IQWQ-CE1092-QPQAC-00-0008 QUALITY CONTROL PROCEDURE FOR STEEL STRUCTURE 16-Apr-2017
TABLE OF CONTENTS
1.0 SCOPE .................................................................................................................................................... 1
2.0 QUALIFICATIONS .................................................................................................................................. 1
3.0 RESPONSIBILITIES ............................................................................................................................... 1
4.0 PROCEDURE .......................................................................................................................................... 1
4.1 Verify Interface Structures ........................................................................................................ 1
4.2 Erection of Structural Steel ...................................................................................................... 1
4.3 In-Process Inspection of Structural Steel Erection ................................................................... 2
4.4 Perform Final Inspection .......................................................................................................... 2
5.0 FORMS .................................................................................................................................................... 2
6.0 ATTACHMENTS ..................................................................................................................................... 3
IQWQ-CE1092-QPQAC-00-0008 QUALITY CONTROL PROCEDURE FOR STEEL STRUCTURE 16-Apr-2017
1.0 SCOPE
This procedure applies for quality control for structure steel. This procedure shall be used with steel
structure Inspection and Test Plan IQWQ-CE1092-NPITP-00-0001.
2.0 QUALIFICATIONS
All Mechanical Engineer/Inspectors should have at least five years’ working experience with
applicable industry codes and conducting inspections during construction and fabrication in the
petrochemical industry. Less experience may be considered with documented formal education or
technical training.
3.0 RESPONSIBILITIES
Construction manager is overall responsible for the execution of all inspection, testing and
documentation requirements for installation activities for steel structure. Welding supervisors and
foreman are responsible for day to day activities.
Site QA/QC Manager is responsible for the implementation of this procedure and of all quality related
activities including the management of non-conformities.
FREQUENCY OF
ACTIVITY RESPONSIBILITY DOCUMENTATION
ACTIVTIY
Verify acceptability
Civil Construction
of Interface F72002Q Once for each structure
Engineer
Structures
Erect Structure Steel Contractor —— ——
Inspect In-process
Structural Steel Contractor F72002Q Daily during life of activity
Erection
After Structural Steel has
Area Structural Steel been erected and
Contractor S01A
Inspection completed for a
designated area
Per Procedure 000 509
Surveillance Site Quality Manager F02201 & F02208
0220
4.0 PROCEDURE
4.1 Verify Interface Structures
• Prior to structural steel being erected, verify that all interface work such as foundation elevations,
and size and location of anchor bolts conform to the applicable drawings. Verify that concrete
has attained adequate compressive strength before loading.
4.2 Erection of Structural Steel
• Structural steel shall be erected in accordance with the applicable project specifications.
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IQWQ-CE1092-QPQAC-00-0008 QUALITY CONTROL PROCEDURE FOR STEEL STRUCTURE 16-Apr-2017
• Assure structures are not loaded prior to sufficient progression of erection and completed bolt-
up has been accepted.
• Welding shall be performed by AWS (or other approved recognized standards) qualified welders
in accordance with weld procedure specifications approved by Company Welding Technology or
his representative.
• Modifications to steel member shall only take place upon issuance of direction from
Construction Engineering.
4.3 In-Process Inspection of Structural Steel Erection
• Inspect the in-process steel erection to verify that fabrication is correct and erection is in
accordance with the drawings. Inspection shall include checking for plumbness, rectangularity,
field welds, bolt tensioning and touch-up painting.
• Visual weld examination shall be performed in accordance with IQWQ-CE1092-KPWLD-00-
0002 WELDING CONTROL & INSPECTION PROCEDURE.
• Document inspections on Form F72002Q, Structural Steel Inspection Checklist. Highlighted
steel erection drawings may be used in conjunction with checklist to provide a clear picture of
sequence of events with dates of when areas, floors, and buildings have been accepted for
workmanship.
• When a calibrated impact wrench is used for erection, the calibration shall be verify by the Civil
Construction Engineer or QC Inspector and documented on Form F72003Q, Torque Wrench
Calibration Log.
• When bolting inspection by impact is required, it shall be performed with a separate calibrated
inspection wrench.
• When “twist-off” type tension control structural bolt/nut/washer assemblies are specified they
shall conform to ASTM F1852-98 and shall be, installed in accordance with the manufacturer'’
published specifications.
• Inspect bolts installed by turn-of-nut method in accordance with AISC Section 6, Specification or
other approved recognized standard for Structural Joints using ASTM A325 or A490 bolts.
• The number of checklists completed should be a sufficient number to clearly indicate full
coverage of all portions of the work on the project as work progresses.
• Each checklist generated should represent a well defined piece of work, i.e., run of pipe rack,
etc.
4.4 Perform Final Inspection
• Perform final inspection, in part, or on the total structure for area on MC FormS01A.
• Document deficiencies, for tracking purposes, on Form F02201, SurveillanceReport.
5.0 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST PLAN
(IQWQ-CE-CPITP-00-0901).
