HEATING TECHNOLOGY

UK-D-BEH041004-10/2017-Marketing & Communications-233564

HEATING TECHNOLOGY 2017

BARTEC GmbH
Max-Eyth-Str. 16
97980 Bad Mergentheim
Germany
Phone: +49 7931 597 0
[email protected]
www.bartec.de
HEATING TECHNOLOGY

1
HEATING TAPES/HEATING CABLE SYSTEMS

2
CLOSED- AND OPEN-LOOP CONTROL SYSTEMS

3
HEATERS

4
WATER LEAKAGE DETECTION SYSTEMS

5
PROJECT PLANNING INFORMATION
CONTENT

HEATING TAPES/HEATING CABLE SYSTEMS

Summary of heating systems 10 - 13
System overview for PSBL, PSB, MSB and HSB systems 14 - 15
Self-limiting parallel heating tape 16 - 27
PSBL, 07-5807-1..., 07-5807-2... 16 - 18
PSB, 07-5801-1..., 07-5801-2... 19 - 21
MSB, 07-5804-2..Y 22 - 24
HSB, 07-5803-1..A, 07-5803-2..A 25 - 27
Connection system for PSBL, PSB, MSB and HSB heating tapes and systems 28 - 36
PLEXO TCS the plug-in connection system for PSBL, PSB, MSB and HSB
28 - 29
heating tapes and systems, 27-59 P.-..100001
TWISTO-B Connection technology for the PSB system, 27-56K.-DC.. 0000 30
TWISTO-B Junction boxes for the PSB system, 07-5177-902. 31
Junction box for PSBL, PSB, MSB and HSB systems, 27-5452-...112.0 32
Junction box for PSBL system, 05-0079-00.. 33
Junction boxes for PSB and HSB systems, 07-5177-902. 34
Cold-applied technology for PSBL, PSB, MSB and HSB systems, 05-0091-01.. 35
Heat shrink technology for PSBL, PSB and HSB systems,
36
05-0091-0.9./07-580.-00009...0
HTSB system 37 - 42
System overview 37
Self-limiting parallel heating tape HTSB, 07-5819-...2 38 - 40
Cold applied technology and brass cable gland, Ex, 05-0091-0150 41
Junction boxes for cold-applied technology, EX, 07-5103-921. 42
EKL system 43 - 54
System overview 43
EKL light flexible single-core plastic-insulated heating cable, 27-582.-5A6A... 44 - 45
Heat Shrink Technology M, 05-0091-0195 46
Junction box M, 07-5177-9... 47 - 48
EKL medium flexible single-core plastic-insulated heating cable, 27-582.-756G... 49
EKL premium flexible single-core plastic-insulated heating cable, 27-582.-756K... 50
EKL medium/premium ECT connection technology, 27-5A3.-.... 51
EKL medium/premium Junction box, 07-5103-9... 52 - 54
EMK Heating cable system 55 - 72
Single-core mineral-insulated heating cable, 27-3833-20...; 27-3834-20... 55 - 56
Connection kits, Ex and M, 27-362.-0.-0101 57
Heating circuit “Standard”, pre-assembled, M, 07-5177-9... 58 - 60
Heating circuit “Ex”, pre-assembled, 07-5103-905. 61 - 63
Single-core mineral-insulated heating circuit, laser welded,
64 - 65
Ex and M, 27-364.-.31/....1000
Heating circuit Ex and M, pre-assembled, laser welded, 07-51..-9... 66 - 72
SEH Skin Effect Heating system System overview 73
Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK 74 - 76
Insulation entry bush 05-0020-0... 74
Adhesive tapes 02-5500-00.. 74
Over insulation caution labels 05-2144-0... 74
Connection cables 02-4034-00.. 74
Crimping accessories 03-....-000. 75
Mounting plates and brackets in stainless steel 05-0091-00.. 75
Mounting plates and brackets in galvanised steel 05-0..5-0... 75
S/S cable ties 03-.510-0... 76
Nylon cable ties 03-6500-001. 76
Fixing straps 02-/03-... 76
CLOSED- AND OPEN-LOOP CONTROL SYSTEM
Summary of closed- and open-loop control systems 78 - 79
STW II Capillary tube thermostat 16 A, fail-safe 27-6DF2-5215/1.00 80 - 81
Safety temperature monitor BSTW II and -limiter BTB II/BSTB II,
82 - 85
25 A, fail-safe, 27-6D..-52../1..0
DTW/DTB Flame-proof temperature monitor/limiter, 27-6C.2-.4112000 86 - 87
MTE Mini-thermostat, 07-6111-94.. 88 - 89
KTE-m Cable thermostat, 27-6B11-2.10/BZ.. 90 - 91
KTE-d Cable thermostat, 27-6B11-52../BZ.. 92
Mini-thermostat for PSBL system, 05-0060-008. 93
KRM Capillary tube thermostat, 16 A, 16 A, 27-6A.3-61... 94 - 95
DEPU Complete Digital Solution – Controller-Limiter-Power Setpoint,
96 - 97
17-8887-2636/2300
Digital programmable Temperature control device family DPCfront 98
DPCfront Standard Temperature control device, 17-8821-7720/32204000 99
DPCfront Komfort Temperature control device, 17-8821-7780/34204000 100
DPCfront Monitor Temperature control device, 17-8821-7783/34204200 101
Digital programmable Temperature control device family DPC III 102
DPC III Standard Temperature control device, 17-8821-4.22/22303000 103
DPC III Monitor Temperature control device, 17-8821-4.22/22303200 104
DTL III Ex Digital Safety Temperature Limiter, 17-8865-4.22/22003000 105
DPC CodeKey for DPC III and DPCfront, 17-82L3-1110 106
MPCnet Multi-Channel Control System 107
System overview 108
Overview of system components/Accessories, 17-8851-00.. 109 - 111
TL Ex Temperature Limiter, 17-8851-0030/0000 112 - 113
DEC Digital energy controller, 17-82L3-1110 114 - 115
Pt100 Ex Resistance thermometer, 27-712.-1330.... 116 - 117
Junction boxes for Pt100 Ex, 07-510./90.. 118
Pt100 M Resistance thermometer, 03-9040-00.. 119
Junction boxes for Pt100 M, 07-5177-908. 120
HEATERS
Mini-heater, Ex 27-2301-3806 and M 27-2302-3806 122
HCS Radiator, 27-2063-3704/B300 123
HCM Radiator, 27-216.-57../B300 124
HCL Radiator, 27-226.-47.0/B3.. 125
HSF Radiator, 27-2.5.-7..41.. 126 - 127
SSM Silicone heater plate for control cabinets, 27-02.2-.7.. 128 - 129
MSH Anti-condensation motor heater, 27-1811-... 130
MSHex Anti-condensation motor heater, 27-1776-... 131

WATER LEAKAGE DETECTION SYSTEMS

Water leakage detection systems System overview 134
Point sensor PS, Sensor cabel SCR , 17-85M1-1761 135
Point sensor PSO+/PSO, 17-85M6-1102/.A00 136
Monitoring electronics 137 - 142
RLW with locating, 17-85G1-2... 137
RLA , 17-85G5-2123
net
138
RDW 03 without locating, 17-85F3-8322 139
RDA 01, 17-85F4-2.22 140
Accessories 141 - 142

PROJECT PLANNING INFORMATION

for electric trace heating systems for pipes 144
for electric trace heating system for tanks and vessels 145
HEATING TAPE/HEATING SYSTEMS
BARTEC Heating Technology Summary of heating systems

Heating tape PSBL Heating tape PSB Heating tape MSB Heating tape HSB Heating tape HTSB

System PSBL System PSB System MSB System HSB System HTSB
Self-limiting parallel Self-limiting parallel Self-limiting parallel Self-limiting parallel Self-limiting parallel
heating tapes heating tapes heating tapes heating tapes heating tapes
Explosion protection yes yes yes yes yes

Technical data
Heating power 1) 10 to 30 W/m 10 to 33 W/m 10 to 40 W/m 10 to 60 W/m 15 to 90 W/m
Max. operating temperature 2) +65 °C +65 °C +110 °C +120 °C +250 °C
heating tape energized
(switched on)
Resistant to steam cleaning - - - yes yes
Max. length of 154 m 205 m 235 m 235 m 154 m
heating circuit 3)
per power feeding point
Max. operating voltage 120 V/254 V 120 V/254 V 254 V 120 V/254 V 277 V
Suitable for corrosive yes yes yes yes yes
atmospheres 4)
Technical data subject to change without notice.

1)
Different nominal powers available
2)
Reference value: each case will depend on conductor/surface temperature of the heating cable and the application itself
3)
Reference value: depending on application, depend on ambient temperature
4)
To be tested for individual cases

1010 BARTEC 03-0330-0235-08/2017-EHT-201982/1

BARTEC Heating Technology Summary of heating systems

Heating cable EKL Heating cable EMK CuNi Heating cable EMK VA Heat tube SEH

System EKL System EMK CuNi System EMK VA System SEH

Single-core plastic insulated Mineral-insulated heating Mineral-insulated heating cab- Heat tube
heating cables cables, Outer jacket CuNi les, Outer jacket VA or Incoloy
Explosion protection yes yes yes yes

Technical data
Heating power approx. 25/30 W/m 150 W/m 250 W/m ~ 200 W/m*
Max. operating temperature 2) +260 °C +500 °C +1000 °C +260 °C

Resistant to steam cleaning yes yes yes yes

Max. length of 3000 m 1000 m 1000 m > 20 km
heating circuit 3)
per power feeding point
Max. operating voltage 500 V/750 V 500 V/750 V 500 V/750 V 5000 V
Suitable for corrosive yes yes yes no
atmospheres 4)
Technical data subject to change without notice.

1)
Different nominal powers available
2)
Reference value: each case will depend on conductor/surface temperature of the heating cable and the application itself
3)
Reference value: depending on application, depend on ambient temperature
4)
To be tested for individual cases
* Multiple occupancy

03-0330-0235-08/2017-EHT-201982/2 BARTEC 11
BARTEC Heating Technology Heating System Components

Heating System Components - typical application PSBL PSB MSB HSB

Connection
M M M M
PLEXO TCS Connection system        
TWISTO-B Connection system 
Heat shrink technology Connection technology      
Cold-applied technology Connection technology        
ECT for EKL medium/premium Connection technology
EMK “Ex“ Connection set
EMK “Standard“ Connection set

Control units
STW II Safety temperature monitor    
BSTW II Safety temperature monitor    
BTB II/BSTB II Safety temperature limiter
DTW/DTB Flame-proof resistant temperature controller/limiter    
MTE Mini thermostat    
KTE Cable thermostat    
KRM Capillary tube thermostat    
DEPU Complete digital solution
DPC III Digital temperature controller 1  1  1 1 1 
DPCfront Digital temperature controller (front panel)  1   1   1
 1
 1 
DTL III Ex Digital temperature limiter
DEC Digital power controller
MPC II/MPC net
Multiplex controller 1  1    1 
Pt100 Ex Resistance thermometer    
Pt100 M Resistance thermometer    

Mounting accessories
Junction boxes for heating circuit        
Junction box Pt100        
Insulation entries        
Adhesive aluminium tapes        
Adhesive textile tapes    
Adhesive polyester tapes    
Adhesive glass fibre tapes        
Caution Labels        
Mounting plates and fixing brackets (S/S)        
Mounting plates and fixing brackets (galv. steel)        
Fixing strap and buckle for mounting rail        
Polyester fixing strap and buckle        
EKL spacing strips
EMK spacing strips
Wire mats, welding rods, spring lock washers        
Stainless steel cable ties
Nylon cable ties        
 1 = Used outside the Ex area but acts on explosion-protected heating circuits in the Ex area.
Technical data subject to change without notice.

1212 BARTEC 03-0330-0235-08/2017-EHT-201982/3

BARTEC Heating Technology Heating System Components

Heating System Components - typical application HTSB EKL EMK SEH

Connection
M M M M
PLEXO TCS Connection system
TWISTO-B Connection system
Heat shrink technology Connection technology 
Cold-applied technology Connection technology  
ECT for EKL medium/premium Connection technology 
EMK “Ex“ Connection set 
EMK “Standard“ Connection set 

Control units
STW II Safety temperature monitor   
BSTW II Safety temperature monitor   
BTB II/BSTB II Safety temperature limiter   1
DTW/DTB Flame-proof resistant temperature controller/limiter   
MTE Mini thermostat
KTE Cable thermostat
KRM Capillary tube thermostat   
DEPU Complete digital solution  
DPC III Digital temperature controller  1   1  1 
DPCfront Digital temperature controller (front panel)  1   1   1 
DTL III Ex Digital temperature limiter 1  1 
DEC Digital power controller  1   1 
MPC II/MPC net
Multiplex controller  1   1   1 
Pt100 Ex Resistance thermometer   
Pt100 M Resistance thermometer   

Mounting accessories
Junction boxes for heating circuit        
Junction box Pt100        
Insulation entries    
Adhesive aluminium tapes      
Adhesive textile tapes
Adhesive polyester tapes
Adhesive glass fibre tapes    
Caution Labels        
Mounting plates and fixing brackets (S/S)      
Mounting plates and fixing brackets (galv. steel)      
Fixing strap and buckle for mounting rail        
Polyester fixing strap and buckle     
EKL spacing strips  
EMK spacing strips  
Wire mats, welding rods, spring lock washers      
Stainless steel cable ties  
Nylon cable ties    
 1 = Used outside the Ex area but acts on explosion-protected heating circuits in the Ex area.
Technical data subject to change without notice.

03-0330-0235-08/2017-EHT-201982/4 BARTEC 13
System overview for PSBL, PSB, MSB and HSB systems
M

• Self-limiting, without overheating while overlapping Typical applications are frost protection, temperature maintenance and heating
on pipes, tanks and containers, as well as for non-hazardous areas or areas
• Easy installation due to on-site assembly
with potentially explosive atmospheres in the process industry. The electrical
• Certificate for the system according to IEC/EN 60079-30-1 heating system is the ideal solution for applications in Zones 1, 2, 21 and 22
and for Class I, II and III Div 2. Our self-limiting heating tapes have a heat
Explosion protection output of between 10 and 60 W/m, depending on the model. Depending on
Certification the switch-on temperature or the model and the supply voltage, heating circuit
PSBL KEMA 08 ATEX 0112 X lengths of over 200 m are possible. No limiter is required. The calculation and
IECEx KEM 09.0085X design software is available free of charge. The various combinations used to
TC RU C-DE.ГБ06.B.00230 assemble the heating system can be found in the “Use of the system components
in heating circuit systems” table.
PSB KEMA 08 ATEX 0111 X
IECEx KEM 09.0084X System overview
TC RU C-DE.ГБ06.B.00230 • Self-limiting parallel heating tape PSBL, PSB, MSB or HSB
CSA 1862457
• PLEXO TCS
MSB KEMA 08 ATEX 0110 X • Junction box made of polyester, stainless steel or aluminium with
IECEx KEM 09.0083X heat shrink or cold applied technology
TC RU C-DE.ГБ06.B.00230
• Optional: the mechanical control unit BSTW II, which can be used
HSB KEMA 08 ATEX 0110 X as junction box
IECEx KEM 09.0083X
TC RU C-DE.ГБ06.B.00230
CSA 1862457
Other approvals and certificates, see www.bartec.de
Technical data subject to change without notice.

1414 BARTEC 03-0330-0473-08/2017-EHT-246950/1

System overview for PSBL, PSB, MSB and HSB systems
M

Application example PSB heating system

3 4 5 6 7 8 9

1 Junction box or BSTW II optional 4 Buckle for fixing strap 7 PSB heating tape
2 Installation rail/mounting plate 5 PLEXO TCS connection 8 Caution label ”Electrically Heated”
3 Fixing strap 6 Glass fibre self-adhesive tape 9 PLEXO TCS End termination

Use of the system components in the PSBL, PSB, MSB and HSB trace heating systems
Connection of supply line Connection of heating tape End termination
to heating tape to heating tape
Cold connection with junction box
Cold connection without junction box
Heat shrink method with junction box
for PSBL, PSB and HSB systems
Heat shrink method without junction box
for PSBL, PSB and HSB systems
PLEXO TCS
TWISTO-B for the PSB system
BSTW II
Corresponding installation accessories can be found in the chapter on “Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK”

03-0330-0473-08/2017-EHT-246950/2 BARTEC 15
Self-limiting parallel heating tape PSBL
M

• Can be cut to any length due to Around two parallel positioned copper wires with a cross-section of 1 mm² an
the parallel current supply irradiated electrically conducting polymer is extruded. This electrically conducting
matrix responds to changes of the ambient temperature with an increase or
• Tinned copper braiding for
decrease of the heating output. A flame-retardant, UV-resistant jacket protects
electrical and mechanical
the braiding against humidity and offers additional protection against mechanical
protection
stress. The heating system must be designed to ensure that the maximum
• Easy installation due to high level operating temperature of 65 °C will not be exceeded when it is energized. When
of flexibility it is switched off, the heating tape can be exposed to a temperature of 85 °C,
not more than 1,000 hours cumulated.

1. Conductors: stranded copper Areas of application

wire 1.0 mm2, tinned
The PSBL heating tape is suitable for electric trace heating for frost protection
of pipelines and vessels. While the polyolefin protective jacket is used where
2. Self-limiting polymer there are aqueous, inorganic chemicals, the fluoropolymer protective jacket is
heating element suitable for organic chemicals. For questions regarding the chemical resistance
please contact your BARTEC sales representative.

3. Polyolefin electrical insulation jacket Explosion protection

Marking II 2G Ex e IIC T5 Gb
II 2D Ex tb IIIC T95 °C Db
Certification System KEMA 08 ATEX 0112 X
4. Tinned copper braiding
IECEx KEM 09.0085X
TC RU C-DE.ГБ06.B.00230
Certification Heating tape KEMA 02 ATEX 2326 U
IECEx KEM 07.0047 U
5. Polyolefin or alternatively DNV E-12874
fluoropolymer protective jacket Other approvals and certificates, see www.bartec.de

1616 BARTEC 03-0330-0471-08/2017-EHT-246903/1

Self-limiting parallel heating tape PSBL
M

Technical data
PSBL characteristics
Nominal voltage AC 208 V to 254 V, AC 110 V to 120 V
Max. exposure temperature switched on +65 °C
switched off +85 °C 35

Power output W/m

Min. installation temperature -55 °C PSBL 30
Min. start-up temperature -30 °C
Max. braid resistance <18.2 Ω/km
Dimensions 10.5 x 6.0 mm with polyolefin
with braiding and jacket protective jacket 30
10.3 x 5.8 mm with fluoropolymer
protective jacket PSBL 25
Min. bending radius 25 mm

Maximum exposure temperature 25

°C 1
PSBL 20
+100
n m x
+85

+65
+50 20

0 PSBL 15

Continuous operation, switched on heating tape

Period of time in switched-off state , n + m + x ... ≤ 1000 h 15
(n, m, x... ≤ 48 hours, breaks in between at least 4 weeks)

Power setting at +10 °C PSBL 10

Power output PSBL 10 PSBL 15 PSBL 20 PSBL 25 PSBL 30
at AC 230 V 10 W/m 15 W/m 20 W/m 25 W/m 30 W/m 10
at AC 120 V 10 W/m 15 W/m 20 W/m 25 W/m 30 W/m

0

0 5 10 15 20 25 30 35 40 45 50 55 60 65
Pipe temperature °C

Power output on insulated steel pipes at 230 V under nominal conditions.

03-0330-0471-08/2017-EHT-246903/2 BARTEC 17
Self-limiting parallel heating tape PSBL
M

Max. length of heating circuit at AC 230 V for automatic circuit-breakers with C characteristic
Circuit breaker size start-up temperature PSBL 10 PSBL 15 PSBL 20 PSBL 25 PSBL 30
+10 °C 118 m 104 m 79 m 60 m 45 m
10 A -15 °C 90 m 69 m 49 m 39 m 24 m
-30 °C 77 m 56 m 40 m 30 m 16 m
+10 °C 154 m 139 m 110 m 83 m
16 A -15 °C 136 m 89 m 71 m 56 m
-30 °C 118 m 78 m 58 m 47 m

Max. length of heating circuit at AC 120 V for automatic circuit-breakers with C characteristic
Circuit breaker size start-up temperature PSBL 10 PSBL 15 PSBL 20 PSBL 25
+10 °C 49 m 43 m 33 m 25 m
10 A -15 °C 45 m 35 m 25 m 20 m
-30 °C 39 m 28 m 20 m 15 m
+10 °C 77 m 58 m 46 m 35 m
16 A -15 °C 68 m 45 m 36 m 28 m
-30 °C 59 m 39 m 29 m 24 m

Ordering information
PSBL parallel heating tape Protective jacket Type Order no.
PSBL 10 07-5807-2105
PSBL 15 07-5807-2155
fluorpolymer PSBL 20 07-5807-2205
PSBL 25 07-5807-2255
AC 254 V
self-limiting PSBL 30 07-5807-2305
media protected PSBL 10 07-5807-2106
tinned copper braiding
PSBL 15 07-5807-2156
polyolefin PSBL 20 07-5807-2206
PSBL 25 07-5807-2256
PSBL 30 07-5807-2306
PSBL 10 07-5807-2108
PSBL 15 07-5807-2158

AC 254 V fluorpolymer PSBL 20 07-5807-2208

self-limiting PSBL 25 07-5807-2258
explosion protected PSBL 30 07-5807-2308
tinned copper braiding PSBL 10 07-5807-2109
Ex marked
PSBL 15 07-5807-2159
polyolefin PSBL 20 07-5807-2209
PSBL 25 07-5807-2259
PSBL 30 07-5807-2309
PSBL 10 07-5807-1108
PSBL 15 07-5807-1158
AC 120 V fluorpolymer
self-limiting PSBL 20 07-5807-1208
explosion protected PSBL 25 07-5807-1258
tinned copper braiding PSBL 10 07-5807-1109
Ex marked
PSBL 15 07-5807-1159
polyolefin
PSBL 20 07-5807-1209
PSBL 25 07-5807-1259
Technical data subject to change without notice.

1818 BARTEC 03-0330-0471-08/2017-EHT-246903/3

Self-limiting parallel heating tape PSB

• Can be cut at random length A temperature-dependant resistive element between two parallel copper conduc-
thanks to its arallel current tors regulates and limits the heat output of the heating tape according to the
supply ambient temperature. If the ambient temperature rises, the power output of the
heating tape is reduced. This self-limiting property prevents overheating even
• Electrically and mechanically
when the tapes are crossed. A temperature limiter is not necessary (also not
protected by a tinned copper
in hazardous areas). Thanks to the parallel design the heating tape can be cut
braiding
and installed to any required length. The self-limiting heating tape is available
• Simple installation thanks to its with different power outputs and protective jackets. The protective outer jacket
high flexibility and favourable of either fluoropolymer or polyolefin protects the copper braiding from corrosion
dimensions and chemical impact. Two jackets under the protective braiding provide electrical
insulation. The inner one of the two jackets is thermally fused to the heating
element (bonded jacket). The heating system must be designed to ensure that
the maximum operating temperature of 65 °C will not be exceeded when it
is energized. When it is switched off, the heating tape can be exposed to a
temperature of 85 °C, not more than 1,000 hours cumulated.
1. Conductors: stranded copper
wire 1.25 mm2, tinned
Areas of application
2. Self-limiting polymer The PSB heating tape is suitable for electric trace heating for frost protection 1
heating element of pipelines and vessels. While the polyolefin protective jacket is used where
there are aqueous, inorganic chemicals, the fluoropolymer protective jacket is
3. Inner polyolefin electrical insulation suitable for organic chemicals. For questions regarding the chemical resistance
jacket thermally fused to the heating please contact your BARTEC sales representative.
element (bonded jacket)

4. Outer polyolefin electrical Explosion protection

insulation jacket Marking II 2G Ex e IIC T5, T6 Gb
II 2D Ex tb IIIC T95 °C, T 80 °C Db
Certification System KEMA 08 ATEX 0111 X
5. Tinned copper braiding IECEx KEM 09.0084X
TC RU C-DE.ГБ06.B.00230
CSA 1862457
Certification Heating tape KEMA 02 ATEX 2326 U
IECEx KEM 07.0047 U
DNV E-12874
6. Polyolefin or fluoropolymer VDE 128263
protective jacket Other approvals and certificates, see www.bartec.de

03-0330-0474-08/2017-EHT-246951/1 BARTEC 19
Self-limiting parallel heating tape PSB

Technical data
PSB characteristics
Nominal voltage AC 208 V to 254 V, AC 110 V to 120 V
Max. exposure temperature switched on +65 °C 40

Power output W/m

switched off +85 °C
Min. installation temperature -55 °C
PSB 33
Min. start-up temperature -40 °C
Max. braid resistance <18.2 Ω/km
Dimensions 11.8 x 5.8 mm with polyolefin 35
with braiding and jacket protective jacket
11.6 x 5.6 mm with fluoropolymer
protective jacket
Min. bending radius 25 mm

30
Maximum exposure temperature PSB 26
°C

+100
n m x
+85

+65
25
+50

Continuous operation, switched on heating tape 20

Period of time in switched-off state , n + m + x ... ≤ 1000 h
(n, m, x... ≤ 48 hours, breaks in between at least 4 weeks)
PSB 15

Power setting at +10 °C

PSB 13
Power output PSB 10 PSB 13 PSB 15 PSB 26 PSB 33 15
at AC 230 V 10 W/m 13 W/m 15 W/m 25 W/m 33 W/m
at AC 120 V 10 W/m 13 W/m 15 W/m 25 W/m 33 W/m
PSB 10

10

Rohrtemperatur °C

Heizleistung ermittelt an isolierten Stahlrohren bei 230 V unter

Nennbedingungen.
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65
Pipe temperature °C

Power output on insulated steel pipes at 230 V under nominal conditions.

2020 BARTEC 03-0330-0474-08/2017-EHT-246951/2

Self-limiting parallel heating tape PSB

Max. length of heating circuit at 254 V for automatic circuit-breakers with C characteristic
Circuit breaker size start-up temperature PSB 10 PSB 13 PSB 15 PSB 26 PSB 33
+10 °C 205 m 169 m 145 m 88 m 70 m
16 A -15 °C 139 m 111 m 93 m 58 m 49 m
-30 °C 120 m 94 m 77 m 45 m 43 m
+10 °C 205 m 179 m 162 m 117 m 90 m
20 A -15 °C 186 m 149 m 125 m 75 m 64 m
-30 °C 150 m 124 m 106 m 64 m 52 m
+10 °C 205 m 179 m 162 m 120 m 98 m
25 A -15 °C 190 m 160 m 142 m 95 m 80 m
-30 °C 170 m 150 m 135 m 82 m 65 m
+10 °C 205 m 179 m 162 m 126 m 108 m
32 A -15 °C 195 m 174 m 160 m 117 m 95 m
-30 °C 195 m 174 m 160 m 100 m 82 m
1
Max. length of heating circuit at 120 V for automatic circuit-breakers with C characteristic
Circuit breaker size start-up temperature PSB 10 PSB 13 PSB 15 PSB 26 PSB 33
+10 °C 95 m 78 m 67 m 43 m 33 m
16 A -15 °C 69 m 55 m 45 m 30 m 25 m
-30 °C 58 m 47 m 39 m 26 m 21 m
+10 °C 95 m 86 m 80 m 58 m 45 m
20 A -15 °C 90 m 72 m 60 m 38 m 32 m
-30 °C 75 m 59 m 49 m 31 m 26 m
+10 °C 95 m 86 m 80 m 60 m 50 m
25 A -15 °C 92 m 80 m 70 m 45 m 38 m
-30 °C 85 m 72 m 65 m 42 m 34 m
+10 °C 95 m 86 m 80 m 63 m 54 m
32 A -15 °C 95 m 86 m 80 m 55 m 45 m
-30 °C 95 m 86 m 80 m 53 m 43 m

Ordering information
PSB parallel heating tape Protective jacket Type Order no.
PSB 10 07-5801-2105
PSB 13 07-5801-2135
fluorpolymer PSB 15 07-5801-2155
AC 254 V PSB 26 07-5801-2265
self-limiting PSB 33 07-5801-2335
explosion protected PSB 10 07-5801-2106
media protected PSB 13 07-5801-2136
polyolefin PSB 15 07-5801-2156
PSB 26 07-5801-2266
PSB 33 07-5801-2336
PSB 10 07-5801-1105
PSB 13 07-5801-1135
fluorpolymer PSB 15 07-5801-1155
AC 120 V PSB 26 07-5801-1265
self-limiting PSB 33 07-5801-1335
explosion protected PSB 10 07-5801-1106
media protected PSB 13 07-5801-1136
polyolefin PSB 15 07-5801-1156
PSB 26 07-5801-1266
PSB 33 07-5801-1336
Technical data subject to change without notice.
03-0330-0474-08/2017-EHT-246951/3 BARTEC 21
Self-limiting parallel heating tape MSB

• Can be cut to length at random A temperature-dependant resistive element between two parallel copper con-
thanks to its parallel current ductors regulates and limits the heat output of the heating tape. This output
supply regulation is carried out automatically along the entire length of the heating tape
according to the prevailing ambient temperature. If the ambient temperature
• Resistant to chemical influences
rises, the power output of the tape is reduced. Thanks to the parallel design the
thanks to its protective
heating tape can be cut to any required length. This feature considerably simpli-
TPC protective jacket
fies project planning and installation. The heating tape is cut and terminated
• Simple installation thanks to directly on the construction site according to the circumstances. If the tape will
its high flexibility be damaged, it is not necessary to replace the whole tape. BARTEC MSB is
available with different power outputs. The heating system must be designed
to ensure that the maximum operating temperature of +110 °C will not be
exceeded when it is energized. When it is switched off, the heating tape can
be exposed to a temperature of 130 °C, not more than 1,000 hours cumulated.

1. Conductors: stranded copper wire, Areas of application

1.25 mm2, nickel-plated
The MSB heating tape is suitable for electric trace heating in the industrial area
and can be exposed to a temperature of up to 130 °C (switched off). With the
halogen-free protective jacket, the heating tape is resistant to oil, greases and
most chemicals. For questions regarding the chemical resistance please contact
2. Self-limiting polymer your BARTEC sales representative.
heating element
Explosion protection
Marking II 2G Ex e IIC T150 °C (T3), T4 Gb
II 2D Ex tb IIIC T150 °C, T130 °C Db
3. TPC electrical insulation jacket
Certification system KEMA 08 ATEX 0110 X
IECEx KEM 09.0083X
Certification heating tape DEKRA 12 ATEX 0044 U
4. Tinned copper braiding IECEx DEK 12.0004 U
DNV E-12874
Other approvals and certificates, see www.bartec.de

5. TPC protective jacket

2222 BARTEC 03-0330-0686-08/2017-EHT-321815/1

Self-limiting parallel heating tape MSB

Technical data
MSB characteristics
Nominal voltage AC 208 V to 254 V

Max. exposure temperature switched on +110 °C 45

Power output W/m

switched off +130 °C
Min. installation temperature -40 °C
Min. start-up temperature -50 °C
Max. braid resistance <18.2 Ω/km MSB 40
Dimensions with braiding and jacket 10.2 mm x 4.8 mm with TPC jacket 40
Min. bending radius 25 mm

Maximum exposure temperature

°C
35
+150
n m x
+130
1
+110
+50
MSB 30
30
0

Continuous operation, switched on heating tape

Period of time in switched-off state, n + m + x ... ≤ 1000 h
(n, m, x... ≤ 48 hours, breaks in between at least 4 weeks) MSB 25
25
Power setting at +10 °C
Power output MSB 10 MSB 15 MSB 25 MSB 30 MSB 40
at AC 230 V 10 W/m 15 W/m 25 W/m 30 W/m 40 W/m

Permissible ambient temperature for T class 20

Nominal voltage Heating cable max. workpiece T class

temperature
all +110 °C 150 °C (T3)
MSB 10 +100 °C T4 MSB 15
15
MSB 15 +90 °C T4
at AC 254 V
MSB 25 +80 °C T4
MSB 30 +70 °C T4
MSB 40 +60 °C T4
MSB 10
10

0

0 10 20 30 40 50 60 70 80 90 100 110
Pipe temperature °C

Power output on insulated steel pipes at 230 V under nominal conditions.

03-0330-0686-08/2017-EHT-321815/2 BARTEC 23
Self-limiting parallel heating tape MSB

Max. length of heating circuit at < 254 V for automatic circuit-breakers with C characteristic
Circuit breaker size start-up temperature MSB 10 MSB 15 MSB 25 MSB 30 MSB 40
+10 °C 200 m 165 m 120 m 85 m 70 m
16 A -25 °C 175 m 117 m 88 m 69 m 49 m
-50 °C 165 m 110 m 80 m 65 m 45 m
+10 °C 235 m 189 m 140 m 114 m 82 m
20 A -25 °C 235 m 152 m 120 m 92 m 66 m
-50 °C 225 m 144 m 114 m 86 m 62 m
+10 °C 235 m 189 m 140 m 114 m 82 m
32 A -25 °C 235 m 189 m 140 m 114 m 82 m
-50 °C 235 m 189 m 136 m 110 m 78 m

Ordering information
MSB parallel heating tape Type Heating output Order no.
MSB 10 10 W/m 07-5804-210Y
AC 254 V MSB 15 15 W/m 07-5804-215Y
self-limiting
MSB 25 25 W/m 07-5804-225Y
explosion protected
media protected MSB 30 30 W/m 07-5804-230Y
MSB 40 40 W/m 07-5804-240Y
Technical data subject to change without notice.

