L16/24 Mk. 2 Update Package: Service Letter SL12-560/SIC
L16/24 Mk. 2 Update Package: Service Letter SL12-560/SIC
L16/24
Mk. 2 Update Package
SL12-560/SIC
Dear Sirs March 2012
The engine type L16/24 GenSet was successfully introduced to the Concerns
market in 1995. Today, it is one of the most popular engines in our Owners and operators of MAN Diesel &
programme, reaching sales figures of 2,500 engines, equal to more Turbo four-stroke diesel engines.
than 15,000 cylinder units. Type: L16/24 GenSet, Tier 1 and previous
Our experience with heavy fuel oil (HFO) on the market has shown a
tendency of decreasing ignition properties, which in general may lead
to operational problems, such as sticking valves, especially in con-
nection with low-load operation, which has led to internal engine and
turbocharger damage.
Yours faithfully
MAN Diesel & Turbo MAN Diesel & Turbo MAN Diesel & Turbo
H. Christoffersensvej 6 Niels Juels Vej 15 Branch of MAN Diesel & Turbo SE,
4960 Holeby 9900 Frederikshavn Germany
Denmark Denmark CVR No.: 31611792
Phone: +45 54 69 31 00 Phone: +45 96 20 41 00 Head office: Teglholmsgade 41
Fax: +45 54 69 30 30 Fax: +45 96 20 40 30 2450 Copenhagen SV, Denmark
[email protected] [email protected] German Reg.No.: HRB 22056
Amtsgericht Augsburg
www.mandieselturbo.com
Service Letter SL12-560/SIC
The L16/24 Mk. 2 update package and/or overhaul the following engine parts at the same time
This package consists of a complete cylinder unit updated as the Mk. 2 update:
to our latest standard. Also included is:
Fuel equipment
1 low lift cam (50705-25H item 014) Turbocharger
1 connecting rod bearing Charge air cooler
1 packing set Thermostatic valves (water)
See plate 50515-11H. Engine room ventilation/pressure
In order to have a fully overhauled engine a basis for ob- This price offer is only valid one time per engine and only
taining the 16,000 hrs TBO we highly recommend to check for Mk. 1. Engines. The price of 3,500 Euro is valid until 31st
December 2013, where after it may be changed.
1. New rotocaps 2. New valve springs 3. New valve guides For further information or assistance in this matter, please
4. Valve pockets in piston 5. Reduced cam/valve lift contact [email protected].
L16/24
Dismantling and mounting of valve guide for inlet Hammer / Lead hammer
and exhaust valve. Nitrogen (N2), or similar.
Starting position
Related procedure
Data
08.03 - ES0-ver08
MAN Diesel & Turbo
L16/24
When to Replace the Valve Guide
08.03 - ESO-ver08
MAN Diesel & Turbo
L16/24
8) Insert a new O-ring in the valve guide, before
mounting of the valve spindle.
08.03 - ES0-ver08
MAN Diesel & Turbo
L16/24
Hand tools
Description
Starting position
Related procedure
Data
L16/24
Assembly of gear wheels for valve cam-
shaft and Injection valve camshaft, without
mounted flywheel
Small
Mounting of intermediate gearwheels holes
Note: The punch mark on the crankshaft gearwheel Fig 2 Position of small holes in the circumference of the two
intermediated gearwheels
is placed on the 13 teeth counting counter clockwise
from the joint of the gearwheel, see fig 3.
08028-0D/H5250/94.08.12
Small
holes
13 teeth
L16/24
4) Tighten up the intermediate gearwheels.Tight- 3) Position the support of the measuring tool
ening torque, please see page 500.40. on the two bolts of the camshaft covering.
Slip on the distance sleeves and fasten to
the cylinder crankcase by means of hexagon
Mounting of gearwheel for valve camshaft nuts.
5) Before mounting the gearwheel, must marks for Note: During attaching, pay attention to the cor-
crankshaft and lower intermediate gearwheel rect fitting position of the contact point.
correspond, see fig 1(E2). Secondly must the
small holes for both intermediate gearwheels 4) Insert the dial gauge into the support.
be corresponding.
5) Turn the engine until the cam base circle is
6) Turn the valve camshaft, until the mark on the reached (approx 40 BTDC).
gearwheel for valve camshaft corresponds with
the 2 marks on upper intermediate gearwheel, 6) Set the dial gauge to "Zero".
see fig 1 (E1).
