System FISCHER

The Smart Way To

Measure Coating Thickness
HELMUT FISCHER offers you signi- The coating thickness measuring instru- The large LCD display by default in
ficant advantages for all coating ment best suited for a measurement all instruments available not only
thickness measurement applications application can be selected depending features a large display of the reading
with its new family of electromag- on the application itself and the demand but informs the user about all essen-
netic hand-held instruments. for measurement data processing and tial measurement parameters.
The modular design of the system documentation.
In addition, context-sensitive infor-
components offers
Regardless of the instrument you mation notes on two display lines,
differently equipped instrument
choose, you receive simplifies the use of the instrument.
models
a powerful, state-of-the-art instrument
for measurements according to
that is highly accurate,
both the magnetic induction and
easy and uncomplicated to use
the Eddy current methods
measures a broad range of applica-
with a broad selection of different
tions.
probe models.
System FISCHER: Basics
Hand-held instruments operating according How are measurements taken?
to the magnetic induction and Eddy current The measurement probes contain pick-up
methods have become the industry stand- elements which generate the magnetic in-
ard for fast, accurate and nondestructive duction or eddy current probe signal. The
coating thickness measurement on steel or probe is placed on the test specimen and
nonferrous metals. Use of these portable, supplies the signal which is proportional to
light-weight hand-held instruments has the coating thickness to the instrument.
steadily increased, particularly where corro- The measurement signal is processed,
sion protective coatings are involved. displayed and evaluated by the instrument
and may also be transmitted to other de-
Why take measurements? vices via a serial interface. Calibration pro-
cedures take the application specific
One of the most important quality criteria in
measurement conditions into account.
surface finishing is the adherence to defined
coating thickness specifications. Quality probe soft iron core low frequency probe ferrite core high frequency
alternating alternating
control is imperative for both suppliers and magnetic field magnetic field
purchasers for obvious reasons. exciting
current exciting
I~ current
Which coatings can be measured? I~

Nonmagnetic coatings on ferromagnetic U = f(d)

substrates (using the magnetic induction U = f(d) measure-
ment
method according to DIN EN ISO 2178, measure- signal
ment
ASTM B499), e. g., zinc, chromium, signal
coating thickness Th
copper, tin, or paint, plastics, enamel on
iron or steel.
Eddy current
Electrically nonconductive coatings on iron/steel substrate
coating thickness Th
nonferrous metals (using the Eddy cur-
nonferrous substrate
rent method according to DIN EN ISO
2360, ASTM B244), e. g., paint, enamel, Magnetic induction method Eddy current method
or plastics on aluminum, brass, or zinc
and anodic coatings on aluminum. Where can you measure?
Depending on the probe and instrument Practically anywhere. The entire system
used, coating thicknesses can be measured (consisting of the instrument and the
in ranges up to 25 mm (1.0). In some probe) is small, pocket-sized and highly
instances, even thicker coatings can be portable.
measured (up to 70 mm/2.75).
There is no need for an external electrical
power supply; the instruments are ready
Who can make measurements?
to take measurements at any time.
Neither special skills nor special knowledge
This enables in the most simple way mea-
are required. Particular emphasis has been
surements on site, for example, the deter-
given to a clear and unambiguous display
mination of the thickness of anodized coa-
and instrument design and to easy key-
tings on aluminum parts of house facades
board operation. If special questions arise
or of paint or zinc coatings on steel con-
concerning an application, FISCHER is
structions (see image on the title page).
committed to assist, both with specific infor- DUALSCOPE MP40E-S with measurement probe
mation and through FISCHER seminars ED10 for coatings on nonferrous metals and on steel
conducted on a regular basis. or iron.

How long does a measurement take?

It only takes a few seconds. If no calibration
is required, the operator only needs to posi-
tion the probe, read the coating thickness
measurement, and if applicable, save the
result with the push of a button. Measure-
ment data storage enables immediate statis-
tical evaluation of the measurement series.

System Concept, System Components

System Concept The modular system concept allows for a The combination of these components
minimum number of components which can offers the optimal solution to many meas-
The FISCHER System combines all essen-
be combined for the optimized system con- urement applications.
tial components, measurement application,
figuration.
measurement capture and measurement
processing on a LCD display.

System Components ISOSCOPE MP0R, DUALSCOPE MP0R LCD Display

and MP0RH. Cost-effective hand-held instru-
Measurement Capture ments with integrated probes, data memory,
An assortment of smart probes for various statistical evaluation and radio transmission.
applications is available. A selection is DUALSCOPE MP0R-FP and MP0RH-FP.
shown in this publication. Cost-effective hand-held instruments with
Each FISCHER smart probe consists of a separate probe, permanently connected by a
measuring element, a memory chip, and a cable, measurement data memory, statistical Standardization on uncoated base
connector. The measuring element supplies evaluation and radio transmission. material is performed.
a signal relative to the coating thickness; the ISOSCOPE MP10E, DELTASCOPE MP10E. Measurement in accordance with the
design and shape of the probe are depen- Cost-effective hand-held instruments with magnetic induction test method.
dent on the measurement conditions. Cali- plug-in type smart probes and digital meas- Measurement in accordance with the
bration data are stored in the memory chip. urement display. Eddy current test method.
This makes an application specific calibra- Calibration on the uncoated part with up
tion residing in the probe itself. Finally, the DUALSCOPE MP20E-S. to 2 calibration foils.
connector allows for a quick and easy con- Hand-held measuring instrument with plug-in Tolerance limits are activated.
nection to any of the available FISCHER type probes with statistical evaluation capa-
Low battery indicator.
hand-held and bench top instruments. bilities, RS232 interface, suitable for magnetic
induction and eddy current measurements. Software routine in progress Wait.
Measurement Data Output
Measurement data are stored in
ISOSCOPE MP30E-S, and MP30E-R,