2424 BARTEC 03-0330-0686-08/2017-EHT-321815/3

Self-limiting parallel heating tape HSB

• Can be cut to length at random A temperature-dependant resistive element between two parallel copper con-
thanks to its parallel current ductors regulates and limits the power output of the heating tape. This output
supply regulation is carried out automatically along the entire length of the heating tape
according to the prevailing ambient temperature. If the ambient temperature
• Corrosion-proof and resistant
rises, the power output of the tape is reduced. This self-limiting property prevents
to chemical attack thanks to its
overheating even when the tapes are crossed. Thanks to the parallel design the
protective outer jacket
heating tape can be cut to any required length. This feature considerably simpli-
of fluoropolymer
fies project planning and installation. The heating tape is cut and terminated
• Simple installation thanks directly on the construction site according to the circumstances. The heating
favourable dimensions system must be designed to ensure that the maximum operating temperature
of +120 °C will not be exceeded when it is energized. When switched off, the
heating tape can be exposed to a temperature of 200 °C for a short time, not
more than 1,000 hours cumulated.

1. Conductors: stranded copper wire, Areas of application

1.25 mm2, nickel-plated
The HSB heating tape is suitable for frost protecting in industrial areas. The level
of its maximum possible heating output allows the heating tape to be used for
1
2. Self-limiting polymer maintaining high process temperatures. For questions regarding the chemical
heating element resistance please contact your BARTEC sales representative.

Explosion protection
3. Fluoropolymer electrical Marking II 2G Ex e IIC 200 °C (T2), T3, T4 Gb
insulation jacket II 2D Ex tb IIIC T200 °C, T195 °C, T130 °C Db
Certification KEMA 08 ATEX 0110 X
System IECEx KEM 09.0083X
TC RU C-DE.ГБ06.B.00230
4. Nickel-plated copper braiding
CSA 1862457
Certification KEMA 02 ATEX 2327 U
Heating tape IECEx KEM 07.0048 U
DNV E-12874
5. Fluoropolymer protective jacket Other approvals and certificates, see www.bartec.de

03-0330-0480-08/2017-EHT-246957/1 BARTEC 25
Self-limiting parallel heating tape HSB

Technical data HSB characteristics

Nominal voltage AC 208 V to 254 V, AC 110 V to 120 V
Max. exposure temperature switched on +120 °C 80

Power output W/m

switched off +200 °C
Min. installation temperature -60 °C
Min. start-up temperature -60 °C
Max. braid resistance <18.2 Ω/km
Dimensions with 10.2 mm x 4.8 mm with fluoropolymer 70
braiding and jacket protective jacket
Min. bending radius 25 mm

HSB 60
Maximum exposure temperature
60
°C

+250
n m x
+200

+120
+50
50

HSB 45
0

Continuous operation, switched on heating tape

Period of time in switched-off state , n + m + x ... ≤ 1000 h
(n, m, x... ≤ 48 hours, breaks in between at least 4 weeks) 40

Power setting at +10 °C

Power output HSB 10 HSB 15 HSB 25
at AC 230 V 10 W/m 15 W/m 25 W/m HSB 30
30
at AC 120 V 10 W/m 15 W/m 25 W/m

HSB 25
Power output HSB 30 HSB 45 HSB 60
at AC 230 V 30 W/m 45 W/m 60 W/m
at AC 120 V 30 W/m 45 W/m 60 W/m 20

HSB 15

HSB 10
10

0

0 10 20 30 40 50 60 70 80 90 100 110 120
Pipe temperature °C

Power output on insulated steel pipes at 230 V under nominal conditions.

2626 BARTEC 03-0330-0480-08/2017-EHT-246957/2

Self-limiting parallel heating tape HSB

Max. length of heating circuit at 254 V for automatic circuit-breakers with C characteristic
Circuit start-up HSB 10 HSB 15 HSB 25 HSB 30 HSB 45 HSB 60
breaker size temperature
+10 °C 200 m 165 m 120 m 85 m 70 m 50 m
16 A -25 °C 175 m 117 m 88 m 69 m 49 m 38 m
-60 °C 165 m 110 m 80 m 65 m 45 m 35 m
+10 °C 235 m 189 m 140 m 114 m 82 m 64 m
20 A -25 °C 235 m 152 m 120 m 92 m 66 m 52 m
-60 °C 225 m 144 m 114 m 86 m 62 m 48 m
+10 °C 235 m 189 m 140 m 114 m 82 m 64 m
25 A -25 °C 235 m 170 m 130 m 100 m 75 m 58 m
-60 °C 230 m 160 m 120 m 92 m 70 m 52 m
+10 °C 235 m 189 m 140 m 114 m 82 m 64 m
32 A -25 °C 235 m 189 m 140 m 114 m 82 m 64 m
-60 °C 235 m 189 m 136 m 110 m 78 m 60 m 1

Max. length of heating circuit at 120 V for automatic circuit-breakers with C characteristic
Circuit start-up HSB 10 HSB 15 HSB 25 HSB 30 HSB 45 HSB 60
breaker size temperature
+10 °C 100 m 80 m 60 m 44 m 35 m 25 m
16 A -25 °C 89 m 56 m 44 m 35 m 24 m 20 m
-60 °C 82 m 52 m 40 m 32 m 22 m 17 m
+10 °C 120 m 95 m 69 m 58 m 41 m 32 m
20 A -25 °C 120 m 75 m 59 m 45 m 33 m 25 m
-60 °C 120 m 75 m 55 m 41 m 26 m 21 m
+10 °C 120 m 95 m 69 m 58 m 41 m 32 m
25 A -25 °C 120 m 80 m 64 m 50 m 35 m 28 m
-60 °C 120 m 80 m 60 m 45 m 32 m 26 m
+10 °C 120 m 95 m 69 m 58 m 41 m 32 m
32 A -25 °C 120 m 95 m 69 m 58 m 41 m 32 m
-60 °C 120 m 95 m 69 m 58 m 41 m 32 m

Ordering information
HSB parallel heating tape Type Order no.
HSB 10 07-5803-210A
HSB 15 07-5803-215A
AC 254 V, self-limiting, steam purging possible
HSB 25 07-5803-225A
explosion protected
HSB 30 07-5803-230A
media protected
HSB 45 07-5803-245A
HSB 60 07-5803-260A
HSB 10 07-5803-110A
HSB 15 07-5803-115A
AC 120 V, self-limiting, steam purging possible
HSB 25 07-5803-125A
explosion protected
HSB 30 07-5803-130A
media protected
HSB 45 07-5803-145A
HSB 60 07-5803-160A
Technical data subject to change without notice.

03-0330-0480-08/2017-EHT-246957/3 BARTEC 27
PLEXO TCS the plug-in connection system for PSBL, PSB, MSB and HSB heating tapes and systems

• Quick and easy installation, The PLEXO TCS connection system can be used for BARTEC self-limiting heat-
with standard tools ing tapes. The PLEXO TCS may be used both as an autonomous system with
the heating tape or as part of the PSBL, PSB, MSB and HSB system. This mod-
• Component of the PSBL, PSB,
ular connection technology enables the simple and reliable assembly of supply
MSB and HSB system approval
connections, splicing and remote-end terminations. PLEXO TCS is plugged and
• Own system approval with PSBL, built up with a patented sealing and clamping technology. Maintenance work
PSB, MSB and HSB heating tape and later modifications on the heating circuit can be performed quickly and
flexibly. The strands from the heating tape or the supply cable are fixed in place
securely using the spring-loaded terminals in the internal clamping technology.

Explosion protection
Marking PLEXO TCS with
heating tape PSBL II 2G Ex e IIC T5 Gb
II 2D Ex tb IIIC T95 °C Db
heating tape PSB II 2G Ex e IIC T5, T6 Gb
II 2D Ex tb IIIC T95 °C, T80 °C Db
heating tape MSB/HSB II 2G Ex e IIC 150 °C (T3), T4 Gb
II 2D Ex tb IIIC T150 °C, T130 °C Db
Certification PLEXO TCS with BVS 13 ATEX E 040 X
heating tapes IECEx BVS 13.0048X
TC RU C-DE.ГБ06.B.00230
Please refer to the system chapter for the respective system approval.
Other approvals and certificates, see www.bartec.de

Technical data
Rated voltage max. 254 V
Rated current max. 16 A
Protection class EN 60079-0 IP 65
EN 60529 IP 66/IP 68
Operating temperature range Ex application -60 °C to +150 °C
Non Ex application -60 °C to +150 °C
Rated cross-section max. 4 mm2
of supply cable
Min. installation temperature -55 °C
Sealing range supply cable see ordering information

2828 BARTEC 03-0330-0720-08/2017-EHT-348954/1

PLEXO TCS the plug-in connection system for PSBL, PSB, MSB and HSB heating tapes and systems

Dimensions (in mm)

Type 27-59P1-*0100000 and 27-59P2-01100000

202.7

67
43.4
Dimensions (in mm)
Type 27-59P3-00100000

118.3
1

67
43.4
Ordering information
Heating tape connection to supply cable with
sealing range
8 < DA ≤ 10 mm 27-59P1-10100001
10 < DA ≤ 12 mm 27-59P1-20100001
12 < DA ≤ 14 mm 27-59P1-30100001
14 < DA ≤ 16 mm 27-59P1-40100001
Heating tape splice with sealing range 27-59P2-01100001
for PSBL, PSB, MSB and HSB
Heating tape remote-end termination with 27-59P3-00100001
sealing range for PSBL, PSB, MSB and HSB

Connection cable
Heat-resistant connection cable with silicone outer sheath
(H05SS-F quality, EWKF outer sheath, -50 °C to +180 °C)
Cross-section 3 x 1.5 mm2 DA = 8.5 mm 02-4034-0008
Cross-section 3 x 2.5 mm DA = 9.8 mm
2
02-4034-0027

Mounting bracket 05-0105-0385

Using the optional mounting bracket and spacer, the PLEXO TCS can be
installed outside insulation up to an insulation thickness of 70 mm.
Corresponding installation accessories can be found in the chapter on
“Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK”
Technical data subject to change without notice.

03-0330-0720-08/2017-EHT-348954/2 BARTEC 29
TWISTO-B Connection technology for the PSB system
M

• Cost savings because of the Simpler and safer to use, yet at the same time faster and thus cheaper, is how the
reduced assembly time major benefits of the TWISTO-B can be described. This method of connection is
for use with BARTEC PSB heating tapes of series 07-5801-2.... All that is needed
• High reliability of assembly
to assemble a heating circuit is a knife and diagonal cutter. This dispenses with
because of few and simple
the time-consuming work of exposing the two conductors, the laborious splicing
installation steps
and twisting of the protective braiding and then connecting to a terminal. Just a
piece of the outer protective jacket is removed, a clamping sheet is fitted over a
part of the exposed braiding, the remaining part is pulled back over the clamping
sheet. The heating tape is then inserted into the clamp cutting fixture and by
twisting together the two outer sleeves (one sleeve comes ready prepared with a
2 m long supply cable), the heating tape is contacted in the clamp cutting fixture.
The end terminal consists of just one part, whereby the end of the heating tape
is shortened and inserted into the terminal piece.

Media protected Dimensions (mm)

Certification system TC RU C-DE.ML03.B.00062 TWISTO B-TE2 TWISTO B-A
VDE 40036171 124.6
DNV E-12875

Ø 33
CSA 1862457
Other approvals and certificates, see www.bartec.de SW 30

Technical data TWISTO B-C

00

app
146.3
3

Nominal voltage AC 250 V

rox.
rox.

2
app

Ø 33

SW 30
Nominal current 16 A

000
Ambient temperature range -20 °C to +85 °C
SW 30
Protection class according IP 66
to EN 60529
TWISTO B-E
Dimensions Connection SW 20
37
Diameter 33 x 125 (135) mm
End termination 23 x 20 x 37.5 mm
Ø 22.5

Connection with 2 m ready-prepared silicone connector

cable (3 x 1.5 mm²)

Ordering information
Connection technology Description Short form title Order no.
Connection to supply cable and end termination as set TWISTO-B-S 27-56KK-DC22 0000

Connection to supply cable TWISTO-B-A 27-56KG-DC22 0000

End termination TWISTO-B-E 27-56KJ-DC00 0000

Heating tape connection TWISTO-B-C 27-56KH-DC00 0000

T-branch for 3 x heating tape 1 I/O TWISTO-B-T 27-56KL-DC00 0000

T-branch with power connection

TWISTO-B-TE2 27-56KM-DC22 0000
and 2 x heating tape 2 I/O

T-branch with power connection

TWISTO-B-TE3 27-56KN-DC22 0000
and 3 x heating tape 3 I/O

X-branch for 4 x heating tape 2 I/O TWISTO-B-X 27-56KP-DC00 0000

Technical data subject to change without notice.

3030 BARTEC 03-0330-0477-08/2017-EHT-246954

TWISTO-B Junction boxes for the PSB system
M

Up to three TWISTO-B can be connected to the supply voltage with the polyester
junction boxes. The enclosures have the appropriate number of terminals and
the necessary cable glands resp. the threaded holes. Aluminium junction boxes
are available on request.

Technical data
Junction box double
Protection class according Cover gasket IP 65
to EN 60529 Cable gland for 110
power supply cables IP 67 98 1

∅ 4.6
Supply voltage max. AC 254 V
Rated cross-section of supply cable see ordering information
Impact resistance 7 Joule

45
75
Material polyester, glass-fibre reinforced
Gland size/cable diameter M20 ∅ 6 to 13 mm
M25 ∅ 7 to 12/17 mm

Junction box single Junction box triple

122
106
110 ∅ 6.5
98
∅ 4.6
75
45

120
82

Ordering information
Used for Junction box Dimensions Cable gland Cable gland Terminals Order no.
connection system mm for power supply for heating circuit mm2
single 110 x 75 x 55 1 x M25 (∅ 7 to 17 mm) 1 x M20 4 x 2.5; 4 x PE 07-5177-9021
TWISTO-B double 110 x 75 x 55 1 x M25 (∅ 7 to 17 mm) 2 x M20 8 x 2.5; 4 x PE 07-5177-9022
triple 122 x 120 x 90 1 x M25 (∅ 7 to 17 mm) 3 x M20 12 x 6; 6 x PE 07-5177-9023
Corresponding installation accessories can be found in the chapter on “Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK”
Technical data subject to change without notice.

03-0330-0478-08/2017-EHT-246955/1 BARTEC 31
Junction box for PSBL, PSB, MSB and HSB systems

• Can be combined with Inside the junction box up to three heating circuits can be connected to
connection technology PLEXO, the supply voltage. As a component for the PSBL, PSB, MSB and HSB
heat shrink and systems, it already has the right threaded holes for our cold applied and heat
cold-applied technology shrink technology.
• Flame-retardant and
Impact-resistant
• Component of the PSBL, PSB,
MSB and HSB system approval

Explosion protection
Marking System Dimensions (polyester, aluminium)
PSBL II 2G Ex e IIC T5 Gb
II 2D Ex tb IIIC T95 °C Db
PSB II 2G Ex e IIC T5, T6 Gb 220
II 2D Ex tb IIIC T95 °C, T80 °C Db 204

MSB II 2G Ex e IIC 150 °C (T3), T4 Gb ∅ 6.5

II 2D Ex tb IIIC T150 °C, T130 °C Db
HSB II 2G Ex e IIC 180 °C (T3), T4 Gb

120
82
II 2D Ex tb IIIC T180 °C, T130 °C Db

Please refer to the system chapter for the respective system approval.

Other approvals and certificates, see www.bartec.de

Technical data
Protection class seal of cover IP 66
according to EN 60079-0 cable gland IP 65 122
106
Ambient temperature -55 °C to +55 °C
∅ 6.5

Dimensions see ordering information

Material Polyester, glass fibre reinforced;
aluminium, stainless steel
120
82

(AISI 316 or V4A)

Voltage AC 254 V
Circuit protection max. 16 A
(dependant on the heating circuit length)
Cable gland supply voltage M25 made of PA for feed with
DA 8 to 15 mm

Ordering information
Designation Description Dimensions (mm) Terminals (mm²) Order no.
for 1 heating circuit 122 x 120 x 90 4 x 6; 4 x PE 27-5452-42111210
Polyester System 27-1.80-..10/....
for 2/3 heating circuits 220 x 120 x 90 12 x 6; 8 x PE 27-5452-44311210
for 1 heating circuit 122 x 120 x 90 4 x 6; 4 x PE 27-5452-52111230
Aluminium System 27-1.80-..10/....
for 2/3 heating circuits 220 x 120 x 90 12 x 6; 8 x PE 27-5452-54311230
for 1 heating circuit 150 x 150 x 100 4 x 6; 4 x PE 27-5452-67111230
Stainless steel System 27-1.80-..10/....
for 2/3 heating circuits 200 x 200 x 120 12 x 6; 8 x PE 27-5452-68311230
Corresponding installation accessories can be found in the chapter on “Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK”
Technical data subject to change without notice.

3232 BARTEC 03-0330-0572-08/2017-EHT-301445

Junction box for PSBL system
M

• UV resistant The AG-3G junction box is suitable for use indoors and protected installation
outdoors. A cover retaining strap and external brackets are included for wall
• IP 66/IP 67/IP 69
installation. The AG-3B junction box is also UV-resistant and rainwater-proof.
• VDE tested

Installation instructions
Circuit diagrams
Always connect the heating cable with wire end ferrules in the terminal.
Example: One AC 230 V heater connected to one phase
Tightening torque: 0.7 Nm
The cover fasteners can be sealed without any accessories. 1
Measures to prevent condensate forming
1. C
 hoose an installation location with care (avoid temperature differences).
2. Open the condensation membrane at the lowest point of the cable
junction box.
3. IP55 protection class is achieved with wall or ceiling installation.

Technical data
Dimensions 93 mm x 93 mm x 62 mm
(without external mounting parts)
Protection class AG-3G IP 66/EN 60529/IK 07 Example: Three AC 230 V heaters connected to one phase
according to AG-3B IP 66/IP 67/IP 69, 1 m/15 min./IK 09
EN 60529 VDE-tested, DNV GL
Ambient AG-3G -25 °C to +40 °C/V-2
temperature range AG-3B -25 °C to +70 °C/V-0
Housing material AG-3G PP (polypropylene)
AG-3B Glass fibre-reinforced polycarbonate
Cable gland 1 x M20
Terminal blocks 5 x 2 x 2.5 mm2 for connecting from one to
three heating cables, all terminals with two
terminal connections per pole, use wire end
ferrules Example: Three AC 230 V heaters connected to three phases
Rated isolation voltage AC 400 V/20 A
Toxic properties Halogen-free, silicone-free

Junction box (mm)

108
93
33
108
93

Order information
AG-3G, grey 05-0079-0049
Condensation membrane
AG-3B, black, UV-resistant, rainwater-proof 05-0079-0050
Corresponding installation accessories can be found in the chapter on
“Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK”
Technical data subject to change without notice.

03-0330-0472-08/2017-EHT-246904/1 BARTEC 33
Junction boxes for PSB and HSB systems
M

• Minimal installation space Up to three heating circuits can be connected to the supply voltage with the
polyester junction boxes. The enclosures have the appropriate number of
• High protection class IP 65
terminals and the necessary cable glands resp. the threaded holes. Aluminium
• Easy installation junction boxes are available on request.

Technical data
Junction box double
Protection class according Cover gasket IP 65
to EN 60529 Cable gland for power
110
supply cables IP 67 98

∅ 4.6
Supply voltage max. AC 254 V
Rated cross-section of supply cable see ordering information
Impact resistance 7 Joule

45
75
Material polyester, glass-fibre reinforced
Gland size/cable diameter M20 ∅ 10 to 14 mm

Junction box single Junction box triple

122
106
110 ∅ 6.5
98
∅ 4.6

120
75
45

82

Ordering information
Used for Junction box Dimensions Cable gland Cable gland Terminals Order no.
connection system mm for power supply for heating circuit mm2

Heat shrink or single 110 x 75 x 55 1 x M20 (∅ 10 to 14 mm) 1 x M20 4 x 2.5; 4 x PE 07-5177-9024

cold-applied double 110 x 75 x 55 1 x M20 (∅ 10 to 14 mm) 2 x M20 8 x 2.5; 4 x PE 07-5177-9025
technology triple 122 x 120 x 90 1 x M20 (∅ 10 to 14 mm) 3 x M20 12 x 6; 6 x PE 07-5177-9026
Corresponding installation accessories can be found in the chapter on “Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK”
Technical data subject to change without notice.

3434 BARTEC 03-0330-0478-08/2017-EHT-246955/2

Cold-applied technology for PSBL, PSB, MSB and HSB systems
M

• Direct insertion of heating tape The cold applied technology is the ideal solution when connecting the PSBL,
for our Ex e junction box PSB, MSB and HSB heating tapes to the junction box. The end termination is
achieved using a space-saving silicone end cap. The use of silicone parts and
• Space-saving solution
silicone adhesive enables the heating tape to be installed easily and quickly.
• Easy installation with silicone In addition, no fire certificate is needed for installation in a potentially explosive
adhesive atmosphere.

Explosion protection Technical data explosion protected

Marking system Ambient temperature range -40 °C to +85 °C
PSBL II 2G Ex e IIC T5 Gb Max. operating temperature end cap +200 °C
II 2D Ex tb IIIC T95 °C Db 1
Cable gland material PA
PSB II 2G Ex e IIC T5, T6 Gb
Protection class in accordance IP 65
II 2D Ex tb IIIC T95 °C, T80 °C Db
with EN 60529
MSB II 2G Ex e IIC 150 °C (T3), T4 Gb
II 2D Ex tb IIIC T150 °C, T130 °C Db Ordering information
HSB II 2G Ex e IIC 180 °C (T3), T4 Gb Cold applied technology (connection and termination), media protected
II 2D Ex tb IIIC T180 °C, T130 °C Db Heating tape, type Set Order no.
Please refer to the system chapter for the respective system approval. PSBL 10 fold set 05-0091-0139
PSB 10 fold set 05-0091-0140
Other approvals and certificates, see www.bartec.de
Technical data subject to change without notice.
Technical data explosion protected
Ambient temperature range -55 °C to +55 °C
Max. operating temperature end cap +200 °C
Cable gland material Nickel-plated brass
Protection class in accordance IP 65
with EN 60079-0

Ordering information
Cold applied technology (connection and end termination), explosion protected
Heating tape, type Set Order no.
PSBL set 05-0091-0131
PSBL 10 fold set 05-0091-0137
PSB set 05-0091-0130
PSB 10 fold set 05-0091-0136
MSB set 05-0091-0129
MSB 10 fold set 05-0091-0135
HSB set 05-0091-0129
HSB 10 fold set 05-0091-0135

End termination, explosion protected

PSBL/PSB/MSB/HSB 10 fold set 05-0091-013502
PSBL/PSB/MSB/HSB 50 fold set 05-0091-013504

03-0330-0571-08/2017-EHT-301424 BARTEC 35
Heat shrink technology for PSBL, PSB and HSB systems
M

• Direct insertion of heating tape The heat shrink method is a tried and tested technology for connecting heating
for our Ex e junction box tapes to the supply voltage or to other heating tapes. In the explosion protected
area it is possible using the heat shrink method to insert the heating tapes into
• Space-saving solution
our junction box. In the media protection area, it is also possible to connect
• Easy installation the heating tape to the supply voltage or to connect two heating tapes directly
to each other. This is done using the butt connectors contained in the set. The
end termination is also realised in all sets using heat shrink sleeves.

Explosion protection Technical data explosion protected

Marking heating system Cable gland material Nickel-plated brass
PSBL II 2G Ex e IIC T5 Gb 2) Protection class in accordance IP 65
II 2D Ex tb IIIC T95 °C Db 2) with EN 60079-0
PSB II 2G Ex e IIC T5, T6 Gb 2)
II 2D Ex tb IIIC T95 °C, T80 °C Db 2) Ordering information
Heat shrink method (connection and end termination), explosion protected
MSB II 2G Ex e IIC 150 °C (T3), T4 Gb 2)

II 2D Ex tb IIIC T150 °C, T130 °C Db 2) Heating tape, Ambient Max. operating Order no.
type temperature range temperature
HSB II 2G Ex e IIC 180 °C (T3), T4 Gb 2) end cap
II 2D Ex tb IIIC T180 °C, T130 °C Db 2)
PSBL -30 °C to +55 °C +85 °C 05-0091-0198
Please refer to the system chapter for the respective system approval. PSB -40 °C to +55 °C +85 °C 05-0091-0097
Other approvals and certificates, see www.bartec.de HSB -40 °C to +55 °C +185 °C 05-0091-0096

Ordering information Heat shrink method, media protected (protection class in accordance with EN 60529, IP 65)
Heating tape, Set type Cable gland Ambient Max. operating Order no.
type material temperature range temperature
end cap
PSBL Connection and end termination PA -30 °C to +55 °C +85 °C 07-5807-00009910
(direct insertion into terminal box)
PSBL* Connection and end termination (direct connection) - -30 °C to +55 °C +85 °C 07-5807-00009920
PSBL Connection of heating tape - heating tape - -30 °C to +55 °C +85 °C 07-5807-00009930
(direct connection)
PSB Connection and end termination PA -20 °C to +85 °C +85 °C 07-5801-00009840
(direct insertion into terminal box)
PSB* Connection of heating tape - heating tape - -20 °C to +85 °C +85 °C 07-5801-00009810
(direct connection)
PSB Connection of heating tape - heating tape - -20 °C to +85 °C +85 °C 07-5801-00009560
(direct connection)
HSB Connection and end termination Nickel-plated -60 °C to +180 °C +185 °C 07-5803-00009860
(direct insertion into terminal box) brass
HSB* Direct connection of power supply - - -60 °C to +180 °C +185 °C 07-5803-00009820
heating tape with end termination
HSB Direct connection of heating tape - heating tape - -60 °C to +180 °C +185 °C 07-5803-00009890
* We recommend our heat-resistant supply line (see accessories) when connecting the supply line - heating tape.

Ordering information Heat shrink method, accessories

Heat-resistant supply line (GY H05GG-F, 3G, 02-4034-0009
3 x 1.5 mm²), temperature range -25 °C to +110 °C
Heat-resistant supply line (GY H05GG-F, 3G, 02-4034-0012
3 x 2.5 mm²) temperature range -25 °C to +110 °C
Technical data subject to change without notice.
3636 BARTEC 03-0330-0810-08/2017-EHT-369340
HTSB system System overview

• Easy planning of heating circuits

• Simple installation on site
• Wide operating temperature
range

The BARTEC HTSB heating system covers a wide range of applications in trace Explosion protection
heating. Frost protection, no-flow heating system, temperature maintenance Certification Sira 14 ATEX 3051 X
and also a combination of temperature increase and temperature maintenance IECEx SIR 14.0023X
is possible in Zone 1, 2, 21 and 22. The HTSB heating tape, which is a part of TC RU C-DE.ГБ06.B.00230 1
the HTSB system, can be supplied in power outputs between 15 W/m and 90
W/m at 10 °C. This makes it easy to adapt the output to the heat losses. The Other approvals and certificates, see www.bartec.de
protective outer sheath of the cable is made of fluoropolymer plastic. A Limiter
is not required. Direct entry in a junction box is possible. System overview
• Self-limiting parallel heating tape HTSB
• Silicone cold applied technology for connection and terminating
• Optional: Junction box
• Optional: mechanical or electronic thermostats or control systems

Application example HTSB heating system

34 5 6 7 8

1 Junction box 4 Buckle for fixing strap 7 Caution label ”Electrically Heated”
2 Mounting bracket/Mounting plate 5 Self adhesive glass fibre fixing tape 8 Cold applied technology end termination
3 Fixing strap 6 Heating tape HTSB

03-0330-0520-08/2017-EHT-291048 BARTEC 37
HTSB system Self-limiting parallel heating tape HTSB

• Steam purging possible A temperature-dependent resistive element between the parallel copper con-
ductors regulates and limits the power output of the heating tape. This output
• Wide operating temperature
regulation is carried out automatically at every point of the heating tape depend-
range
ing on the prevailing ambient temperature. If the ambient temperature increases,
• Can be used in explosive the power output is reduced. The parallel design allows the heating tape to be cut
atmospheres without to any length. This simplifies planning and installation. The heating tape is cut
temperature limiter directly on the construction site according the local circumstances. The heating
system must be designed to ensure that the maximum operating temperature
• Simple installation thanks to its
of +250 °C will not be exceeded when it is energized. When switched off, the
high flexibility
heating tape may be exposed to a temperature of 250 °C for a short time, not
• Outer protective fluoropolymer more than 1,000 hours cumulated.
jacket ensures resistance to
corrosion and chemical influences

1. Conductors: Applications
stranded copper wire 1.3 mm2 The HTSB heating tape is the right solution for frost protection or temperature
maintenance in pipelines or vessels in the industrial area. It is particularly sui-
2. Self-limiting, irradiated table for applications with high ambient temperatures or aggressive chemicals.
polymer heating element For questions regarding the chemical resistance please contact your BARTEC
sales representative.

Explosion protection
3. Fluoropolymer electrical
insulation jacket Marking II 2G Ex e IIC T2, T3 Gb
II 2D Ex t IIIC T200 °C, T300 °C IP 6x Db
Certification Sira 10ATEX3268
TC RU C-DE.ГБ06.B.00230
4. Nickel-plated copper braiding
Other approvals and certificates, see www.bartec.de

5. Fluoropolymer protective jacket

3838 BARTEC 03-0330-0590-08/2017-EHT-304927/1

HTSB system Self-limiting parallel heating tape HTSB

Technical data HTSB characteristics Max.

Rated voltage AC 208 V to 277 V Circu
Max. exposure temperature switched on +250 °C break
switched off +250 °C 120

Power output W/m

Min. installation temperature -40 °C 16 A
Min. start-up temperature -40 °C
Max. braid resistance <18.2 Ω/km
Dimensions with braiding and 12.1 x 5.4 mm 20 A
Fluoropolymer jacket 105
Min. bending radius 35 mm

25 A
Power setting at +10 °C
Power output HTSB 15 HTSB 30 HTSB 45
HTSB 90
at AC 230 V 15 W/m 30 W/m 45 W/m 90
32 A
1
Power output HTSB 60 HTSB 75 HTSB 90
at AC 230 V 60 W/m 75 W/m 90 W/m

HTSB 75
75

HTSB 60
60

HTSB 45
45

HTSB 30
Ordering information 30
HTSB parallel Type Heating Order no.
heating tape output
HTSB 15 15 W/m 07-5819-7152
AC 277 V HTSB 30 30 W/m 07-5819-7302 HTSB 15
self-limiting 15
HTSB 45 45 W/m 07-5819-7452
steam purging possible
HTSB 60 60 W/m 07-5819-7602
explosion protected
media protected HTSB 75 75 W/m 07-5819-7752
HTSB 90 90 W/m 07-5819-7902
HTSB 15 15 W/m 07-5819-1152
0
AC 120 V HTSB 30 30 W/m 07-5819-1302 0 20 40 60 80 100 120 140 160 180 200 220 240
self-limiting
HTSB 45 45 W/m 07-5819-1452 Pipe temperature °C
steam purging possible
HTSB 60 60 W/m 07-5819-1602
explosion protected
media protected HTSB 75 75 W/m 07-5819-1752
HTSB 90 90 W/m 07-5819-1902 Power output on insulated steel pipes at 230 V under nominal conditions.
Technical data subject to change without notice.

03-0330-0590-08/2017-EHT-304927/2 BARTEC 39
HTSB system Self-limiting parallel heating tape HTSB

Max. length of heating circuit at AC 230 V for automatic circuit-breakers with C characteristic
Circuit start-up HTSB 15 HTSB 30 HTSB 45 HTSB 60 HTSB 75 HTSB 90
breaker size temperature
+10 °C 48 m 30 m 24 m 18 m 16 m 12 m
6A 0 °C 46 m 30 m 22 m 18 m 14 m 12 m
-20 °C 40 m 26 m 20 m 16 m 14 m 10 m
+10 °C 78 m 52 m 38 m 30 m 26 m 22 m
10 A 0 °C 76 m 48 m 36 m 30 m 24 m 20 m
-20 °C 68 m 44 m 34 m 26 m 22 m 18 m
+10 °C 126 m 82 m 62 m 50 m 42 m 34 m
16 A 0 °C 120 m 78 m 58 m 46 m 40 m 32 m
-20 °C 108 m 70 m 52 m 42 m 36 m 30 m
+10 °C 154 m 102 m 78 m 62 m 52 m 42 m
20 A 0 °C 150 m 96 m 74 m 58 m 48 m 40 m
-20 °C 136 m 88 m 66 m 52 m 44 m 36 m
+10 °C - 108 m 88 m 76 m 64 m 54 m
25 A 0 °C 154 m 108 m 88 m 72 m 60 m 50 m
-20 °C 154 m 108 m 82 m 66 m 54 m 46 m
+10 °C - - - - 82 m 68 m
32 A 0 °C - - - 76 m 78 m 64 m
-20 °C - - 88 m 76 m 70 m 58 m

Max. length of heating circuit at AC 120 V for automatic circuit-breakers with C characteristic
Circuit start-up HTSB 15 HTSB 30 HTSB 45 HTSB 60 HTSB 75 HTSB 90
breaker size temperature
+10 °C 24 m 15 m 12 m 9m 8m 6m
6A 0 °C 23 m 15 m 11 m 9m 7m 6m
-20 °C 20 m 13 m 10 m 8m 7m 5m
+10 °C 39 m 26 m 19 m 15 m 13 m 11 m
10 A 0 °C 38 m 24 m 18 m 15 m 12 m 10 m
-20 °C 34 m 22 m 17 m 13 m 11 m 9m
+10 °C 63 m 41 m 31 m 25 m 21 m 17 m
16 A 0 °C 60 m 39 m 29 m 23 m 20 m 16 m
-20 °C 54 m 35 m 26 m 21 m 18 m 15 m
+10 °C 77 m 51 m 39 m 32 m 26 m 21 m
20 A 0 °C 75 m 48 m 37 m 39 m 24 m 20 m
-20 °C 68 m 44 m 33 m 26 m 22 m 18 m
+10 °C - 54 m 44 m 38 m 32 m 27 m
25 A 0 °C 77 m 54 m 44 m 36 m 30 m 25 m
-20 °C 77 m 54 m 41 m 33 m 27 m 23 m
+10 °C - - - - 41 m 34 m
32 A 0 °C - - - 38 m 39 m 32 m
-20 °C - - 41 m 38 m 35 m 29 m

4040 BARTEC 03-0330-0590-08/2017-EHT-304927/3

HTSB system Cold applied technology and brass cable gland

• Direct entry of a heating tape The heating tape is connected directly in the junction box, the two supply
into the junction box conductors of the self-limiting heating tape HTSB (Type no. 07-8519-..) are
insulated with silicone glue and a silicone hose. A green/yellow protective tube
• Connection and termination in
is pulled over the braiding. The end of the self-limiting heating tape is insulated
one set
with silicone glue and an end cap.
• Space-saving and economic
solution
• Easy design and assembling with
silicone cold-applied technology

Explosion protection Technical data

Marking II 2GD IP 6X Ambient temperature range -55 °C to +180 °C
System Ex e IIC T2 Gb Protection class in IP 66
Ex t IIIC T300 °C Db accordance with EN 60079-0 1
Cable gland II 2GD
Ex e II Ordering information
Ex tD A21 IP 68
Silicone cold applied technology set for HTSB heating tape 05-0091-0150
Certification Sira 10 ATEX3268 with cable gland, grounding strap and nut,
Sira 01 ATEX1270 X Set for cable connection and end termination
Other approvals and certificates, see www.bartec.de Technical data subject to change without notice.