7) Turn the engine until the TDC mark (ignition
7) Tighten up the gearwheel. Tightening torque, DC) for the actual cylinder is reached.
please see page 500.40. Read the dial gauge and note down the
gauge value in sheet on page 4.
Mounting the gearwheel for injection cam- 8) Determine the values for the other cylinders
shaft in the same way.
8) Before mounting the gearwheel, must marks for Calculate the average value of all measure-
crankshaft and lower intermediate gearwheel ments.
correspond, see fig 1(E2). Secondly must the
small holes for both intermediate gearwheels 9) Compare the calculated value determined
be corresponding. with the value mentioned below.
9) Turn the injection valve camshaft, until the 10) If the values exceeds the limits, an adjust-
mark on the gearwheel for valve camshaft cor- ment must be done in order to correct the
respond with the 2 marks on upper intermediate errors.
gearwheel, see fig 1 (E1).
11) Remove the complete measuring tool.
Note: Adjustment of injection valve camshaft is now
needed, please see separately chapter Adjustment 12) Mount all camshaft covers.
of Fuel Injection Camshaft / Injection Timing.
L16/24
Requrements:
Only to be used with piston crown
marked with:
IMO-0664
Fig 4
08028-0D/H5250/94.08.12
1. Contact point
2 Lever
Fixing screws and
discs of enclosing
2 cover used
Working Card
Page 1 (3) Inspection of Valve Roller Guide 508-01.00
Edition 15
L16/24
Starting position
Related procedure
Data
11.50 - ES0
MAN Diesel & Turbo
L16/24
11.50 - ES0
MAN Diesel & Turbo
Working Card
Page 3 (3) Inspection of Valve Roller Guide 508-01.00
Edition 15
L16/24
11.50 - ES0
MAN Diesel & Turbo
Plate
Page 1 (2) Cylinder Head 50501-19H
L16/24
040
255
015 052
064 076
088
027
039
206
267
280
111 279
123 172
184
135
196
218
231
243
See plate 50610
Plate
50501-19H Cylinder Head Page 2 (2)
L16/24
Item Item
no Qty Designation Benvnelse no Qty Designation Benvnelse
When ordering spare parts, see also page 500.50. Ved bestilling af reservedele, se ogs side 500.50.
* = Only available as part of a spare parts kit. * = Kun tilgngelig som en del af et reservedelsst.
Qty/C = Qty/Cylinder Qty/C = Qty/Cylinder
Qty/I = Qty/Individual Qty/I = Qty/Individuelt
Plate
Page 1 (2) Valve Spindles and Valve Gear 50502-11H
L16/24
058
010
105 071
022 083
034 095
046 142
117 071
129 154
130
166
178
178 191
191 201
213
201
237
249
250
Cylinder Head,
see plate 50501
262
274
Plate
50502-11H Valve Spindles and Valve Gear Page 2 (2)
L16/24
Item Item
no Qty Designation Benvnelse no Qty Designation Benvnelse
010 1/C Rocker arm, exhaust Vippearm, udstds, 274 2/C Valve spindle, inlet Ventilspindel, indsugn.
complete, incl. item komplet inkl. item 034,
034, 046, 058, 071, 046, 058, 071, 083
083
When ordering spare parts, see also page 500.50. Ved bestilling af reservedele, se ogs side 500.50.
* = Only available as part of a spare parts kit. * = Kun tilgngelig som en del af et reservedelsst.
Qty/C = Qty/Cylinder Qty/C = Qty/Cylinder
Plate
Page 1 (2) Cylinder Unit 50515-11H
L16/24
011
Plate
50515-11H Cylinder Unit Page 2 (2)
L16/24
Item
no Qty Designation Where to find in the engine instruction book
Qty/C = Qty/Cylinder
Plate
Page 1 (2) Piston and Connecting Rod 50601-27
L16/24
093
103
127
223
260
355
367
235
247
272
259
152
056
140
139
068
164
Plate
50601-27 Piston and Connecting Rod Page 2 (2)
L16/24
Item Item
No Qty Designation Benvnelse No Qty Designation Benvnelse
When ordering spare parts, see also page 500.50. Ved bestilling af reservedele, se ogs side 500.50.
* = Only available as part of a spare parts kit. * = Kun tilgngelig som en del af et reservedelsst.
Qty/C = Qty/Cylinder. Qty/C = Qty/Cylinder.
Plate
Page 1 (2) Camshaft (Valve Camshaft) 50705-25H
L16/24
349
291 291
266 230
278
278 350 254
266 266
301
313*
350
014
014
266
278
291 291
5 cyl.