matrix mode.
The FISCHER system offers the following
DELTASCOPE MP30E-S and MP30E-R.
options for measurement data output: Measurement series complete close
Hand-held instruments with plug-in type block.
Data display choices: Depending on the
smart probes, measurement data memory
instrument version, single readings or Keyboard function lockout active.
and statistical evaluation features, radio or
batch mean results and statistical evalua- Free display mode display continously
RS232 interface.
tion data can be displayed. updates reading from probe.
Instruments with serial interface can be DUALSCOPE MP40E-S and MP40E-R. Applications are linked. Calibration from
connected to a PC and integrated into a Hand-held instrument, for eddy-current and initially opened application is automatically
data network or to a printer. magnetic induction coating thickness meas- transferred to all other applications using
urement; with plug-in type smart probes, same test method.
Measurement Processing
measurement data memory, statistical eva- Service menu active.
A total of six basic instrument versions are luation, and radio or RS232 interface. Product specification (tolerance) limit
available: violation.

Measurement with magnetic induction probes, eddy current probes and DUAL probes

+ +
MP0R-FP MP0R
Measurement data LCD display for
processing according measurement
to requirement data
and operation
Cable of the permanently notes
connected probe MP10E MP30E-S/R MP20E-S MP40E-S/R

Measurement data Radio receiver Printer

output and
documentation

3
System FISCHER: Family of Instruments
Hand-held instruments cover a broad range

DUALSCOPE MP40E-S/R
DELTASCOPE MP30E-S/R
DUALSCOPE MP0RH-FP
DUALSCOPE MP0R-FP

ISOSCOPE MP30E-S/R
of application-specific measurement tasks.

DUALSCOPE MP20E-S
DELTASCOPE MP10E
DUALSCOPE MP0RH
The first criterion for instrument selection is

DUALSCOPE MP0R

ISOSCOPE MP10E
ISOSCOPE MP0R
the coating/substrate material combination.
The magnetic induction method is used for
nonmagnetic coatings on iron or steel; the
eddy current method for electrically non-
conductive coatings on nonferrous metals.
The FISCHER program offers a complete
family of instruments for both test methods: Measurement
E(1)
E(1), E(1), E(1), E(1),
E(1) M(2)
E(1),
E(1) M(2) E(1), M(2)
method M(2) M(2) M(2) M(2) M(2)
magnetic induction instruments have the
Power
model names DELTASCOPE and PERMA- supply B(4) B(4) B(4) B(4) B(4) B(4) B(3) B(3) B(3), N(5) B(3), N(5) B(3), N(5)
SCOPE, Eddy current instruments the Data
name ISOSCOPE. The DUALSCOPE storage
includes both test methods. Statistical
evaluation
The functions and features integrated in the Interface
instrument provide another selection criteri-
on. The display of the measurement may be Mass 60 g 150 g 60 g 150 g 230 g
sufficient for some applications. More fre- 85 mm x 64 mm x 30 mm 160 mm x 80 mm x 30 mm
LxWxH
quently the measurement data needs to be 3.4 x 2.5 x 1.2 6.3" x 3.15" x 1.2"
stored and evaluated according to certain Measurement 0-1200 0-7000 m (M)
range m 0-2000 m 0-275 mils depending on the probe model (see section Standard
categories. The data storage feature allows 0-47 0-80 mils 0-2000 m (E) smart probes and separate probe catalogue)
for the full statistical evaluation of the meas- mils 0-80 mils
urement series by the instrument. For the

603-696 (R-US)

603-699 (R-US)

603-702 (R-US)
Order no.

603-695 (R)
603-694 (S)

603-698 (R)
603-697 (S)

603-701 (R)
603-700 (S)
most demanding applications, the operator
603-538

603-539

603-753

603-380

603-773

603-691

603-692

603-693
requires a hand-held instrument with the
power of a laboratory grade measurement
system. Even such an instrument is avail-
*Note: Meanings for the models MP30E and MP40E (E) (1): Eddy current method (3) Battery 9V6LR61 or NiCd accu
able from FISCHER. (S): Model with RS232 interface (M) (2): Magnetic induction method (4) Battery 2 x LR6.AA
(R): Model with radio interface with 868 MHz (5) additional through AC power supply
(R-US): Model with radio transmission with 915 MHz

