipe          Feed water to the flexible drain hose and
                                                                                      check the piping for leakage.
                                              Drain                                  Be sure to check the drain pump for normal
        Drain Pump                            port         Glue the joint             operating and noise when electrical wiring
                                               Drain hose connection                  is complete.
                                               Use the clip (accessory)              When the test is complete, connect the
                                                                                      flexible drain hose to the drain port on the
                                                                                      indoor unit.
                     D i
Installation of Ceiling Cassette Type(4 way) Indoor Unit
42
Installation of Ceiling Cassette Type(4 way) Indoor Unit
        CAUTION
  After the confirmation of the above conditions, prepare the wiring as follows:
  1) Never fail to have an individual power specialized for the air conditioner. As for the method of
     wiring, be guided by the circuit diagram pasted on the inside of control box cover.
  2) Provide a circuit breaker switch between power source and the unit.
  3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose
     from vibrations to which the unit is subjected during the course of transportation. Check them
     and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out
     of the wires.)
  4) Specification of power source
  5) Confirm that electrical capacity is sufficient.
  6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage
     marked on the name plate.
  7) Confirm that the cable thickness is as specified in the power sources specification.
     (Particularly note the relation between cable length and thickness.)
  8) Never fail to equip a leakage breaker where it is wet or moist.
  9) The following troubles would be caused by voltage drop-down.
        Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to
         the normal function of a overload protection device.
        Proper starting power is not given to the compressor.
HAND OVER
Teach the customer the operation and maintenance procedures, using the operation manual (air filter cleaning, temperature
control, etc.).
 Please read this instruction sheet completely before installing the product.
 When the power cord is damaged, replacement work shall be performed by authorized personnel only.
 Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
                                                                                                       3
   The other Installation Parts Needed
     Suspension Bolt
     Bolts for Mount Bracket                                                9
     Connecting Tube
      Gas side : 12.7/15.88                                    (Floor Mounting)
      Liquid side : 6.35/9.52                                                                                     4
     Connecting Cable
     Drain Hose Extended
                                                                                            6
                                                                               More than
                                                                                20cm
                              More than
                                                                      R
20cm
                                               (Ceiling installation)
                                   More than
                                    20cm
                                                                  R
                                                                             More than
                                                                              20cm
(Floor/Wall installation)
2. installation
 Before Installing, prepare Installation Plates
    'Installation Plates' are attached at the bottom of                                                                     Side Plate
     indoor unit.                                                                                                 R
1) 1076 265
2) 1236 265
      Drill the piping hole on the wall slightly tilted to the out-
       door side using a 70 hole-core drill.
5~7mm
                                                                 Suspension
                                                                    bolts
                                                                 Spring
                                                                 washer         Nut
                                                                  max.
                                                                 12mm         Washer
2)
Installation plate
Upper slot
CAUTION
         1. Install declination of the indoor unit is very important for the drain of the convertible type air
            conditioner.
        2. Minimum thickness of the insulation for the connecting pipe shall be 7mm.
        3. If the Installation Plates are fixed to horizontal line, the indoor unit after installing will be declined
           to the bottomside.
                                                       Front of view
             The unit must be horizontal or declined to the drain hose connected when finished installation.
                                                               Ceiling
Drain hose
Ceiling
Side of view
            The unit must be declined to the bottomside of the unit when finished installation.
                                                               Ceiling
                                                                                            Hook
                                                                                   Cabinet Bottom
                                                                                                      R
                                                                                                              2
Unit: mm
    Drill the piping hole on the wall slightly tilted to the out-
     door side using a 70 hole-core drill.                                                      Wall
                                                                                Indoor                        Outdoor
                                                                                                              5~7mm
    Secure the 'Install Plate' onto the wall with four anchor
     bolts, washers and spring washers.
                                                                       Spring
                                                                       washer          Wall
Nut
                                                                           Washer
                                                                                    Anchor nut
                                                                     Less than
                                                                      12mm
Unit: mm
                                                                                                                  448mm
                                                                  Floor mount
                                                                    bracket
    Drill the piping hole with 70mm dia, hole core drill.
    Piping hole should be slightly slant to the outdoor side.
                                                                                            Wall
                                                                          Indoor                          Outdoor
                                                                                                          5~7mm
   After Installing, reassemble detached parts.
    Hang the 'Inlet Grille' and hook the 'Inlet Hanger' to the
     Hanger Screw.                                                                         Slot
    Assemble the 'Side Plates(R,L)' with 2 screws on both                                        Wall
     left and right side.
                                                                                                         Floor mount
                                                                                                         bracket
                                                                                                         Install plate
Piping hole
                                                                                    2
                                                                                                                1
   The pipe can be connected to right side, bottom
   or back of the unit.
