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Controller Wiring and Connections

The document discusses wiring connections for controllers, including power connections, wiring sizes, fuse ratings, and contactor types. It provides minimum cable sizes and maximum fuse ratings based on current limits. It recommends contactor types for controllers with current limits up to 270A and 500A. It also details the pinouts and functions for the vehicle connectors on MicroPak and PowerPak controllers, which include inputs for keys, switches, contactor outputs, analog inputs, and more.

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Cláudio Lima
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122 views2 pages

Controller Wiring and Connections

The document discusses wiring connections for controllers, including power connections, wiring sizes, fuse ratings, and contactor types. It provides minimum cable sizes and maximum fuse ratings based on current limits. It recommends contactor types for controllers with current limits up to 270A and 500A. It also details the pinouts and functions for the vehicle connectors on MicroPak and PowerPak controllers, which include inputs for keys, switches, contactor outputs, analog inputs, and more.

Uploaded by

Cláudio Lima
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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CONTROLLER WIRING AND CONNECTIONS

6.1.1 Power Connections


See power wiring diagrams for specific connections.
6.1.2 Power wiring
Minimum cable sizes:- Current limits up to 270A 25mm2
500A 35mm2
6.1.3 Fuse ratings
Maximum fuse ratings:- Current limits up to 180A 125A (air break)
270A 175A (air break)
350A 250A (air break)
500A 325A (air break)
6.1.4 Contactor Types
The recommended contactors for controllers with current limits up to 270A are:
Line Albright SW80 Continuous Rating
Power Steer (Optional) Albright SW80 Continuous Rating
The recommended contactors for controllers with current limits up to 500A are:
Line Albright SW180 Continuous Rating
Power Steer (Optional) Albright SW80 Continuous Rating
It is recommended that 24 V contactors are used together with the chopping feature.
10 SEM PowerpaK Manual - Revision M 18 February, 2002
6.2 Light Wiring Connections (Fig. 1)
The following section details the connectors on the MicropaK and the PowerpaK SEM
controllers. Both controllers have 2 connectors, 1 for the vehicle/contactor connections
and 1
for serial communications.
6.2.1 Customer Connector Pin Outs
Pin
No.
MICROPAK SEM
Vehicle & Panel
Connector
Socket B
16 way Molex
Connector.
6 Digital i/ps
2 Analog i/ps
2 Contactor Drives
POWERPAK SEM
Vehicle & Panel
Connector
Socket B
12 way Molex
Connector.
6 Digital i/ps
2 Analog i/ps
2 Contactor Drives
1. Key sw Key sw
2. Fwd sw Fwd sw
3. Rev sw Rev sw
4. Belly/FS1 sw FS1/Belly sw
5. Tiller/Seat sw Seat/Tiller sw
6. Digital Pin 6 Digital Pin 6
1 1

7. Digital Pin 7 Digital Pin 7


2 2

8. Line Contactor o/p Line Contactor o/p


9. P.Steer / Pump / Brake / Remote LED o/p P.Steer / Pump / Brake / Remote LED o/p
10. Analogue i/p 0V-10V Analogue i/p 0V-5V
3 3

11. Analogue i/p 3V5-0V Analogue i/p 3V5-0V


3 3

12. +12V O/P +12V O/P


13. Additional Suppression Input
14. Additional Suppression Input
15. Not Used
16. Not Used
Notes:
1. Digital Pin 6 = None / Speed 1 / Pump / Handbrake / P.Steer / Footbrake / Constant / Inch Fwd
2. Digital Pin 7 = None / Speed 2 / Pump / Handbrake / P.Steer / Override / Inch Rev
3. Analogue Pins 10 or 11 = None / Accelerator / Footbrake / Economy / Digital 4
4. Analogue as Digital (Pin 10 or 11) = Speed 2 / Pump / Handbrake / P.Steer / Override / Speed 3
Pin
No.
MICROPAK
Communications
Connector
Socket A
6 way Molex
Connector
CAN
(External module allows
RS232 connection to PC)
POWERPAK
Communications
Connector
Socket A
6 way Molex
Connector
CAN
(External module allows
RS232 connection to PC)
1. +

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