03-0330-0614-08/2017-EHT-308459 BARTEC 41
HTSB system Junction boxes for cold applied technology

Up to three heating circuits can be connected to the supply voltage with the
polyester junction boxes. The enclosures are available with the necessary cable
glands resp. the threaded holes.

Explosion protection Technical data

Marking II 2G Ex e IIC T6 bzw. T5 Ambient temperature range -55 °C to +40 °C for T6
II 2D Ex tD A21 IP 6x T95 °C -55 °C to +55 °C for T5
II 2D Ex tD A21 IP 6x T80 °C Protection class Cover gasket IP 65
Certification PTB 08 ATEX 1064 according to EN 60529
IECEx 00 ATEX 1081 Supply voltage max. AC 254 V
Other approvals and certificates, see www.bartec.de Thermal rated current* recommended max. 20 A
(at 254 V and Ta = +55 °C)
Supply cable, cross section 2.5 mm² to 6.0 mm²
Impact resistance 7 Joule
Material Enclosure: polyester, glass-fibre reinforced
Cable Gland: brass
Gland size cable diameter M20 ∅ 6 to 12 mm
Seals -55 °C to +100 °C
* not tested as a system

Junction box single Junction box double, triple

122 220
120
120

PE PE 1 2 PE PE 1 2 3 4 5 6 PE PE

Ordering information
Connection system Description Dimensions Cable glands Threaded hole Terminals Order no.
(mm) for power supply for heating circuit (mm²)
Cold applied for 1 heating circuit 122 x 120 x 90 1 x M20 (∅ 6 to 12 mm) 1 x M20 4 x 6; 3 x PE 07-5103-9213
-50 °C to +55 °C for 2/3 heating circuits 220 x 120 x 90 1 x M20 (∅ 6 to 12 mm) 3 x M20 12 x 6; 6 x PE 07-5103-9214
Technical data subject to change without notice.

4242 BARTEC 03-0330-0615-08/2017-EHT-308460

EKL system System overview
M

• Adjustable to customer
requirements
• Complete systems from a single
source
• Simple tailoring on site
97980 Bad Mergentheim
Germany

The BARTEC EKL system helps you meet the most different requirements for elec- EKL system can be perfectly adjusted to the customer specific requirements.
tric trace heating systems regarding Frost protection, Temperature maintenance The EKL systems EKL medium and EKL premium have been certified for the
and Temperature increase. The great variety of systems allows the customer- usage in hazardous areas where it offers an extraordinary ease of application. A
specific project planning and installation of our electric trace heating systems. temperature limiter makes sure that the maximum surface temperature allowed 1
for the heating circuit is not exceeded.
You can choose between 3 different EKL heating cable systems:
• EKL light
System overview
• EKL medium for use in hazardous areas
The EKL connection kits consist of the EKL heating cable, the EKL connec-
• EKL premium for use in hazardous areas for increased requirements tion set with junction box, cold lead and connection system, the Controller/
The BARTEC EKL system is characterised by its universal application possibili- Limiter and the Accessories (such as adhesive tapes, fixing brackets with
ties. The use of high-quality, corrosion-proof material guarantees the application mounting plates, insulation entry, labels).
of the systems even under extreme conditions as, for example, prevail in the
chemical industry, petrochemical industry and waste incineration plants. The

Pipe trace heating

1 EKL heating cable

2 Connection system
3
3 Heating circuit terminal box
4 EKL cold lead
4
5 Mounting bracket
6 Buckle
7 Fixing strap
8 Adhesive tape
1 2 5 6 7 8 9 9 Caution label
”Electrically Heated”

Container trace heating

1 EKL heating cable

2 Connection system
3 Heating circuit terminal box
4 EKL cold lead
1 2 3 4 5 5 EKL spacing ring

03-0330-0484-08/2017-EHT-246961 BARTEC 43
EKL light flexible single-core plastic-insulated heating cable
M

• Constant power output per meter EKL light is a serial resistant heating cable for use in industrial and commercial
areas. It is suitable for frost protection applications and temperature mainte-
• Steam purging resistant, suitable
nance on pipes and tanks and it is also extremely flexible. This makes EKL light
for high temperatures up to
easy to install, even on irregular shapes such as on pumps, valves and flanges.
+260 °C
The PFA protective jacket gives the EKL light a high degree of chemical and
• Easy installation, very flexible mechanical resistance, even at high temperatures. In economical terms, EKL
light is a genuine alternative to SLHBs when the latter’s maximum heating cir-
cuit lengths are exceeded. With pre-assembled cold leads and our connection
technology, complete heating circuits can be set up quickly and flexibly.

1. Heating conductor Technical data

Nominal voltage 500 V
Working temperature -60 °C to +260 °C
Min. installation temperature -60 °C
Min. bending radius 5 x external diameter
2. PFA insulation
Min. installation spacing 20 mm
Mechanical strength 4 joules (in conformance to EN 62395-1)
Max. heating power 25 W/m
Resistance tolerance -5 %/+10 %
3. Protective braid Resistance of protective braid < 18.2 Ω/km
Resistance values 0.8 Ω/km to 8000 Ω/km
Applied standards Electrical safety EN 62395-1

4. PFA outer jacket

4444 BARTEC 03-0330-0710-08/2017-EHT-345761/1

EKL light flexible single-core plastic-insulated heating cable
M

Ordering information
Designation Nominal resistance Cross-section Outer diameter (mm) Order no.
at 20 °C in Ω/km Heating conductor (mm2)
EKL light 00R8 0.8 25.00 10.10 27-5821-5A6A00R8
EKL light 01R1 1.1 16.00 9.10 27-5821-5A6A01R1
EKL light 01R8 1.8 10.00 7.20 27-5821-5A6A01R8
EKL light 02R9 2.9 6.00 6.40 27-5821-5A6A02R9
EKL light 04R4 4.4 4.00 5.60 27-5821-5A6A04R4
EKL light 0007 7 2.50 5.00 27-5821-5A6A0007
EKL light 0010 10 1.80 4.40 27-5821-5A6A0010
EKL light 11R7 11.7 1.50 4.30 27-5821-5A6A11R7
EKL light 0015 15 1.20 4.10 27-5822-5A6A0015
EKL light 17R8 17.8 1.00 4.00 27-5822-5A6A17R8
EKL light 0025 25 0.98 4.00 27-5822-5A6A0025
EKL light 31R5 31.5 1.54 4.30 27-5822-5A6A31R5
EKL light 0050 50 0.98 4.00 27-5822-5A6A0050 1
EKL light 0065 65 0.75 3.80 27-5822-5A6A0065
EKL light 0080 80 0.62 3.60 27-5822-5A6A0080
EKL light 0100 100 0.50 3.60 27-5822-5A6A0100
EKL light 0150 150 0.98 4.00 27-5822-5A6A0150
EKL light 0180 180 0.56 3.60 27-5822-5A6A0180
EKL light 0200 200 0.49 3.50 27-5822-5A6A0200
EKL light 0250 250 0.39 3.50 27-5824-5A6A0250
EKL light 0320 320 0.92 3.80 27-5822-5A6A0320
EKL light 0380 380 0.41 3.60 27-5822-5A6A0380
EKL light 0480 480 0.46 3.70 27-5822-5A6A0480
EKL light 0600 600 0.49 3.60 27-5822-5A6A0600
EKL light 0700 700 0.42 3.60 27-5822-5A6A0700
EKL light 0810 810 0.60 3.70 27-5822-5A6A0810
EKL light 1000 1000 0.48 3.70 27-5822-5A6A1000
EKL light 1440 1440 0.33 3.50 27-5824-5A6A1440
EKL light 1750 1750 0.28 3.40 27-5824-5A6A1750
EKL light 2000 2000 0.51 3.70 27-5824-5A6A2000
EKL light 3000 3000 0.35 3.50 27-5824-5A6A3000
EKL light 4000 4000 0.26 3.40 27-5824-5A6A4000
EKL light 4400 4400 0.24 3.30 27-5824-5A6A4400
EKL light 5160 5160 0.21 3.30 27-5824-5A6A5160
EKL light 5600 5600 0.19 3.30 27-5824-5A6A5600
EKL light 6000 6000 0.18 3.30 27-5824-5A6A6000
EKL light 7000 7000 0.15 3.30 27-5824-5A6A7000
EKL light 8000 8000 0.13 3.30 27-5824-5A6A8000

Recommended cold leads

Designation Nominal resistance Cross-section Outer diameter (mm) Rated current [A] (1)
at 20 °C in Ω/km Heating conductor (mm 2)
EKL light 0007(2) 7 2.50 5.00 32
EKL light 04R4 4.4 4.00 5.60 42
EKL light 02R9 2.9 6.00 6.40 54
EKL light 01R8 1.8 10.00 7.20 73
EKL light 01R1 1.1 16.00 9.10 98
EKL light 00R8 0.8 25.00 10.10 129
Note: not all resistance values of EKL light are available from stocks. Please consult BARTEC for delivery times.
(1)
free in air, (2) available as pre-assembled cold lead (1.2 m).
Technical data subject to change without notice.

03-0330-0710-08/2017-EHT-345761/2 BARTEC 45
EKL light Heat shrink technology
M

• Easy & quick installation thanks The heat shrink technology is suitable for EKL light und EKL medium in the
to the short shrinking times non-ex area. It can be used in industrial and commercial areas. The set serves
to join two cold leads or to form two heating tape connections. The electri-
• Space-saving dimensions
cal connection of the heating conductor and protective braid is established
• Low storage, connection or by means of a crimp connection. The connection is sealed by the shrinkable
splice tubes. With pre-assembled cold leads and our connection technology, heating
circuits can be set up quickly and flexibly.
• High resistance to almost all
industrial chemicals and solvents

Technical data
Max. nominal voltage 750 V
Max. nominal current 25 A
Max. supply cable cross-section 2.5 mm²
Operating temperature -55 °C to + 200 °C
Mechanical strength 4 joules
(in conformance to EN 62395-1)
Dimensions (length) 150 mm
Outer diameter of cable 2.9 mm to 6 mm
Applied standards Electrical Safety EN 62395-1

Ordering information
Connection kit media-protected 05-0091-0195
Crimping set, crimping tools 03-5545-0001
Cold lead 2.5 mm2, length 1.2 m, cable gland M20 05-0020-0492
Technical data subject to change without notice.

4646 BARTEC 03-0330-0713-08/2017-EHT-347789

EKL light Junction box
M

• Temperature-resistant Polyester enclosures have proven their worth in many industrial plants. They offer
safe protection even when they are used under extremely unfavorable conditions,
• Flame-retardant
on exposure to aggressive chemical media or hard mechanical conditions. The
• Absolutely corrosion-proof inside base of the enclosure has at its sides, threaded bushings for the fastening
of mounting rails or panels. The enclosure is mounted by means of insulated
• Seawater-proof
screws outside of the lid seal.

Technical data
Material glass-fiber reinforced polyester, EN 50014
surface resistance >1012 Ω
Colour RAL 7000/RAL 7001, grey 1
Mechanical resistance impact energy 7 Nm
Protection class according to IP 66/IP 67
EN 60529/IEC 60529
Cable gland IP 65
Gland size 7 to 12/17 mm
Supply voltage 500 V
Standard seal EPDM -20 °C to +100 °C
Silikon -55 °C to +100 °C
Lid screws Stainless steel cross slot (+ -)

Ordering information Enclosure

Short Enclosure sizes Qty/ Terminal Qty/Earth Glands per Terminal range Order no.
form title (mm) Terminal sizes identification terminals enclosure
1 x M25
300 160 x 160 x 90 2/6 mm2 L, N 2/6 mm2 ∅ 7 to 17 mm 07-5177-9100
2 x threaded M20

1 x M25
400 S 160 x 160 x 90 3/6 mm2 L1; L2, L3 4/6 mm2 ∅ 7 to 17 mm 07-5177-9098
4 x threaded M20

2 x L1; 2 x L2; 1 x M25

400 D 260 x 160 x 90 6/6 mm2 each 6/6 mm2 ∅ 7 to 17 mm 07-5177-9099
2 x L3 6 x threaded M20

Ordering information Cold leads (cable length 1.2 m, gland M20)

Cable cross section Order no.
4 mm 2
05-0020-0491
2.5 mm 2
05-0020-0492
Technical data subject to change without notice.

03-0330-0485-08/2017-EHT-246962/3 BARTEC 47
EKL light Junction box
M

Junction box 300 Connection diagramm for junction box 300

Junction/termination box 400 S Connection diagramm for junction box 400 S

1 2 3

1 Double junction box

2 Star connection
3 Intermediate junction box

Heating circuit junction box 400 D Connection diagramm for junction box 400 D

1 2

1 Delta connection
2 Star connection

4848 BARTEC 03-0330-0485-08/2017-EHT-246962/4

EKL medium Flexible single-core plastic-insulated heating cable

• Constant power output per meter EKL medium is an extremely flexible heating cable with a fixed specific resistance.
Thanks to its small outer dimensions, the heating cable can be easily installed
• Steam purging resistant,
even on irregularly objects such as pumps, valves and flanges. The heating
high chemical resistance
cable can be easily tailored on sites and made even easier by the imprinted
• ATEX approved according metre markings.
to EN 60079
• Suitable for use in hazardous
areas (4 J impact resistance)

1. Heat conductor Explosion protection

Marking II 2G Ex 60079-30-1 IIC Gb
II 2D Ex 60079-30-1 IIIC Db
Certification KEMA 10 ATEX 0035 U
IECEx KEM 10.0011U 1
2. PFA insulation Other approvals and certificates, see www.bartec.de

Technical data
Nominal voltage (Uo/U) 450 V/750 V
Test voltage 2.5 kV (lead/braid)
3. Protective braid Protective braid resistance < 18.0 Ω/km
Operating temperature -60 °C to +260 °C
Min. installation temperature -60 °C
Min. bending radius 15 mm, 25 mm for 1R08 and 1R71
Shock resistance 4 J, (in conformance to EN 60079)
4. Protective PFA sleeve
Ordering information EKL medium
Description Nominal resistance Outside Order no.
at 20 °C in Ω/km diameter (mm)
0150 150 4.27 27-5822-756G0150
0180 180 3.96 27-5822-756G0180
0200 200 4.10 27-5822-756G0200
0250 250 3.80 27-5822-756G0250
0320 320 4.23 27-5826-756G0320
Ordering information EKL premium 0360 360 4.10 27-5822-756G0360
Description Nominal resistance Outside Order no. 0380 380 4.06 27-5826-756G0380
at 20 °C in Ω/km diameter (mm) 0480 480 4.03 27-5826-756G0480
1R081) 1.08 10.20 27-5821-756K1R08 0600 600 3.99 27-5826-756G0600
1R711) 1.71 8.60 27-5821-756K1R71 0650 650 3.95 27-5826-756G0650
02R91) 2.9 7.60 27-5821-756K02R9 0700 700 3.92 27-5826-756G0700
00041) 4 6.55 27-5821-756K0004 0810 810 3.88 27-5822-756G0810
04R41) 4.4 6.70 27-5821-756K04R4 1000 1000 3.89 27-5822-756G1000
07R2 7.2 4.94 27-5821-756G07R2 1440 1440 3.74 27-5822-756G1440
0010 10 4.75 27-5821-756G0010 1750 1750 3.67 27-5822-756G1750
11R7 11.7 4.60 27-5821-756G11R7 2000 2000 3.92 27-5824-756G2000
0015 15 4.42 27-5821-756G0015 3000 3000 3.75 27-5824-756G3000
17R8 17.8 4.30 27-5821-756G17R8 4000 4000 3.65 27-5824-756G4000
0025 25 4.27 27-5822-756G0025 4400 4400 3.63 27-5824-756G4400
31R5 31.5 4.59 27-5822-756G31R5 5160 5160 3.59 27-5824-756G5160
0040 40 4.40 27-5822-756G0040 5600 5600 3.56 27-5824-756G5600
0050 50 4.27 27-5822-756G0050 6000 6000 3.55 27-5824-756G6000
0065 65 4.11 27-5822-756G0065 7000 7000 3.50 27-5824-756G7000
0080 80 4.01 27-5822-756G0080 8000 8000 3.47 27-5824-756G8000
0100 100 3.90 27-5822-756G0100 Technical data subject to change without notice.

03-0330-0579-08/2017-EHT-302554 BARTEC 49
EKL premium Flexible single-core plastic-insulated heating cable

• Constant power output per meter EKL premium is a flexible heating cable with a fixed specific resistance. It’s
small external dimensions make the heating cable easy to install, even on
• Steam purging resistant, high
irregularly shaped surfaces such as on pumps, valves and flanges. Assembly
resistant to chemicals
on sites is simple and made even easier by the imprinted metre markings. The
• ATEX approved according to reinforced structure facilitates applications of the EKL premium heating cable
EN 60079 even under increased mechanical stress (7 Joule).
• Suitable for applications in
hazardous area

1. Heat conductor Explosion protection

Marking II 2G Ex 60079-30-1 IIC Gb
II 2D Ex 60079-30-1 IIIC Db
Certification KEMA 10 ATEX 0035 U
IECEx KEM 10.0011U
2. PFA insulation Other approvals and certificates, see www.bartec.de

Technical data
Nominal voltage (Uo/U) 450 V/750 V
Test voltage 2.5 kV (lead/braid)
3. Protective braid (nickel-plated copper) Protective braid resistance < 18.2 Ω/km
Operating temperature -60 °C to +260 °C
Min. installation temperature -60 °C
Min. bending radius 15 mm, 25 mm for 1R08 and 1R71
Shock resistance 7 J/13.6 J (in conformance to EN 60079)
4. Protective PFA sleeve
Ordering information EKL premium
Description Nominal resistance Outside Order no.
at 20 °C in Ω/km diameter (mm)
0150 150 4.84 27-5822-756K0150
0180 180 4.56 27-5822-756K0180
0200 200 4.70 27-5822-756K0200
0250 250 4.41 27-5822-756K0250
0320 320 4.83 27-5826-756K0320
Ordering information EKL premium 0360 360 4.42 27-5822-756K0360
Description Nominal resistance Outside Order no. 0380 380 4.73 27-5826-756K0380
at 20 °C in Ω/km diameter (mm) 0480 480 4.61 27-5826-756K0480
1R08 1.08 10.20 27-5821-756K1R08 0600 600 4.50 27-5826-756K0600
1R71 1.71 8.60 27-5821-756K1R71 0650 650 4.46 27-5826-756K0650
02R9 2.9 7.60 27-5821-756K02R9 0700 700 4.43 27-5826-756K0700
0004 4 6.55 27-5821-756K0004 0810 810 4.59 27-5822-756K0810
04R4 4.4 6.70 27-5821-756K04R4 1000 1000 4.49 27-5822-756K1000
07R2 7.2 5.54 27-5821-756K07R2 1440 1440 4.34 27-5822-756K1440
0010 10 5.35 27-5821-756K0010 1750 1750 4.27 27-5822-756K1750
11R7 11.7 5.20 27-5821-756K11R7 2000 2000 4.52 27-5824-756K2000
0015 15 5.02 27-5821-756K0015 3000 3000 4.35 27-5824-756K3000
17R8 17.8 4.90 27-5821-756K17R8 4000 4000 4.25 27-5824-756K4000
0025 25 4.87 27-5822-756K0025 4400 4400 4.23 27-5824-756K4400
31R5 31.5 5.19 27-5822-756K31R5 5160 5160 4.19 27-5824-756K5160
0040 40 5.00 27-5822-756K0040 5600 5600 4.17 27-5824-756K5600
0050 50 4.87 27-5822-756K0050 6000 6000 4.15 27-5824-756K6000
0065 65 4.71 27-5822-756K0065 7000 7000 4.10 27-5824-756K7000
0080 80 4.61 27-5822-756K0080 8000 8000 4.07 27-5824-756K8000
0100 100 5.16 27-5822-756K0100 Technical data subject to change without notice.

5050 BARTEC 03-0330-580-08/2017-EHT-302555

EKL medium/premium ECT connection technology

• Simple and fast installation

• Low stock levels needed
(because it can be used as terminal or connection)
• High chemical resistance, for almost all industrial chemicals and solvents
97980 Bad Mergentheim
Germany

The EKL Connection Technology is a connection system for EKL medium and
EKL premium for use in potentially explosive atmospheres. Depending on the
design, the ECT connection technology may be used to connect a cold lead or
to connect two heating cables. Butt connectors, which ensure a reliable and
permanent connection, are used for the electrical connection of the heating wire
and the protective braid. Using pre-assembled cold leads and our connection
technology, complete heating circuits can be constructed quickly and flexibly.

Explosion protection Type Max. rated current Max. cable cross section
Marking II 2G Ex eb IIC Gb ECT35-32 32 A 2.5 mm²
II 2D Ex tb IIIC Db ECT35-54 54 A 6 mm² 1
Certification BVS 16 ATEX E018 U ECT45-73 73 A 10 mm²
IECEx BVS 16.0014 U
ECT45-98 98 A 16 mm²
Other approvals and certificates, see www.bartec.de
ECT45-129 129 A 25 mm²

Technical data Type External diameter conductor

Max. nominal voltage 750 V ECT35-32 3.2 mm to 6.3 mm
Service temperature -60 °C to +200 °C ECT35-54 3.2 mm to 7.9 mm
Protection IP 66 (EN/IEC 60079-0) ECT45-73 4.6 mm to 9.4 mm
Dimensions (length/Ø) ECT35 176 mm/35 mm ECT45-98 6.2 mm to 11.0 mm
ECT45 212 mm/45 mm
ECT45-129 6.2 mm to 12.4 mm

Ordering information
ECT35-32-xx Heating cable connection and splice 7.2 Ω/km to 8000 Ω/km 27-5A31-1222
ECT35-54-xx Heating cable connection and splice 2.9 Ω/km to 100 Ω/km 27-5A32-1232
ECT45-73-FD Heating cable connection 1.71 Ω/km with 7.2 Ω/km 27-5A33-FD00
ECT45-73-FE Heating cable connection 1.71 Ω/km with 4.4 or 2.9 Ω/km 27-5A34-FE00
ECT45-98-GE Heating cable connection 1.08 Ω/km with 4.4 or 2.9 Ω/km 27-5A36-GE00
ECT45-98-GF Heating cable connection 1.08 Ω/km with 1.71 Ω/km 27-5A37-GF00
ECT45-129-HE Heating cable connection 0.8 Ω/km with 4.4 or 2.9 Ω/km 27-5A3A-HE00
ECT45-129-HF Heating cable connection 0.8 Ω/km with 1.71 Ω/km 27-5A3B-HF00
ECT45-129-HG Heating cable connection 0.8 Ω/km with 1.08 Ω/km 27-5A3C-HG00

Accessories
Spare parts box ECT35 Seals, butt connector, thrust washer 05-0091-255
Spare parts box ECT45 Seals, butt connector, thrust washer 05-0091-256
Crimp set EKL Crimping tool with crimping dies 1.5 to 10 mm² and 16 to 25 mm² 03-5545-0002

Cold lead
2.5 mm2 Length 1.2 m, cable gland M20/max. 32 A 05-0020-0530
6 mm 2
Length 1.2 m, cable gland M20/max. 54 A 05-0020-0553
10 mm2 Length 1.2 m, cable gland M20/max. 73 A 05-0020-0556
16 mm 2
Length 1.2 m, cable gland M20/max. 98 A 05-0020-0557
25 mm 2
Length 1.2 m, cable gland M20/max. 129 A on request
Technical data subject to change without notice.

03-0330-0877-08/2017-BEH-398902 BARTEC 51
EKL medium/premium Junction box

• Temperature-resistant Polyester enclosures have proven their worth in many industrial plants. They offer
safe protection even when they are used under extremely unfavorable conditions,
• Flame-retardant
on exposure to aggressive chemical media or hard mechanical conditions. The
• For use in hazardous areas inside base of the enclosure has at its sides, threaded bushings for the fastening
with surface resistance < 109 Ω of mounting rails or panels. The enclosure is mounted by means of insulated
screws outside of the lid seal.
• Absolutely corrosion-proof
• Seawater-proof

Explosion protection Technical data

Marking II 2G Ex e IIC T6, T5 Gb Material glass-fiber reinforced polyester,
II 2D Ex tb IIIC T80 °C, T95 °C Db surface resistance < 109 Ω
Certification PTB 08 ATEX 1064 Colour RAL 9005, black
IECEx PTB 09.0009X Mechanical resistance impact energy 7 Nm
Other approvals and certificates, see www.bartec.de Protection class IP 66/67
(EN 60529/IEC 60529)
Cable gland IP 65
Supply voltage 500 V/690 V (depending on version)
Ambient temperature range EPDM: -20 °C to +40 °C (T6)
silicone: -55 °C to +40 °C (T6)
or -55 °C to +55 °C (T5)
Lid screws Stainless steel cross slot (+ -)

Ordering information Enclosure

Short form Enclosure sizes Qty/ Terminal Qty/Earth Glands per Terminal range Order no.
title (mm) Terminal sizes identification terminals enclosure
Ex 300 160 x 160 x 90 2/6 mm2 L, N 2/6 mm2 1 x M25 ∅ 7 to 17 mm 07-5103-9054
2 x threaded M20
Ex 400 S 160 x 160 x 90 3/6 mm2 L1; L2, L3 4/6 mm2 1 x M25 ∅ 7 to 17 mm 07-5103-9055
4 x threaded M20
Ex 400 D 260 x 160 x 90 6/6 mm2 2 x L1; 2 x L2; je 6/6 mm2 1 x M25 ∅ 7 to 17 mm 07-5103-9056
2 x L3 6 x threaded M20
Ex 690 160 x 160 x 90 2/16 mm2 L, N 2/16 mm2 1 x M40 ∅ 17 to 28 mm 07-5103-9219
2 x threaded M20
Ex 690 S/D 260 x 160 x 90 7/16 mm2 2 x L1; 2 x L2; 6/16 mm2 1 x M40 ∅ 17 to 28 mm 07-5103-9220
2 x L3 6 x threaded M20
Technical data subject to change without notice.

5252 BARTEC 03-0330-0487-08/2017-EHT-246964/3

EKL medium/premium Junction box

Junction box Ex 300 Connection diagram for junction box Ex 300

Junction box/terminal box Ex 400 S Connection diagram for junction box Ex 400 S 1

1 2 3

1 Double junction box

2 Star connection
3 Intermediate junction box

Junction box Ex 400 D Connection diagram for junction box Ex 400 D

1 2

1 Delta connection
2 Star connection

03-0330-0487-08/2017-EHT-246964/4 BARTEC 53
EKL medium/premium Junction box

Junction box Ex 690 Connection diagram for junction box Ex 690

Junction box/terminal box Ex 690 S/D Connection diagram for junction box Ex 690 S/D

1 2

1 Delta connection
2 Star connection

5454 BARTEC 03-0330-0487-08/2017-EHT-246964/5

EMK Single-core mineral-insulated heating cable
M

• High constant power output A distinguishing feature of our BARTEC EMK heating cables is that they are
per metre extremely robust and require no additional protection against mechanical
influences.
• Extremely high mechanical
strength Function
The application of a supply voltage to the resistance cable generates heat. The
• Highly resistant to chemicals
quantity of heat is dependent on the resistance value of the heating cable and
the supply voltage.

1. Resistive heating element Explosion protection

Marking II 2G Ex e IIC T1 to T6 Gb
Certification Sira 13 ATEX 3363
1
Other approvals and certificates, see www.bartec.de

2. Magnesium oxide insulation (MgO) Technical data

Structure heating element: copper,
chromium nickel, constantan
insulation: magnesium Oxide (MgO)
outer jacket: stainless steel no. 1.4541
CuNi or Alloy 825/Inconel
3. Outer jacket
Heating circle with EMK Ex version:
Type 27-3621-02../....
Type 27-3621-04../....
Standard version:
Type 27-3623-02../....
Type 27-3623-04../....
Nominal voltage up to 500 V
Test voltage 1.5 kV
Min. installation temperature -20 °C
Bend radius 3 x OD (Standard version)
5 x OD (Ex version)
Weight 100 to 180 g/m²
Max. jacket withstand Alloy 825/Inconel +650 °C (on request)
temperature S/S no. 1.4541 +600 °C
CuNi +400 °C

03-0330-0240-08/2017-EHT-201987/1 BARTEC 55
EMK Single-core mineral-insulated heating cable
M

Ordering information CuNi

Short form title Ω/km at +20 °C Conductor Outer diameter Outer jacket Order no.
material (mm) resistance Ω/km
EMK CuNi 0011 11 Copper 4.9 58.30 27-3833-20490011
EMK CuNi 0017 17 Copper 4.6 65.60 27-3833-20460017
EMK CuNi 0063 25 Copper 3.7 93.30 27-3833-20370025
EMK CuNi 0025 40 Copper 3.4 107.60 27-3833-20340040
EMK CuNi 0040 63 Copper 3.2 121.00 27-3833-20320063
EMK CuNi 0160 160 Constantan 4.9 58.81 27-3833-20490160
EMK CuNi 0250 250 Constantan 4.4 71.99 27-3833-20440250
EMK CuNi 0400 400 Constantan 4.0 87.69 27-3833-20400400
EMK CuNi 0630 630 Constantan 3.7 103.10 27-3833-20370630
EMK CuNi 1000 1000 Constantan 3.4 123.00 27-3833-20341000
EMK CuNi 1600 1600 Constantan 3.2 139.60 27-3833-20321600

Ordering information VA No. 1.4541

Short form title Ω/km at +20 °C Conductor Outer diameter Outer jacket Order no.
material (mm) resistance Ω/km
EMK VA 0160 160 Chromium Nickel 6.5 92.38 27-3834-20650160
EMK VA 0250 250 Chromium Nickel 5.3 137.60 27-3834-20530250
EMK VA 0400 400 Chromium Nickel 4.7 173.70 27-3834-20470400
EMK VA 0630 630 Chromium Nickel 4.3 152.40 27-3834-20430630
EMK VA 1000 1000 Chromium Nickel 3.9 187.00 27-3834-20391000
EMK VA 1600 1600 Chromium Nickel 3.6 215.30 27-3834-20361600
EMK VA 2500 2500 Chromium Nickel 3.4 235.80 27-3834-20342500
EMK VA 4000 4000 Chromium Nickel 3.2 284.20 27-3834-20324000
EMK VA 6300 6300 Chromium Nickel 3.2 284.20 27-3834-20326300
EMK VA 10K0 10000 Chromium Nickel 3.2 284.20 27-3834-203210K0
Technical data subject to change without notice.

5656 BARTEC 03-0330-0240-08/2017-EHT-201987/2

EMK Connection kits and Heating circuits, pre-assembled
M

• Easy selection of the necessary These connection kits have been specifically designed for EMK heating
components cables and their particular fields of application. There are two versions
of the EMK connection kit available: Standard version and Ex version
• Large variant variety
for use in hazardous areas. The EMK connection kits consist of: Cold leads in 1
• Quick to install the required quantity, hot to cold joints in the required quantity, pre-cut and
factory terminated assembly of the cold leads and hot to cold joints with
EMK heating cable (heating cables must be ordered separately. See ordering
information).