                                                                                           Drain Hose
                                                                                        Hose Hanger
                                                                                                              BOTTOM
                                                                                     Hose Hanger
                                                                                             Drain Hose
REAR
                                                                      Drain Hose
                                                                                       BOTTOM
4. Wiring connection R
Clamp 1
                                                                                        Control
                                                                                        Panel
1(L) 2(N) 3(A) 4(B) 1(A) 2(B) 1(R) 2(S) 3(T) 4(N)
2) Clamping of cables
 1) Arrange 2 power cables on the control panel.
 2) First, fasten the steel clamp with a screw to the inner boss of control panel.
 3) For the cooling model, fix the other side of the clamp with a screw strongly.
    For the heat pump model, put the 0.75mm2 cable(thinner cable) on the clamp and tighten it with a plastic clamp to the
    other boss of the control panel.
 4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the middle of live pin
    on the power plug should be over 1.8m.
                                                          CAUTION
  The power cord connected to the            The power connecting cable                  The connecting cable connected
  indoor unit should be complied with        connected between the indoor and            between the indoor and outdoor unit
  the following specifications               outdoor unit should be complied             should be complied with the
  (Type H05VV-F(Indoor)                      with the following specifications           following specifications
  approved by HAR or SAA).                   (Type H07RN-F approved by HAR or SAA).      (Type H07RN-F approved by HAR or SAA).
      10.0mm
10.0mm
                                                                                                               NORMAL
                      NORMAL CROSS-                               NORMAL CROSS-                                CROSS-
                      SECTIONAL AREA                              SECTIONAL AREA                               SECTIONAL
                       2.5mm2                                     2.5mm2                                     AREA
                                                                                                               1.5mm2
            CAUTION
  After the confirmation of the above conditions, prepare the wiring as follows:
  1) Never fail to have an individual power specialized for the air conditioner. As for the method of
     wiring, be guided by the circuit diagram pasted on the inside of control box cover.
  2) Provide a circuit breaker switch between power source and the unit.
  3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose
     from vibrations to which the unit is subjected during the course of transportation. Check them
     and make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out
     of the wires.)
  4) Specification of power source
  5) Confirm that electrical capacity is sufficient.
  6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage
     marked on the name plate.
  7) Confirm that the cable thickness is as specified in the power sources specification.
     (Particularly note the relation between cable length and thickness.)
  8) Never fail to equip a leakage breaker where it is wet or moist.
  9) The following troubles would be caused by voltage drop-down.
       Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to
        the normal function of a overload protection device.
       Proper starting power is not given to the compressor.
  10) The means for disconnection from a power supply shall be incorporated in the fixed wiring and
      have an air gap contact separation of at least 3mm in each active(phase) conductors.
 Please read this instruction sheet completely before installing the product.
 When the power cord is damaged, replacement work shall be performed by authorized personnel only.
 Installation work must be performed in accordance with the national wiring standards by authorized personnel only.
Remote Controller
Screw driver
600 600
                                                       Front
                         Front view
CASE 1
                                                                                                                           C
                                                                                                                           E
     POSITION OF SUSPENSION BOLT
                                                                                                                           D
      Apply a joint-canvas between the unit and duct to
       absorb unnecessary vibration.                                                                      (G)
                                                                                                                                     F
      Apply a filter Accessory at air return hole.
                                              (Unit:mm)
           Dimension
      Capacity         A   B   C   D   E   F   (G)   H    I
                                                                                                                            1-3 mm
      (kW/kBtu)
                                                                                    I
         5.3/18        942 880 466 54 575 30   87 750 186
                                                                                                    M10 Nut          X4
                                                                                                                       (Local
                                                                                                    M10 SP. washer X 4 supply)
                                                                                                    M10 washer     X4
NOTE:
 Throughly study the following installation locations:
1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the fan, the fin of the heat
   exchanger, resulting in heat exchange reduction, spraying, dispersing of water drops, etc.
   In these cases, take the following actions:
    Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily
     steam which should not flow into the suction of the air conditioner.
     Make enough distance from a cooking room to install the air conditioner in such a place where it may not suck in oil steam.
2. Avoid installing air conditioner in such circumstances where cutting oil mist or iron powder is in suspension in factories, etc.
3. Avoid places where inflammable gas is generated, flows in, is stored or vented.
4. Avoid places where sulfurous acid gas or corrosive gas is generated.
5. Avoid places near high frequency generators.
      CAUTION                                                                5 Suspension
                                                                               bolts
 Tighten the nut and bolt to prevent unit falling.
1(L) 2(N) 3(A) 4(B) 1(A) 2(B) 1(R) 2(S) 3(T) 4(N)
                                                      CAUTION
  The power cord connected to the outdoor unit should be                        The connecting cable connected to the indoor and outdoor
  complied with the following specifications (Rubber                            unit should be complied with the following specifications
  insulation, type H05RN-F approved by HAR or SAA).                             (Rubber insulation, type H05RN-F approved by HAR or SAA).