ISOSCOPE MP0R
DUALSCOPE MP0R and MP0RH
DUALSCOPE MP0R-FP and MP0RH-FP
The instrument versions MP0R and MP0RH
are available if the accessibility of the mea-
surement area does not require a separate
probe. However, if measurements are to
be made on parts with complex shapes,
requiring a simple instrument consistently
with the same measurement probe type,
then the MP0R-FP or the MP0RH-FP are Measurement of paint, lacquer or anodized coatings The DUALSCOPE MP0R(H)-FP with the separate
the ideal choice. on Al. probe, it is easy to measure the coating thickness also
on small or curved surface areas.
The ISOSCOPE MP0R is used to mea- Key features:
sure paint, lacquer, synthetic or anodized Ergonomic design with two backlit displays Memory for up to 1000 measurements is
coatings on all NF-materials such as alu- for optimum viewing of the readings in any retained even without power supply
minum, copper, brass and on stainless measurement position Statistical evaluation
steel Pocket size and low weight Ready to measure right away without cali-
The DUALSCOPE MP0R or MP0R-FP Integrated, spring-supported measurement bration.
are used to measure NF-coatings (e.g. probe for one-hand operation (version Automatic material recognition
chrome, copper, zinc) on iron and steel as MP0R and MP0RH) or via cable for directly (for all DUALSCOPE types)
well as paint, lacquer, enameled or connected probes (versions MP0R-FP and Freely selectable offset value for automatic
synthetic coatings on iron and steel or on MP0RH-FP) addition or subtraction of a constant value
nonferromagnetic metals Quick selection of functions via userfriendly Two-point calibration when geometry or
DUALSCOPE MP0RH or MP0RH-FP menu material changes
for the measurement of electrically Specification limits Menu-selection of measurement units
nonconducting coatings with several Optical and acoustical signals for measure- (m or mils)
millimeters thickness on steel or on ment accept or limit violation Radio transmission of the readings
nonferromagnetic metals. Automatic On/Off function (optional radio receiver required)

4


ISOSCOPE MP10E, DELTASCOPE MP10E
ISOSCOPE MP10E Characteristic Features:
DELTASCOPE MP10E
Unlike the previously described MP0R in- Large LCD display for measurement and
strument models, the MP10E series models evaluation data as well as icons for status
use plug-in type smart probes. Instruments display and operation notes on display
can be adapted to particular applications by lines.
selecting appropriate probe models:
Easily exchangeable plug-in type smart
ISOSCOPE MP10E models are used to measurement probes.
measure nonconductive coatings such
Automatic probe recognition.
as paint, anodizing, enamel or plastic
coatings on nonferrous metals or stain- Automatic measurement capture when
less steel, and anodic coatings on alumi- probe contacts specimen.
num
Acoustic signals indicate measurement
DELTASCOPE MP10E models are used acceptance.
to measure nonferrous metal coatings
Lockable keyboard.
(e. g., chromium, copper, zinc, etc.), and
paint, enamel or plastic coatings on iron Continuous measurement data display to
and steel. quickly determine the coating thickness
distribution by means of surface scan.
These instruments display the coating
Immediately ready to measure.
thickness readings only. However, no capa-
bility for storing or evaluating measurement Simple calibration adjustment to the test
data is provided. area geometry with the ZERO key.
Additional corrective calibration with one
or two calibration foils.
Master calibration for highest measure-
ment accuracy if the material and geo-
metric properties of the test piece are
unusual.
Corrective and master calibration are
stored in the connected probe.
Selection between automatic shut-off
4 minutes after the last measurement or
continuous operation.
Unit of measurement selectable between
U.S. and metric units.
Various status message displays (for
instance, a warning message when the
battery voltages is low).
Eight selectable display languages.

Fig. left:
Measurement of the thickness of paint or lacquer
coatings on aluminum using the ISOSCOPE MP10E.

Fig. right:
Measurement of zinc coatings using the
DELTASCOPE MP10E.

5
DUALSCOPE MP20E-S
DUALSCOPE MP20E-S Characteristic Features:
This instrument uses both the magnetic in- Large LCD display for measurement and
duction and the Eddy current test method. evaluation data as well as icons for status
If coatings are to be measured on ferro- display and operation notes on display
magnetic and nonferromagnetic metal lines.
substrate materials, and if one application
All magnetic induction, Eddy current and
memory is sufficient, then the DUALSCOPE
DUAL (suitable for both measurement
MP20E-S provides a very low-cost solution
methods) probes can be connected.
for an instrument with plug-type probes.
The instrument features the following mea- Automatic probe recognition.
surement capabilities:
Automatic material recognition.
NF metal coatings of zinc, chromium or
Automatic measurement capture when
copper as well as paint, enamel or plastic
probe contacts test piece.
coatings on steel and iron.
Acoustic signals indicate measurement
Paint and plastic coatings on NF metals
acceptance.
or stainless steel and anodized coatings
on aluminum. Lockable keyboard.
Statistical evaluation of measurement
The DUALSCOPE MP20E-S includes a series and display of minimum, maxi-
bidirectional RS232 interface. The measure- mum, mean value, number of measure-
ments of a measurement series can be ments, standard deviation, date and
stored, evaluated according to popular sta- time.
tistical methods, and output to a printer or
Continuous measurement data display to
transferred to a PC. Minimum, maximum,
quickly determine the coating thickness
mean value and standard deviation are dis-
distribution by means of surface scan.
played with the push of a button. The num-
ber of measurements in the current test Immediately ready to measure.
series appears on the display in addition to
Simple calibration adjustment to the test
the coating thickness reading.
area geometry with the ZERO key.
Normally the instruments are immediately Additional corrective calibration with one
ready to measure. Normalization by meas- or two calibration foils.
uring the uncoated part is generally suffi-
Master calibration for highest measure-
cient when switching to a new measure-
ment accuracy if the material and geome-
ment application involving the same sub-
tric properties of the test piece are un-
strate material but different geometry and
usual.
test area. Use the ZERO function to deter-
mine the new zero point to quickly establish Corrective and master calibration are
a valid calibration. If the ferromagnetic pro- stored in the connected probe.
perties of the material change, use the CAL
Selection between automatic shut-off
function to adapt the calibration to the new
4 minutes after the last measurement or
material. This requires the use of one or two
continuous operation.
calibration foils in addition to the bare sub-
strate measurement. The calibration is Unit of measurement selectable between
stored in the probe and is available for U.S. and metric units.
immediate recall at any time.
Various status message displays (for
instance, a warning message when the
battery voltage is low).
Eight selectable display languages.

