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Ut-Cpf1-2016-V15610-094 Collection Tank 20170105

1. An ultrasonic corrosion inspection was performed on the Collection Tank V15610 between April 2016 and January 2017. 2. The inspection found minimal metal loss across the tank, with most points showing no corrosion and a maximum metal loss of 0.3mm. 3. Only a few nozzle locations exhibited low corrosion rates between 0.2-0.5mm/year, with less than 7% metal lost over the 0.7 year measurement period.

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Jinlong Su
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174 views5 pages

Ut-Cpf1-2016-V15610-094 Collection Tank 20170105

1. An ultrasonic corrosion inspection was performed on the Collection Tank V15610 between April 2016 and January 2017. 2. The inspection found minimal metal loss across the tank, with most points showing no corrosion and a maximum metal loss of 0.3mm. 3. Only a few nozzle locations exhibited low corrosion rates between 0.2-0.5mm/year, with less than 7% metal lost over the 0.7 year measurement period.

Uploaded by

Jinlong Su
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Corrosion Monitoring Section Procedure No:

Report UT/CPF1/2016/
Corrosion-Ultrasonic Testing Report No V15610/094

CPF1-Collection Tank V15610 Date 05-Jan-17

Genaral Notes:
1-Inspection standard: API 510.
2-Collection Tank V15610 commissioned on Sep 30, 2011.
3-Corrosion Allowance: 2mm.
4-Corrosion rate calculated for duration of 5.2 years.
5-28 points were not measured because of high location ,scaffold required.
6-Gauge type: Olympus 38DL PLUS Serial No.: 130772412 Sonic velocity: 5976m/s.

Corrosion Rate calculation = (tprevious- tactual)/Duration of year ( t- Thickness)


Commissioning 30-Sep-11
First measurement time 27-Apr-16
Last measurement time 05-Jan-17
Measurement interval in years 0.7
Duration in years 5.2

Test by: Calibrate by: Approved by:


Percentage
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal Corrosion Rate Of Metal
Gauge Point Description Specification Size Thk (mm) 27-Apr-2016/(mm) 05-Jan-2017/(mm) Loss In Mm (mm/Year) Lost within Remarks & Comments
0.7 year
1 Head SA516 Gr.70 2800 12 11.20 11.20 0.0 0.0 0%
2 Head SA516 Gr.70 2800 12 11.00 11.00 0.0 0.0 0%
3 Head SA516 Gr.70 2800 12 11.22 11.20 0.0 0.0 0%
4 Head SA516 Gr.70 2800 12 11.64 11.60 0.0 0.1 0%
5 Head SA516 Gr.70 2800 12 11.20 11.20 0.0 0.0 0%
6 Head SA516 Gr.70 2800 12 11.10 11.10 0.0 0.0 0%
7 Shell SA516 Gr.70 2800 12 12.10 12.10 0.0 0.0 0%
8 Shell SA516 Gr.70 2800 12 12.10 12.10 0.0 0.0 0%
9 Shell SA516 Gr.70 2800 12 12.10 12.10 0.0 0.0 0%
10 Shell SA516 Gr.70 2800 12 12.10 12.10 0.0 0.0 0%
11 Shell SA516 Gr.70 2800 12 12.20 12.20 0.0 0.0 0%
12 Shell SA516 Gr.70 2800 12 12.00 12.00 0.0 0.0 0%
13 Shell SA516 Gr.70 2800 12 12.51 12.50 0.0 0.0 0%
14 Shell SA516 Gr.70 2800 12 12.30 12.30 0.0 0.0 0%
15 Shell SA516 Gr.70 2800 12 12.30 12.30 0.0 0.0 0%
16 Shell SA516 Gr.70 2800 12 12.20 12.20 0.0 0.0 0%
17 Shell SA516 Gr.70 2800 12 12.20 12.20 0.0 0.0 0%
18 Shell SA516 Gr.70 2800 12 12.30 12.30 0.0 0.0 0%