If the supply cord is damaged, it must be replaced by a special cord or assembly availible from the manufacturer of its service agent.
         WARNING
  Make sure that the screws of the terminal are free from looseness.
Clamping of cables
     1) Arrange 2 power cables on the control panel.
     2) First, fasten the steel clamp with a screw to the inner boss of control panel.
     3) For the cooling model, fix the other side of the clamp with a screw strongly. For the heat pump model, put
        the 0.75mm2 cable(thinner cable) on the clamp and tighten it with a plastic clamp to the other boss of the
        control panel.
     4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the mid-
        dle of live pin on the power plug should be over 1.8m.
  Drill the piping hole with 70mm dia, hole core                                                          WALL
   drill.                                                                               Indoor                             Outdoor
  Piping hole should be slightly slant to the out-
   door side.
                                                                                                                                 5~7mm
THERMAL INSULATION All thermal insulation must comply with local requirement.
INDOOR UNIT
Thermal insulator
CAUTION
  1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
  2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.
                                                  Front of view
            The unit must be horizontal or declined to the drain hose connected when finished
             installation.
                                                         Ceiling
1~3mm
  CORRECT                                                    INCORRECT
                                                               Applied U-Trap Dimension
                                                                   A  70mm
    Install the P-Trap (or U-Trap) to prevent                     B  2C
                                                                   C  2 x SP
     a water leakage caused by the blocking                        SP = External Pressure                        B
     of intake air filter.                                              (mmAq)               C
                                                                   Ex) External Pressure
                                                                      = 10mmAq                                   U-Trap
                                                                      A  70mm               A
                                                                      B  40mm
                                                                      C  20mm
        Th
           el
             ow
               er
                    pa
                      rt
Screw (accessory)
                                                                                                 Pipe
2) Burrs removal                                                                                          Reamer
   Completely remove all burrs from the cut cross section
    of pipe/tube.
   Put the end of the copper tube/pipe to downward direc-                   Point down
    tion as you remove burrs in order to avoid to let burrs
    drop in the tubing.
Flare nut
3) Putting nut on
   Remove flare nuts attached to indoor and outdoor units,                       Copper tube
    than put them on pipe/tube having completed burr
    removal.
    (Not possible to put them on after flaring work)
   Piping Connection
1. Form the piping according to its routing. Avoid bend-
   ing and bending back the same piping point more                          Liquid side
   than three times. (This will result in hardening the
   pipe.)                                                                                     Indoor
2. After deforming the piping, align centers of the union                                       unit
   fitting of the indoor unit and the piping, and tighten      Outdoor
   them firmly with wrenches.                                   unit                      Flare connection
3. Connect pipe to the service valve or ball valve which
   is located below the outdoor unit.                                            Gas side
4. After completing the piping connection, be sure to                    Flare connection
   check if there is gas leakage in indoor and outdoor
   connection.
 Vacuum drying
After completing the piping connection, execute vacuum
drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out using the ser-
vice ports of both the liquid and gas side valves.
    CAUTION
Use two wrenches and tighten with regular torque.
HEAT INSULATION
1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over
   120C).
                                                                                                 Fastening band
                                                                                                 (accessory)
2. Precautions in high humidity circumstance:
   This air conditioner has been tested according to the
   "KS Standard Conditions with Mist" and confirmed that
   there is not any default. However, if it is operated for a
   long time in high humid atmosphere (dew point tem-                                              Refrigerant piping
   perature: more than 23C), water drops are liable to
                                                               Indoor unit
   fall. In this case, add heat insulation material accord-
                                                                                                  Thermal insulator
   ing to the following procedure:                                                                (accessory)
    Heat insulation material to be prepared... Adiabatic
     glass wool with thickness 10 to 20mm.
    Stick glass wool on all air conditioners that are located in ceiling atmosphere.
    In addition to the normal heat insulation (thickness: more than 8mm) for refrigerant piping (gas piping: thick
     piping) and drain piping, add further 10mm to 30mm thickness material.
Indoor unit
  b) - Suspension bolts should be used th support long stretches of drain pipe in order to ensure that a
       gradient of 1/100 is maintained (PVC pipe should not be bent)
2) Drain trap
  Fit any indoor unit whose drain pipe connection is subjected to negative pressure, with a drain trap.
  a) Rig the drain trap shown in the drawing below.
Indoor unit
                                                          H
                                                          H
  b) Provide one trap per unit. A single trap for converging units will prove ineffective.
  c) Rig the trap to allow for future changing.