Ordering information Standard heating circuits, pre-assembled Ordering information Ex heating circuits, pre-assembled
(with cold lead 1.2 m; 2.5 mm², M20 brass) (with cold lead 1.2 m; 2.5 mm², M20 brass)
Short form title CuNi Code No. Short form title VA Code No. Short form title CuNi Code No. Short form title VA Code No.
EMK CuNi 0011 03 EMK VA 0160 15 EMK CuNi 0011 03 EMK VA 0160 15
EMK CuNi 0017 04 EMK VA 0250 16 EMK CuNi 0017 04 EMK VA 0250 16
EMK CuNi 0025 05 EMK VA 0400 17 EMK CuNi 0025 05 EMK VA 0400 17
EMK CuNi 0040 06 EMK VA 0630 18 EMK CuNi 0040 06 EMK VA 0630 18
EMK CuNi 0063 07 EMK VA 1000 19 EMK CuNi 0063 07 EMK VA 1000 19
EMK CuNi 0160 08 EMK VA 1600 20 EMK CuNi 0160 08 EMK VA 1600 20
EMK CuNi 0250 10 EMK VA 2500 21 EMK CuNi 0250 10 EMK VA 2500 21
EMK CuNi 0400 11 EMK VA 4000 22 EMK CuNi 0400 11 EMK VA 4000 22
EMK CuNi 0630 12 EMK VA 6300 23 EMK CuNi 0630 12 EMK VA 6300 23
EMK CuNi 1000 13 EMK VA 10K 24 EMK CuNi 1000 13 EMK VA 10K 24
EMK CuNi 1600 14 EMK CuNi 1600 14

27-3623-02 0101 27-3623-04 0101 27-3621-02 0101 27-3621-04 0101

Complete order no. Please insert correct code. Complete order no. Please insert correct code.
Technical data subject to change without notice. Technical data subject to change without notice.

03-0330-0248-08/2017-EHT-201995/1 BARTEC 57
EMK Heating circuit “Standard”, pre-assembled
M

The “Standard” connection kits for EMK heating cables are available in 3 ver-
sions: EMK Standard 300, EMK Standard 400 S and EMK Standard 400 D.
The necessary junction box must be ordered for each pre-assembled EMK
heating circuit depending on the type of wiring (single-phase, two-phase, star
connection, delta connection).

Technical data Junction box ”Standard” Technical data Cold leads

Material Polyester, glass-fibre reinforced Standard length 1.2 m
Colour grey, similar to RAL 7001 Rated resistance 7 Ω/km
Surface resistance > 10 Ω
12
Outer diameter 5.3 mm
Protection class IP 65 Cross section 2.5 mm²
Cable gland IP 54 to IP 65 Conductor material copper
Cover screws stainless steel Outer jacket material CuNi, VA 1.4541
Bend radius 3 x external diameter
Gland, terminal connection M20

Technical data Hot to cold connection joint

Material SS 1.4401
Protection class IP 65
Dimensions L = 35 mm, ∅ = 10 mm

Ordering information Standard Junction box

Version Supply Qty/ Qty/ Terminal Qty/ Qty/cold Glands per Terminal Order no.
Heating voltage enclosure terminal identification terminals leads dry enclosure range
circuit AC size (mm) with 6 mm2 connections
L 1 x M25
300 CuNi 1 unit
each 2 N 2 with 6 mm2 2 2 x threaded 07-5177-9100
300 VA 160 x 160 x 90
(L1; L2) M20
∅ 7 to 17 mm
up to 500 V

3 x L1; 1 x M25
400 S CuNi 2 unit 2 unit
each 6 3 x N; 1 - 6 4 with 6 mm2 6 4 x threaded
400 S VA 160 x 160 x 90 07-5177-9098
(L2; L3) M20
2 x L1; 1 x M25
400 D CuNi 1 unit
each 6 2 x L2; 6 with 6 mm2 6 3 x threaded 07-5177-9099
400 D VA 260 x 160 x 90
2 x L3; 1 - 7 M20
Technical data subject to change without notice.

5858 BARTEC 03-0330-0248-08/2017-EHT-201995/2

EMK Heating circuit “Standard”, pre-assembled
M

Standard 300 Standard 400 S Typical star connection diagram

2 1

3 5 2
1
4 3

1 Heating circuit junction box

1 Mains supply 2 Cold lead
2 Heating circuit junction box 3 Hot to cold connection joint
3 Cold lead 4 Heating cable
4 Hot to cold connection joint 5 Mains supply
5 Heating cable 6 EMK “Standard“ star connection enclosure

Connection diagram Standard 300 Connection diagram Standard 400 S

Double junction box

Star connection

Intermediate
junction box

03-0330-0248-08/2017-EHT-201995/3 BARTEC 59
EMK Heating circuit “Standard”, pre-assembled
M

Standard 400 D Typical delta connection diagram

2
3
4

1 Heating circuit junction box

2 Cold lead
3 Mains supply
4 Hot to cold connection joint
5 Heating cable

Connection diagram Standard 400 D

Delta connection

Star connection

6060 BARTEC 03-0330-0248-08/2017-EHT-201995/4

EMK Heating circuit “Ex”, pre-assembled

The ”Ex” connection kits for EMK heating cables are available in 3 versions:
EMK Ex 300, EMK Ex 400 S and EMK Ex 400 D. The necessary junction box
must be ordered for each pre-assembled EMK heating circuit depending on the
type of wiring (single-phase, two-phase, star connection, delta connection).

Explosion protection Ex junction box Technical data Cold leads

Marking II 2G Ex e IIC T6, T5 Gb Standard length 1.2 m
II 2D Ex tb IIIC, T80 °C, T95 °C Db Rated resistance 7 Ω/km
1
Certification PTB 08 ATEX 1064 Outer diameter 5.3 mm
IECEx PTB 09.0009X
Cross section 2.5 mm²
Other approvals and certificates, see www.bartec.de
Conductor material Copper

Technical data Outer jacket material CuNi, VA 1.4541

Material Polyester, glass-fibre reinforced Bend radius 3 x external diameter

Colour black Gland, terminal connection M20

Surface resistance > 1012 Ω

Explosion protection Hot to cold connection joint
Protection class IP 65
Ex protection type II 2G Ex e IIC
Cable gland IP 65
Certification SIRA 13 ATEX 3363
Cover screws stainless steel
Other approvals and certificates, see www.bartec.de

Technical data
Material SS 1.4401
Protection class IP 65
Dimensions L = 35 mm, ∅ = 10 mm

Ordering information Ex Junction boxes

Version Supply Qty/ Qty/ Terminal Qty/ Qty/cold Glands per Terminal Order no.
Heating voltage enclosure terminal identification terminals leads dry enclosure range
circuit AC size (mm) with 6 mm2 connections
L 1 x M25
300 CuNi 1 unit
each 2 N 2 with 6 mm2 2 2 x threaded 07-5103-9054
300 VA 160 x 160 x 90
(L1; L2) M20
∅ 7 to 17 mm
up to 500 V

3 x L1; 1 x M25
400 S CuNi 2 unit 2 unit
each 6 3 x N; 1 - 6 4 with 6 mm2 6 4 x threaded
400 S VA 160 x 160 x 90 07-5103-9055
(L2; L3) M20
2 x L1; 1 x M25
400 D CuNi 1 unit
each 6 2 x L2; 6 with 6 mm2 6 3 x threaded 07-5103-9056
400 D VA 260 x 160 x 90
2 x L3; 1 - 7 M20
Technical data subject to change without notice.

03-0330-0248-08/2017-EHT-201995/5 BARTEC 61
EMK Heating circuit “Ex”, pre-assembled

Standard 300 Standard 400 S Typical star connection diagram

2 1

3 5 2
1
4 3

1 Heating circuit junction box

1 Mains supply 2 Cold lead
2 Heating circuit junction box 3 Hot to cold connection joint
3 Cold lead 4 Heating cable
4 Hot to cold connection joint 5 Mains supply
5 Heating cable 6 EMK Standard star connection enclosure

Connection diagram Standard 300 Connection diagram Standard 400 S

Double junction box

Star connection

Intermediate
junction box

6262 BARTEC 03-0330-0248-08/2017-EHT-201995/6

EMK Heating circuit “Ex”, pre-assembled

Standard 400 D Typical delta connection diagram

2
3
4

1 Heating circuit junction box

2 Cold lead
3 Mains supply
4 Hot to cold connection joint
5 Heating cable

Connection diagram Standard 400 D

Delta connection

Star connection

03-0330-0248-08/2017-EHT-201995/7 BARTEC 63
EMK Single-core mineral-insulated heating circuit, laser welded
M

• High constant power output per The BARTEC EMK heating circuits have the main characteristics that they are
meter extremely robust and mechanical loadable. Additional advantages of the laser
welded heating circuits are the suitability for highest operating temperatures
• Extremely high mechanical
and the good chemical resistance. Typical applications are frost protection,
strength
maintaining temperature and heat-up for example in pipes, tanks, pumps,
• Highly resistant to chemicals valves and vessels.
Function
The application of a supply voltage to the resistance cable generates heat. The
quantity of heat is dependent on the resistance value of the heating cable and
the supply voltage.

1. Resistive heating element Explosion protection

Marking II 2G Ex e IIC Gb
II 2D Ex tb IIIC Db
Certification BVS 13 ATEX E 034 U
IECEx BVS 13.0042U
2. Magnesium oxide insulation (MgO) Other approvals and certificates, see www.bartec.de

Technical data
Structure Heating element: Copper (Cu),
Copper nickel (CuNi),
Nickel chromium (NiCr)
3. Outer jacket Insulation: Magnesium oxide (MgO)
Outer jacket: SS 1.4541 or
SS 2.4816 (Inconel)*
Nominal voltage 500 V/750 V
Ambient temperature -55 °C to +70 °C
Operating temperature Heating cable
Version Ex
Type 27-3641-4… -70 °C to +600 °C
Type 27-3641-3…, Type 27-3641-7…* -70 °C to +650 °C
Version M
Type 27-3643-1…, Type 27-3643-2… -70 °C to +500 °C
Type 27-3643-4… -70 °C to +600 °C
Type 27-3643-3… -70 °C to +800 °C
Type 27-3643-7…* -70 °C to +1000 °C
Min. installation temperature -20 °C
Max. Power output
27-364.-1…; 27-364.-2…;
27-364.-4… 150 W/m
27-364.-3…; 27-364.-7…* 250 W/m
Bending radius 16 to 33 mm
(depending on version)
Cross section cold lead SS 2.5 mm2 (SS 6.0 mm2*)
Length cold lead 1 m (2 m*)
Material cable gland M20 brass (stainless steel*)
M25 brass* (stainless steel*)
* on request

6464 BARTEC 03-0330-0730-08/2017-EHT-349787/1

EMK Single-core mineral-insulated heating circuit, laser welded
M

Ordering information EMK heating circuits pre-assembled

Short form title Ω/km at +20 °C Conductor material Outer diameter (mm) Order no.
EMK VA 0011 Cu** 11 Cu 4.9 27-3643-1 31/00111000
EMK VA 0017 Cu** 17 Cu 4.6 27-3643-1 31/00171000
EMK VA 0025 Cu** 25 Cu 3.7 27-3643-1 31/00251000
EMK VA 0040 CuNi** 40 CuNi 5 4.0 27-3643-2 31/00401000
EMK VA 0063 Cu** 63 Cu 3.2 27-3643-1 31/00631000
EMK VA 0160 CuNi 160 CuNi 4.9 27-364 -4 31/01601000
EMK VA 0250 CuNi 250 CuNi 4.4 27-364 -4 31/02501000
EMK VA 0400 CuNi 400 CuNi 4.0 27-364 -4 31/04001000
EMK VA 0630 CuNi 630 CuNi 3.7 27-364 -4 31/06301000
EMK VA 1000 CuNi 1000 CuNi 3.4 27-364 -4 31/10001000
1
EMK VA 1600 CuNi 1600 CuNi 3.2 27-364 -4 31/16001000
EMK VA 0160 NiCr 160 NiCr 6.5 27-364 -3 31/01601000
EMK VA 0250 NiCr 250 NiCr 5.6 27-364 -3 31/02501000
EMK VA 0400 NiCr 400 NiCr 5.0 27-364 -3 31/04001000
EMK VA 0630 NiCr 630 NiCr 4.5 27-364 -3 31/06301000
EMK VA 1000 NiCr 1000 NiCr 4.1 27-364 -3 31/10001000
EMK VA 1600 NiCr 1600 NiCr 3.8 27-364 -3 31/16001000
EMK VA 2500 NiCr 2500 NiCr 3.6 27-364 -3 31/25001000
EMK VA 4000 NiCr 4000 NiCr 3.2 27-364 -3 31/40001000
EMK VA 6300 NiCr 6300 NiCr 3.2 27-364 -3 31/63001000
EMK VA 010K NiCr 10000 NiCr 3.2 27-364 -3 31/010K1000

Version Code no. Nominal voltage Code no.

Ex 1 500 V 2
Non-Ex 3 750 V** 5

Complete order no. Please insert correct code.

** Only available in version media protected.
Technical data subject to change without notice.

03-0330-0730-08/2017-EHT-349787/2 BARTEC 65
EMK Heating circuit “Ex”, pre-assembled, laser welded

The ”Ex” connection kits for EMK heating cables are available in 3 versions:
EMK Ex 300, EMK Ex 400 S and EMK Ex 400 D. The necessary junction box
must be ordered for each pre-assembled EMK heating circuit depending on the
type of wiring (single-phase, two-phase, star connection, delta connection).

Explosion protection Ex junction box Technical data Cold leads

Marking II 2G Ex e IIC T6, T5 Gb Standard length 1.0 m
II 2D Ex tb IIIC, T80 °C, T95 °C Db Outer diameter 4.9 mm
Certification PTB 08 ATEX 1064 Cross section 2.5 mm²
IECEx PTB 09.0009X
Conductor material Copper
Other approvals and certificates, see www.bartec.de
Outer jacket material VA 1.4541

Technical data Bend radius 25 mm

Material Polyester, glass-fibre reinforced Gland, terminal connection M20

Colour black
Explosion protection Hot to cold connection joint
Surface resistance ≤ 109 Ω
Marking II 2G Ex e IIC Gb
Protection class IP 65 II 2D Ex tb IIIC Db
Cable gland IP 65 Certification BVS 13 ATEX E 034 U
Cover screws stainless steel IECEx BVS 13.0042U

Technical data
Material SS 1.4541

Ordering information Ex Junction boxes

Version Supply Qty/ Qty/ Terminal Qty/ Qty/cold Glands per Terminal Order no.
Heating voltage enclosure terminal identification terminals leads dry enclosure range
circuit AC size (mm) with 6 mm2 connections
L 1 x M25
300 CuNi 1 unit
each 2 N 2 with 6 mm2 2 2 x threaded 07-5177-9100
300 VA 160 x 160 x 90
(L1; L2) M20
∅ 7 to 17 mm
up to 500 V

3 x L1; 1 x M25
400 S CuNi 2 unit 2 unit
each 6 3 x N; 1 - 6 4 with 6 mm2 6 4 x threaded
400 S VA 160 x 160 x 90 07-5177-9098
(L2; L3) M20
2 x L1; 1 x M25
400 D CuNi 1 unit
each 6 2 x L2; 6 with 6 mm2 6 3 x threaded 07-5177-9099
400 D VA 260 x 160 x 90
2 x L3; 1 - 7 M20
Technical data subject to change without notice.

6666 BARTEC 03-0330-0730-08/2017-EHT-349787/3

EMK Heating circuit “Ex”, pre-assembled, laser welded

Standard 300 Standard 400 S Typical star connection diagram

2 1

3 5 2
1
4 3

1 Heating circuit junction box

1 Mains supply 2 Cold lead
2 Heating circuit junction box 3 Hot to cold connection joint
3 Cold lead 4 Heating cable
4 Hot to cold connection joint 5 Mains supply
5 Heating cable 6 EMK Standard star connection enclosure

Connection diagram Standard 300 Connection diagram Standard 400 S

Double junction box

Star connection

Intermediate
junction box

03-0330-0248-08/2017-EHT-349787/4 BARTEC 67
EMK Heating circuit “Ex”, pre-assembled, laser welded

Standard 400 D Typical delta connection diagram

2
3
4

1 Heating circuit junction box

2 Cold lead
3 Mains supply
4 Hot to cold connection joint
5 Heating cable

Connection diagram Standard 400 D

Delta connection

Star connection

6868 BARTEC 03-0330-0730-08/2017-EHT-349787/5

EMK Heating circuit “Standard”, pre-assembled, laser welded
M

The “Standard” connection kits for EMK heating cables are available in 5 ver-
sions: EMK Standard 300, EMK Standard 400 S, EMK Standard 400 D, EMK
Standard 690 and EMK Standard 690 S/D. The necessary junction box must
be ordered for each pre-assembled EMK heating circuit depending on the
required mains voltage and the type of wiring (single-phase, two-phase, star
connection, delta connection).

Technical data Junction box Standard Technical data Cold leads

Material Polyester, glass-fibre reinforced Standard length 1.0 m
Colour grey, black Outer diameter 4.9 mm
1
Surface resistance > 10 Ω
12
Cross section 2.5 mm²
Protection class IP 65 Conductor material Copper
Cable gland IP 54 to IP 65 Outer jacket material SS 1.4541
Cover screws stainless steel Bend radius 25 mm
Gland, terminal connection M20

Technical data Hot to cold connection joint

Material SS 1.4541

Ordering information Standard Junction boxes

Version Supply Qty/ Qty/ Terminal Qty/ Qty/cold Glands per Terminal Order no.
Heating voltage enclosure terminal identification terminals leads dry enclosure range
circuit AC size (mm) connections
L 1 x M25
300 CuNi 1 unit each 2 with
N 2 with 6 mm2 2 2 x threaded 07-5177-9100
300 VA 160 x 160 x 90 6 mm2
(L1; L2) M20
∅ 7 to 17 mm
up to 500 V

3 x L1; 1 x M25
400 S CuNi 2 unit each 6 with 2 unit
3 x N; 1 - 6 4 with 6 mm2 6 4 x threaded
400 S VA 160 x 160 x 90 6 mm2 07-5177-9098
(L2; L3) M20
2 x L1; 1 x M25
400 D CuNi 1 unit each 6 with
2 x L2; 6 with 6 mm2 6 3 x threaded 07-5177-9099
400 D VA 260 x 160 x 90 6 mm2
2 x L3; 1 - 7 M20
L 1 x M40
1 unit each 2 with
∅ 17 to 28 mm

690 N 2 with 16 mm2 2 2 x threaded 07-5103-9219

up to 690 V

160 x 160 x 90 16 mm2

(L1; L2) M20
2 x L1; 1 x M40
1 unit each 7 with
690 S/D 2 x L2; 6 with 16 mm2 6 6 x threaded 07-5103-9220
260 x 160 x 90 16 mm2
2 x L3; 1 - 7 M20
Technical data subject to change without notice.

03-0330-0248-08/2017-EHT-349787/6 BARTEC 69
EMK Heating circuit “Standard”, pre-assembled, laser welded
M

Standard 300 Standard 400 S Typical star connection diagram

2 1

3 5 2
1
4 3

1 Heating circuit junction box

1 Mains supply 2 Cold lead
2 Heating circuit junction box 3 Hot to cold connection joint
3 Cold lead 4 Heating cable
4 Hot to cold connection joint 5 Mains supply
5 Heating cable 6 EMK “Standard“ star connection enclosure

Connection diagram Standard 300 Connection diagram Standard 400 S

Double junction box

Star connection

Intermediate
junction box

7070 BARTEC 03-0330-0248-08/2017-EHT-349787/7

EMK Heating circuit “Standard”, pre-assembled, laser welded
M

Standard 400 D Typical delta connection diagram

2
3
4

1 Heating circuit junction box

2 Cold lead
3 Mains supply
4 Hot to cold connection joint
5 Heating cable

Connection diagram Standard 400 D

Delta connection

Star connection

03-0330-0486-08/2017-EHT-349787/8 BARTEC 71
EMK Heating circuit “Ex”, pre-assembled, laser welded

Junction box Ex 690 Junction box/terminal box Ex 690 S/D

Connection diagram for junction box Ex 690 Connection diagram for junction box Ex 690 S/D

1 2

1 Delta connection
2 Star connection

7272 BARTEC 03-0330-0248-08/2017-EHT-349787/9

SEH Skin Effect Heating system Overview
M

• Most cost effective solution to

maintain temperature at long or
unlimited distance lengths with
least number of feeding points
• Components with temperature
resistance of up to 260 °C
• Design according to IEEE844
standard
• Wide ambient temperature
range

The Skin Effect Heating system is an electrical heating system using the AC Explosion protection
phenomenon with a remarkable effect on the inner surface of a ferromagnetic Marking II 2G Ex e IIC T3 or T4 Gb
tube. The heating element is a plastic insulated conductor inside a ferromag-
netic carbon steel tube. The heating circuit is to be designed to any needs by Certification System ITS11ATEX37350X
1
variation heat pipe size, electrical conductor size, supply voltage and insulation IECEx ITS 14.0053X
material. BARTEC provides the complete component range and a full package TC RU C-DE.BH02.В.00271
of documentation. The typical applications of SEH systems are temperature Other approvals and certificates, see www.bartec.de
maintenance, frost protection and heating-up of long pipelines. All parts of
the system are grounded providing additional electrical safety. Power feeding System overview
point equipment is designed and constructed customized, according to project
requirements. When increased power output is necessary several runs can • SEH heating cable (120 °C/260 °C) with connection equipment
be installed. • SEH feeding and end box (up to 5 kV) with connection equipment
• Pull & splice box
• Distribution panel, control equipment and transformer

Skin Effect Heating system components

2 5 8

4 6 7

10
1 Carrier pipe 6 Pull & splice box
2 Power feeding box 7 Splice set
3 Heating cable 8 Power end box
4 Heat tube 9 Control and distribution board SEH
5 Thermostat 10 Special transformer
For more information, please contact your local BARTEC sales representative.

03-0330-0637-08/2017-EHT-316957 BARTEC 73
Installation accessories PSBL/PSB/MSB/HSB/HTSB/EKL/EMK

Insulation entry bush

Designation Description PU Order no.
PSB/PSBL connecting cable unit 05-0020-0472
(3 x 1.5 mm²; 3 x 2.5 mm²)
MSB/HSB unit 05-0020-0091
HTSB metal screw unit 05-0020-0516
Pt100 Ex M25 unit 05-0020-0261
EKL single/1 x Pt100 M (media-protected) unit 05-0020-0262
EKL double/2 x Pt100 M (media-protected) unit 05-0020-0343
An insulation entry bush is used to prevent the heating cable being damaged where it passes through the thermal
insulation outer cladding. The plate is made of stainless steel (1.4301).

Adhesive tapes
Designation Description PU Order no.
Aluminium 50 m long, 50 mm wide roll 02-5500-0003
self-adhesive tape +80 °C* Temp. up to +80 °C; weight 560 g
Aluminium 55 m long, 50 mm wide roll 02-5500-0014
self-adhesive tape +150 °C* Temp. up to +150 °C; weight 440 g
Aluminium foil, 1 000/100 m 100 m long, 1000 mm wide; roll 02-2430-0002
0.05 mm thick
Aluminium foil, 1 000/10 m 10 m long, 1000 mm wide; roll 02-2430-0003
0.05 mm thick
Textile 50 m long, 12 mm wide Temp. up to roll 02-5500-0001
self-adhesive tape +90 °C +80 °C; non-removable up to +90 °C,
weight 180 g
Polyester 50 m long, 19 mm wide Temp. up to roll 02-5500-0005
self-adhesive tape +100 °C +70 °C; non-removable up to +100 °C,
weight 150 g
Glass-fibre 50 m long, 11 mm wide roll 02-5500-0047
self-adhesive tape +250 °C** Temp. up to +180 °C continuous,
short-term +250 °C; weight 120 g
* The aluminium self-adhesive tape is recommended for improving thermal conductivity and is indispensable for
heating plastic pipes.
** The glass-fibre self-adhesive tape is recommended for attaching heating cables onto stainless steel and
smooth surfaces in the high-temperature range.

Over insulation caution labels

Designation Description PU Order no.
Self-adhesive label* "Elektrisch beheizt“, weight: 4 g unit 05-2144-0046
"Electrically heated", weight: 4 g unit 05-2144-0047
"Traçage électrique", weight: 4 g unit 05-2144-0703
"Электрооборев", weight: 4 g unit 05-2144-0860
*other languages ​​on request

Connection cables
Designation Description PU Order no.
Connection cables 3 x 1.5 mm², Cross section DA 8.5 mm metre 02-4034-0008
Heat-resistant (Quality HO5SS-F, outer jacket EWKF,
-50 °C to +180 °C)
3 x 2.5 mm², Cross section DA 9.8 mm metre 02-4034-0027
(Quality HO5SS-F, outer jacket EWKF,
-50 °C to +180 °C)

7474 BARTEC 03-0330-0249-08/2017-EHT-201996/1

Installation accessories PSBL/PSB/MSB/HSB/HTSB/EKL/EMK

Crimping Accessories
Designation Description PU Order no.
Crimp-Set EKL Crimping pliers in the boot and crimp insert unit 03-5545-0001
1.5 to 10 mm²
Butt Connectors Nickel box 03-7035-0008
1.5 to 2.5 mm², 100 pieces

Mounting plates and brackets

Designation Description PU Order no.
in stainless steel (1.4301) Mounting bracket MWG/MWU 270 unit 05-0091-0051
stainless steel
For securing enclosures and
Mounting plate SS 110 unit 05-0091-0010
thermostats to pipework and
for polyester enclosure with
vessels.
dimensions 110 mm x 75 mm x 55 mm
Mounting plate SS 122 unit 05-0091-0011
for polyester enclosure with 1
dimensions 122 mm x 120 mm x 90 mm
Mounting plate SS 220 unit 05-0091-0012
for polyester enclosure with
dimensions 220 mm x 120 mm x 90 mm
Mounting plate SS 160 unit 05-0091-0013
for polyester enclosure with
dimensions 160 mm x 160 mm x 90 mm
Mounting plate SS 260 unit 05-0091-0014
for polyester enclosure with
dimensions 260 mm x 160 mm x 90 mm
Mounting plate SS 360 unit 05-0091-0015
for polyester enclosure with
dimensions 360 mm x 160 mm x 90 mm
Mounting plate SS 255 unit 05-0091-0016
for polyester enclosure with
dimensions 255 mm x 250 mm x 90 mm
Mounting plate SS 400 unit 05-0091-0017
for polyester enclosure with
dimensions 400 x mm 250 mm x 90 mm
Mounting plate SS for DTW/DTB unit 05-0091-0221

Mounting plates and brackets

Designation Description PU Order no.
in galvanised steel Mounting bracket, twisted, unit 05-0105-0162
mounting distance 200 mm
Each mounting bracket requires
a mounting plate to fit the size Mounting bracket, U-shaped, unit 05-0105-0163
of the enclosure. mounting distance 200 mm
Mounting plate for polyester enclosure, unit 05-0005-0014
dimensions 110 mm x 75 mm x 55 mm
Mounting plate for polyester enclosure, unit 05-0005-0015
dimensions 122 mm x 120 mm x 90 mm
Mounting plate for polyester enclosure, unit 05-0005-0016
dimensions 220 mm x 120 mm x 90 mm
Mounting plate for polyester enclosure, unit 05-0005-0017
dimensions 160 mm x 160 mm x 90 mm
Mounting plate for polyester enclosure, unit 05-0005-0018
dimensions 260 mm x 160 mm x 90 mm
Mounting plate for DTW/DTB unit 05-0091-0222
Mounting plates for aluminium enclosures on request.

03-0330-0249-08/2017-EHT-201996/2 BARTEC 75
Installation accessories PSBL/PSB/MSB/HSB/HTSB/EKL/EMK

Cable ties
Designation Description PU Order no.
Tie installation tool unit 03-5510-0004
Stainless steel cable ties up to DN 15, length 127 mm, 100 unit pack 03-6510-0211
(1.4301)
up to DN 40, length 201 mm, 100 unit pack 03-6510-0207
up to DN 80, length 362 mm, 100 unit pack 03-6510-0208
up to DN 150, length 679 mm, 100 unit pack 03-6510-0209
up to DN 300, length 1067 mm, 25 unit pack 03-6510-0210
Nylon cable ties for fixing heating Length 92 mm, 1000 piece box 03-6500-0014
cables to wire mats Length 200 mm, 1000 piece box 03-6500-0015
(max. temperature +105 °C)

Fixing straps
Designation Description PU Order no.
Special fixing straps for fixing mounting brackets on pipes, roll 03-6510-0202
weight 55 g/m; width 14 mm, length 30 m
short length: indicate required length metre 03-6510-0227
in plain text
Buckle for special fixing strap 14 mm, AF 8, unit 03-6515-0200
weight 16 g, fastened with open-ended spanner
SS fixing strap 3/8" weight 60g/m; length 30 m roll 03-6510-0203
SS buckle 3/8" for SS fixing strap 3/8'', fix with tensioning tool, box 03-6515-0201
weight 15 g, box 100 pieces
SS fixing strap 3/4" weight 110 g/m; length 30 m roll 03-6510-0204
SS buckle 3/4" for SS fixing strap 3/4'', fix with tensioning tool, box 03-6515-0202
weight 15 g, 2 pieces a corner; box 100 pieces
Tensioning tool for SS fixing strap unit 03-5510-0003
Polyester fixing strap for fixing heating tapes to tanks/vessels metre 03-6500-0100
width 16 mm, temp. up to +105 °C,
weight: 20 g/m
indicate required length in plain text
Buckle for polyester fixing strap unit 03-6515-0203
width 16 mm, weight 13 g
Wire mesh width 1.0 m, length 25 m, zinc-coated, roll 02-2210-0002
pitch 12 mm
width 1.0 m, length 25 m, stainless steel, roll 02-2210-0003
pitch 16 mm
Lacing wire Diameter = 0.65 mm, zinc-coated roll 02-2310-0003
Diameter = 0.65 mm, stainless steel roll 02-2310-0002
Securing pins SS (1000/box), box 02-5470-0002
∅ 2.1 mm, length 30 mm
Cu zinc-coated (1000/box), box 02-5470-0001
∅ 2.1 mm, length 32 mm
Self retaining washers SS (1000/box), box 02-5479-0001
∅ 30 mm for securing pins
Cu zinc-coated (1000/box), box 02-5479-0002
∅ 30 mm for securing pins
Spacing strips EKL spacing strip; length 20 m roll 03-6510-0219
EKL spacing strip; length 50 m roll 03-6510-0200
EMK spacing strip, stainless steel, length 20 m roll 03-6510-0201
Technical data subject to change without notice.

7676 BARTEC 03-0330-0249-08/2017-EHT-201996/3

CLOSED- AND OPEN-LOOP CONTROL SYSTEM
Summary of closed- and open-loop control systems

STW II BSTW II BSTB II DTW

Ex capillary tube Ex fail-safe Ex fail-safe Explosion proof
thermostat temperature monitor temperature limiter temperature monitor
Explosion protection
Marking II 2G Ex de IIC II 2G Ex de IIC II 2G Ex de IIC II 2G Ex d IIC T6
T6 or T5 T6, T5, T4, T3 T6 or T5 II GD Ex tb IIIC T80 °C Db
IP 6X T80 °C

Technical data
Temperature display - - - -
Adjustable temperature range -20 °C to +500 °C -20 °C to +500 °C -20 °C to +500 °C -4 °C to +163 °C
Switching capacity 16 A/AC 250 V 25 A/AC 230 V 25 A/AC 230 V 22 A/AC 480 V
16 A/AC 400 V 16 A/AC 400 V
Electronic/mechanical Mechanical Mechanical Mechanical Mechanical
(Capillary tube system) (Capillary tube system) (Capillary tube system) (Capillary tube system)
Contacts 1 x c/o 1) 1 x c/o 1) 1 x c/o 1) 1 x c/o 1)

DTB MTE KTE KRM

Explosion proof Mini-thermostat Cable thermostat Capillary tube thermostat
temperature limiter
Explosion protection
Marking II 2G Ex d IIC T6 II 2G Ex d IIC T6 Gb II 2G Ex db IIC T6 -
II 2D Ex tD A21 II 2G Ex de IIC T6 Gb II 2D Ex tb IIIC T85 °C
IP 6X T80 °C II 2D Ex tb IIIC T80 °C Db
II 2G EEx m IIC T6
II 2D IP 65 T80 °C

Technical data
Temperature display - - - -
Adjustable temperature range -4 °C to +163 °C fixed fixed 0 °C to +300 °C
Switching capacity 16 A/AC 250 V 6 A/AC 230 V 10 A/AC 250 V 10 A/AC 400 V
15 A/AC 480 V 16 A/AC 230 V
Electronic/mechanical Mechanical Mechanical Mechanical Mechanical
(Capillary tube system) (Bimetallic system) (Bimetallic system) (Capillary tube system)
Contacts 1 x c/o 1) 1 x NO 1 1 x NO 1 1 x c/o 1)
1)
c/o = changeover contact, NC = normally closed contact, NO = normally open contact

7878 BARTEC 03-0330-0250-08/2017-EHT-201997/1

Summary of closed- and open-loop control systems

DEPU DPCfront DPC III

Complete digital solution controller - Digital programmable Digital e programmable controller
limiter - power setpoint controllertafelmon (front panel) (DIN rail mounting)
Explosion protection
Marking II 2G EEx m e ib [ib] IIC T4 mit Pt100 Ex mit Pt100 Ex
II 2G Ex mb II T6 II 2G Ex mb IIC T6
II 2D Ex mbD 21 T80 °C II 2D Ex mbD 21 T80 °C

Technical data
Temperature display yes double single
Adjustable temperature range 0 °C to +450 °C diverse diverse
Switching capacity 25 A/AC 230 V 5 A/8 A/AC 250 V 8 A/16 A/AC 250 V
+ Logic output
Electronic/mechanical Electronic Electronic Electronic

Contacts Thyristor 1 x NC 1)/2 x NC 1) 1 x NC 1)/1 x c/o 1)

DTL III Ex DEC MPC net

Digital temperature limiter Digital energy controller Decentral mulit-channel control system

Explosion protection
Marking II (2)G [Ex e II] - -

Technical data
Temperature display single - Touchscreen
Adjustable temperature range -200 °C to +850 °C - -200 °C to +600 °C
Switching capacity 8 A/16 A/AC 250 V 20 A/AC 230 V up to 80 A/AC 230 V

Electronic/mechanical Electronic Electronic Electronic

Contacts 1 x NC/1 x c/o 1) Thyristor modularly expandable

1)
c/o = changeover contact, NC = normally closed contact, NO = normally open contact

03-0330-0250-08/2017-EHT-201997/2 BARTEC 79
STW II Capillary tube thermostat 16 A, fail-safe

• Small construction The STW II is a compact ON/OFF type capillary tube thermostat, housed in an
Ex e certified polyester enclosure. Heaters, fans, motors and other equipment
• Can be mounted directly in Zone 1
are energised and de-energised by means of this thermostat when specific
• Temperature can be set in Zone 1 temperature ranges are exceeded. This device can also be used to control the
temperature in air or on various surfaces.