Fig. left:
DUALSCOPE MP20E-S with Eddy current probe to
measure coating thickness on NF metals.

Fig. right:
Magnetic induction probe to measure the paint
coating thickness on a steel rotor.

6


ISOSCOPE MP30E, DELTASCOPE MP30E
ISOSCOPE MP30E-S and MP30E-R Characteristic Features:
DELTASCOPE MP30E-S and MP30E-R AC line connection is possible as an alter-
The MP30E models of the hand-held coa- native to battery operation.
ting thickness measuring instruments are: Large LCD display for measurement and
evaluation data as well as icons for status
ISOSCOPE MP30E-S and MP30E-R display and operation notes on display
models are used to measure noncon- lines.
ductive coatings such as paint, anodizing, Easily exchangeable plug-in type smart
enamel or plastic coatings on nonferrous measurement probes.
metals, and anodic coatings on aluminum; Automatic probe recognition.
DELTASCOPE MP30E-S and MP30E-R Automatic measurement capture when
models are used to measure nonferrous probe contacts specimen.
metal coatings (e. g., chromium, copper, Acoustic signals indicate measurement
zinc, etc.), and paint, enamel, or plastic acceptance.
coatings on iron and steel. Lockable keyboard.
Statistical evaluation of measurement
The instruments are equipped with either a series and display of minimum, maximum,
bidirectional RS232 interface (Version "S") or mean value, number of measurements,
a unidirectional radio interface (Version "R"). standard deviation, and date and time.
This allows for the "S" versions the connec- Continuous display mode with coating
tion to a printer for the printing of measure- thickness display in an analog bar graph
ment data and for the "R" versions the between pre-set specification limits.
transfer of measurement data to a computer External push button measurement
and using a measurement software program accept, handy for measurements on the
such as the FISCHER PC-DATEX software inside of small bores.
opens the possibility to integrate this hand- Immediately ready to measure.
held coating thickness measuring instrument Simple calibration adjustment to the test
into a powerful workstation with full area geometry with the ZERO key.
SPC/SQC capability. Additional corrective calibration with one
The MP30E model series features statistical or two calibration foils.
evaluation capabilities similar to the DUAL- Master calibration for highest measure-
SCOPE MP20E-S. However, in addition to ment accuracy if the material and geome-
the most common statistical parameters, tric properties of the specimen are un-
this model also has the ability to print a his- usual.
togram, a cumulative frequency distribution Ability to calibrate on a coating of un-
chart, and the Cp and Cpk indices (when known thickness (for magnetic induction
specification limits are set). Additionally, date method only).
and time are displayed and stored with each Master calibration is stored in the
measurement block. connected probe.
A maximum of 10,000 measurements
The auto-averaging mode is advantageous
can be stored in 1,000 blocks in up to
to reduce the effect of surface roughness on
100 applications. The size of a block can
the measurement data range. The mean
either be selected freely or can be fixed.
value of an arbitrary number of readings is
Standard and matrix measurement mode.
stored as a single measurement.
Single measurement mode. Only the
Outlier rejection can be enabled to assure mean value of several single readings is
Fig. below: the validity of a measurements series statis- stored.
Complete measurement system with measurement
Stand V12, DELTASCOPE MP30E and printer.
tical evaluation by eliminating outlier meas- Outlier rejection to eliminate erroneous
urements which may be caused by faulty measurements.
placement of the probe. Correction of previously stored measure-
The additional matrix measurement mode ments is possible.
enables simple storing of associated meas- Input of specification limits.
urement data by respective data block Bidirectional interface or unidirectional
(according to specific feature), allowing in- radio interface.
dividual measurements to be made at diffe- Selection between automatic shut-off
rent times. 4 minutes after the last measurement or
continuous operation.
Notes: Unit of measurement selectable between
Version "R" can be shipped with a fre- U.S. and metric units.
quency of either 868 MHz or 915 MHz. Various status message displays (for
The appropriate radio receiver is necess- instance, a warning message when the
ary to transfer data to the RS232 of a PC battery voltage is low).
Eight selectable display languages.