                                                                                             Plug
         Indoor unit                                                    Indoor unit
Plug
                               Face piping
                                downward
Vent pipe
   b) The pipe work should be kept as short as possible and he number of indoor units per group kept to a
      minimum.
                       Metal clamp
                                                     Auxiliary drain hose
                                                                            Thermal insulation (drain pipe area)
 Important points
   - The drain pipe should be at least equal in size to that of the indoor unit.
   - The drain pipe is thermally insulated to prevent the formation of condensation inside the pipe.
   - The drain up mechanism should be fitted before the indoor unit is installed and when the electricity has
     been connected some water should be added to the drain pan and the drain pump check to see that it is
     functioning correctly.
   - Al connections should be secure. (Special care is needed with PVC pipe)
  1
                                  2
2) Quantity
    Quantity          Package contents
       1              Drain Pump Assy(AC220~240V, 50/60Hz, 400cm3/min)
       1              Elbow(32mm)
       1              Hose
       2              Tie Wrap
      10              Screw
       1              Rubber
       1              Installation manual
4) How to install
3. Assemble the drain pump assy          4. Attach the elbow to the side panel.
  - Drive 4 screws to the Channel.
  - Drive 2 screws to the Side Panel.
5. Connect the hose and tie wrap.        6. Connect two lead wires to control box.
                                            (One is float switch, the other is for power supply to
                                             drain pump.)
5) Attention
Drain Pump
Elbow
Drain pump
                                                                                            Wall
5. Be sure to check the drain pump for normal opera-
                                                                                      Drain hose
   tion and abnormal noise when electrical wiring is
   complete.
6) Wiring Diagram
7) Test operation
      Before test operation, be sure all information is understood completely, and follow the guideline of manual.
      Connect the power and turn on cooling mode.
      After compressor operating, it starts and compressor off, it stops 6 minutes later.
8) Troubleshowting
         PROBLEM                       CAUSE                                    REMEDY
                                                          Check electrical connection and voltage of the power
                              No power supply
                                                          supply.
 Pump does not work.
                              Float switch doesn't
                                                          Check float switch.
                              operate.
Optional operation
1) Two Thermistor System
(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.
     Position 1:
      The room temperature is controlled by the thermistor of the main body.
     Position 2:
      The room themperature is controlled by the thermistor of the wired remote-controller, control the
      temperature according to the position of wired remote-controller.
     Position 3:
      The room temperature is controlled by lower temperature between the temperature of main body and of
      remote-controller sensor.
(3) Move the slide switch to set position.
                                                                                                                                R15H
                                                                                    OP2         OP1
                                                                        R14H OP3               R19H
                                                                          SW TH                    R11H
                                                                                                         R01S
                                                                                               R02S
SW HIGH
CAUTION
                                                                                                                                                R15H
                                   Low ceiling                Lo                        R14H OP3
                                                                                          SW TH
                                                                                                    OP2         OP1
                                                                                                               R19H
                                                                                                                   R11H
                                     Standard        STAND
                                     (Default)                                                REMO
                                                                                              MAIN
                                                                                              2TH              OP7
OP6
LO
                                                                                                                  C070
                                                                                          STAND
                                                                                                   HI                   R03S
                                                                                                                 R04S
                                                                                                                         R01S
SW HIGH
Wiring design
                                                                                                                                                                  Main PCB
                                                                                                            Indoor Unit 1                              Indoor Unit 2                                       Indoor Unit 16
                                                                                                    Terminal(Local Supply)                    Terminal(Local Supply)                               Terminal(Local Supply)
                                                                                                    Block                                     Block                                                Block
                                                                                                                Connector                                 Connector                                            Connector
                                                      RED(12V)                                            RED(12V)
                                                                                                                      Main PCB   YL(SIGNAL)                     Main PCB              YL(SIGNAL)                     Main PCB
                                                     YL(SIGNAL)
                                                      BR(GND)
                                                                                                         YL(SIGNAL)
                                                                                                          BR(GND)        #1        BR(GND)
                                                                                                                                                   YL(SIGNAL)
                                                                                                                                                    BR(GND)        #2          ....     BR(GND)
                                                                                                                                                                                                        YL(SIGNAL)
                                                                                                                                                                                                         BR(GND)       #16
        Timer
        On Off
                   Operation unit
                                                     11     13
                                                                   ZONE
                                                                  15    17     19
                                                                                    1 2 3 4
                                                                                      21   23
                                                                                                                                                                         Remote
                                                                                                                                                                        Controller
                                                                                                                                                                          PCB
                                                                                                         Wired Remote Controller
Features
 Use Only One Wired Remote Controller with several air conditioners(max. 16 Units)
 Random starting to prevent overcurrent.
       CAUTION
   Be careful not to exchange the color of wires.
   The maximum length of connecting wire should be below 200m(25) on connecting each units.
   Use a wire more than 0.5mm2