Explosion protection Function

Marking Any change in temperature at the sensor bulb causes a change in the volume
II 2G Ex de IIC T6, T5
of fluid in the measuring system, which in turn results in a movement of the
Certification EPS 11 ATEX 1356 X diaphragm membrane. This membrane is connected to a mechanical device
Other approvals and certificates, see www.bartec.de that activates a microswitch. If the temperature at the sensor bulb exceeds the
pre-set value, terminals 1 and 4 are opened. If there is a rupture or break in the
sensor tube (leakage), then the switch remains permanently open (fail-safe).
Technical data
If the temperature falls below the minimum setting, the autocontrol opens the
Protection class IP 65/EN 60529 circuit but closes again on temperature rise.
Enclosure materia polyester Application example
Ambient temperature -55 °C to +50 °C The STW II thermostat can directly switch temperature-dependent equipment
Capillary tube length: 1000 mm, loads (heaters etc.) of up to 16 A. Higher rated currents can be switched by
up to 5000 mm on request means of a contactor; the STW II switches the contactor coil. If an interlock is
OD sensor line: 1.5 mm installed by means of an additional relay (according to DIN VDE 0116), the STW II
min. bend radius: 5 mm can also be used as a limiter.
Sensor bulb diameter: 4 to 6 mm
Sensor material: stainless steel SS 1.4571
Dimensions (L x W x H) 120 mm x 122 mm x 90 mm
Weight approx. 400 g
Terminals 4 x 2.5 mm² + 1 PE
Heating cable connections 1 x M25

Electrical data
Switching current at 230 V open contact 16 A (AC-1)
closed contact 2.5 A (AC-1)
Minimum contact load AC/DC 24 V, 100 mA
Switching hysteresis depending on type, ordering information
Switching accuracy depending on type, ordering information

8080 BARTEC 03-0330-0796-08/2017-EHT-367834/1

STW II Capillary tube thermostat 16 A, fail-safe

Device for 1 heating circuit

(Heating cable connection direct via sheathed cable/PLEXO or cold lead)
120
82

1
2

111
122
6
1 Enclosure
L1 N1 PE
N
5
2 Switch insert -N1 1
ϑj
3 Capillaries 2 4

7 4 Sensor 2 4 N1 PE
-E1
3 5 Rail-mounted terminals
4 6 Cable gland M25 with blind plug PE

7 Cable gland M25

Ordering information Easy device

Description Switching temperature Switching accuracy Hysteresis Order no.
-20 °C to +50 °C +5 K/-0 K 5K 27-6DF2-5215/1200 2
STW II +0 °C to +190 °C +16 K/-0 K 14 K 27-6DF2-5215/1C00
+60 °C to +300 °C +36 K/-0 K 17 K 27-6DF2-5215/1G00
Unit for 2 heating circuits on request.
Technical data subject to change without notice.

03-0330-0796-08/2017-EHT-367834/2 BARTEC 81
BSTW II Safety temperature monitor and BTB II/BSTB II limiter 25 A, fail-safe

• Switching voltage up to 400 V

• Minimum operating temperature
-55 °C for all standard variants
for use all over the world without
restrictions
• Wide regulating range from
-20 °C to +500 °C,
depending on the switch insert

BSTW II BSTW II temperature monitors and BTB II/BSTB II temperature limiters are ON/
fail-safe safety temperature monitor OFF thermostats in Ex e certified polyester enclosures. In addition to the use
• Falling calibration to maintain the temperature during the process of conventional power cables, BSTW II and BTB II/BSTW II are approved for the
direct connection of self-limiting BARTEC heating circuits in the enclosure ter-
• Turns on and off automatically whenever the temperature exceeds or drops
minals. A verification of thermal safety and a further approval by any third party
below the setpoint value
authority is not necessary. The benefit to the customer is obvious. Any directly
BTB II connected self-limiting heating circuit considerably reduces the number of
fail-safe temperature limiter junction boxes and installation cost. BSTW II and BTB II/BSTB II monitor ambi-
• Rising calibration to limit temperature during the process ent temperatures as well as different surface temperatures. In accordance with
EN 60079-30-1, BTB II and BSTB II fail-safe temperature limiters are designed
• Switches off and remains switched off once the limit temperatures are
to switch off and remain switched off when the preset limit temperature is
reached
reached. The restart lockout requires manual resetting directly at the device.
BSTB II
Function
fail-safe safety temperature limiter
Any change in temperature in the sensor causes a change in the volume in
• The BSTB II functions in the same manner as the BTB II temperature limiter, the liquid-filled measuring system, which in turn results in a movement of the
whereby the setting range is limited here to 0 °C to 130 °C or 130 °C to diaphragm membrane, which is connected to a transmission mechanism, and
190 °C based on the temperature classes T3 and T4. this opens a microswitch. If the sensor temperature exceeds the set value, the
contacts 1 and 2 remain continuously open. The contacts in the BTB II/BSTB II
remain continuously open until there is a manual intervention.

Explosion protection Technical data

Marking II 2G Ex de IIC T6, T5, T4, T3 Protection class IP 65/EN 60529
Certification EPS 11 ATEX 1356 X Min. ambient temperature -55 °C (Standard)
Other approvals and certificates, see www.bartec.de Max. ambient temperature depends on the type of heating cable
connection
Storage temperature -55 °C to +65 °C
Capillary tube Length: 1000 mm,
up to 5000 mm on request
OD sensor line: 1.5 mm
Min. bend radius: 5 mm
Sensor bulb diameter: 6 mm
Sensor material: SS 1.4571
Contacts 1 SPDT Contact decks 1 to 2:
AC 400 V/16 A, AC 230 V/25 A
Contact decks 1 to 4:
AC 400 V/6.3 A, AC 230 V/6.3 A
Switching hysteresis depending on type, see ordering informations
Switching accuracy depending on type, see ordering informations

8282 BARTEC 03-0330-0712-08/2017-EHT-346644/1

BSTW II Safety temperature monitor and BTB II/BSTB II limiter 25 A, fail-safe

Technical data
Device for 1 heating circuit
(Heating cable connection direct via sheathed cable/Plexo or cold lead) Dimensions 160 mm x 160 mm x 90 mm
Terminals 4 x 6 mm2 + 2 x PE
160
140 Heating cable connections 2 x M20, closed with blind plug

1 Heating circuit connection

2
5
160
110

Controller Limiter

L1 N1 PE L1 N1 PE
N
-N1 1 -N1
6 ϑj ϑj
1
3 2 4 2 4
4
2 4 N1 PE 2 4 N1 PE
-E1 -E1

1 Enclosure 4 Sensor PE PE
2 Switch insert 5 Rail-mounted terminals
3 Capillaries 6 Blind plug M20

Technical data 2
Device for 1 to 3 heating circuits
(Heating cable connection direct, via sheathed cable/Plexo or cold lead) Dimensions 260 mm x 160 mm x 90 mm
Terminals 8 x 6 mm² + 3 x PE
260
240 Heating cable connections 3 x M20, closed with blind plug

Heating circuit connection

110
160

L1 N1 PE
-N1 1
ϑj
2 4
2 4 N1 PE N1 PE N1 PE
-E1 -E2 -E3

PE PE PE

1 Enclosure 4 Sensor
2 Switch insert 5 Rail-mounted terminals
3 Capillaries 6 Blind plug M20

System-dependent conditions
Load side connection variant heating circuits Circuit breaker, Ambient temperature Temperature class
(C characteristics)
PSBL system 27-1580-.910/.... 1 x 16 A -55 °C to +50 °C T5
PSB system 27-1680-.910/.... 1 x 25 A -55 °C to +40 °C T6
1 x 25 A -55 °C to +50 °C T5
MSB system 27-1980-.910/.... 1 x 25 A -55 °C to +50 °C T4
HSB system 27-1780-.910/.... 1 x 25 A -55 °C to +50 °C T3
Sheathed cable/PLEXO or cold lead 1 x 16 A -55 °C to +50 °C T5
1 x 20 A -55 °C to +40 °C T5
1 x 25 A -55 °C to +40 °C T4

03-0330-0712-08/2017-EHT-346644/2 BARTEC 83
BSTW II Safety temperature monitor and BTB II/BSTB II limiter 25 A, fail-safe

Technical data
Combination unit Safety temperature monitor and limiter
(Heating cable connection direct via sheathed cable/Plexo or cold lead) Dimensions 260 mm x 160 mm x 90 mm
260 Terminals 6 x 6 mm² + 3 x PE
240
Heating cable connections 2 x M20, closed with blind plug

Heating circuit connection

110
160

L1 1 N1 PE
-N1 1 1
ϑj ϑj
2 4 2 4
1 3 2 4 N1 PE
-E1

PE

1 Enclosure 4 Sensor
2 Switch insert 5 Rail-mounted terminals
3 Capillaries 6 Blind plug M20

Technical data
Combination unit Safety temperature monitor
(Heating cable connection direct, via sheathed cable/Plexo or cold lead) Dimensions 260 mm x 160 mm x 90 mm
260 Terminals 8 x 6 mm² + 3 x PE
240
Heating cable connections 2 x M20, closed with blind plug

1
Heating circuit connection
2 2
110
160

5 Controller Limiter

L1 N1 L2 N2 PE L1 N1 L2 N2 PE
-N1 1 1 -N1 1 1
ϑj ϑj ϑj ϑj
6 2 4 2 4 2 4 2 4
2 4 N1 PE 12 14 N2 PE 2 4 N1 PE 12 14 N2 PE
4 3
-E1 -E2 -E1 -E2

PE PE PE PE

1 Enclosure 4 Sensor
2 Switch insert 5 Rail-mounted terminals
3 Capillaries 6 Blind plug M20

System-dependent conditions
Load side connection variant heating Circuit breaker, Ambient Temperature Fuse Ambient Temperature
circuits (C characteristics) temperature class (C characteristics) temperature class
PSBL system 27-1580-.910/.... 1 x 16 A -55 °C to +50 °C T5 2 x 16 A -55 °C to +50 °C T5
PSB system 27-1680-.910/.... 1 x 25 A -55 °C to +40 °C T6 2 x 25 A -55 °C to +40 °C T6
1 x 25 A -55 °C to +50 °C T5 2 x 25 A -55 °C to +40 °C T5
MSB system 27-1980-.910/.... 1 x 25 A -55 °C to +50 °C T4 2 x 25 A -55 °C to +40 °C T4
HSB system 27-1780-.910/.... 1 x 25 A -55 °C to +50 °C T3 2 x 25 A -55 °C to +40 °C T3
Sheathed cable/PLEXO or cold lead 1 x 16 A -55 °C to +50 °C T5 2 x 16 A -55 °C to +50 °C T5
1 x 20 A -55 °C to +40 °C T5 - - -
1 x 25 A -55 °C to +40 °C T4 - - -

8484 BARTEC 03-0330-0712-08/2017-EHT-346644/3

BSTW II Safety temperature monitor and BTB II/BSTB II limiter 25 A, fail-safe

Ordering information Device for 1 heating circuit

Designation Switching temperature Switching point deviation Hysteresis Order no.
BSTW II -20 °C to +50 °C +5 K/-0 K 5K 27-6DF2-5232/1200
0 °C to +190 °C +16 K/-0 K 14 K 27-6DF2-5232/1C00
+60 °C to +300 °C +36 K/-0 K 17 K 27-6DF2-5232/1G00
BTB II +70 °C to +190 °C +0 K/-16 K 14 K 27-6DJ2-5232/1D00
+150 °C to +300 °C +0 K/-36 K 17 K 27-6DJ2-5232/1J00

Ordering information Device for 3 heating circuits

Designation Switching temperature Switching point deviation Hysteresis Order no.
BSTW II -20 °C to +50 °C +5 K/-0 K 5K 27-6DF2-5243/1200
0 °C to +190 °C +16 K/-0 K 14 K 27-6DF2-5243/1C00
+60 °C to +300 °C +36 K/-0 K 17 K 27-6DF2-5243/1GG0

Ordering information Combination unit

Designation Switching temperature Switching point deviation Hysteresis Order no.
BSTW II/BTB II -20 °C to +50 °C +5 K/-0 K 5K 27-6DU2-5242/1220
+0 K/-5 K 5K
0 °C to +190 °C +16 K/-0 K 14 K 27-6DU2-5242/1CD0 2
+70 °C to +190 °C +0 K/-16 K 14 K
+60 °C to +300 °C +36 K/-0 K 17 K 27-6DU2-5242/1GJ0
+150 °C to +300 °C +0 K/-36 K
-20 °C to +50 °C +5 K/-0 K 5K 27-6DU2-5242/12J0
+150 °C to +300 °C +0 K/-36 K 17 K
0 °C to +190 °C +16 K/-0 K 14 K 27-6DU2-5242/1CJ0
+150 °C to +300 °C +0 K/-36 K 17 K

Ordering information Combination unit

Designation Switching temperature Switching point deviation Hysteresis Order no.
BSTW II/BSTW II -20 °C to +50 °C each +5 K/-0 K 5K 27-6DT2-5242/1220
0 °C to +190 °C each +16 K/-0 K 14 K 27-6DT2-5242/1CC0
For mounting plates and mounting material, see assembly accessories.
Technical data subject to change without notice.

03-0330-0712-08/2017-EHT-346644/4 BARTEC 85
DTW/DTB Flame-proof temperature monitor/limiter

• 22 A switching capacity The flame-proof encapsulated temperature controllers/limiters (DTW/DTB)

are designed for (trace)-heating applications in the Ex area. They can be
• Flame-proof enclosure
used both for protection against frost and for maintenance temperature ap-
• ATEX, UL, CSA, FM Approval plications. Heating units and other operating equipment are switched on
and off by means of the temperature controller when the temperature is
too high or too low. The DTB temperature limiter is designed with resetting
lockout; resetting (restarting) is only possible on the device. Can be used for
monitoring temperature in the air or on surfaces.

Function Technical data

A change in temperature in the sensor causes a change in volume in the fluid filled Temperature setting range -4 °C to +163 °C
in the measuring system, which in turn results in a movement of a membrane,
which is connected to transmission mechanics and activates a microswitch. If Ambient temperature device -40 °C to +60 °C
the sensor temperature exceeds the pre-set level, the contact is actuated. The Operating temperature sensor -40 °C to +215 °C
temperature limiter switches off permanently if the temperature is exceeded. Storage temperature -40 °C to +60 °C
Once the temperature drops, the temperature limiter can be unlocked manu-
ally. If there is a break in the measuring system (leakage), the circuit remains Repeat accuracy ±1.7 K
open permanently. Switching differential temperature controller 5 K
Application example Switching hysteresis temperature limiter 10 K
DTW and DTB switch temperature-dependent equipment (heating units) of up to Switching point ±4.5 K (accuracy at 50 °C sensor
22/16 A directly. Higher switching currents or 3-phase applications are switched temperature and 21 °C ambient
by means of a contactor. temperature (falling)

Explosion protection Capillary tube Length: 3000 mm

(made of stainless steel) Diameter: 2 mm
Marking II 2G Ex d IIC T6 Bending radius: 15 mm
II GD Ex tb IIIC T80 °C Db Operating temperature range:
Certification LCIE 08 ATEX 6073 X -50 °C to +215 °C
IECEx LCIE 14.0005 X Sensor Length: 203 mm
Other approvals and certificates, see www.bartec.de (made of stainless steel) Diameter: 8 mm
Operating temperature range:
-50 °C to +215 °C
Weight 1.7 kg
Protection class IP 65/NEMA 4, 7, 9
Terminals Terminal screws 4/2.5 mm²
AWG 10-14
Cable entries 2 x M25 threaded hole
Enclosure Aluminium die-casting, coted,
with internal lid seal

Electrical data
Rated voltage AC 6/12/24/125/250/480 V, 50/60 Hz
Switching current for monitor 22 A at
AC 6/12/24/125/250/480 V
for limiter 16 A at
AC 6/12/24/125/250 V,
15 A at AC 480 V
Contact 1 SPDT, 1 00,000 switching cycles

8686 BARTEC 03-0330-0529-08/2017-EHT-291057/1

DTW/DTB Flame-proof temperature monitor/limiter

Circuit diagram Dimensions

∅8

10.3
102
7
∅

203
ϑ

102
114
169
ϑ actual < ϑ setpoint => C-NC
ϑ actual > ϑ setpoint => C-_

∅2

Ordering information 2
DTW flame-proof temperature monitor 27-6CA2-24112000
ϑ
DTB flame-proof temperature limiter 27-6CC2-14112000
ϑ actual < ϑ setpoint => C-NC Technical data subject to change without notice.
ϑ actual > ϑ setpoint => C-NO

ϑ actual < ϑ setpoint => C-NC

ϑ actual > ϑ setpoint => C-_

03-0330-0529-08/2017-EHT-291057/2 BARTEC 87
MTE Mini-thermostat

• Compact design
• High switching capacity
• Extremely adaptable to the
surrounding conditions
• Protection class IP 65/66

This Mini-thermostat is used to monitor the ambient temperature of heating Version with junction box
systems as well as for the control of internal temperatures inside protective
transmitter boxes or control and switchgear cabinets. In addition, it can be Supply cable cross section 2.5 mm²
used for the control (signalling) of too low or too high a temperature or as an Material junction box of polyester, black,
alarm contact. glass-fibre reinforced
Structure Protection class IP 65/EN 60529
A temperature sensor is encapsulated in an explosion-proof metal tube. The
standard version features an external M20 thread. You can choose either a Electrical data
version with a cast rubber cord or one that is directly mounted to an Ex terminal
Temperature switch tolerances 14 °C + 5K
box. A special version is also available with a flange fixing.
4 °C + 3K
Explosion protection 25 °C + 3.5 K
15 °C + 3.5 K
Marking II 2G Ex d IIC T6 Gb
II 2G Ex de IIC T6 Gb
II 2D Ex tb IIIC T80 °C Db Dimensions
Certification EPS 14 ATEX 1 696 80

Other approvals and certificates, see www.bartec.de 70

36

Technical data
Ambient temperature -20 °C to +40 °C

Version with external thread or flange mounting

135
75
45

Protection class IP 66/EN 60529

Supply cable H05VV-F 3G 0.75
(AD 7.2 + 0.8 mm)
standard length 1 m
Enclosure material nickel plated brass
Max. temperature at the connection +70 °C
2 x cable entries M20 x 1.5
cable diameter D = 6 to 12 mm
Electrical data
Switching capacity AC 230 V/6 A
Switch contacts 1 normally closed contact as
standard version (opens as the
temperature rises) alternative
configurations on request

8888 BARTEC 03-0330-0256-08/2017-EHT-202003/1

MTE Mini-thermostat

Dimensions Typical application

with external thread
Temperature sensor for Ex heating system Frost control
∅ 30 mm in a control panel/enclosure in an Ex area

35 mm
45 mm

Ex d mini-
thermostat C1

C1 heating

M20 x 1.5

flange mounted
∅ 30 mm

Ordering information Simple device

Version Switch-off Switch-on Code no.
45 mm

temperature temperature
Fixing holes
∅ 4.5 mm with external 14 °C 4 °C 07-6111-9425 2
∅ 38 mm
thread M20 25 °C 15 °C 07-6111-9426
4 mm

∅ 45 mm
with EEx e 14 °C 4 °C 07-6111-9427
terminal box 25 °C 15 °C 07-6111-9428
with flange mounting 14 °C 4 °C 07-6111-9413
(special version) 25 °C 15 °C 07-6111-9414
Technical data subject to change without notice.

03-0330-0256-08/2017-EHT-202003/2 BARTEC 89
KTE-m Cable thermostat

• 
Very small construction The extremely compact BARTEC bimetallic thermostat integrated in a cable
is mostly used in hazardous (potentially explosive) areas for applications in
ATEX gas and dust approval
• 
which devices are to be protected against frost. This thermostat can be used
• 
High switching current to regulate internal temperatures of switch and control cabinets, transmitter
protection boxes, measuring equipment etc.. It can also be used to monitor
• 
Wide operating temperature
(indicate) excessively high or low temperatures or also as an alarm contact. The
range
application assures the greatest possible reliability because of the conformance
• 
Ready for connection, to the required minimum temperatures.
maintenance-free
Structure
The thermostat is built into a casting element and can be mounted either over
the borehole in the mounting sheet or suspended freely in the air.
Function
The ambient temperature is measured through the surface of the thermostat.
The integrated, explosion-proof bimetallic thermostat switches the connected
heating in accordance with this ambient temperature.

Explosion protection
Marking II 2G EEx m II T6
II 2D IP 65 T80 °C
Certification PTB 04 ATEX 2113 X
Other approvals and certificates, see www.bartec.de

Technical data
Thermostat connection points 10 °C ON/18 °C OFF (+/-3 ° K)
(others on request)
Operating temperature range -50 °C to +80 °C
Ambient temperature range -50 °C to +80 °C
Switching voltage max. AC 230 V (others on request)
Switching current AC 10 A
Connection Flexible cable EWKF 2 x 1.5 mm²;
∅ 8.1 mm
Mounting Through hole d = 6.2 mm at
fixing plate resp. loose
Material Casting cylinder, shrink fitting
Protection class IP 65

9090 BARTEC 03-0330-0462-08/2017-EHT-2468237/1

KTE-m Cable thermostat

Dimensions KTE-m (mm)

Picture 1 Picture 2
10

∅ 6.2

26

b
approx. 135

approx. 85

approx.
∅ 24
a

approx. ∅ 24
a

Circuit diagram
bn bu
bn bu

ϑ
ϑ

bn bu

ϑ actual < ϑ setpoint => NC ϑ actual < ϑ setpoint => NC

ϑ actual > ϑ setpoint => NO ϑ actual > ϑ setpoint => NO

Ordering information
Type Illustration Switch-off Switch-on Cable length Mounting Weight Order no.
temperature temperature a/b (netto)
KTE-m 10 Picture 1 18 °C 10 °C 1 m Fixing plate/ 0.2 kg 27-6B11-2210/BZ00
through hole
d = 6 mm
KTE-m 10 Picture 2 18 °C 10 °C 2 x 1 m freely in the air 0.2 kg 27-6B11-2410/BZ10
Technical data subject to change without notice.

03-0330-0462-08/2017-EHT-2468237/2 BARTEC 91
KTE-d Cable thermostat

• Very small construction The compact BARTEC bimetallic thermostat integrated in a cable is mostly used
in hazardous (potentially explosive) areas for applications in which devices are to
• ATEX gas and dust approval
be protected against frost. This thermostat can be inserted both for the outside
• High switching current temperature monitoring and for the regulation of interior temperatures of switch
and control cabinets, transmitter protection boxes, measuring equipment etc.
• Wide operating temperature
It can also be used to monitor (indicate) excessively high or low temperatures
range
or also as an alarm contact. The application assures the greatest possible
• Ready for connection, reliability because of the conformance to the required minimum temperatures.
maintenance-free
Structure
The thermostat is built into an aluminum body. The thermostat can be installed
either over the mounting hole with M6 thread or with the M20 connecting thread.
Function
The ambient temperature is measured through the surface of the thermostat.
The integrated, explosion-proof bimetallic thermostat switches the connected
heating in accordance with this ambient temperature.

Explosion protection
Marking II 2G Ex db IIC T6
II 2D Ex tb IIIC T80 °C
Certification PTB 04 ATEX 1064 X
IECEx PTB 14.0016
Other approvals and certificates, see www.bartec.de

Technical data
Dimensions KTE-d
Thermostat connection points 10 °C ON/18 °C OFF (+/- 3 ° K)
Picture 1 Picture 2
(others on request)

M6 ∅ 5
Operating temperature range -50 °C to +180 °C
Ambient temperature range -50 °C to +60 °C
Switching voltage max. AC 250 V (others on request)
15
∅ 12

Switching current AC 10 A
approx. 90

approx. 99

Connection Flexible cable EWKF 3 x 1.5 mm²;

∅ 8.1 mm or single cores
Mounting M6 internal thread/through hole d = 5 mm
or M20 connection thread
Material black anodised aluminium, seawater proof
Protection class IP 68
11

M20 x 1.5

Circuit diagram
a

bn bn gnye PA

ϑ ϑ actual < ϑ setpoint => NC

ϑ actual > ϑ setpoint => NO

Ordering information
Type Illustration Switch-off Switch-on Cable length Mounting Weight Order no.
temperature temperature a/b (netto)
KTE-d 10 Picture 1 18 °C 10 °C 1 m M6 internal thread/ 0.2 kg 27-6B11-5210/BZ00
through hole
d = 5 mm
KTE-d 10 Picture 2 18 °C 10 °C 0.1 m M20 external thread 0.1 kg 27-6B11-5201/BZ000001
M20 (single core)
Technical data subject to change without notice.

9292 BARTEC 03-0330-0463-08/2017-EHT-246824/1

Mini-thermostat bimetall temperature switch
M

• Very small construction This mini-thermostat is used both for monitoring the temperature outside the
heating systems and also for regulating the temperature inside transmitter
• Frost-protection
protection boxes or switch and control cabinets. It can also be used for monitoring
(indicating) temperatures that are too high or too low and it can serve as an
alarm contact.

Technical data Ordering information Temperature switching points

Protection class IP 66/EN 60529 +4 °C to +14 °C 05-0060-0087
Connection strands 2 x H07G-K 1.5 mm; 0.5 m long +15 °C to +25 °C 05-0060-0088
Enclosure material Polyamide Technical data subject to change without notice.
Max. temperature at the site of utilisation +70 °C
Min. storage temperature -20 °C

Electrical data
2
Switching capacity AC 230 V/6 A
Contact element N/C contact (opens when
temperature increases)
Tolerance for switching points 14 °C ± 5 K
4 °C ± 3 K
25 °C ± 3.5 K
15 °C ± 3.5 K

03-0330-0472-08/2017-EHT-246904/2 BARTEC 93
KRM Capillary tube thermostat, 16 A
M

• 16 A switching capacity Technical data

• Compact enclosure Temperature setting range 0 °C to +100 °C 0 °C to +300 °C

• Double units are standard Rated voltage AC 400 V/50 Hz AC 400 V/50 Hz
Switching capacity AC 230 V/16 A AC 230 V/16 A
AC 400 V/10 A AC 400 V/10 A
Supply cable, cross section 2.5 mm² 2.5 mm²
Protective earth terminal 4 x 2.5 mm² 4 x 2.5 mm²
Switching differential approx. 3 K approx. 8 K
Protection class IP 65 IP 65
according to EN 60529
The weather-proof capillary tube thermostat, KRM, is a mechanical change-over
controller housed in a polyester enclosure. Heaters, fans, motors and other Capillary tube length 1600 mm 1600 mm
equipment are energised and de-energised when temperatures fall below or Min. bend radius 20 mm 20 mm
rise above certain limits. It can also be used to control the temperature in air, Max. sensor temperature +115 °C +345 °C
liquids and on various surfaces.
Min. sensor temperature -40 °C -15 °C
Function Sensor diameter 6 mm 4 mm
Any change in temperature at the sensor causes a change in the volume of fluid
in the measuring system, which in turn results in a movement of the diaphragm Sensor length 140 mm 165 mm
membrane. This membrane is connected to a mechanical device that activates Sensor material SS SS
a microswitch. If the temperature at the sensor bulb exceeds the pre-set value, Cable glands 1 x M25, clamping range 9 to 16 mm
terminals 1 and 2 are opened. If the temperature falls below the minimum 1 x M20, clamping range 6 to 12 mm
setting, the contacts automatically close.
Cable glands KRM, single 1 x M25, 1 x M20 1 x M25, 1 x M20
Application example
KRM combination 1 x M25, 2 x M20 1 x M25, 2 x M20
The KRM thermostat can directly switch temperature-dependent equipment loads
(2 x M20 blanking (2 x M20 blanking
(heaters etc.) of up to 16 A. Higher switching currents of 3-phase applications
plug included) plug included)
are switched by means of a contactor.

9494 BARTEC 03-0330-0255-08/2017-EHT-202002/1

KRM Capillary tube thermostat, 16 A
M

Dimensions (mm) Circuit diagram Dimensions (mm)

KRM, single KRM, double
122 220

120
120

ϑ actual < ϑ setpoint => NC 1 - 4

ϑ actual > ϑ setpoint => NO 1 - 2

Typical installation

Mains supply
cable
2

Ordering information
Designation Dimensions (mm) Temperature setting range Order no.
1 thermostat in polyester enclosure GRP 122 x 120 x 90 0 °C to +100 °C 27-6AA3-61522000
1 thermostat in polyester enclosure GRP 122 x 120 x 90 0 °C to +300 °C 27-6AA3-615B2000
2 thermostats in polyester enclosure GRP 220 x 120 x 90 2 x 0 °C to +100 °C 27-6AK3-61622000
2 thermostats in polyester enclosure GRP 220 x 120 x 90 2 x 0 °C to +300 °C 27-6AK3-616B2000
2 thermostats in polyester enclosure GRP 220 x 120 x 90 1 x 0 °C to +100 °C 27-6AK3-61602P2B
1 x 0 °C to +300 °C
Technical data subject to change without notice.

03-0330-0255-08/2017-EHT-202002/2 BARTEC 95
DEPU Complete Digital Solution – Controller-Limiter-Power Setpoint

DEPU serves as complete solution for pipe heating and provides temperature
control, limitation and power output control in one device. DEPU is ATEX-certified
and approved for use in potentially explosive areas.

• Complete solution for trace heating: controller, limiter and power setpoint Structure
adjustment all in one unit All functional units are integrated in a standard Ex e aluminium enclosure.
Connection to mains is established through 6 mm² tension clamp terminals.
• Alteration of adjusting parameters also possible in potentially
explosive areas Function
The controller is designed as a ON/OFF controller and measures the temperature
• Current carrying capacity 25 A
through RTD sensor inputs. The limiter works as an independent system and
• Fault-free full wave control measures the temperature at the hot spot with its own sensor. If the temperature
exceeds the limit value the limiter interrupts the heating circuit permanently from
• Sensor input, intrinsically safe
mains and a fault alarm signal is given.
• Allows easy output adaptation to heating circuit changes
The power output controller works in interference free full wave control mode by
means of a semi-conductor relay. Two 7-segment displays guarantee good read-
ability of the controller and limiter temperature values through the lid's window.

Explosion protection Electrical data

Marking II 2G EEx m e ib [ib] IIC T4 Supply voltage AC 230 V +10 %/-15 % (50 to 60 Hz)
(special voltage 254 V on request)
Certification TÜV 03 ATEX 2088
Rated current - max. 25 A
Other approvals and certificates, see www.bartec.de power setpoint adjuster
Power consumption no load P = 11 VA
Technical data
full load Pmax = 5.7 kVA
Enclosure Standard enclosure of aluminium, grey
Relay outputs Master fault control-1 changeover
Protection class IP 65 contact, 250 V/5 A
Terminals Wago cage clamp Measuring input Pt100 (2 or 3 conductors)
Cable entries Mains supply line 1 x M25 (M32 opt.) (intrinsically safe)
Heating cable/cold end 1 x M20 Measuring range Pt100 0 °C to +450 °C
Fault alarm 1 x M20
Resolution/measuring accuracy 1K
Remote reset 1 x M20
Sensor 2 x M16
Storage temperature -30 °C to +70 °C
Ambient temperature -20 °C to +40 °C
Weight 6 kg
Guidelines Directive 94/9/EG, NAMUR NE 21,
EN 50020, EN 50019, EN 50028,
EN 50014

9696 BARTEC 03-0330-0376-08/2017-EHT-222363/1

DEPU Complete Digital Solution – Controller-Limiter-Power Setpoint

Circuit diagram Dimensions (mm)

approx. 200
160
260
135

Ordering information
DEPU 17-8887-2636/2300
2
3-wire Pt100 up to 200 °C 03-9040-0006
3-wire Pt100 up to 400 °C 03-9040-0016
Technical data subject to change without notice.

03-0330-0376-08/2017-EHT-222363/2 BARTEC 97
DPCfront Digital programmable Temperature control device family
M

• Universal power supply The DPCfront temperature control device series con-sists of three standardised
temperature control de-vices that are adapted to the (trace) heating applica-
• Sensor monitoring
tions. Having two 7-segment displays, the operator can read both set- and
• Can be used in conjunction with measured temperature at first sight. By pressing a single button, the controllers
Pt100 Ex, for temperature power output is displayed, allowing an evaluate of the heating circuits quality.
regulation in explosion-protected The control devices can act as ON/OFF or PID control devices. If desired, the
heating circuits autotuning function will automatically determine the optimum (PID) adjusting
parameters for the control path. In all models the regulation can be switched
off for maintenance work by pressing a single button. On account of the wide-
range voltage input the devices can be used almost everywhere in the world.