7
DUALSCOPE MP40E
DUALSCOPE MP40E-S and MP40E-R Characteristic Features:

DUALSCOPE MP40E combines the magne- AC line connection is possible as an

tic induction and Eddy current methods in alternative to battery operation.
one hand-held instrument, similar to the Large LCD display for measurement and
MP20E-S. This combination enables the evaluation data as well as icons for sta-
user to measure in random order paint, pla- tus display and operation notes on dis-
stic, and organic coatings on nonferrous play lines.
metals and on steel, and nonferrous metal All magnetic induction, Eddy current and
coatings (such as chromium, copper, zinc, DUAL (suitable for both measurement
etc.) on steel with one and the same instru- methods) probes can be connected.
ment. The attributes of the DUALSCOPE Automatic probe recognition.
MP40E correspond to the ones of the Automatic material recognition.
MP30E models. Measurement data can be Automatic measurement capture when
stored according to an application. Measure- probe contacts test piece.
ment series can be printed out or transferred Acoustic signals indicate measurement
to a PC. acceptance.
Lockable keyboard.
These models also use plug-in type smart
Statistical evaluation of measurement
probes. A probe suitable for a particular
series and display of minimum, maximum,
application is connected easily and quickly.
mean value, number of measurements,
The instrument recognizes whether a mag-
standard deviation, and date and time.
netic induction or an Eddy current probe is Continuous display mode with coating
connected. If a DUAL probe is used, the thickness display in an analog bar graph
instrument even recognizes the material and format between pre-set specification
selects the appropriate measurement limits.
method according to DIN. External start.
The DUALSCOPE MP40E-S features a bi- Immediately ready to measure.
directional RS232 interface. This permits Simple calibration adjustment to the test
the transfer of measurement data from the area geometry with the ZERO key.
DUALSCOPE MP40E-S to a PC, for in- Additional corrective calibration with one
stance to generate a control chart with or two calibration foils.
SPC/SQC software. The instrument can also Master calibration for highest measure-
be controlled entirely from a computer. The ment accuracy if the material and geo-
key functions can all be addressed via the metric properties of the specimen are
RS-232 interface allowing for remote control unusual.
and integration of the instrument in a fully Ability to calibrate on a coating of un-
automatic measurement system. known thickness (for magnetic induction
method only).
With the DUALSCOPE MP40E-R measure- Master calibration is stored in the
ment data can be transferred wireless across connected probe.
a distance of up to 20 m, e.g., directly into A maximum of 10,000 measurements
an EXCEL spreadsheet using a unidirectio- can be stored in 1,000 blocks in up to
nal radio interface. 100 applications. The size of a block can
Notes:
Version "R" can be shipped with a frequency of either be selected freely or can be fixed.
either 868 MHz or 915 MHz. Standard and matrix measurement mode.
The appropriate radio receiver is necessary to
transfer data to the RS232 of a PC. Single measurement mode. Only the
mean value of several single readings is
stored.
Outlier rejection to eliminate erroneous
measurements.
Correction of previously stored measure-
ments is possible.
Input of specification limits.
Selection between automatic shut-off
4 minutes after the last measurement or
continuous operation.
Unit of measurement selectable between
U.S. and metric units.
Various status message displays (for
instance, a warning message when the
battery voltage is low).
Measurement of a dual layer (paint or laquer/zinc- Measurement of paint or layer thickness on a curved Eight selectable display languages.
layer on iron) with the EDX10 probe. surface with the ETD3.3 probe.

System Fischer: Standard Smart Probes

Standard Probes Magnetic Induction Probes

The probe supplies a measurement signal Shape Model Measurement range Order No.
relative to the coating thickness. Proper
probe selection and the quality of the probe 0-2000 m
EGAB1.3 0-80 mils 601-793
determine the accuracy of the measure-
ment for any particular application.
Within the FISCHER System, every smart 0-2000 m
EGABW1.3 601-964
0-80 mils
probe works with every instrument (pro-
vided that the measurement method of
probe and instrument are the same). This EGABI1.3-150 0-1000 m 601-932
unlimited ability to combine allows the ope- 0-40 mils
rator to cover diverse measurement appli- 0-5 mm
EGB2 602-023
cations simply by changing probes. 0-200 mils
The many different applications require
probes of different design and shape. The 0-1500 m
EGA2H 602-121
FISCHER System family of smart probes 0-60 mils
includes many different designs. A general
distinction can be made between standard
probes and custom probes. FISCHER
EKB10 0-8 mm 602-225
develops custom probes for specific meas- 0-320 mils
urement applications that are not covered
satisfactorily by standard probes. The com-
panys application engineers are constantly
working on new solutions.
Eddy Current Probes
When using a standard probe, model se-
lection is determined by a number of crite- Shape Model Measurement range Order No.
ria. The first criterion is the coating/subs-
trate material combination. This determines
the measuring method of the probe Eddy 0-1200 m
ETA3.3H 602-128
current or magnetic induction. The use of 0-48 mils
dual measurement probes are increasing
in popularity. They operate according to
both measurement methods and can be
connected to either the DUALSCOPE 0-1200 m
EAW3.3 0-48 mils 602-025
MP20E-S or MP40E. The EDX10 probe is
designed for the measurement of dual
layers (paint or laquer/zinc-layer on iron). EAI3.3-150 0-800 m 602-026
The table to the right features a selection 0-32 mils
of available probes.
Geometric conditions of the measurement 0-3.5 mm
EA9 0-140 mils 601-965
area determine the shape of the probe.
Radial, axial, and right angle probes are
available. The ETD3.3 Eddy current probe
is ideal for curved surfaces. This unique
probe gives correct thickness readings 0-20 mm
EA30 602-027
even on curved surfaces. 0-800 mils
In the end, the probe that promises the
optimal result is determined by a number of
other aspects. Very important are the thick- ETD3.3 0-800 m 602-607
nesses of the coating to be measured and 0-32 mils
of the substrate. Coating hardness and
surface roughness needs to be taken into
consideration; often, two-pole probes Dual Measurement Probe
exhibit better results on particularly rough
NF/Fe
surfaces. Other considerations are the cur- ED10 0-1100 m 602-796
vature and size of the measurement area. 0-44 mils
Iso/NF
EDX10 0-800 m 602-084
0-32 mils

For a complete overview of our probe product line see the separate brochure Probes and Measurement fixtures.