278
026 038
266 038 026
6 cyl.
063 087
Item No for 051 075 099
7 cyl.
109 122 110
242 110 122 109
8 cyl.
bearing disks 146 075 183
134 158 171 195
9 cyl.
205 087 229 217
217 229 087 205
Plate
50705-25H Camshaft (Valve Camshaft) Page 2 (2)
L16/24
Item Item
No Qty Designation Benvnelse No Qty Designation Benvnelse
014 1/C Camshaft part Styreakselsektion, 217 2/E Bearing disk, Lejesle,
piece, 5-6-7-8-9 cyl. 5-6-7-8-9 cyl. 9 cyl. engine 9 cyl. motor
026 2/E Bearing disk, Lejesle, 229 2/E Bearing disk, Lejesle,
5 cyl. engine 5 cyl. motor 9 cyl. engine 9 cyl. motor
038 2/E Bearing disk, Lejesle, 230 1/E Axial bearing disk Aksial lejesle
5 cyl. engine 5 cyl. motor
242 1/E Bearing segment Lejesle, ende
051 1/E Bearing disk, Lejesle, end
6 cyl. engine 6 cyl. motor
254 1/E Spur wheel Cylindrisk tandhjul
063 1/E Bearing disk, Lejesle,
6 cyl. engine 6 cyl. motor 266 Screw Skrue
72/E 5 cyl. engine 5 cyl. motor
075 Bearing disk Lejesle 86/E 6 cyl. engine 6 cyl. motor
1/E 6 cyl. engine 6 cyl. motor 100/E 7 cyl. engine 7 cyl. motor
1/E 8 cyl. engine 8 cyl. motor 114/E 8 cyl. engine 8 cyl. motor
128/E 9 cyl. engine 9 cyl. motor
087 Bearing disk Lejesle
1/E 6 cyl. engine 6 cyl. motor 278 Washer Skive
2/E 9 cyl. engine 9 cyl. motor 70/E 5 cyl. engine 5 cyl. motor
84/E 6 cyl. engine 6 cyl. motor
099 1/E Bearing disk, Lejesle, 98/E 7 cyl. engine 7 cyl. motor
6 cyl. engine 6 cyl. motor 112/E 8 cyl. engine 8 cyl. motor
126/E 9 cyl. engine 9 cyl. motor
109 2/E Bearing disk, Lejesle,
7 cyl. engine 7 cyl. motor 291 Cylindrical pin Cylindrisk stift
10/E 5 cyl. engine 5 cyl. motor
110 2/E Bearing disk, Lejesle, 12/E 6 cyl. engine 6 cyl. motor
7 cyl. engine 7 cyl. motor 14/E 7 cyl. engine 7 cyl. motor
16/E 8 cyl. engine 8 cyl. motor
122 2/E Bearing disk, Lejesle, 18/E 9 cyl. engine 9 cyl. motor
7 cyl. engine 7 cyl. motor
301 1/E Bearing plate, com- Lejeplade, komplet
134 1/E Bearing disk, Lejesle, plete incl. item 313 inkl item 313
8 cyl. engine 8 cyl. motor
313* 3/E Expander plug Ekspansionsprop
146 1/E Bearing disk, Lejesle,
8 cyl. engine 8 cyl. motor 349 7/E Screw Skrue
When ordering spare parts, see also page 500.50. Ved bestilling af reservedele, se ogs side 500.50.
* = Only available as part of a spare parts kit. * = Kun tilgngelig som en del af et reservedelsst.
Qty/E = Qty/Engine Qty/E = Qty/Motor
Qty./C = Qty./Cylinder Qty./C = Qty./Cylinder
Plate
Page 1 (2) Roller Guide and Push Rods 50801-13H
L16/24
Valve Spindles
and Valve Gear,
016 see plate 50502
028
041
Cylinder Head
see plate 50501
016 077
053 220
065 197+
089 207
220 219
11.01 - ES0
MAN Diesel & Turbo
Plate
50801-13H Roller Guide and Push Rods Page 2 (2)
L16/24
Item Item
No Qty Designation Benvnelse No Qty Designation Benvnelse
When ordering spare parts, see also page 500.50. Ved bestilling af reservedele, se ogs side 500.50.
* = Only available as part of a spare parts kit. * = Kun tilgngelig som en del af et reservedelsst.
Qty/C = Qty/Cylinder. Qty/C = Qty/Cylinder.
11.01 - ES0