DPCfront Standard Pre-parameterisation as ON/OFF controller Assembly

Also usable as a PID controller The control device is mounted into the front panel. The compact dimensions
of the front (48 x 48 mm) allow a space-saving control cabinet design. The
Pt100, mV standard signals, thermocouples electrical connection is set up through terminal screws on the rear.
DPCfront Komfort Pre-parameterisation as a PID controller
Function
Also usable as ON/OFF controller Temperature alterations in the sensor are evaluated in the DPCfront and shown
Pt100, mV standard signals, thermocouples as temperature readings on the top LED display. If the reading falls short of or
exceeds the temperature value that can be seen in the bottom LED display, the
Process-value feedback through 4 to 20 mA
output being used will automatically switch itself on or off to set the manipu-
analog output
lated variable to the required value. To monitor the temperature, a high & low
DPCfront Monitor Pre-parameterisation as a PID controller alarm function is pre-programmed. The devices detect malfunctioning at the
Heating current monitoring sensor and in the control circuit and report these as faults. Each type of alarm
is signalled as a group alarm via a relay.
Universal measuring input
Process-value feedback through 4 to 20 mA Technical data
analog output Operating temperature range 0 °C to +50 °C
RS485 interface/Modbus RTU
Storage temperature -10 °C to +60 °C
Dimensions (L x W x D) 48 mm x 48 mm x 108 mm
Installation Front panel
(Cut-out 45.5 mm x 45.5 mm)
Weight 180 g
Protection class IP 54 or IP 65 with installation sealing
Terminals Terminal screws 2 x 1.5 mm2
Enclosure material Plastic UL 94 V0

Electrical data
Nominal voltage AC 100 V to AC 240 V +/- 10 %
50/60 Hz

9898 BARTEC 03-0330-0465-08/2017-EHT-246826

DPCfront Standard Temperature control device
M

• Pre-defined parameters for Basic control device that can be used in the factory setting as ON/OFF control
two-position control device with two relay outputs for regulation and alarm signalling for normal
applications. Due to the factory basic setting only the setpoint and the alarm
• Can also be used as PID
value(s) need to be set. The Easy Start-up function makes this extremely user-
control devices
friendly. As an alternative, the same device can also be used as a control device
• Easy Setup with PID control characteristics and an external semi-conductor relay.

Technical data
Circuit diagram DPCfront Standard as ON/OFF control device
Control characteristics ON/OFF or PID
Sensor input Pt100, mV standard signals,
thermocouple J,K,S
Input impedance at mV: 1 MΩ
Measuring ranges depending on the sensor version
Measuring accuracy
in resistance thermometers ±0.5 % of the actual value or ±1 °C; 2
the higher value applies ±1 digit
in thermocouples ±0.5 % of actual value or ±1 °C;
the higher value applies ±1 digit
(see also reference junction accuracy)
in standard signals (±0.5 % of actual value ) ±1 digit
Accuracy of the reference 0.04 °C for each °C operating temperature
junction in thermocouple of the control device (after 20 min. operating
measurements time of the control device)
Sampling frequency at 7.5 Hz
the sensor input
Output 1 Logic output for SSR control
(DC 11 V/20 mA)
Output 2 Relay output 1 normally open contact
(8 A - AC 1, 250 V)
Output 3 Relay output 1 normally open contact Circuit diagram DPCfront Standard as PID control device
(5 A - AC 1, 250 V)
Electrical service life of the at least 100.000 switching cycles
relay outputs
Protection class II
Power consumption max. 5 VA
(depending on connection of outputs)
Weight 0.2 kg

Ordering information
DPCfront Standard 17-8821-7720/32204000
Technical data subject to change without notice.

03-0330-0466-08/2017-EHT-246827 BARTEC 99
DPCfront Komfort Temperature control device
M

• Process-value feedback by The DPCfront Komfort temperature control device is designed with extra convenient
4 to 20 mA analog output features. In the factory setting it works as a PID Control device with a logic output
and a relay output. As an alternative, the same device can also be used as a
• Logic output for SSR
ON/OFF controller. For regulation the device uses a logic output for solid state
• Universal measuring input relays. The relay output is used for alarm signalling. The high and low alarm
• Very good measuring accuracy function, sensor monitoring and heating circuit monitoring offer additional safety
for the temperature regulation. When using the device with the factory setting,
a simple setup with just a few buttons is used to start operation for the first
time. It is only necessary to set the setpoint, analog output limits, low alarm,
and if required, high alarm.

Technical data
Circuit diagram
Control characteristics PID or ON/OFF
Sensor input Pt100, NTC, PTC
Standard signals 4 to 20 mA;
0/1 to 5 V, 0/2 to 10 V
Standard signals 0 to 50 mV, 0 to 60 mV,
12 to 60 mV
Thermocouple J, K, S (etc.)
Input impedance at 4 to 20 mA 51 Ω, at mV 1 MΩ
Measuring ranges depending on the sensor version
Measuring accuracy
with resistance thermometers ± 0.15 % of actual value or ± 1 °C;
(the higher value applies) ± 1 digit
with thermocouples ± 0.15 % of actual value or ± 1 °C;
(the higher value applies) ± 1 digit
(see in addition reference junction
accuracy
with standard signals ± 0.15 % of actual value ± 1 digit
Accuracy of reference 0.04 °C for each °C of the control device’s
junction with thermocouple operating temperature (after 20 min. of
measurements the control device’s operating time)
Sampling frequency at the 7.5 Hz
sensor input
Output 1 Logic output for SSR control Ordering information
(DC 20 V/20 mA) DPCfront Komfort 17-8821-7780/34204000
Output 2 Analog output 4 to 20 mA, Technical data subject to change without notice.
maximum load: 300 Ω
Output 3 Relay output 1 normally open contact
(5 A - AC 1, 250 V)
Output auxiliary supply DC 12 V/max. 20 mA
Electrical service life of the at least 100.000 witching cycles
relay outputs
Protection class II
Power consumption max. 5 VA
(depending on connection of outputs)
Weight 0.2 kg

100 BARTEC
100 03-0330-0467-08/2017-EHT-246828
DPCfront Monitor Temperature control device
M

• Process-value feedback by The DPCfront Monitor temperature control device is designed as a control device
4 to 20 mA analog output with special functions: heating current monitoring, external setpoint switching and
communication through RS 485. It works in the factory setting as a PID control
• Logic output for SSR
device with a logic output and a relay output. As an alternative, the same device
• Universal measuring input can also be used as a ON/OFF control device. The device is used to regulate a
• Modbus RTU logic output for solid state relays. The relay output is used for alarm signalling.
In addition a digital input can be used to choose between different setpoints.
• Very good measuring accuracy The high and low alarm function, sensor monitoring, heating circuit monitoring
and heating current monitoring offer additional safety for temperature regula-
tion. When using the device with the factory setting, a simple setup is used for
putting into operation for the first time. For example the setpoint, analog output
limits, heating currents, low alarm, and if desired, the high alarm must be set.

Technical data
Control characteristics PID or ON/OFF Protection class II
Sensor input Pt 100, NTC, PTC Power consumption max. 9 VA
Standard signals 4 to 20 mA; (depending on connection of outputs)
0/1 to 5 V, 0/2 to 10 V Weight 0.2 kg
Standard signals 0 to 50 mV,
0 to 60 mV, 12 to 60 mV
Thermocouple J, K, S (etc.) Circuit diagram
2
Input impedance at 4 to 20 mA 51 Ω, at mV 1 MΩ
Input impedance depending on the sensor version
Measuring accuracy
with resistance thermometers ± 0.15 % of actual value or ± 1 °C,
the higher value applies ± 1 digit
with thermocouples ± 0.15 % of actual value or ± 1°C,
the higher value applies ± 1 digit
(see in addition reference junction
accuracy)
at standard signals ± 0.15 % of actual value ± 1 digit
Accuracy of reference 0.04 °C for each °C of the control
junction with thermocouple device’s operating temperature (20 min.
measurements of the control device’s operating time)
Sampling frequency at the 7.5 Hz
sensor input
Current transformer input max. 50 mA
Digital input on-floating, i. e. floating contact required
Output 1 Logic output for SSR control
(DC 20 V/20 mA)
Output 2 Analog output 4 to 20 mA,
maximum load: 300 Ω
Output 3 Relay output 1 normally open contact Ordering information
(5 A - AC 1, 250 V) DPCfront Monitor 17-8821-7783/34204200
Output auxiliary supply DC 12 V/max. 20 mA Technical data subject to change without notice.
Electrical service life of the At least 100.000 switching cycles
relay outputs
Interface RS485 (optically isolated)
Communikation protocol Modbus RTU
Transmission speed 1200 to 38400 bauds

03-0330-0468-08/2017-EHT-246829 BARTEC 101

DPC III Digital Programmable Temperature control device family
M

DPC III Standard The DPC III temperature controller series consists of two standardised temperature
controllers which are suited to (trace) heating applications. The digital controller
DPC III Monitor monitors measuring circuits for sensor failures, interruption or short circuit and
under-range and over-range measurements in order to ensure process reli-
ability. The DPC III can be used universally as an ON/OFF or PID controller. The
integrated wide-range voltage input allows the devices to be used practically
anywhere in the world.

• Optimised for trace heating applications Assembly

The DPC III is integrated in a snap-on housing for TS 35 DIN rail mounting. Pt100
• Universal power supply
resistance thermometers and thermocouples are connected at the measuring
• Sensor monitoring input. The controller is equipped with a 16 A load relay for ON/OFF control, an 8
A group error message relay, a logical voltage output for the PID control and two
• Programmable with CodeKey
programmable digital inputs. The voltage for the controller is supplied through an
• Can be used in conjunction with Pt100 Ex for temperature integrated power pack with universal power supply. The electrical connection is
regulation in explosion-protected heating circuits established with terminal screws operating on the screw cage clamp principle.

Function
Changes in temperature at the Pt100 sensor are evaluated in the DPC III
and are visible as temperature readings on the LED display. If a deviation
from the preset level is detected, the device regulates the heating circuit of
the trace heating in accordance with the pre-selected control characteris-
Dimensions (mm) tic (ON/OFF or PID). An auto-tuning function, available for the PID control,
analyses the control path (heating circuit) and automatically determines and
saves the PID control parameters. The control’s output power can be displayed
at the touch of a button. One of the benefits of this function is the possibility of
evaluating the quality of the heating circuit. In addition to the control parameters,
customized high- and low-temperature alarms can be set by the operators. For
servicing purposes, the heating circuit can be switched off on the device or through
digital input.The temperature alarms can also be disabled. The process reliability
is further enhanced by the control circuit’s additional monitoring functions and the
connected measurement sensor. The programming interface allows the device
parameters to be read out with a code key and transferred to other control-
lers. For effective parameter protection a multi-stage password management
system can be activated. Furthermore, the manual control or soft start func-
tions can be activated for the system start-up.

102 BARTEC
102 03-0330-0500-08/2017-EHT-286447
DPC III Standard Temperature control device
M

• Pre-defined parameters for The DPC III Standard Temperature Controller is a basic controller, which in the
two-position controller factory setting can be used as a two-position controller with two-relay outputs
for control and alarm signalling for standard applications. Due to the default
• Easy setup, fast commissioning
basic setting only the setpoint and the alarm level(s) need to be set. The easy
• Load relay/alarm relay/logic start-up function makes this extremely user-friendly. As an alternative, the same
output for semi-conductor relay device can also be used as a controller with PID control characteristics and an
external semi-conductor relay.

Technical data
Circuit diagram DPC III Standard as two-position controller
Control characteristic ON/OFF, PID
Sensor input Pt100, mV Standard signals L
Thermocouple J, K, S N
PE

Inputs impedance at mV: 1 MΩ

-F1 -F2
Service an Messwarte

Measuring ranges depending on the sensor version

Rohrleitung control station
(z.B. Dampfspülung) -X1 1 2 3
Service at
pipe (e.g. steam
Measuring accuracy cleaning process)

with resistance thermometers (±0.5 % of the actual level or ±1 °C;

-S1 13 2
the higher level applies) ±1 digit 14

with thermocouples (±0.5 % of the actual level or ±1 °C;

the higher level applies) ±1 digit -N1 L
1
N
3 4 5 6 24 20 22

(see additional reference junction SUPPLY

50/60Hz, AC
100...240V DIG DIG OUT 2

accuracy) ±10% IN 1 IN 2 (Alarm)

17-8821-472222303000
Accuracy of the reference 0.04 °C for each °C of the controller’s TC/mV
DPC III Standard
OUT 1
OUT 3 (Load)
junction with thermocouple operating temperature (after 20 min. of
Pt100
SSR (Crtl)
+ -

measurement controller operating time) 10 11 12 18 19 13 17

Sampling frequency at the 7.5 Hz -B2 -E1

sensor input Pt100

Ambient temperature range 0 °C to +50 °C

Weight 0.2 kg
Digital input two, non-floating, i. e. floating contact(s)
required (contact loadability minimum
5 V, 5 mA) Circuit diagram DPC III Standard as PID controller
Output 1 Relay output 1 normally open contact
(16 A - AC 1, 250 V) L
N
PE
Output 2 Relay output 1 change-over contact -F1 -F2
(8 A - AC 1, 250 V) Service an Messwarte
Rohrleitung control station

Output 3 Logic output for SSR control

(z.B. Dampfspülung) -X1 1 2 3
Service at
pipe (e.g. steam
(DC 11 V/20 mA) cleaning process)

-S1 13
Electrical service life of the At least 100,000 switching cycles
relay outputs 14

Protection class II 1 3 4 5 6 24 20 22
-N1 L N
Power consumption max. 5 VA SUPPLY
50/60Hz, AC

(depending on the output connection)

100...240V DIG DIG OUT 2
±10% IN 1 IN 2 (Alarm)

17-8821-472222303000
DPC III Standard
TC/mV OUT 1
Pt100 OUT 3 (Load)
SSR (Crtl)
+ -

Ordering information 10 11 12 18 19 13 17
-B2 -V1 -E1
Supply voltage Order no. Pt100
+

SSR
-

AC 100 to 240 V 17-8821-4722/22303000

AC/DC 24 V 17-8821-4C22/22303000
Technical data subject to change without notice.

03-0330-0501-08/2017-EHT-286448 BARTEC 103

DPC III Monitor Temperature control device
M

• Pre-defined parameters for The DPC III Monitor Temperature Controller is a basic controller which in the
two-position controller factory setting can be used as a ON/OFF controller with two relay outputs for
control and alarm signalling for standard applications. Due to the default basic
• Easy setup, fast commissioning
setting only the setpoint and the alarm level(s) need to be set. The easy start-up
• Load relay/alarm relay/logic function makes this extremely user-friendly. As an alternative, the same device
output for semi-conductor relay can also be used as a controller with PID control characteristics and an external
semi-conductor relay. The monitor version is equipped with an RS485 interface
• RS 485 Modbus
and MODBUS protocol.

Technical data Circuit diagram DPC III Monitor as two-position controller

Control characteristic ON/OFF, PID
L
Sensor input Pt100, mV Standard signals N
PE
Thermocouple J, K, S -F1 -F2

Inputs impedance at mV: 1 MΩ

Service an Messwarte
Rohrleitung control station
(z.B. Dampfspülung) -X1 1 2 3
Service at
Measuring ranges depending on the sensor version pipe (e.g. steam
cleaning process)

Measuring accuracy -S1 13 RS485

at resistance thermometers (± 0.5 % of the actual level or ± 1 °C; 14

the higher level applies) ± 1 digit
with thermocouples (± 0.5 % of the actual level or ± 1 °C; 1 3 4 5 6 7 8 9 24 20 22
-N1 L N
the higher level applies) ± 1 digit
A B GND
SUPPLY RS485
50/60Hz, AC

(see additional reference junction accuracy) 100...240V

±10%
DIG
IN 1
DIG
IN 2
OUT 2
(Alarm)

17-8821-472222303200
Accuracy of the reference 0.04 °C for each °C of the controller’s TC/mV
DPC III Monitor
OUT 1
junction with thermocouple operating temperature (after 20 min. Pt100 OUT 3
SSR (Crtl)
(Load)

measuring of controller operating time)

+ -

10 11 12 18 19 13 17
Sampling frequency at the 7.5 Hz -B2 -E1
sensor input Pt100

Ambient temperature 0 °C to +50 °C

Weight 0.2 kg
Digital input two, non-floating, i. e. floating
contact(s) required
(Contact loadability at least 5 V, 5 mA)
Circuit diagram DPC III Monitor as PID Controller
Output 1 Relay output 1 normally open contact
(16 A - AC 1, 250 V)
L
Output 2 Relay output 1 change-over contact N
PE
(8 A - AC 1, 250 V) -F1 -F2
Service an Messwarte
Output 3 Logic output for SSR control Rohrleitung
(z.B. Dampfspülung)
control station
-X1 1 2 3
(DC 11 V/20 mA) Service at
pipe (e.g. steam
cleaning process)

Electrical service life At least 100,000 switching cycles -S1 13 RS485

of the relay outputs
14
Protection class II
Power consumption Max. 5 VA (depending on the -N1 L
1
N
3 4 5 6 7 8 9
A B GND
24 20 22

connection of the outputs) SUPPLY

50/60Hz, AC
100...240V DIG DIG
RS485

OUT 2
±10% IN 1 IN 2 (Alarm)

Interface RS485 (optically isolated) 17-8821-472222303200

DPC III Monitor
Communication protocol Modbus RTU TC/mV
Pt100 OUT 3
OUT 1
(Load)
SSR (Crtl)

Transmission speed 1200 to 38400 bauds + -

10 11 12 18 19 13 17
-B2 -V1 -E1
Ordering information
+ -
Pt100 SSR

Supply voltage Order no.

AC 100 to 240 V 17-8821-4722/22303200
AC/DC 24 V 17-8821-4C22/22303200
Technical data subject to change without notice.

104 BARTEC
104 03-0330-0502-08/2017-EHT-286449
DTL III Ex Digital safety temperature limiter

• ATEX approved limiter The DTL III Ex digital temperature limiter, which is adapted to (trace) heating
applications, serves to monitor heating and heating circuits. The device is
• Optimised for trace heating
installed in the non-hazardous area. The heating or heating circuits can be
applications (with service contact)
installed both in media-protected and also in hazardous areas. Thanks to their
• In conjunction with Pt100 Ex, it integrated power supply unit with wide-range voltage, the devices can be used
can be used for monitoring almost everywhere in the world.
temperature in explosion-
protected heating circuits

Explosion protection Function

Marking If the temperature at the Pt100 exceeds the set limit value, the DTL III
II (2)GD [Ex e II]
Ex permanently interrupts the normally closed 16 A switch contact. This
Certification TÜV 08 ATEX 554871 situation is detected by a volt-free alarm contact (change-over contact)
Other approvals and certificates, see www.bartec.de and passes on the signal to the control panel. After a temperature drop of
5 K below the limit set point, or after a fault has been remedied, the limiter
can be re-activated by means of a re-set button on the device itself or via a
Technical data
remote re-set control. The DTL will also interrupt the switch contact in the event
Mode of Operation limiting function of a sensor open or short circuit. Process reliability is increased by additional
2
Sensor input Pt100 monitoring functions such as supply voltage monitoring, pre-alarm, measuring
circuit monitoring for sensor break, interruption and short-circuit as well as
Measuring range -200 °C to +850 °C undershooting/overshooting of the measuring range. A multi-stage password
Measuring accuracy (± 0.5 % of the actual value or ± 1 °C; management is available for effective parameter protection. When doing service
the higher level applies) ± digit work on the heating circuit, the load output can be turned off by means of a
Sampling frequency at 7.5 Hz digital input and the temperature alarms can be disabled. Using the programming
the sensor input interface, the device parameters can be read out with a programming key and
transmitted to other devices.
Ambient temperature range 0 °C to +50 °C
Structure
Weight 0.2 kg
The DTL III Ex is integrated in a latch-on enclosure for TS 35 mounting rails.
Digital inputs Input 1 - remote RESET The alarm relay is produced as a change-over contact and the limit relay as a
Input 2 - SERVICE normally open contact. The voltage is supplied to the control device through an
Non-floating, i. e. floating contact(s) required integrated power supply unit with wide-range voltage. The electrical connection
(contact loadability minimum 5 V, 5 mA) is established with terminal screws operating on the screw cage clamp principle,
ensuring a safe connection that is gentle on conductors.
Output 1 (load output) Relay output 1 normally open contact
(AC 250 V, 16 A - cos ϕ = 1)
Circuit diagram
Output 2 (alarm output) Relay output 1 change-over contact
(AC 250 V, 8 A - cos ϕ = 1)
Electrical service life of Minimum of 100,000 switching cycles Li
the relay outputs Ni

Protection class II
Power consumption Max. 4 VA

Ordering information
Supply voltage Order no.
AC 100 to 240 V 17-8865-4722/22003000
AC/DC 24 V 17-8865-4C22/22003000
Technical data subject to change without notice.

03-0330-0524-08/2017-EHT-291052 BARTEC 105

DPC CodeKey Programming key for DPC III and DPCfront
M

• Easy programming of DPC The DPC CodeKey makes it easier to set parameters for the DPC device family.
devices Once a reference device has been successfully programmed, the operating
parameters are available in a device-memory read-out. The parameters filed
• Operation independent of voltage
in the CodeKey can be copied into other devices any number of times. This
supply
reduces the programming work to a minimum. In addition, the CodeKey can be
• SMART converter function used as an interface converter between the USB and RS485.
USB/RS485

Technical data Mode of Operation

Voltage supply DC 9 V to 12 V via 1.3 mm jack A DIP switch can be used to select the device function required. The DPCfront
(external, optional) and DPC III have at the side or under the display cover a 5-pin interface into
which the CodeKey is inserted. The transmission is started at the press of a
Operating temperature 0 °C to +50 °C button. Once done, a status LED flashes. Voltage is supplied to the CodeKey
Storage temperature -20 °C to +70 °C through the interface.
Air humidity 20 % to 80 % relative humidity
Degree of contamination 2 Dimensions (in mm)
Interfaces RS 485
73 25 18
not insulated, Phoenix MC 1.5/3-G-3.5
3 m max. cable length
Baud rate: 1200 to 38400 baud

43
TTL
not insulated, JST S 5B-PH-KL - 2 mm
3 m max. cable length
baud rate: 1200 to 38400 baud

Connection example with DPCfront

AC 100 V to 240 V

Ordering information
for DPC III, DTL III Ex and DPCfront Standard 05-0089-0074
for DPCfront Komfort and DPCfront Monitor 05-0089-0075
Technical data subject to change without notice.

106 BARTEC
106 03-0330-0771-08/2017-EHT-358364
MPCnet Decentral multi-channel control system
M

MPCnet is a versatile and flexible system for controlling and monitoring electric
trace heating applications. The construction of the control system is based on
standard I/O bus systems and was developed specially to meet the demands
of electric trace heating. The system is modular and can be adapted to the
respective application’s specific requirements by combining individual mod-
ules. MPCnet enables solutions extending from simple temperature recording
systems to centrally controlled temperature regulation, limitation and monitor-
ing. The system is easy to plan and configure. PLC programming skills are not
necessary. The software and touch panel make it simple for the operator to set
parameters for the individual heating circuits.

• Simple system design Construction

The system is modular in construction and can therefore be adapted flexibly to
• Predictive maintenance
the respective requirements of the plant or equipment. Diverse function mod-
• Stepless power setpoint adjustment from 10 % to 100 % ules are available to allow its operation as a two-state controller. They register
temperature, load and residual current and diverse control signals, e.g. output
• Cuttable to specific lengths: EKL and EMK, similar to BARTEC’s SLHBs
signals from limiters. Output module provides floating contacts to emit alarms. It
• Programming skills not nessesary is also used to actuate the external contactor for switching the heating circuits.
Independent complete modules are available for each heating circuit to allow
its operation as a proportional controller. These regulate the outputted heating
2
Dimensions (in mm) power as well as the holding temperature. The load and residual current are
registered for that purpose. The heating circuits are activated through an inte-
W* 100 grated triac then. The MC32 controller module accesses the various modules
through the system bus. A controller module provides up to 32 heating circuits.
This number can be increased by adding more modules to the bus. An optional
gateway ensures communication to the higher-ranking control system and to
the touch panel. The parameters for the modules can be set by means of
software or a touch panel.
114.5

Function
The load and residual current monitor constantly checks the entire heating
system and ensures that the heating cables and temperature sensors always
function reliably. Alarms are given if values exceed or fall below the pre-defined
load or leakage-current limits. The MPCnet Process Designer software can be
adapted individually to the user’s requirements and constantly show the state
of the heating system. Statistical data on the current and energy consumption
are determined by means of the integrated data logger. This provides informa-
* = Please refer to the data sheets for the modules
tion on the condition and ageing status of the material that is being used.

03-0330-0726-08/2017-EHT-349143/1 BARTEC 107

MPCnet System overview
M

Operator interface with

PA00 touch screen Remote maintenance and monitoring
Personal computer
with Pro D
(Remote control software)

Connection to control systems

Ethernet or HMI via Modbus TCP

RS232
RJ45 Connection
Ethernet
Arcnet
Triac Bus
hardwired

T T
Arcnet

T: Terminator (Terminalresistance)
GW32: Gateway for connecting to the user
interface
MC32: Logic module 32-channel controller
DI: Digital input module, 8 or 16 inputs,
for the detection of, for example, load
current, residual current switch, limiter,
and much more
TI: Temperature-measurement module
8 or 16 Pt100
DO: Digital outputs for actuating the load relay
CI: Current measurement for load and
fault current
TL Ex: ATEX safety temperature limiter

TM/TS: Communication module between the

controller and the power modules; up
to seven slaves can be connected to
one master, meaning that 32 power
modules can be connected.

TR116/TR316/TR180/TR380 power modules with

- 16 A or 80 A
- One and three phases
- Current measurement for load and
residual current
- 2 x Pt100 controllers and limiters
- 2 x DI FI and limiters
- 2 x DO TRIAC error and limiter
suppression

108 BARTEC
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MPCnet Overview of system components
M

GW32 Gateway
The GW32 gateway connects the MC32 modules, which operate indepen-
dently of each other, into a complete system. It serves as an interface between
the controller hardware and the MPCnet ProcessDesigner software. The PA00
touch panel also accesses the control system’s parameters through the gate-
way. The physical connection is established by means of the RS232 interface.
In conjunction with the PA00 touch panel, the GW32 also establishes commu-
nication between a higher-ranking control system and the MPCnet. The PA00
touch panel serves as the interface here. See the system description for the
Installation Instructions.

Ordering information
MPCnet GW32 Gateway, B = 17.5 mm 17-8851-0002
Technical data subject to change without notice.

MC32 Controller module

The MC32 Controller module regulates and monitors up to 32 heating circuits. It
flexibly accesses the individual I/O modules by means of the bus system integrated
in the DIN rail. By inserting more MC32 modules into the bus, the number of heat-
ing circuits to be monitored can be increased at will. Two setpoint values can be
assigned to each heating circuit and changed by means of an external switching
contact. The MC32 monitors parameters, such as temperature, overheating, 2
load current, residual current, and external status signals such as rccb auxiliary
contacts, limiter alarms, manual switches etc. for each of the 32 heating cir-
cuits individually. Up to three temperature sensors per circuit are monitored,
whereby the controlled variable is fixed in relation to one sensor. The other sen-
sors serve to monitor a high and a low alarm value. Individual upper and lower
limits can be assigned to each monitored value and individual alarms emitted by
means of the MPCnet control system’s digital outputs. In addition, all individual
alarms can be emitted through the MC32 module’s group alarm contact to an
indicator light or suchlike. The bus status signals and alarms are also indicated
by means of LEDs. Connecting the GW32 gateway and PA00 touch-panel al-
lows a transfer not only of the setpoint and actual values but also of all alarms
into a higher ranking control. All of the control system’s parameters and alarms
can be altered or acknowledged from the control centre. See system description
for the Installation Instructions.

Ordering information
MPCnet MC32 Controller module, W = 17.5 mm 17-8851-0001
Technical data subject to change without notice.

Remote I/O-Module 8TI/16TI

The 8TI and 16TI temperature registering modules are suitable for the direct
connection of 3-wire Pt100 temperature sensors. They are operated and sup-
plied by means of the MC32 controller. The internal, galvanically isolated bus
connection is established by simply joining the modules. The modules feature
open-circuit/short-circuit detection. LEDs display the bus status messages and
fault signals. See system description for the Installation Instructions.

Ordering information
Remote I/O module MPCnet 8TI, W = 54.0 mm 17-8851-0010
Remote I/O module MPC 16TI, W = 88.0 mm
net
17-8851-0011
Accessories: Pt100 Ex 27-71-13..
Technical data subject to change without notice.

03-0330-0724-08/2017-EHT-349141 BARTEC 109

MPCnet Overview of system components

Remote 8DO and 16DO I/O modules

The 8DO and 16DO output modules are suitable for indirectly switching heat-
ing cables by means of a power contactor. In addition, the individually adjust-
able alarms can be outputted through the digital outputs. They are operated
and supplied with the aid of the MC32 controller. The internal, galvanically
isolated bus connection is established by simply joining the modules together.
LEDs display the bus status signals and the status signals per channel. See
system description for Installation Instructions.

Ordering information
Remote I/O module MPCnet 8DO, W = 41.0 mm 17-8851-0016
Remote I/O module MPC 16DO, W = 63.5 mm
net
17-8851-0017
Technical data subject to change without notice.

Remote I/O module 8DI/16DI

The 8DI and 16DI digital input modules register and monitor diverse status
signals. The inputs are floating, and this means that non-floating contacts
are required for transmitting signals. They are operated and supplied through
the MC32 controller. The internal, galvanically isolated bus connection is es-
tablished by simply joining the modules together. LEDs display the bus status
messages and other status messages per channel. See the system description
for the Installation Instructions.

Ordering information
Remote I/O module MPCnet 8DI, W = 41.00 mm 17-8851-0013
Remote I/O module MPCnet 16DI, W = 63.5 mm 17-8851-0014
Technical data subject to change without notice.

Remote I/O module 8CI/16CI

The 8CI and 16CI current measuring modules register load and residual cur-
rents in conjunction with the LoaC and LeaC measuring transducers. Up to
three phases and the total current can be monitored for each heating circuit.
The individual inputs are assigned and configured either by means of the MPCnet
ProcessDesigner software or by the touch panel. The modules are operated
and supplied through the MC32 controller. The internal, galvanically isolated
bus connection is established by simply joining the modules together. See the
system description for the Installation Instructions.

Ordering information
Remote I/O module MPCnet 8CI, W = 41.0 mm 17-8851-0020
Remote I/O module MPC 16CI, W = 63.5 mm
net
17-8851-0021
Accessories
MPCnet LoaC load current transformer 17-8851-0023
MPC LeaC total current transformer
net
17-8851-0024
Technical data subject to change without notice.

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MPCnet Overview of system components

Communication modules TM04/TS04

The TR16, TR26 and TR38 power modules are integrated into the MPCnet net-
work architecture by means of the TM04 and TS04 communication modules,
whereby up to 4 power modules can be connected to each communication
module. The communication between the individual power modules and the
MC32 controller is established by means of the TM04 master module. By
inserting more TS04 communication modules into the bus, the number of con-
nectable power modules can be extended to 32. See system description for
the Installation Instructions.

Ordering information
MPCnet communication master module TM04, W = 17.5 mm 17-8851-0004
MPCnet communication slave module, W = 17.5 mm 17-8851-0005
Technical data subject to change without notice.

Power modules TR116/TR316

The TR116 and TR316 power modules combine the functions of all MPCnet I/O
modules in one single module. Each module has two Pt100 inputs and digital
inputs for monitoring RCCBs and limiters. For each heating circuit the heating
power can be adjusted steplessly between 10 % and 100 % for up to three
phases, whereby the load and total current are monitored. The modules are 2
operated and supplied via the TM04 or TS04 power module controllers. The
set point value is determined by the MC32 controller. The internal, galvanically
isolated bus connection is established by simply joining the modules together
by means of RJ-45 plug connectors.

Ordering information
MPCnet TR116 power module, W = 62.5 mm 17-8851-0006
MPC TR316 power module, W = 126 mm
net
17-8851-0007
Power modules with 40 A and 80 A available on request.
Technical data subject to change without notice.

PA00 HMI touch panel

The HMI touch panel is used as a central operating unit on which all parame-
ters for the entire control system can be set and monitored.

Ordering information
PA00 HMI Touchpanel 17-8851-0003
Technical data subject to change without notice.

Ordering information Accessories

CHD: Hand-held unit for setting up on-site and for on request
extended maintenance and settings in the system
Arcnet repeater on request
Triac Bus repeater on request
Termination set (Two terminators/one connection on request
terminal and end terminal each)
Expansion and Triac Bus connection set on request
(one connection terminal and end terminal each)
GW32 connection adapter to PA00 on request
Technical data subject to change without notice.