NOZZLES
Percentage
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal Corrosion Rate Of Metal
Gauge Point Description Size Lost within Remarks & Comments
Specification Thk (mm) 27-Apr-2016/(mm) 05-Jan-2017/(mm) Loss In Mm (mm/Year)
0.7 year
N1, N Vent SA106 Gr.B 2" 8.74 / / / / /
N1, E Vent SA106 Gr.B 2" 8.74 / / / / /
N1, W Vent SA106 Gr.B 2" 8.74 / / / / /
N1, S Vent SA106 Gr.B 2" 8.74 / / / / /
N2, N PG SA106 Gr.B 2" 8.74 / / / / /
N2, E PG SA106 Gr.B 2" 8.74 / / / / /
N2, W PG SA106 Gr.B 2" 8.74 / / / / /
N2, S PG SA106 Gr.B 2" 8.74 / / / / /
N3, N Overflow connection SA106 Gr.B 4" 13.49 / / / / /
N3, E Overflow connection SA106 Gr.B 4" 13.49 / / / / /
N3, W Overflow connection SA106 Gr.B 4" 13.49 / / / / /
N3, S Overflow connection SA106 Gr.B 4" 13.49 / / / / /
N4, N PSV SA106 Gr.B 2" 8.74 / / / / /
N4, E PSV SA106 Gr.B 2" 8.74 / / / / /
N4, W PSV SA106 Gr.B 2" 8.74 / / / / /
N4, S PSV SA106 Gr.B 2" 8.74 / / / / /
N5, N TG SA106 Gr.B 2" 8.74 / / / / /
N5, E TG SA106 Gr.B 2" 8.74 / / / / /
N5, W TG SA106 Gr.B 2" 8.74 / / / / /
N5, S TG SA106 Gr.B 2" 8.74 / / / / /
N6, N Vent SA106 Gr.B 2" 8.74 / / / / /
N6, E Vent SA106 Gr.B 2" 8.74 / / / / /
N6, W Vent SA106 Gr.B 2" 8.74 / / / / /
N6, S Vent SA106 Gr.B 2" 8.74 / / / / /
N7, N LG SA106 Gr.B 1" 6.35 / / / / /
N7, E LG SA106 Gr.B 1" 6.35 / / / / /
N7, W LG SA106 Gr.B 1" 6.35 / / / / /
N7, S LG SA106 Gr.B 1" 6.35 / / / / /
N8, 3clock LG SA106 Gr.B 1" 6.35 4.63 4.40 0.2 0.3 5%
N8, 6clock LG SA106 Gr.B 1" 6.35 4.74 4.40 0.3 0.5 7%
N8, 9clock LG SA106 Gr.B 1" 6.35 4.66 4.50 0.2 0.2 3%
N8, 12clock LG SA106 Gr.B 1" 6.35 4.60 4.30 0.3 0.4 7%
N9, N Filling and draining SA106 Gr.B 1" 6.35 4.50 4.50 0.0 0.0 0%
connection
Filling and draining
N9, E connection SA106 Gr.B 1" 6.35 4.40 4.40 0.0 0.0 0%
N9, W Filling and draining SA106 Gr.B 1" 6.35 4.64 4.40 0.2 0.3 5%
connection
Filling and draining
N9, S connection SA106 Gr.B 1" 6.35 4.64 4.40 0.2 0.3 5%
N10, N Drain SA106 Gr.B 3" 11.13 12.33 12.30 0.0 0.0 0%
N10, E Drain SA106 Gr.B 3" 11.13 12.20 12.20 0.0 0.0 0%
N10, W Drain SA106 Gr.B 3" 11.13 12.20 12.20 0.0 0.0 0%
N10, S Drain SA106 Gr.B 3" 11.13 12.02 12.00 0.0 0.0 0%
M1, 3clock Man hole SA106 Gr.B 20" 12.00 12.15 12.10 0.0 0.1 0%
M1, 6clock Man hole SA106 Gr.B 20" 12.00 12.20 12.20 0.0 0.0 0%
M1, 9clock Man hole SA106 Gr.B 20" 12.00 12.20 12.20 0.0 0.0 0%
M1, 12clock Man hole SA106 Gr.B 20" 12.00 12.20 12.20 0.0 0.0 0%

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