9
System FISCHER: Calibration, Data Storage
Instrument settings should be Partial keypad lockout ensures that calibra- This results in a separation of supervisor
performed by qualified per- tions are performed by authorized personnel and operator functions.
sonnel only; the settings can only. The operator cannot change the stored
be protected against unauthor- calibration.
ized changes.

Instrument versions with serial inter-

face offer the possibility of application-
specific data management and
SPC/SQC software data acquisition
with external PC.

measurement signal
PC

RS232

smart probe
Data transfer storing of the master calibration EGAB1.3
either via
RS232 or radio
interface
PC-DATEX
PC-DATACC product FI 1010 with 3 reference surfaces

reference surface I reference surface II reference surface III

storing measure- storing measure- storing measure-
ment data e. g. in ment data e. g. in ment data e. g. in
Radio receiver
Appl. No. 70 Appl. No. 71 Appl. No. 72

coating thickness measuring

instruments DUAL MP40E-R
MP40E-S
DELTA MP30E-R
MP30E-S
(*) Version "-R": data transfer via radio interface ISO MP30E-R
Version "-S": data transfer via RS232 interface MP30E-S

Instrument models MP30E and MP40E Bi-directional data transfer between the
allow for application-related corrective cali- MP20E-S, MP30E-S or MP40E-S and a
bration, a maximum of 10,000 measure- PC enables measurement data acquisition
ment data to be stored in up to 100 appli- and storage on the hard disk of a PC. In
cations. Storage management of the addition, all key functions of the instrument
measurement data is dynamic, that is, any are available from the computer for remote
number of measurements can be stored control applications. This allows for inte-
in each application as long as the total gration of the instrument in a fully automa-
number does not exceed 10,000. ted measurement system. For instance, if
the geometry of the test area changes, the
Version MP20E-S includes a common
required application can be selected, and
application memory for both measuring
the correct test area specific calibration
methods for max. 10,000 measurements.
can be made available automatically. With
Version MP10E offers no capacity for the unidirectional radio interface of the
storing measurements. instrument version R, measurement data
can be transferred wireless to a PC across
With all instrument versions, the master
distances of up to 20 m.
characteristic is stored permanently in the
probe plug.

10
and Documentation
Measurement data storage capability In the Matrix Measurement Data Stor- Measurement Data Documentation
The MP30E and MP40E model series have age Mode the number of applications and The bi-directional RS232 interface of the
two basically different measurement data blocks are predefined. Consecutive meas- "S" version, which can be configured to
storage modes: urements can be stored in different, indivi- different peripheral instruments, offers
In the Standard Measurement Data Stor- dually selectable applications and blocks. extensive documentation possibilities. It is
age Mode single measurements are taken This measurement storage mode is ideal possible to print individual readings, with
consecutively on the same part by the oper- for coating thickness measurement appli- statistical evaluation, histogram, as well as
ator, for example on a screw head, and are cations, where different parts have to be Cp- and Cpk indices during the measure-
then grouped with BLOCK-RES into a local measured always on specific surface areas, ment process, as well as at a later time.
mean. The resulting mean value then repre- and where the measurement data from the Block results and final results are printed
sents the local coating thickness of the signi- corresponding surfaces are to be grouped with date and time. Using the RS232 inter-
ficant surface according to ISO 2064. This into sequential blocks. This measurement face or using a radio transmitter of the "R"
measurement data storage mode is espe- mode is used for example in the automo- versions, all measurement data can be
cially well suited for the coating thickness bile industry, steel construction, etc. transferred to a PC for further evaluation.
measurements of electroplated coatings.

Standard Measurement Data Storage Mode Matrix Measurement Data Storage Mode
Part 1 Part 2 Parts I Part N Production line Production line Production line
1 2 3

measure-
ment
location
Measurement
APPL 1 = APPL 2 = additional APPL N = APPL 1 = line 1 APPL 2 = line 2 APPL 3 = line 3
sequence by
Part 1 Part 2 applications Part N car body Block 1=all data Block 1=all data Block 1=all data
(max. 100) right fender: roof: left fender:
Block 1 = Block 1 = Block 1 = 71.5 m 71.5 m 71.5 m
Meas. data Meas. data Meas. data 1 68.7 m 68.7 m 68.7 m
part 1 part 1 part 1 72.9 m 72.9 m 72.9 m
Block 2 = Block 2 = Block 2 = . 70.6 m .
Meas. data Meas. data Meas. data
Block 2=all data 73.2 m Block 2=all data
part 2 part 2 part 2 .
car body No. hoods: roofs:
Block 3 = Block 3 = Block 3 = Block 2=all data
Meas. data Meas. data Meas. data 1 72.1 m 72.1 m
2 2 69.3 m trunks: 69.3 m
part 3 part 3 part 3
73.5 m
n parts each type