03-0330-0725-08/2017-EHT-349142/2 BARTEC 111

MPCnet TL Ex temperature limiter

• ATEX approval The TL Ex safety temperature limiter is a constituent part of the MPCnet system
and is used to monitor heatings and heating circuits. The device is for installation
• Optimised for trace heating
in non-hazardous areas. The heatings or heating circuits can be installed both
applications (with service contact)
in media-protected and also in hazardous (potentially explosive) areas.
• Fault monitoring
• In conjunction with Pt100 Ex,
it can be used for monitoring
temperature in explosion-
protected heating circuits

Explosion protection Function

Marking If the temperature at the Pt100 sensor exceeds the set limit value, the TL Ex
II (2)G [Ex e]
disconnects the load output permanently. At the same time a floating alarm
Certification VTT 13 ATEX 043X contact is triggered. The alarm contact status is detected and processed by
Other approvals and certificates, see www.bartec.de means of the digital inputs in the 8DI and 16DI modules and the digital input
in the TR16, TR36 and TR38 power modules in the MPCnet. Once the tempera-
ture drops by 2 K below the switch-off point or after a fault has been remedied,
Technical data
the limiter can be reactivated by means of a reset button on the device. The TL
Enclosure material Polyamide PA Ex can transmit the temperature detected at the measuring input to the MPCnet
Protection class (EN 60529) IP 20 by means of an integrated sequential system with a signal that is proportional
to the actual value measured. This allows the temperature at the limiter to be
Electrical connections plug-in screw-type terminals, 3-pole evaluated in the control system also. The limiter function can be suppressed
Clamping range 0.2 to 2.5 mm² by a digital input when carrying out servicing work on the heating circuit, e.g.
Attachment onto mounting rail TH 35-15 DIN EN 60715 (metal) steam cleaning.
Dimensions (W x H x D) 22.5 mm x 100 mm x 114.5 mm Construction
Weight 156 g The TL Ex is installed in a clip-on enclosure for TS35 mounting rails. The alarm
Storage and transport -40 °C to +70 °C relay and the limit relay are produced as change-over contacts. The DC 24 V
temperature voltage is supplied through the use of a top-hat rail on the underside. The elec-
trical connection is established by means of screw-type terminals operating on
Operating temperature -20 °C to +40 °C the screw cage clamp principle, which ensures a reliable connection and is
Degree of contamination 2 also gentle on conductors.
SIL Level SIL 1

Electrical data
Voltage supply DC 24 V
Current consumption 105 mA, maximum 2.7 W
Input temperature 3-wire Pt100
alarm suppression AC 70 to 230 V
Contact loadability direct switching 8 A - AC 1, 250 V
by means of power contactor
0.7 A - AC 15, 250 V
Measurement accuracy +/-1°C
measuring range -50 °C to +600 °C
hysteresis < 2 K

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MPCnet TL Ex temperature limiter

Terminal block Terminal Description

Terminal assignment
1 not assigned
2 Supply +
TL_out
TL_out 3 Signal
TL_in 4 Supply -
5 not assigned
6 Supply +
TL_in
7 Signal
8 Supply -
9 N/signal

Alarm 10 L/signal
blocking 11 not assigned
12 not assigned
13 COM
14 NO contact
Alarm
15 NC contact 2
16 not assigned
Alarm blocking
Alarm 17 COM
Control
18 NO contact
Control
19 NC contact
20 not assigned

Wiring diagram
L1
N
+12 V
GND
PE
-B2 -B1

16TI MPCnet TL

1 N

2 N

K1

K2

-E1

Ordering information
MPCnet TL Ex 17-8851-0030/0000
Technical data subject to change without notice.

03-0330-0794-08/2017-EHT-365909/2 BARTEC 113

DEC Digital energy controller
M

• AC 230 V control/supply voltage The DEC is an adjustable energy controller. It allows perfect adaption of the
power output from 10 % to 100 % in 10 %-steps. Combined with the DPC-
• Can be snaped on DIN rail
Family, the DTL III Ex and Pt100 Ex, the DEC can also be used to control heating
• Switching capacity systems in hazardous (potentially explosive) areas.
AC 230 V, 20 A
• Display: supply voltage,
heating on

Technical data Structure

Protection class IP 20 The DEC case can be snapped onto a DIN rail allowing quick and easy instal-
lation. The energy controller is energised via 230 V mains supply voltage. The
Min. ambient temperature 0 °C terminals can accommodate conductors with a cross section of up to 2.5 mm².
Max. ambient temperature +40 °C DEC control via AC 230 V. The front fascia of the case provides a 10-step
switch for the power adaption from 10 % to 100 %. An LED on the front fascia
LED displays Supply voltage ON
indicates whether supply voltage is applied to the DEC. A second LED signals
Heating ON
an active/non active DEC output.
Mounting snaps onto TS 35 (DIN rail)
Function
Enclosure material ABS plastic The DEC is controlled via a AC 230 V supply periodic group control is acti-
Dimensions LxWxD vated via a 10-step switch and the output power of the DEC adjusted from
(without heat-sink) (105 mm) 164 mm x 90 mm x 59 mm 10 % to 100 %.
Weight 520 g Additional products
DPC III, Digital programmable controller, Type 17-8821-4.22/22303.00
Electrical data DTL III Ex, Digital temperature limiter, Type 17-8865-4.22/22003000
Rated voltage AC 230 V/50 Hz Pt100 Ex, explosion protected, Type 27-71..-13......

Switching capacity max. switched current AC 20 A

max. voltage AC 250 V Circuit diagram
min. AC 230 V
min. 50 mA
Control AC 230 V
Adjustable power output from 10 % up to 100 % in steps of 10
Terminals 2.5 mm² solid or
1.5 mm² stranded with sleeve
Power dissipation dependent of the manipulated variable

P/W
20 A

30

20
10 A

10
1A
0
0 50 100
manipulated variable %

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DEC Digital energy controller
M

System circuit diagram

Ordering information
Dimensions (mm)
Digital energy controller DEC 17-82L3-1110
Technical data subject to change without notice.
44,5
90
75

105 59 48
59

03-0330-0259-08/2017-EHT-202006/2 BARTEC 115

Pt100 Ex Resistance thermometer

• Very fast response time This Pt100 Ex sheathed resistance thermometer has been particularly designed
for use in potentially explosive areas. As it meets the requirements of the Ex m
• Compact dimensions,
type of protection, intrinsically safe circuits can be dispensed with. Thanks to
compact design
the pliable part of the resistance thermometer, the device is excellently suitable
• Wide temperature range for application areas requiring a high degree of flexibility and replaceability (e.g.
chemical and power plants).

Explosion protection Structure

Marking The resistance thermometer is made of a 3 mm mineral insulated cable with
II 2G Ex mb II T6
different lengths. This light mineral insulated cable is filled with magnesium
II 2D Ex mb IIIC T80 °C
oxide. The pliable part of the resistance thermometer starts after 50 mm. Via a
Certification PTB 03 ATEX 2152 X transition gland, the connection to a flexible supply cable is created.
IECEx PTB 16.0010X
Function
Other approvals and certificates, see www.bartec.de Metals increase the electrical resistance with rising temperatures. The
platinum element of the resistance thermometer has a resistance of
Technical data 100 Ω at 0 °C. This characteristic is used for this type of resistance thermo-
Transducer in 3-wire circuit meters to get an image of the temperature. The resistance changes of the
Pt100 Ex are converted into a temperature value and displayed by a control unit.
Temperature range -50 °C to +600 °C or
-200 °C to +600 °C
tolerancen: class B (EN 60751)
Ambient temperature range -20 °C to +60 °C or
-50 °C to +70 °C
Dimensions sensor tube diameter 3 mm
sensor length 280 resp. 980 mm
active sensor length 50 mm
flexible part 230 resp. 930 mm
bending radius min. 20 mm
Sheath material stainless steel 1.4541
Connection cable Rubber or silicone hose
4 x 0.75 mm²
Protection class IP 65/EN 60529

Electrical data
Operating voltage max. AC/DC 60 V
Signal circuit max. AC/DC 6 V
max. AC/DC 10 mA
max. AC/DC 60 mW

116 BARTEC
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Pt100 Ex Resistance thermometer

Electrical connection 3-wire

GY
oder
BU

Structure
1 NL-20
2 AL
1 2 3 Length 50 mm
3 4 5 6 7 4 Sheathed cable
5 Transition gland
6 Anti-kink protection
8 9 7 connection cable
8 rigid

9 flexible 2

Ordering information
Measurement range Ambient Nominal length Connecting cable Connecting cable Order no.
temperature range NL AL Length Version
-50 °C to +600 °C -20 °C to +60 °C 300 mm 2m rubber 27-7125-13330220
-50 °C to +600 °C -20 °C to +60 °C 300 mm 5m rubber 27-7125-13330520
-200 °C to +600 °C -20 °C to +60 °C 300 mm 2m rubber 27-7128-13330220
-50 °C to +600 °C -50 °C to +70 °C 300 mm 2m silicone 27-7125-13330250
-50 °C to +600 °C -50 °C to +70 °C 300 mm 5m silicone 27-7125-13330550
-200 °C to +600 °C -50 °C to +70 °C 300 mm 2m silicone 27-7128-13330250
-200 °C to +600 °C -50 °C to +70 °C 1000 mm 2m silicone 27-7128-13130250
Technical data subject to change without notice.

03-0330-0265-08/2017-EHT-202012/2 BARTEC 117

Junction boxes for Pt100 Ex

The Pt100 Ex junction boxes allow one or more two-wire or three-wire Pt100
Junction box single
resistance thermometers to be connected to the signal line. The enclosures have
the appropriate terminals and the required cable glands. Aluminium junction 110
98

∅ 4.6
boxes are available upon request.

Explosion protection
Marking II 2G Ex e ia IIC T6 or T5 Gb

75
45
II 2D Ex tb IIIC T80 °C, T95 °C
Certification PTB 08 ATEX 1064
IECEx PTB 09.0009
Other approvals and certificates, see www.bartec.de

Technical data
Protection class according Cover gasket IP 65
to EN 60529 Cable gland for power supply cables IP 67
Nominal voltage max. AC 60 V Junction box double
110
Supply cable, cross section 2.5 mm² 98

∅ 4.6
Impact resistance 7 Nm
Material polyester, glass-fibre reinforced
Ambient temperature range -20 °C to +40 °C T6
75
45

-20 °C to +55 °C T5

Ordering information
Used for Junction Dimensions Cable gland Cable gland Terminals Order no.
Pt100 Ex box mm for the signal line Pt100 mm2
single 1 x M16 (∅ 4 to 9 mm) 8 x 2.5; 4 x PE 07-5103-9024
Ex e
double 1 x M25 2 x M16 (∅ 4 to 9 mm) 16 x 2.5; 4 x PE 07-5103-9025
110 x 75 x 55
single (∅ 7 to 17 mm) 1 x M16 (∅ 3 to 6 mm) 8 x 2.5 07-5107-9003
Ex i
double 2 x M16 (∅ 3 to 6 mm) 16 x 2.5 07-5107-9004
Technical data subject to change without notice.

118 BARTEC
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Pt100 M Resistance thermometer
M

For applications in non-hazardous areas, the Pt100 resistance-measuring

sensor is also available as an industrial version. We also supply different
versions to suit various temperature requirements. For the different
temperature areas you can choose between several versions in three-wire-
connection.
Structure
The Pt100 M sensor is embedded in a stainless steel sleeve. A temperature-
resistant supply cable runs into the sleeve. We offer three sleeve versions with
different temperature ranges.

• Fast response time

• Flexible connection cable for easy installation
• Compact dimensions, compact design

Technical data
Circuit diagram
Transducer in 3-wire circuit
WH
Measuring tolerance Class B in conformance to EN 60751
Pt 100 2
RD Electrical data
RD
Capacity (silicone cable) ≤ 50 pF/m
Compensation line
Kompensationsleitung
Inductance (silicone cable) ≤ 2 µH/m

Structure -50 °C to +200 °C/-50 °C to +400 °C 1 Free leads

2 Connecting cable
1 2 3
3 Protected sleeve
6 4 Connecting cable length
4 5
5 Sensor length
6 Sensor diameter

Structure -50 °C to +500 °C

1 Free leads 7 Connection cable length
1 2 3 4 5 2 Connection cable 8 Connection sleeve,
6 3 Connection sleeve length 35 mm
4 Sheated cable 9 Sheated cable, flexible 970 mm
9 10
5 Protected sleeve 10 Protected sleeve, rigid 30 mm
7 8 11
6 Diameter 11 Sensor length

Ordering information
Measuring range Sensor Connection cable Protection Order no.
Length ∅ Material Length Version Operating temperature class

-50 °C to +200 °C 40 mm 6 mm 1,50 m silicone -50 °C to +200 °C IP 65 27-7125-13330220

-50 °C to +200 °C 40 mm 6 mm 5,00 m silicone -50 °C to +200 °C IP 65 27-7125-13330520
stainless
-50 °C to +400 °C 50 mm 6 mm steel 1,50 m stainless -50 °C to +400 °C IP 40 27-7128-13330220
steel braid
-50 °C to +500 °C 1000 mm 3 mm 1,50 m silicone -50 °C to +200 °C IP 54 27-7125-13330250
Technical data subject to change without notice.

03-0330-0266-08/2017-EHT-202013 BARTEC 119

Junction boxes for Pt100 M
M

The polyester junction boxes allow one or more two-wire or three-wire Pt100 M
resistance thermometers to be connected to the signal line. The enclosures have Junction box single
the appropriate terminals and the required cable glands. Aluminium junction 110
98

∅ 4.6
boxes are available upon request.

Technical data
Protection class according Cover gasket IP 65

75
45
to EN 60529 Cable gland for power supply cables IP 67
Nominal voltage max. AC 60 V
Supply cable, cross section 2.5 mm²
Impact resistance 7 Nm
Material polyester, glass-fibre reinforced
Ambient temperature range -20 °C to +70 °C

Junction box double

110
98

∅ 4.6
75
45

Ordering information
Used for Junction box Dimensions Cable gland Cable gland Terminals Order no.
mm for the signal line Pt100 mm2
Pt100 single 1 x M25 1 x M16 (∅ 2 to 6 mm) 8 x 2.5 07-5177-9082
110 x 75 x 55
media-protected double (∅ 8 to 15 mm) 2 x M16 (∅ 2 to 6 mm) 16 x 2.5 07-5177-9083
Technical data subject to change without notice.

120 BARTEC
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HEATERS
Mini-heater
M

• Small, compact structure The Mini-heater protects from frost and prevents the formation of condensation
water inside enclosures and small electrical control panels. The explosion-proof
• No temperature control
version can be mounted in Ex-enclosures according to EN 60079-7.
necessary
• Available in different voltages
• Easy wiring

Installation instructions for use in Ex areas Structure

The temperature class can be specified: A heating resistor is flameproof encapsulated in an anodised aluminium enclosure.
The terminal leads integrated on both sides make the device a ready-to-connect
 via a routine thermal test and approval by an authorised Ex inspector
heater. The heater is mounted by means of two fixing holes of ∅ 3.2 mm. A
 via a prototype test, e.g. together with other equipment based on heater of similar dimensions and power output is available for use in safe areas.
presentation by a recognised testing agency This version is supplied without the earth connection.
Installation exclusively in Ex enclosures according to EN 60079-7. Function
The Mini-heater can be used without a temperature limiter in hazardous areas
Explosion protection providing the installation instructions are carefully adhered to. Attaching the
Marking II 2G Ex d IIC Mini-heater to a metal body can reduce the surface temperature.
Certification PTB 00 ATEX 1124 U
Other approvals and certificates, see www.bartec.de Dimensions
∅ 3.2 1 x 0.75 mm²

Technical data
Nominal voltage 230 V, special voltages (6 to 400 V)
available on request
21.4
30

Nominal output 6W
Max. permissible +95 °C
surface temperature
39.7
Enclosure material anodised aluminium
50 25
Connection leads H07G-K or N4GAF - 0.75 mm²
standard length 0.5 m each side
Fixing details 2 fixing holes, ∅ 3.2 mm
Ordering information
Weight approx. 46 g
Mini-heater, explosion-protected 27-2301-3806
Mini-heater, media-protected 27-2302-3806
Technical data subject to change without notice.

122 BARTEC
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HCS Radiator

• High heating capacity BARTEC compact radiators are used as anti-freezing and anticondensate heaters
in potentially explosive areas. Their use guarantees maximum operating safety,
• Integrated antifreezing protection
since temperature fluctuations are effectively prevented or the required minimum
device in the connection cable
temperatures are maintained. They reliably ensure that no malfunctioning
• Large, black anodized convector through leakage current in electrical components, or other disturbances through
surface corrosion formation on mechanical installation parts, can occur. The radiators
are ready for connection and they are maintenance-free. Places of use include
switch and control cabinets, transmitter protective boxes, measuring equipment,
analytical cabinets for sample preparation etc..
Function
The thermostat located in the connection cable keeps the inside temperature
in the required range and reliably prevents overshooting the permissible ambi-
ent temperature of the heater. In order to prevent accumulation of heat the
specified fitting distances must be observed. Do not cover the fins, in order
that free convection is not hindered. For applications involving higher holding
temperatures, please contact us.
Construction,
The radiators are fitted with a constant ohmic resistance. Through the special
construction of the aluminium profile a chimney effect is produced which gives
a uniform temperature distribution in the interior of enclosures and cabinets. In
case of overheating, the heaters are permanently isolated from the mains supply,
since the heat source is coupled with a temperature safety fuse.

Technical data
Protection class IP 65, NEMA 4
Application temperature range -50 °C to +80 °C
Ambient temperature range -50 °C to +60 °C 3
Nominal voltage AC 230 V
Explosion protection
Connection Hose line, EWKF 3 x 1.5 mm2;
Marking II 2G Ex db IIC T4 ∅ 8.1 mm; length 3 m
II 2D Ex tb IIIC T135 °C
Mounting position Vertical flow through fins
Certification PTB 03 ATEX 1139 X Material black anodized aluminium
Other approvals and certificates, see www.bartec.de resistant to sea water

Dimensions
approx. ø 24

50
27
150

50
160

55

34

6,2
80

25
x.
ma

Ordering information
Designation Nominal power Version with antifreezing Dimensions Temperature class Order no.
protective device (l x w x h), mm
HCS 40-T4-10-3 40 W +10 °C ON 52 x 50 x 155 T4 27-2063-3704/B300
+18 °C OFF
Technical data subject to change without notice.

03-0330-0377-08/2017-EHT-222364 BARTEC 123

HCM Radiator

• High heating capacity BARTEC compact radiators are used as anti-freezing and anticondensate heaters
in potentially explosive areas. Their use guarantees maximum operating safety,
• Integrated antifreezing protection
since temperature fluctuations are effectively prevented or the required minimum
device in the connection cable
temperatures are maintained. They reliably ensure that no malfunctioning
• Large, black anodized convector through leakage current in electrical components, or other disturbances through
surface corrosion formation on mechanical installation parts, can occur. The radiators
are ready for connection and they are maintenance-free. Places of use include
switch and control cabinets, transmitter protective boxes, measuring equipment,
analytical cabinets for sample preparation etc..
Function
The thermostat located in the connection cable keeps the inside temperature
in the required range and reliably prevents overshooting the permissible ambi-
ent temperature of the heater. In order to prevent accumulation of heat the
specified fitting distances must be observed. Do not cover the fins, in order
that free convection is not hindered. For applications involving higher holding
temperatures, please contact us.
Construction
The radiators are fitted with a constant ohmic resistance. Through the special
construction of the aluminium profile a chimney effect is produced which gives
a uniform temperature distribution in the interior of enclosures and cabinets. In
case of overheating, the heaters are permanently isolated from the mains supply,
since the heat source is coupled with a temperature safety fuse.

Technical data
Protection class IP 65, NEMA 4
Application temperature range -50 °C to +80 °C
Ambient temperature range -50 °C to +60 °C
Nominal voltage AC 230 V
Explosion protection
Connection Hose line; EWKF 3 x 1.5 mm2;
Marking II 2G Ex db IIC T4, T3 ∅ 8.1 mm; length 3 m
II 2D Ex tb IIIC T135 °C, T200 °C
Mounting position Vertical flow through fins
Certification PTB 03 ATEX 1139 X Material black anodized aluminium
Other approvals and certificates, see www.bartec.de resistant to sea water

Dimensions

80
27
225

approx. ø 24

80
25
160

55 00
-3
0
. 25
ca

Ordering information
Designation Nominal power Version with antifreezing Dimensions Temperature class Order no
protective device (l x w x h)
HCM 100-T4-10-3 100 W +10 °C ON 80 mm x 80 mm x 225 mm T4 27-2163-5710/B300
HCM 250-T3-10-3 250 W +18 °C OFF 80 mm x 80 mm x 225 mm T3 27-2161-5725/B300
Technical data subject to change without notice.

124 BARTEC
124 03-0330-0461-08/2017-BEH-246822
HCL Radiator

BARTEC compact radiators are used as anti-freezing and anticondensate heat-

ers in potentially explosive areas. Their use guarantees maximum operating
safety, since temperature fluctuations are effectively prevented or the required
minimum temperatures are maintained. They reliably ensure that no malfunc-
tioning through leakage current in electrical components, or other disturbances
through corrosion formation on mechanical installation parts, can occur. The
radiators are ready for connection and they are maintenance-free. Places of use
include switch and control cabinets, transmitter protective boxes, measuring
equipment, analytical cabinets for sample preparation etc..
Construction
The radiators are fitted with a constant ohmic resistance. Through the special
construction of the aluminium profile a chimney effect is produced which gives
a uniform temperature distribution in the interior of enclosures and cabinets.
In case of overheating, the heaters are permanently isolated from the mains
• High heating capacity supply, since the heat source is coupled with a temperature safety fuse.
• Integrated antifreezing protection device in the connection cable Function
The thermostat located in the connection cable keeps the inside temperature
• Large, black anodized convector surface
in the required range and reliably prevents overshooting the permissible ambi-
ent temperature of the heater. In order to prevent accumulation of heat the
specified fitting distances must be observed. Do not cover the fins, in order
that free convection is not hindered. For applications involving higher holding
temperatures, please contact us.

Technical data
Protection class IP 65, NEMA 4
Application temperature range -50 °C to +80 °C
Ambient temperature range -50 °C to +60 °C 3
Nominal voltage AC 230 V
Explosion protection
Connection Hose line; EWKF 3 x 1.5 mm2;
Marking II 2G Ex db IIC T4, T3 ∅ 8.1 mm; length 3 m
II 2D Ex tb IIIC T135 °C, T200 °C
Mounting position Vertical flow through fins
Certification PTB 03 ATEX 1139 X Material black anodized aluminium
Other approvals and certificates, see www.bartec.de resistant to sea water

Dimensions

220
ca. 250-300

27
approx. Ø 24
120

213
160

25

55

Ordering information
Designation Nominal power Version with antifreezing Dimensions Temperature class Order no
protective device (l x w x h)
HCL 300-T4-10-3 300 W +10 °C ON 220 x 213 x 120 T4 27-2269-4730/B312
HCL 600-T3-10-3 600 W +18 °C OFF 220 x 213 x 120 T3 27-2261-4760/B312
Technical data subject to change without notice.

03-0330-0460-08/2017-BEH-246821 BARTEC 125

HSF Radiator

• Self-limiting characteristic
HSF 300 HSF 120/HSF 200 HSF 50/HSF 100
• Random mounting position
• Extremely flat design
• ATEX gas and dust application
approval
• Wide rated voltage range
• Large, black, anodized convector
surface

The extremely flat BARTEC HSF heater plates are mainly used in potentially Explosion protection
explosive areas for applications, which require the maintenance of a specific Marking II 2G Ex db IIC T4, T3
temperature. The use of these heater plates guarantees a maximum degree of
II 2D Ex tb IIIC T135 °C/T200 °C
operational safety, as temperature fluctuations can be efficiently avoided and,
yet, the required minimum temperatures can be maintained. The heater plates Certification PTB 03 ATEX 1221 X
reliably protect electrical installations against function failures due to creepage Other approvals and certificates, see www.bartec.de
currents and also offer protection against other failures caused by corrosion
formation at mechanical system components. The radiators are ready for con-
nection and they are maintenance-free. The application areas of these heaters Technical data
comprise switch and control cabinets, transmitter protection boxes, measuring Protection class IP 68, NEMA 4X
equipment, analyzer cabinets for sample preparation, and many more. Application temperature range -50 °C to +180 °C
Construction Ambient temperature range -50 °C to +60 °C
The HSF heater plates are based on a PTC (positive temperature coefficient)
Rated voltage AC/DC 120 to 240 V
heating element. The special design of the aluminum profile facilitates an even
temperature distribution in the interior of housings and cabinets. For an optimum Nominal power 50, 100, 120, 200 and 300 W
free convection, the fins should not be covered. (at 0 °C application temperature)

Function Connection Hose line EWKF 3 x 1.5 mm²; ∅ 8.1 mm

The PTC heating elements increase their electrical resistance as the temperatures Mounting position random
rises. A high resistance results in a low heating output. At high temperatures, the Material black, anodized aluminum,
heating capacity is reduced to a minimum heating output, which ensures that resistant to sea water
the limit temperature of the respective temperature class cannot be exceeded.
Moreover, these heating elements regulate their resistance in dependence of
the voltage. Therefore, the HSF heating plates can be applied in a wide supply
voltage range. Should you require further information on the detailed layout of
the heating capacity in holding temperature applications, please contact us.

126 BARTEC
126 03-0330-0390-08/2017-EHT-230940/1
HSF Radiator

Dimensions
206
24

30
164

Ordering information
Designation Nominal power Cable length Weight (netto) Dimensions in mm Temperature Order no.
(L x W x H) class
HSF 50 T4-1 50 W 1m 0.9 kg 105 x 206 x 30 T4 27-2C54-7054110Z1000
HSF 50-T4-5 50 W 5m 1.3 kg 105 x 206 x 30 T4 27-2C54-7054110Z5000
HSF 100-T3-1 100 W 1m 0.9 kg 105 x 206 x 30 T3 27-2A53-7104110Z1000
HSF 100-T3-5 100 W 5m 1.3 kg 105 x 206 x 30 T3 27-2A53-7104110Z5000
HSF 120-T4-1 120 W 1m 1.8 kg 225 x 206 x 30 T4 27-2B54-7124150Z1000
HSF 120-T4-5 120 W 5m 2.2 kg 225 x 206 x 30 T4 27-2B54-7124150Z5000
HSF 200-T3-1 200 W 1m 1.8 kg 225 x 206 x 30 T3 27-2B53-7204150Z1000
HSF 200-T3-5 200 W 5m 2.2 kg 225 x 206 x 30 T3 27-2B53-7204150Z5000
3
HSF 300-T3-1 300 W 1m 2.5 kg 325 x 206 x 30 T3 27-2J53-7304170Z1000
HSF 300-T3-5 300 W 5m 2.9 kg 325 x 206 x 30 T3 27-2J53-7304170Z5000
Technical data subject to change without notice.

03-0330-0390-08/2017-EHT-230940/2 BARTEC 127

SSM Silicone heater plate for control cabinets
M

The SSM heater plate can be used for frost protection and as an anti-conden-
sation heater. Its application ensures complete operational safety as the plates
prevent malfunctions often due to leakage currents on electrical installations
or the corrosion of metal components. Typical applications are switchgear and
controlgear cabinets, instrument housings, analyser cases, glove boxes and
other enclosures.

Technical data Structure

VDE certificate License no. 101109 The heater plate consists of a thin, anodised aluminium baseplate, vulcanised
with silicone-impregnated glass-fibre mats with an embedded heating coil. A
Norms EN 60335-1 bimetallic switch integrated in the terminal block limits the surface temperature
Min. ambient temperature -60 °C of the heater approx. +70 °C. An alternative version is available for adjusting
Max. ambient temperature +80 °C (at Type 27-0222) the surface temperature from +30 °C to +150 °C.

Plate temperature +70 °C (pre-set value) Additional products

adjustable from +30 °C to +150 °C Thanks to the unusual structure of silicone heaters, it is possible to manufacture
different versions for every application.
Fixing details with 4 x M4 screws, with a special glue,
with mounting rails The following parameters can be altered for individual applications:
Materials baseplate - aluminium sheet, Geometry/Shape
anodised 1.0 or 1.5 mm thick Flexible large-area heaters up to a size of 2.5 m x 1.2 m and about 2.5 mm
Insulation - silicone rubber approx. thick can be achieved. Cutouts, threads etc. can be provided at random. Heaters
1.5 mm thick for cylindrical bodies (5 to 200 mm diameters) are preformed according to the
heating element - CrNi or constantan wire required radius as a sleeve.
supply cable - of silicone 2 x 0.75 mm2, Fixing method
0.5 m long Large-area heaters can be installed with self-adhesive tape, with a special glue,
by means of a clamping plate or tension springs.
Protection class Type 27-0212-... IP 53
Type 27-0222-... IP 51 Nominal voltage
6 V to 230 V; 3 N AC 100 V to 3 N AC 400 V are possible.
Electrical data Power density
Heat output 40 W/100 W/250 W approx. 0.65 W/cm2 for self-stabilisation; up to 2.0 W/cm2 if limited by a
Nominal voltage AC 230 V/50 Hz thermostat.
Di-electric strength up to 12 KV/mm Temperature control
The surface temperature of the heater is influenced by the particular power
density W/cm2, temperature sensors for the control and limitation can be directly
integrated in the heating system, sensor receptacles for external temperature
Dimensions Snap-on rail mounting TS 35 sensors can be provided on the heater surface. The direct contact and large
area format result in a very favourable heat flow in the desired direction. This
means lower temperature differences between heater and object (medium).

128 BARTEC
128 03-0330-0270-08/2017-EHT-202017/1
SSM Silicone heater plate for control cabinets
M

Dimensions Silicone heater B2

B2

H2
B2

H
H
H

H1

H1
B B
H1

B
B1 B1
B1

L1

L1
L
L
L1

L2
L

L2
L2

∅ 4,2 ∅ 4,2
∅ 4.2

Ordering information Dimensions in mm

L L1 L2 B B1 B2 H H1 H2 Order no.
150 134 70 80 64 35 15 2,5 without 27-0212-1704
150 130 105 200 180 50 15 3 without 27-0212-2710
150 130 105 200 180 50 30 3 20 27-0222-2710
300 280 105 200 180 50 15 3 without 27-0212-3725
300 280 105 200 180 50 30 3 20 27-0222-3725

Ordering information Heater plate 3

Heat output Plate temperature Order no.
40 Watt 27-0212-1704
100 Watt +70 °C pre-set 27-0212-2710
250 Watt 27-0212-3725
40 Watt -
100 Watt adjustable from +30 °C to +150 °C 27-0222-2710
250 Watt 27-0222-3725

Ordering information Fixing bracket for TS 35

Installation sizes L x B Order no.
for heater 150 x 80 mm, 150 x 200 mm 05-0010-0056
for heater 300 x 200 mm 05-0010-0057
Technical data subject to change without notice.

03-0330-0270-08/2017-EHT-202017/2 BARTEC 129

MSH Anti-condensation motor heater
M

This highly flexible heating cable is used as an anti-condensation heater for electric
motors and generators. The device offers added protection against corrosion
damage that usually results in machine breakdowns by effectively preventing
the formation of condensation water even under extreme climatic conditions.
Structure
MSH ant-condensation heaters are pre-wired, ready-to-use parallel heating
cables with cold lead ends. Consisting of two parallel flexible copper leads
with silicone glass-fibre insulation, the heating element of CuNi or NiCr alloy
is wound around the cable. The 0.37 m long cold lead ends of FEP insulated
stranded copper flex terminate the heating cable. The outer jacket consists of
glass-fibre, covered with silicone rubber. Both ends of the heating cable are
sealed with silicone rubber.
Function
The heating cables are integrated directly into the windings, i.e. built around
• Easy to connect thanks to its parallel structure
the winding armature. Heat transfer is improved dramatically since the windings
• High watts density power output during the impregnation process.
• Extremely flexible in a temperature range Special versions on request
-50 °C to +180 °C with high di-electric strength • Differing supply voltage
• Differing heating cables
• Special heating cable length

Electrical data
Heat output 12.5 W, 25 W, 50 W, 75 W, 100 W
Technical data Watts density 50 W/m at nominal voltage
Material Heating elements - CuNi or NiCr Nominal voltage standard 230 V
Insulation - alkali-free glass-fibre with (special 110 V, others on request)
silicone rubber Permissible excess voltage 1.2 x nominal voltage
Connection leads - 2 x FEP-insulated
stranded copper flex, 0.5 mm² with Test voltage 2000 V to earth
crimped sleeve Temperature resistance class H = +180 °C
Bending radius > 25 mm Temperature range -50 °C to +180 °C

Dimensions

L +15 370 -10 ~ 4,5

~7

Ordering information
Operating voltage Code no. Heating output Cable length Code no.
12.5 W 250 mm 012
110 V 6
25 W 500 mm 025
230 V 7 50 W 1000 mm 050
75 W 1500 mm 075
Special voltage 9
100 W 2 000 mm 100

Complete order no.

Please enter code number: 27-1811-
Technical data subject to change without notice.