F71002Q - Structural Steel Inspection Checklist
MC Checklist S01A – Structural Steel Inspection (Area)
F02201 - Surveillance Report
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IQWQ-CE1092-QPQAC-00-0008 QUALITY CONTROL PROCEDURE FOR STEEL STRUCTURE 16-Apr-2017
F02208 - Structural welding and Erection Processes
6.0 ATTACHMENTS
Attachment A - Forms for Structure Steel
CPECC Page 3 of 3 Rev. 0
IQWQ-CE1092-QPQAC-00-0008 QUALITY CONTROL PROCEDURE FOR STEEL STRUCTURE 16-Apr-2017
Attachment A–Structural Steel
ATT-A (5 pages)
West Qurna I Form No. 000 509 F02201
Contract: Rev. 0
Project Location: Basra, Iraq Serial No.
SURVEILLANCE REPORT ID A02201
Location Subcontractor/Activity Date Completed Work Report No.
Yes No
Inspection Checklist, Specification, Or Drawing Used As Reference:
RESULTS: Follow-up Required Satisfactory
Description Of Item/Work Inspected/Observed:
Observations/Deficiency:
Surveillance Personnel/Date Site Quality Manger/Date
Person Notified Of Deficiency
Name Title
Recommended Corrective Action:
Corrective Actions Implemented/Accepted:
Surveillance Personnel/Date Site Quality Manager/Date
ATT-C (Page 1 of 5)
West Qurna I Form No. 000 509 F02208
Contract: Rev. 0
Project Location: Basra, Iraq Serial No.
Structural Welding and Erection Processes
Contractor Document (s) Number Revision
Compliance
Item Review Attribute C - Compliant Comments
N - Does not comply
N/A - Not Applicable
1 Work package contains the most recent approved
engineering issued drawing and structural details
2 Erection drawings/structural details reflect the signature
of individuals responsible for the development and
review/approval of the drawings/sketches.
3 Work packages are issued and controlled through site
Document Control
4 Structural material to be used is marked with material
type, grade and heat or heat code.
5 Filler material issue slip is traceable to the WPS/work
package and qualified welder
6 Applicable WPS is posted in the area, and the welder is
cognizant of the location and applicable WPS
7 Equipment is available to measure applicable WPS
parameters
8 Fit-up is verified in accordance with the ITP prior to tack
welding, and specified pre-heat is established
9 Only qualified welders are used to make tack welds,
tacks welds are of acceptable size and, tack welds are
either incorporated into the weld or removed
10 Welding equipment and any IM&TE associated with the
welding process reflects current calibration
11 Welding is executed using appropriate parameters, and
the welder is periodically audited for conformance
12 Welding sequence is specified on thicker members and is
progressed in a manner to minimize distortion
13 If bolted connections are employed, threaded fasteners
are of the proper material type and grade, and are coated
with the proper coating, if required
14 If temporary bolting is employed during erection, all
temporary bolting is clearly marked
15 If final bolting requires torquing, torque/impact wrenches
are calibrated and a method is employed to reflect that
fasteners have been torqued
ATT-C (Page 2 of 5)
West Qurna I Form No. 000 509 F02208
Contract: Rev. 0
Project Location: Basra, Iraq Serial No.
16 If Load Indicating Washers (LIW) are utilized, the proper
procedure is employed in obtaining appropriate thread
loading, and loaded connections are appropriately
marked
17 Craftsman/Craft Supervision/QCI visual is requested
and/or recorded
18 NDE is requested if appropriate
Overall Comments
Recommendations
Initial Assessment Completed
By:
Signature: Name: Date:
Witnessed By:
(Contractor or Sub-Contractor Representative)
Signature: Name: Date:
ATT-C (Page 3 of 5)
West Qurna I Form No. 000 509 F70102
Contract: Rev. 0
Project Location: Basra, Iraq Serial No.
STRUCTURAL STEEL INSPECTION CHECKLIST IDS72002A
Tag Description: Tag No.:
P. O. No.: Inspection Classification Area/Unit:
Subcontractor: Subcontractor Client Turnover System:
Work Package: Fluor Other Sub – System:
Drawing No.: Specification No.:
Item Description of Check Subcontractor Fluor
FOUNDATIONS
01 Foundation inspections and tests complete.
Piles Soils Concrete
02 Leveling plate or billet plate grouting complete and checked.
ANCHOR BOLTS
03 Grade and elevation
04 Anchor bolts condition
05 Base plate condition
06 Bearings surface cleaned and protected
07 Shimming of base plates
FIT-UP
08 Correct numbers location, and size
09 Survey Group checks alignment, plumbness, spacing, and elevation for conformance to erection
tolerances
10 Match of member
11 Members free of distortion
12 Mating surfaces free of paint
BOLTS
13 Correct grade
14 Correct length
15 Correct size
16 All bolts visually inspected to verify evidence of tightening
17 Connections marked indicating statues
18 Bolt tightening method used:
Calibrated Wrench Turn-of-Nut
Load Indicating Washers Snap-Off Fasteners
WELDING
19 Welds approved by welding inspector
20 Field coatings checked
21 Fireproofing inspections and tests complete
22 Final inspection complete
Subcontractor CPECC Client
Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:
ATT-C (Page 4 of 5)
West Qurna I Form No. S01A
Contract: W3QR Rev. 0
Project Location: Basra, Iraq Serial NO.
ATT-C (Page 5 of 5)