Block 4 = Block 4 = Block 4 = 3 68.9 m 68.9 m

n . 67.7 m .
Meas. data Meas. data Meas. data
70.9 m
part 4 part 4 part 4 Block 3=all data Block 3=all data
Block 5 = Block 5 = Block 5 = left side doors: 67.6 m right fenders:
Meas. data Meas. data Meas. data 3 74.5 m 71.2 m 74.5 m
part 5 part 5 part 5 67.7 m . 67.7 m
Block 6 = Block 6 = 69.2 m Block 3=all data 69.2 m
Meas. data Meas. data . right side doors: .
part 6 part 6 73.5 m
Block 7 = Block 7 = other measurement 67.7 m other measurement
Meas. data Meas. data locations 70.9 m locations
part 7 part 7 67.6 m
71.2 m
.

Calibration for Calibration for Calibration for Calibration for Calibration for Calibration for Calibration for

part 1 part 2 part I part N Line 1 Line 2 Line 3

RS232 RS232

Measurement data can be stored by the PC. All individual readings, measurements Blocks, Same data storage and evaluation capabilities as with the standard
as well as individual Blocks with statistical measurement data storage mode
parameters, histograms, etc. can be printed
immediately during measurement or at a later
date.
BLOCK-RES calculates statistical FINAL-RES calculates statistical parameters for Function of Each measurement By means of application
data for the current measurement all stored measurements including blocks of an BLOCK-RES and can be selected indi- linkage, the calibration of
series. Date and time are stored. application. If product specification limits are FINAL-RES same as vidually and can be the first opened applicati-
entered the number of measurements violating with the standard data remeasured (this is on can be transferred
the limits is shown. With fixed number of meas- storage measurement also possible in the automatically to all other
urements per block, Cp and Cpk are also cal- mode standard measure- applications.
culated. ment mode)

11


Custom Designs, Fixturing Devices

Custom Designs, Fixturing Devices
The term custom designs covers special
designs and problem specific solutions.
The common thread is the electromagne-
tic measuring method. There are different
reasons to develop custom designs, for
instance:
Special probes become necessary
when the standard probes cannot be
used for any number of reasons.
Custom designs may help, if position-
ing of the probe on the surface to be Custom design: low profile measurement probe EKB10
measured proves problematic.
Special fixtures can help to make
measurements more efficient; this may
lead to custom designs.
The electromagnetic measuring
method can also be used for applica-
tions not related to coating thickness
measurement, for example the meas-
urement of the total thickness of a
sheet or foil material. This requires spe-
cial devices, in this case a suitable
metal backing plate or roller.
Custom design for paint thickness measurement on female threads.
So far, FISCHER has developed many

Klappseite
custom designs. A few examples are list-
ed below. The number of custom designs
increases constantly.
Low profile two-pole probe to measure
coatings on the inside of small diameter
bores or tubing.
Special probe for thickness measure-
ment of plastic coatings on female
threads.
Fixturing device V5GW2/TW3 for right
angle probes to take measurements in
hard to reach areas. Right angle probe with guiding device V5GW2/TW3. Measurement fixture for screws.
Measurement fixture for screws to
measure the thickness of electroplated
coatings on metallic fasteners accor-
ding to DIN ISO 4042 using the magne-
tic induction method.
Piston ring measuring table V4EKB4 to
measure chromium coatings on piston
rings and oil rings.
Measuring stand V12 with magnetic
sliding table for accurate small parts
positioning.
Measuring stand V12-AM with automa-
tic probe positioning. Through soft Piston ring measuring table V4EKB4.
touch positioning, even thin and soft
paint and organic coatings can be
measured accurately and reproducibly.

Stand V12 with magnetic sliding table. Measuring stand V12-AM for automated measurements.

12


Software, Options
MP-NAME Software PC-DATEX and PC-DATACC
This optional Windows software is

The entered names will be displayed in This is the ideal software to transfer,
intended for the naming of applications the alphanumeric display of the unit. process and document measurement
and measurement data blocks when The naming of applications and meas- data under modern quality control
used in matrix mode for all hand-held urement data blocks assures the error systems. As an add-in module for
instruments type MPxxE-S, except free selection and processing of meas- Microsoft EXCEL 97 and ACCESS 97
MP20E-S. Up to 16 character long urement data. and later, it enables direct online or off-
names can be entered from the PC line transfer of measurement data to
for transfer to the hand-held unit. spreadsheets.

Optional Accessories:
Name Order Number
Radio receiver RS232 868 MHz for all MP0R and MP30E-/MP40E-R versions 603-467
Klappseite

Radio receiver RS232 915 MHz for all MP0R-US and MP30E-/MP40E-R-US versions 603-544
Printer FMP3040 602-890
Carrying case MP0D/30/40 602-120
Line charger FMP3040 602-893
AC POWER SUPPLY MPxE-S (220V) 602-819
Battery charger 600-226
NiCd battery 600-225
DUALSCOPE MP40E and printer FMP3040 inclu-
Placement support 600-025 ding accessories in carrying case with shoulder
Instrument case 600-243 strap for convenient on site measurements.

