8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Jig Weldment 1
2 caster 4
3 parts tray 1
4 Axle Fixture 1
D 5 Neck Fixture 1 D
6 Rail Fixture 1
7 1
4 8 CB34_FRAME 1

6 These plans are freely available from Crime Scene Choppers,

they outline the construction of our frame jig as shown in
5 Ron Covell's new "Building a Chopper Chassis" video.
1
Few of the dimensions or material callouts are critical.
C The width of part #6, the frame rail fixture, is determined C
by the outside width of your lower frame rails. Typically,
the inside width is 8 3/8", so the outside width is 8.375 +
2 * the diamater of your frame tubing.

Check the alignment of your parts carefully as you work,

a warped jig is worse than no jig at all!

B B
3
http://www.crimescenechoppers.com

2
UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:10 WEIGHT: SHEET 1 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

ITEM QTY. DESCRIPTION LENGTH

NO.
1 2 TUBE, RECTANGULAR 3.00 X 2.00 X .13 96
2 2 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar 96
3 5 TUBE, RECTANGULAR 3.00 X 2.00 X .13 6
D 4 2 TUBE, RECTANGULAR 3.00 X 2.00 X .13 23 D
5 2 TUBE, SQUARE 2.00 X 2.00 X .13 10
6 2 BAR STOCK, RECTANGULAR 0.25 x 2 flat bar 3
7 1 TUBE, RECTANGULAR 3.00 X 2.00 X .13 24
8 1 TUBE, RECTANGULAR 3.00 X 2.00 X .13 24

C C
2
5
3
3
1
3 3 4
4 5 3
6

B B

4 8

UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.

7 THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:8 WEIGHT: SHEET 2 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 Neck Fixture 1
2 Slider Mechanism 1
3 Bolt Plate 1
4 HHNUT 0.5000-13-D-N 1/2"-13 nut welded to top of #3 1 .750
D 5 Pivot Plate 1.75" x 1.75" square bar stock 2 D
6 Neck Pivot 1
7 all thread 3/4"-16 threaded rod 1
8 NeckCone 45 degree cone to hold steering neck 2
9 DKA-13 7 Reid Tool 1 .500
10 SDKA-13 Reid Tool 1

8 Stitch weld 2" x .5" flat bar to 2" x 3" tube

then set up in mill and machine a 1/2" slot
C 8 for the length of the tube. C

2
5

7.000
B B
10 9
3
.750
1/2" thick plate, 6" wide x 7" long
6.000 with 2" x 3" rect. hole in center
6
ITEM NO. QTY. DESCRIPTION LENGTH
1 1 TUBE, RECTANGULAR 2 x 3 x .125 29.5
2 1 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar 26.5
3 1
UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

1 TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
3 CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:4 WEIGHT: SHEET 3 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Axle Fixture 1
2 Slider Mechanism 1
3 axle block 1
4 Axle 2
D 5 SSCONESKT 0.19-32x0.5-HX-N 2 D

6 Bolt Plate 1
1/2"-13 nut welded to inside face
7 HTNUT 0.5000-13-D-N of part #6 1
8 LSC-12 Reid Tool 4

C C

8 2
2
3
B
B B

1
3

DETAIL B
SCALE 2 : 1
ITEM NO. QTY. DESCRIPTION LENGTH
1 1 TUBE, RECTANGULAR 2 x 3 x .125 22
2 1 BAR STOCK, RECTANGULAR .5 x 2 Flat Bar 19
3 1
UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
1 FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

6 INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:4 WEIGHT: SHEET 4 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Nut Plate 1
2 Slider Bolt Plate 1
3 DKA-15 Reid Tool 2
3
D D

.500

C 1.500 2.000 C

2
7.000

8.000

B B

7.000

UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV

R.125 1/2-13 Tapped Hole

CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:1 WEIGHT: SHEET 5 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

ITEM NO. QTY. DESCRIPTION LENGTH

1 1 TUBE, RECTANGULAR 3.00 X 2.00 X .13 12
2 2 TUBE, RECTANGULAR 2.00 X .50 X .13 14.88
3 2 L 2.00 X 2.00 X .125 12

D D

2
The distance between the angle iron faces (10.875 shown here)
must be determined by the outside width of the bottom frame rails.
3

C C

10.875

B 2 B

14.875

UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:2 WEIGHT: SHEET 6 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

Neck Cone, make two.

D D

3/4-16 Tapped Hole

1.795

C 1.750 C

2.278 .791
45.00

B
2.278 B

UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:1 WEIGHT: SHEET 7 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

ITEM NO. QTY. DESCRIPTION LENGTH

1 2 L 2.00 X 2.00 X .125 96
2 2 L 2.00 X 2.00 X .125 9.75
3 1

D D

96.000

9.750
C C

Parts Tray, build from 2" x 2" x 1/8" angle, fill bottom with expanded metal

B B

1 UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:8 WEIGHT: SHEET 8 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

.875 Neck Pivot Block

D #10-32 Tapped Hole D

1.500 .750

.375

1.625
C C

4.000

3/4-16 Tapped Hole

B 1.500 B

.750

1.500
4.000 1.500

Axle Block
1.500
UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:1 WEIGHT: SHEET 9 OF 10
8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

D This page shows an anternative spporach to making the slider mechanism in the event D
you don't have access to a mill to cut the slots in the vertical components. This axle adjuster
plate clamps to the 2" x 3" tube with four 1/4" bolts. THe plate is shown full scale.

C C

.250

B B

UNLESS OTHERWISE SPECIFIED: NAME DATE

DIMENSIONS ARE IN INCHES DRAWN

TOLERANCES:
FRACTIONAL CHECKED TITLE:
ANGULAR: MACH BEND A
A TWO PLACE DECIMAL
ENG APPR.
THREE PLACE DECIMAL MFG APPR.

INTERPRET GEOMETRIC Q.A.

PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
CRIME SCENE CHOPPERS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
CRIME SCENE CHOPPERS IS
NEXT ASSY USED ON
FINISH
B jig
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:4 WEIGHT: SHEET 10 OF 10
8 7 6 5 4 3 2 1