MP-NAME Software 602-966

PC-DATEX Software 602-465
PC-DATACC Software 603-028
RS232 interface 602-341
Measurement stand V12-AM 603-717
Measurement stand V12 602-260
Screw-type quick-connect support 600-815
Chucking fixture for inside probes 601-691
Chucking fixture for right angle probes 600-077
Measurement fixture for screws 602-916 Conductivity measurement with the
SIGMASCOPE SMP10.
Piston ring measuring table V4EKB4 602-312

PHASCOPE PMP10 for fast and precise coating FERITSCOPE MP30E for the determination of the Measurements of the copper platings in boreholes
thickness measurements according to the phase- delta ferrite content. of printed circuit boards using the PHASCOPE
sensitive Eddy current method. PMP10 and the ESL080 probe.

13


Active Around the World

The Institute for Electronics cation. A compre-

and Measurement Technology hensive range of
HELMUT FISCHER products is offered
in Sindelfingen/Germany is using X-ray fluores-
an innovative leader cence; Beta-
in the field of coating backscatter; Magnetic;
thickness measure- Magnetic induction;
ment, material Electric resistance;
analysis, microhard- Eddy current
ness testing, electrical and Coulometric
conductivity- and techniques.
ferrite content HELMUT FISCHER
measurement as well has 12 subsidiary
as for density and companies and
porosity testing. 32 marketing agencies
The company is able to strategically located
recommend the best around the globe.
solution for any appli-

The information in this brochure contains only general

descriptions and performance features that do not
always apply as written, or that may be changed due
to continuous development of the products. The
desired performance features are binding only if they
are expressly agreed upon in the contract.

DUALSCOPE, ISOSCOPE, DELTASCOPE and

FISCHERSCOPE are registered trademarks of
Helmut Fischer GmbH+Co.KG,
Sindelfingen, Germany.
Windows is a registered mark of Microsoft Corpora-
tion in the USA and/or in other countries.

FISCHERSCOPE X-RAY XDL-B used to measure FISCHERSCOPE MMS PC. Universal measure-
the coating thickness and to analyze electroplated ment system for magnetic, magnetic inductive, Eddy
coatings. current and beta backscatter method coating thick-
ness measurements and general materials testing.

The high quality standard of FISCHER FISCHER is a reliable and competent Today, FISCHER instruments are used
instruments is the result of our efforts to partner, offering expert advice, extensive successfully in all technological fields of
provide the very best instrumentation to service, and training seminars. industry and research.
our customers.
Helmut Fischer GmbH+Co.KG Subject to changes 902-055 Printed in Germany 06/05

Helmut Fischer GmbH+Co.KG Fischer Instrumentation (G.B.) Ltd. Fischer Technology, Inc.
Industriestrae 21 Gordleton Industrial Park 750 Marshall Phelps Road
71069 Sindelfingen, Germany Hannah Way, Pennington Windsor, Ct. 06095, USA
Tel. (+49) 70 31 303-0 DKD-K-33101 Lymington/Hampshire SO41 8JD, England Tel. (+1) 860 683-0781, Fax (+1) 860 688-8496
Accredited acc. to
Fax (+49) 70 31 303-79 DIN EN ISO/IEC 17025 Tel. (+44) 1590-684100, Fax (+44) 1590-684110 Internet: www.fischer-technology.com
[email protected] Internet: www.fischergb.co.uk E-Mail: [email protected]
Internet: www.Helmut-Fischer.com E-Mail: [email protected]

Sole Agent for Helmut Fischer GmbH+Co.KG, Germany: Fischer Instruments, S.A. Fischer Instrumentation (S) Pte Ltd.
08018 Barcelona, Spain Singapore 118529, Singapore
Helmut Fischer Elektronik und Messtechnik AG Tel. (+34) 93 309 79 16, Fax (+34) 93 485 05 94 Tel. (+65) 62 76 67 76, Fax (+65) 62 76 76 67
CH-6331 Hnenberg, Switzerland E-Mail: [email protected] E-Mail: [email protected]
Tel. (+41) 41 785 08 00, Fax (+41) 41 785 08 01
E-Mail: [email protected] Helmut Fischer Meettechniek B.V. Nantong Fischer Instrumentation Ltd.
5627 GB Eindhoven, The Netherlands Shanghai 200437, P.R.C., China
Branch Offices of Helmut Fischer AG, Switzerland: Tel. (+31) 40 248 22 55, Fax (+31) 40 242 88 85 Tel. (+86) 21 6555 7455, Fax (+86) 21 6555 2441
E-Mail: [email protected] E-Mail: [email protected]
Fischer Instrumentation Electronique
78180 Montigny le Bretonneux, France Fischer Instruments K.K.
Saitama-ken 340-0012, Japan
Tel. (+33) (0) 1 30 58 00 58, Fax (+33) (0) 1 30 58 89 50 Tel. (+81) 48 929 3455, Fax (+81) 48 929 3451
E-Mail: [email protected] E-Mail: [email protected]
Helmut Fischer S.R.L., Tecnica di Misura Fischer Instrumentation (Far East) Ltd.
20128 Milano, Italy Kwai Chung, N.T., Hong Kong
06/05

Tel. (+39) 02 255 26 26, Fax (+39) 02 257 00 39 Tel. (+852) 24 20 11 00, Fax (+852) 24 87 02 18
E-Mail: [email protected] E-Mail: [email protected]