130 BARTEC
130 03-0330-0271-08/2017-EHT-202018
MSHex Anti-condensation motor heater

This flexible heating tape is used in explosive atmospheres to heat electric

motors and generators at standstill. It provides reliable protection against
corrosion damage and the associated mechanical breakdowns because
it effectively prevents condensation from forming, even under extreme
conditions. The heater is supplied ready to connect, which is done via an M20
screwed cable connection fed into an Ex e distributor, or is directly clamped
to terminals in an Ex room without a screwed connection. As these heating
tapes are self-limiting, overheating is prevented, even if they are laid on top of
each other. An additional temperature limiter is not required.
Structure of the heating tape
 Copper power conductor wire 1.2 mm2, nickel-plated
 Self-limiting plastic heating element
 Insulation sleeve made of FEP
• Silicone-free  Tin-plated copper braiding
• Self-limiting  Protective sleeve made of FEP

• Other lengths on request Technical data

Max. temperatures switched-on permanently
at place of use -40 °C to +120 °C
switched-off -40 °C to +170 °C
Nominal voltage 208 V to 254 V or 110 V to 120 V
Heating output at 10 °C 12 W, 24 W, 48 W and 96 W
Explosion protection at a specific heating output of 45 W/m
Marking II 2G Ex e IIC 200 °C (T2), T3 Gb Insulation testing AC 1500 V for 1 minute
Certification KEMA 08 ATEX 0109 Terminal wires with fine-stranded with tin-plated copper
IECEx KEM 09.0082 FEP isolation wires 1.5 mm2, green and yellow 3
Other approvals and certificates, see www.bartec.de protective earth conductor 2.5 mm2

Thermal safety EN 60519-2; Section 13, class 0 Heat conuctor closing shrink-fit hose made of PTFE/FEP

Temperature class Version 110 V, T2, T3 on request Min. bending radius 25 mm

Version 230 V, T3 Size of heating tape diameter 10.2 mm x 4.8 mm

Dimensions

L2 L1 ~9
-14

Ordering information HSB heating cable Type 45

Heating Strand Heating cable Nominal Order no.
output length length voltage
L1 (mm) L2 (mm)
12 W 300 270 110 V 27-1776-60300012
12 W 300 270 230 V 27-1776-70300012
24 W 300 540 110 V 27-1776-60300024
24 W 300 540 230 V 27-1776-70300024
48 W 1000 1070 110 V 27-1776-61000048
48 W 1000 1070 230 V 27-1776-71000048
96 W 1000 2140 110 V 27-1776-61000096
96 W 1000 2140 230 V 27-1776-71000096
Technical data subject to change without notice.

03-0330-0390-08/2017-EHT-230940/2 BARTEC 131

WATER DETECTION
Water leakage detection system System overview
M

• Easy and quick installation,

modular principle
• Visual and acoustic alarm signal,
galvanically isolated indicator
relay
• Durable and reliable

Water leak monitoring in buildings with sensitive electric and electronic Fields of application
equipment or valuables is today an elementary part of building supervision Computer centres, telephone exchanges, libraries, museums, archives, book
and guarding. If the recommendations in the “IT-Grundschutz” (information stores, clean air rooms, air-conditioning and heating centres, etc.
security) catalogue are followed, server rooms can be monitored reliably for
• Surfaces
the detection of water leaks in the cooling systems. The BARTEC water leakage
double floors above or below computer equipment
detection systems are used for the surveillance of rooms, piping and individual
items. Each leakage is detected with metre accuracy and reported directly in the • Piping
building surveillance. This ensures that the location of the leakage can be found heating cables, process cables
quickly so that countermeasures can be introduced immediately. The sensor • Individual
cable and point sensors can be combined at will. The monitoring electronics items drip pans
are available with or without locating. System calibration is not required. In
addition, a line-break monitoring is integrated into each system. System components
• Sensor
SCR sensor cable, PS, PSO+ and PSO Point Sensor
• Monitoring
RLW with locating as a wall-mounted enclosure
RLAnet with locating for installation in the control cabinet or as a
wall-mounted enclosure
RDW 03 without locating as a wall-mounted enclosure
RDA 01 without locating for installation in the control cabinet

Conductive measurement principle

The BARTEC water leakage detection systems detect leakages of electrically
conductive liquids quickly and reliably. The measuring circuits work with AC
voltage, which allows a permanent avoidance of galvanic processes at the
electrodes.

Optical measurement principle

The PSO+ and PSO Point Sensor detect also electrically non-conductive liquids.

134 BARTEC
134 03-0330-0525-08/2017-EHT-291053/1
Water leakage detection system PS point sensor, SCR sensor cable
M

• Individual connection lengths • Simple and quick installation

with easy and quick installation
• Highly flexible; supplied in
• Series connection, up to 50 point running metres
sensors are possible
• Can be combined with
• Locating possible PS point sensor

The point sensor is used to detect electrically conductive liquids such as The SCR sensor cable is used for detecting electrically conductive liquids such
e. g. water. With this point sensor the location of the leak can be detected as water, acids and alkalis. This sensor cable can detect the location of the
quickly. leak precisely. The SCR is a 4-core flexible round cable with protective braiding.

Technical data Technical data

Sensors 2 stainless steel plates, Sensors 2 x 0.25 mm2, stainless steel,
Rated resistance: 60 Ω (≙ 10 m on RLW) protected by partially permeable PTFE insulation
as area separation at the output Colour: red, white
Model flat point sensor with cable gland and Rated resistance: 6 Ω/m
waterproof terminal area Return conductor 2 x 0.25 mm2, copper, with FEP insulation
IPX4/X7 (to immerse 1 m, max. 12 h) Colour: red, white
Dimensions ∅ 80 mm x 26 mm height Protective braiding made of FEP
Cable gland M12 x 1.5 terminal area 3 to 6.5 mm Colour: natural

Enclosure material PVC Cable diameter 5 mm

Temperature resistance -10 °C to +50 °C Minimum bending radius 6 x cable diameter

Leakage alarm as of 3 mm water level Tensile strength 210 N

Connecting terminals terminal screws at the input and output Temperature resistance -50 °C to +180 °C
4
Miscellaneous integrated end resistor 220 kΩ on terminals; Fire protection V0 according to fire protection standard UL 1581
is removed with series connection

Ordering information Ordering information

PS point sensor 17-85M1-3832/0A00 Sensor cable SCR, supplied by the metres 17-85M1-1761
PS point sensor with wall mount 17-85M1-3832/0A10 Technical data subject to change without notice.
Technical data subject to change without notice.

03-0330-0525-08/2017-EHT-291053/2 BARTEC 135

Water detection system PSO+/PSO point sensor
M

• Fast detection of the leak The PS0+ point sensor and the PSO point sensor are used to detect electri-
location cally non-conductive liquids such as oil, enabling the location of the leak to
be detected quickly. Thanks to the special optics, the PSO+/PSO can operate
• Central and decentral voltage
reliably also when facing metallic surfaces (e.g. oil catch pan made of sheet
supply possible
steel). The integrated load relay can operate actuators, such as a check valve,
• Can be combined with directly on site. A second change-over contact reports the circuit state to the
SCR and PS monitoring electronics. The point sensor can be supplied centrally with DC 24
V via the signal cable. It is similarly possible to provide voltage decentrally by
means of a commercially available plug-in power supply unit. With its additional
terminal block, the PSO+ can be combined with the SCR and PS sensors as
required. The monitoring electronics RLW, RLAnet, RDW03 and RDA01 as well
as corresponding accessories (see catalogue) are also part of the BARTEC
water detection system.

Technical data
Rated voltage DC 24 V ±10 %, 0.4 W Dimensions Ø 80 x 70 mm (D x H)
Measuring method Optical, sensitivity: very small amounts, without cable glands
detection height adjustable using screw feet, PSO+ terminals Screw terminals, for series connection
pre-set to 2 mm (via installation cable, e.g. LIYY):
Outputs Group alarm relay, 2 change-over contacts Terminal 1 (e.g. white) - terminal 5
DC-13: 1 A, 12 V to 48 V Terminal 2 (e.g. brown) - terminal 6
Fail-save, relay is activated, Terminal 3 (e.g. green) - terminal 7
Change-over contact: if leak is detected, Terminal 4 (e.g. yellow) - terminal 8
terminals NO – C opens Integrated terminal resistor 220 kΩ on
Display Internal terminals 5 and 7; to be removed for
LED green: voltage ON connection in series
LED red: relay activated, no leak PSO+ and PSO terminals Voltage supply and floating changeover
Ambient temperature -25 °C to +50 °C at contacts:
5 % to 95 % air humidity (non-condensing) Terminal + (e.g. white) - DC 24 V
Terminal - (e.g. brown) - 0 V
Optics und screw feet (leak liquid)
Terminal 1/4 NO (e. g. green) contact
-25 °C to +80 °C
Terminal 2/5 NC contact
-40 °C to +125 °C (on request)
Terminal 3/6 C (e.g. yellow) - root
Storage temperature -30 °C to +60 °C 1)
good resistance to acids and lyes, mineral lubricants and alcohols;
Protection class IP 65/67 not resistant to petrol; the optics material Trogamid is available on request
Material Enclosure: PVC, polysulfone1)
Screw feet: stainless steel (1.4301)/brass, Ordering information
nickel-plated PSO+ point sensor 17-85M6-1102/1A00
Fixing Free-standing, floor installation PSO point sensor 17-85M6-1102/0A00
Technical data subject to change without notice.

136 BARTEC
136 03-0330-0928-08/2017-EHT-414884
RLW monitoring electronics with locating
M

• Quick and precise localisation The RLW monitoring electronics can be easily integrated into the building
of the leakage location surveillance. System calibration is not necessary. To safeguard the system, the
software is password-protected. RLW can be combined both with the sensor
• Monitoring lengths to 3,000 m
cable and also with the point sensor. The system status appears as a plain text
• No system calibration required report. The menu texts in the display are stored in three languages, German,
English and French. The front membrane texts are in three languages as stand-
ard. The location of the leakage appears in the display quickly and precisely.
This ensures that the location of the leakage can be found rapidly and counter-
measures introduced immediately. The max. monitoring length is 3,000 m and
can be displayed in metres or feet. For each measuring channel up to 1,500 m
of sensor cable can be connected. The monitoring length can be divided into
50 zones per measuring channel.

Technical data Ordering information

Model plastic wall-mounted enclosure with RLW single-channel 17-85G1-2121
transparent protective cover, RLW dual-channel 17-85G1-2221
terminal connection chamber and cable glands
RLW and RS485, single-channel 17-85G1-2122
Dimensions (W x H x D) 284 mm x 217 mm x 143 mm;
(dimension H without cable glands) RLW and RS485, dual-channel 17-85G1-2222
Inputs power supply (standard) Technical data subject to change without notice.
AC 230 V or AC 115 V/50 to 60 Hz/8 VA or
DC 12 V or DC 24 V/7 W
sensor connection
Outputs two floating change-over contacts
for leakage report:
per measuring channel (3 A at AC 230 V)
two floating change-over contacts
for fault (fail-safe) power failure surveillance:
3 A at AC 230 V
RS232 interface (standard) and RS485 (option)
block-oriented, secured single-master protocol 4
for connecting to the building management
system
Event logger storage of the last 20 events with date, time
and plain text
Measuring accuracy ±0.1 % of the measurement range end level
Measurement method conductive (conductive liquids > 30 µS/cm)
Self-monitoring sensor rupture and power failure
Date/time automatic switch-over from summer/winter time
Operating elements membrane keyboard, operation of all functions
including the plain text inputs
Signal optical:
LED displays; operation/leakage/rupture/fault
acoustic:
piezoelectric buzzer (can be switched on and off)
Ambient temperature 0 °C to +50 °C
Protection class IP 65

03-0330-0526-08/2017-EHT-291054 BARTEC 137

RLAnet Monitoring unit
M

• Quick and precise localization The monitoring unit RLAnet is a component of the BARTEC Water leakage de-
of the leakage location tection system. It is operating with the sensor cable SCR and/or the point sen-
sor PS. Further components of the BARTEC Water leakage detection system
• Modbus RTU integration
are the monitoring units RLW, RDW 03 and RDA 01, also the accessories. The
into the building surveillance
system detects minor liquid leakages fast and reliable. An optical and acoustic
• Can be combined signal arises. Simultaneously the potential-free contact switches. This can be
with sensor and point sensor used for signalling to PLC or to a building control unit. The leakage is being
localized exact by 1 meter and get visualized on the 4-digit display. Thus a
leakage will be found by a service person quick and true.

Technical data Visualization

Power supply DC 12 V to 24 V ±10 %; 3 W The service-software (for WINDOWS-PC) calls the system status via RS485 in
real-time. The data is available in MODBUS RTU protocol. Up to 250 MODBUS
Method of measurement conductive (conductive liquids > 30 µS/cm) addresses will be handled. The typical application parametrization will also be
accuracy: ±1 % managed by using this service-software.
Inputs Sensor via 4-wire cable
Download the service software and the extended manual below:
Sensor cable length: max. 500 m
www.bartec.de
Point sensors: max. 50 pieces
Sensitivity: adjustable
Outputs Collective message alarm relay, Service-Software
1 floating change-over contact Parametrization Memory display
AC 12: 0.5 A, 125 V
DC 13: 1 A, 24 V
RS485, Modbus RTU,
for process visualization and parametrization
Memory Alarm-/Break storage, last 32 happenings
Signal optical Power LED red, relay de-energized
Leak LED green, relay energized
Service LED green, relay energized
Signal acoustic Piezoelectric buzzer quit by pressing button
on front panel
Ambient temperature -20 °C to +50 °C at
5 % to 95 % air humidity (non-condensing)
Storage temperature -40 °C to +60 °C
Protection class IP 20
Housing material Thermoplastic
Mounting Clip-on enclosure for mounting rail TS 35 Front panel
Dimensions (W x H x D) 70 mm x 86 mm x 53 mm
SCR sensor cable Terminal 13, white, perforated
Terminal 14, white, insulated
Terminal 15, red, perforated
Terminal 16, red, insulated
Point sensor PS terminal Terminal 13, 1 (e.g. white LIYY)
via installation cable Terminal 14, 2 (e.g. brown LIYY)
Terminal 15, 3 (e.g. green LIYY)
Terminal 16, 4 (e.g. yellow LIYY)

Ordering information
Monitoring unit RLAnet 17-85G5-21230000
Technical data subject to change without notice.

138 BARTEC
138 11-85G5-7D0001-08/2017-EHT-403030
RDW 03 monitoring electronics without locating
M

• Rapid detection of leakages The RDW 03 monitoring electronics can be easily integrated into the building
surveillance.The system detects even small liquid leakages quickly and reliably.
• No system calibration required
There is an optical and acoustic alarm signal. At the same time floating contacts
• Can be combined with are set for signals to the building services management and control tasks. The
sensor cable and point sensor max. monitoring length is 1,000 m.

Technical data
Model Wall-mounted enclosure with membrane
keyboard and separate terminal area
Dimensions (W x H x D) 166 mm x 160 mm x 84 mm
Inputs power supply AC 230 V/50 to 60 Hz/8 VA or
DC 24 V/7 W as standard
sensor via two-wire lead,
sensor cable length max. 1000 m
point sensors max. quantity of 50 pcs
Outputs alarm relay, two separate change-over contacts
(6 A at AC 230 V/6 A at DC 24 V)
rupture/power failure relay,
one change-over contact in fail safe function
(6 A at AC 230 V/6 A at DC 24 V)
Memory alarm/rupture relay memory
Measurement method conductive (conductive liquids > 2 µS/cm)
Response sensitivity adjustable 4
Self-monitoring sensor rupture and power failure
Operating elements two-stage confirm button
(stage 1: buzzer off); on/off button
Signal optical: LED displays operation/alarm/rupture
acoustic: piezoelectric buzzer
Ambient temperature 0 °C to +60 °C
Protection class IP 54

Ordering information
RDW 03 17-85F3-8322
Technical data subject to change without notice.

03-0330-0527-08/2017-EHT-291055 BARTEC 139

RDA 01 monitoring electronics
M

• Rapid detection of leakages The RDA monitoring electronics can be easily integrated into the building
surveillance. The system detects quickly and reliably even small quantities of
• No system calibration required
liquid leaks. An optical and acoustic alarm signal is given. At the same time
• Can be combined with floating contacts are set for signals to the building services management and
sensor cable and point sensor control tasks. The messages are saved until the reset via a push button or
voltage disconnection. If the leak continues, the messages are reset. The max.
monitoring length is 1,000 m.

Technical data
Connection/Function
Model clip-on enclosure for mounting rail TS 35
Dimensions (W x H x D) 22.5 mm x 82 mm x 101 mm Terminating
resistor
Inputs Voltage supply Sensivity

Type 2322: AC 230 V /50 to 60 Hz/1.2 VA Reset

Type 2422: DC 24 V/0.8 W Sensor
Leakage
Sensor via two-wire lead
Break
Sensor cable length: max. 1,000 m
Point sensors: max. 50 pcs Operation

Outputs Group alarm relay, two change-over contacts

0.25 A at AC 230 V/1 A at DC 24 V Pictured state: operation/no leakage

Memory Alarm/rupture relay memory

Measurement method conductive (conductive liquids > 2 µS/cm)
Self-monitoring sensor rupture and power failure Terminal assignment
Operating elements reset button
Signal optical: LED displays; operation/alarm/rupture
acoustic: piezoelectric buzzer
Ambient temperature -25 °C to +60 °C
Protection class IP 20
Signal alarm: LED red (1),
break: LED yellow (2),
operation: LED green (3)

Ordering information
RDA, AC 230 V 17-85F4-2322
RDA, DC 24 V 17-85F4-2422
Technical data subject to change without notice.

140 BARTEC
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Water detection system Accessories
M

Description Order No.

Connection cable LIYY 4 x 0.5 mm² 02-4042-0011

Colour code in acc. with
DIN 47100 wh, bn, gn, ye
Temperature range -30 °C to +80 °C fixed installation
Dimensions ∅ = 5.8 mm
Conductor loop resistance R = approx. 2 x 3 Ω/100 m
(100 m [approx. 6 Ω] represent 1 m sensor cable
for devices with detection)

SCR terminal connector for RLW 05-0080-0161

Temperature range 40 °C to +85 °C
Dimensions ∅ = 20 mm; L = 60 mm
Material PA
Flammability in acc. with UL-94 V-2
Clamping area 0.25 mm to 0.75 mm
Internal wiring Jumper between terminal 1 - 2 and 3 - 4

SCR final resistance 220 kΩ for RDA, RDW 05-0080-0164

Temperature range -40 °C to +85 °C
Dimensions ∅ = 20 mm; L = 60 mm
Material PA
Flammability in acc. with UL-94 V-2
Clamping area 0.25 mm to 0.75 mm
Internal wiring Jumper between terminal 1 - 2 and 3 - 4;
Final resistance 220 kΩ between terminal 1 - 3 4

SCR separating module 05-0080-0162

Temperature range -40 °C to +85 °C
Dimensions (L x W x H) 103 mm x 22 mm x 37 mm
Internal wiring Resistance R = 62 Ω
between connector X1 and bushing X3
(62 Ω represent 10 m sensor cable
for devices with detection)

SCR T-splitter 17-85Z4-3200

Temperature range -40 °C to +85 °C
Dimensions (L x W x H) 103 mm x 22 mm x 37 mm
Internal wiring Resistance R = 62 Ω between connector X1 and
bushing X2 and between bushing X2 and bushing X3
(62 Ω represent 10 m sensor cable
for devices with detection)

03-0330-0886-08/2017-EHT-403271/1 BARTEC 141

Water detection system Accessories
M

Description Order No.

Mounting tape 05-0091-0045

Temperature range -30 °C to +100 °C
Dimensions (L x W) 100 mm x 50 mm
VPE 50 pieces

Identification label „Sensitive sensor cable“ 05-2144-0777

Temperature range -40 °C to +85 °C, do not stick on below 0 °C
Dimensions (L x W) 100 mm x 50 mm

SCR connector installation kit 05-0091-0054

Temperature range -40 °C to +85 °C
Dimensions ∅ = 20 mm; L = 60 mm
Material PA
Flammability in acc. with UL-94 V-2
Clamping area 0.25 mm to 0.75 mm

SCR bushing installation kit 05-0091-0055

Temperature range -40 °C to +85 °C
Dimensions ∅ = 20 mm; L = 60 mm
Material PA
Flammability in acc. with UL-94 V-2
Clamping area 0.25 mm to 0.75 mm

Technical data subject to change without notice.

142 BARTEC
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PROJECT PLANNING INFORMATION
Project Planning Information for Pipes Electric Trace Heating Systems

Company Web site

Street Contact person

Post code/Town E-mail

Country Phone

Application of Electrical Trace Heating System Product information

Frost protection Medium

Temperature maintenance Density* kg/m3

Heating up and temperature maintenance Specific heat* J/(kg·K)

Phase change temperature* (if undergo) °C

Piping information Specific heat of fusion* J/kg

Length m

Nominal bore mm Process data

Pipe material Initial temperature* °C

Specific heat of the pipe material* J/(kg·K) Final temperature* °C

Pipe weight per meter* kg/m Required heat up period* h

Wall thickness* mm Maintain temperature °C

Max. allowed temperature of the product °C

Density of the pipe material* kg/m3
Min. ambient temperature °C
Number of valves pcs.
Max. ambient temperature °C
Number of flanges pcs.
Startup temperature °C
Number of supports pcs.

Number of pumps/filters pcs.

Temperature limitations
Number of drains/vents pcs. Max. operating pipe temperature
(continuously, trace heater energized) °C
Location indoor outdoors buried Max. exposure heater temperature
(intermittently, trace heater de-energized) °C
Thermal insulation information

Material Electrical data, area classification, approvals/certifications

Thickness mm Supply voltage V AC Frequency 50 Hz 60 Hz

Thermal conductivity W/(m·K) at mean temperature °C Installation in potentially explosive atmospheres Yes No

Density* kg/m3 Temperature class

Specific heat* J/(kg·K) ATEX IECEx CSA EAC

Upper limit temperature of thermal insulation material °C INMETRO KOSHA

*required for heating up applications

144 BARTEC
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Project Planning Information for Vessels Electric Trace Heating Systems

Company Web site

Street Contact person

Post code/Town E-mail

Country Phone

Application of Electrical Trace Heating System Product information

Frost protection Medium

Temperature maintenance Density* kg/m3

Heating up and temperature maintenance Specific heat* J/(kg·K)

Phase change temperature* (if undergo) °C

Vessel properties (please attach drawings)
Specific heat of fusion* J/kg
Body cylindrical rectangular

Type horizontal vertical

Process data
Bottom (for vertical vessel) Flat Dome
Initial temperature* °C
Top (for vertical vessel) Flat Dome
Final temperature* °C
Sides (for horizontal vessel) Flat Dome
Required heat up period* h
For vertical vessel Height m ø m
Maintain temperature °C
For horizontal vessel Length m ø m
Max. allowed temperature of the product °C
For rectangular vessel (H x W x L) x x m
Min. ambient temperature °C
Supports Feet Slab Saddle
Max. ambient temperature °C
Number of supports pcs. 5
Startup temperature °C
Specific heat of the vessel material J/(kg·K)

Wall thickness* mm Temperature limitations

Density of the vessel material* kg/m3 Max. operating vessel temperature
(continuously, trace heater energized) °C
Location Max. exposure heater temperature
(intermittently, trace heater de-energized) °C
indoor outdoor

Thermal insulation material Electrical data, area classification, approvals/certifications

Thickness mm Supply voltage V AC Frequency 50 Hz 60 Hz

Thermal conductivity W/(m·K) at mean temperature °C Installation in potentially explosive atmospheres Yes No

Density* kg/m3 Temperature class

Specific heat* J/(kg·K) ATEX IECEx CSA EAC

Upper limit temperature of thermal insulation material °C INMETRO KOSHA

*required for heating up applications

03-0330-0273-08/2017-BEH-202030/2 BARTEC 145

INDEX
Subject Index

Subject Type number Page

Adhesive tapes 02-5500-00.. 74
Cold applied technology and brass cable gland, Ex for HTSB system 05-0091-0150 41
Cold-applied technology for PSBL, PSB, MSB and HSB systems 05-0091-01.. 35
Connection cables 02-4034-00.. 74
Connection kits, Ex and M, EMK 27-362.-0.-0101 57
Crimping accessories 03-....-000. 75
DEC Digital energy controller 17-82L3-1110 114 - 115
DEPU Complete Digital Solution – Controller-Limiter-Power Setpoint 17-8887-2636/2300 96 - 97
DPC CodeKey for DPC III and DPCfront 17-82L3-1110 106
DPC III Digital programmable Temperature control device family 102 - 106
DPC III Monitor Temperature control device 17-8821-4.22/22303200 104
DPC III Standard Temperature control device 17-8821-4.22/22303000 103
DPCfront Digital programmable Temperature control device family 98 - 101
DPCfront Komfort Temperature control device 17-8821-7780/34204000 100
DPCfront Monitor Temperature control device 17-8821-7783/34204200 101
DPCfront Standard Temperature control device 17-8821-7720/32204000 99
DTL III Ex Digital Safety Temperature Limiter 17-8865-4.22/22003000 105
DTW/DTB Flame-proof temperature monitor/limiter 27-6C.2-.4112000 86 - 87
EKL light flexible single-core plastic-insulated heating cable 27-582.-5A6A... 44 - 45
EKL medium flexible single-core plastic-insulated heating cable 27-582.-756G... 49
EKL medium/premium ECT connection technology 27-5A3.-.... 51
EKL medium/premium Junction box 07-5103-9… 52 - 54
EKL premium flexible single-core plastic-insulated heating cable 27-582.-756K... 50
EKL system 43 - 54
EMK Heating cable system 55 - 72
Fixing straps 76
HCL Radiator 27-226.-47.0/B3.. 125
HCM Radiator 27-216.-57../B300 124
HCS Radiator 27-2063-3704/B300 123
Heat shrink technology for PSBL, PSB and HSB systems 05-0091-0.9./07-580.-00009...0 36
Heat Shrink Technology M, EKL light 05-0091-0195 46
Heating circuit “Ex”, pre-assemble, EMK 07-5103-905. 61 - 63
Heating circuit “Standard”, pre-assembled, M, EMK 07-5177-9... 58 - 60
Heating circuit Ex and M, pre-assembled, laser welded, EMK 07-51..-9... 66 - 72
HSF Radiator 27-2.5.-7..41.. 126 - 127
HTSB system 37 - 42
Installation accessories for PSBL/PSB/MSB/HSB/HTSB/EKL/EMK 74 - 76
Insulation entry bush 05-0020-0... 74
Junction box for PSBL system 05-0079-00.. 33
Junction box for PSBL, PSB, MSB and HSB systems 27-5452-...112.0 32
Junction box M, EKL light 07-5177-9... 47 - 48
Junction boxes for cold-applied technology, EX for HTSB system 07-5103-921. 42
Junction boxes for PSB and HSB systems 07-5177-902. 34
Junction boxes for Pt100 Ex 07-510./90.. 118
Junction boxes for Pt100 M 07-5177-908. 120
KRM Capillary tube thermostat, 16 A, 16 A 27-6A.3-61... 94 - 95
KTE-d Cable thermostat 27-6B11-52../BZ.. 92
KTE-m Cable thermostat 27-6B11-2.10/BZ.. 90 - 91

148 BARTEC
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Subject Index

Subject Type number Page

Mini-heater, Ex and M 27-2301-3806, 27-2302-3806 122
Mini-thermostat for PSBL system 05-0060-008. 93
Mounting plates and brackets in galvanised steel 05-0..5-0... 75
Mounting plates and brackets in stainless steel 05-0091-00.. 75
MPC Multi-Channel Control System
net
107 - 111
MPCnet Overview of system components/Accessories 17-8851-00.. 109 - 111
MPCnet System overview 108
MSH Anti-condensation motor heater 27-1811-... 130
MSHex Anti-condensation motor heater 27-1776-... 131
MTE Mini-thermostat 07-6111-94.. 88 - 89
Nylon cable ties 03-6500-001. 02-/03-... 76
Over insulation caution labels 05-2144-0... 74
PLEXO TCS the plug-in connection system for PSBL, PSB, MSB and HSB heating tapes and systems 27-59 P.-..100001 28 - 29
Point sensor PS, Sensor cabel SCR 17-85M1-1761 135
Point sensor PSO+/PSO 17-85M6-1102/.A00 136
Pt100 Ex Resistance thermometer 27-712.-1330.... 116 - 117
Pt100 M Resistance thermometer 03-9040-00.. 119
RDA 01 Monitoring electronics 17-85F4-2.22 140
RDW 03 Monitoring electronics without locating 17-85F3-8322 139
RLA Monitoring electronics
net
17-85G5-2123 138
RLW Monitoring electronics with locating 17-85G1-2... 137
S/S cable ties 03-.510-0... 76
Safety temperature monitor BSTW II and -limiter BTB II/BSTB II, 25 A, fail-safe, 27-6D..-52../1..0 82 - 85
SEH Skin Effect Heating system System overview 73
Self-limiting parallel heating tape HSB 07-5803-1..A, 07-5803-2..A 25 - 27
Self-limiting parallel heating tape HTSB 07-5819-...2 38 - 40
Self-limiting parallel heating tape MSB 07-5804-2..Y 22 - 24
Self-limiting parallel heating tape PSB, 07-5801-1..., 07-5801-2... 19 - 21
Self-limiting parallel heating tape PSBL 07-5807-1..., 07-5807-2... 16 - 18
Single-core mineral-insulated heating cable, EMK 27-3833-20...; 27-3834-20... 55 - 56
Single-core mineral-insulated heating circuit, laser welded, Ex and M, EMK 27-364.-.31/....1000 64 - 65
SSM Silicone heater plate for control cabinets 27-02.2-.7.. 128 - 129
STW II Capillary tube thermostat 16 A, fail-safe 27-6DF2-5215/1.00 80 - 81
Summary of closed- and open-loop control systems 78 - 79
Summary of heating systems 10 - 13
System overview EKL system 43
System overview for HTSB system 37
System overview for PSBL, PSB, MSB and HSB systems 14 - 15
TL Ex Temperature Limiter 17-8851-0030/0000 112 - 113
TWISTO-B Connection technology for the PSB system 27-56K.-DC.. 0000 30
TWISTO-B Junction boxes for the PSB system 07-5177-902. 31
Water leakage detection systems accessories 141 - 142
Water leakage detection systems System overview 134

BARTEC 149
Type Index

Type number Subject Page

02-/03-... Fixing material 76
02-4034-00.. Connection cables 74
02-5500-00.. Adhesive tapes 74
03-....-000. Crimping accessories 75
03-.510-0... S/S cable ties 76
03-6500-001. Nylon cable ties 76
03-9040-00.. Pt100 M Resistance thermometer 119
05-0..5-0... Mounting plates and brackets in galvanised steel 75
05-0020-0... Insulation entry bush 74
05-0060-008. Mini-thermostat for PSBL system 93
05-0079-00.. Junction box for PSBL system 33
05-0091-0.9./07-580.-00009...0 Heat shrink technology for PSBL, PSB and HSB systems 36
05-0091-00.. Mounting plates and brackets in stainless steel 75
05-0091-01.. Cold-applied technology for PSBL, PSB, MSB and HSB systems 35
05-0091-0150 Cold applied technology and brass cable gland, Ex for HTSB system 41
05-0091-0195 Heat Shrink Technology M, EKL light 46
05-2144-0... Over insulation caution labels 74
07-51..-9... Heating circuit Ex and M, pre-assembled, laser welded, EMK 66 - 72
07-510./90.. Junction boxes for Pt100 Ex 118
07-5103-9… EKL medium/premium Junction box 52 - 54
07-5103-905. Heating circuit “Ex”, pre-assemble 61 - 63
07-5103-921. Junction boxes for cold-applied technology, EX for HTSB system 42
07-5177-9... Heating circuit “Standard”, pre-assembled, M, EMK 58 - 60
07-5177-9... Junction box M, EKL light 47 - 48
07-5177-902. Junction boxes for PSB and HSB systems 34
07-5177-902. TWISTO-B Junction boxes for the PSB system 31
07-5177-908. Junction boxes for Pt100 M 120
07-5801-1..., 07-5801-2... Self-limiting parallel heating tape PSB, 19 - 21
07-5803-1..A, 07-5803-2..A Self-limiting parallel heating tape HSB 25 - 27
07-5804-2..Y Self-limiting parallel heating tape MSB 22 - 24
07-5807-1..., 07-5807-2... Self-limiting parallel heating tape PSBL 16 - 18
07-5819-...2 Self-limiting parallel heating tape HTSB 38 - 40
07-6111-94.. MTE Mini-thermostat 88 - 89
17-82L3-1110 DEC Digital energy controller 114 - 115
17-82L3-1110 DPC CodeKey for DPC III and DPCfront 106
17-85F3-8322 RDW 03 Monitoring electronics without locating 139
17-85F4-2.22 RDA 01 Monitoring electronics 140
17-85G1-2... RLW Monitoring electronics with locating 137
17-85G5-2123 RLAnet Monitoring electronics 138
17-85M1-1761 Point sensor PS, Sensor cabel SCR 135
17-85M6-1102/.A00 Point sensor PSO+/PSO 136
17-8821-4.22/22303000 DPC III Standard Temperature control device 103
17-8821-4.22/22303200 DPC III Monitor Temperature control device 104
17-8821-7720/32204000 DPCfront Standard Temperature control device 99
17-8821-7780/34204000 DPCfront Komfort Temperature control device 100
17-8821-7783/34204200 DPCfront Monitor Temperature control device 101
17-8851-00.. MPC Overview of system components/Accessories
net
109 - 111
17-8851-0030/0000 TL Ex Temperature Limiter 112 - 113
17-8865-4.22/22003000 DTL III Ex Digital Safety Temperature Limiter 105
17-8887-2636/2300 DEPU Complete Digital Solution – Controller-Limiter-Power Setpoint 96 - 97

150 BARTEC
150
Type Index

Type number Subject Page

27-02.2-.7.. SSM Silicone heater plate for control cabinets 128 - 129
27-1776-... MSH Anti-condensation motor heater
ex
131
27-1811-... MSH Anti-condensation motor heater 130
27-2.5.-7..41.. HSF Radiator 126 - 127
27-2063-3704/B300 HCS Radiator 123
27-216.-57../B300 HCM Radiator 124
27-226.-47.0/B3.. HCL Radiator 125
27-2301-3806, 27-2302-3806 Mini-heater, Ex and M 122
27-362.-0.-0101 Connection kits, Ex and M, EMK 57
27-364.-.31/....1000 Single-core mineral-insulated heating circuit, laser welded, Ex and M, EMK 64 - 65
27-3833-20...; 27-3834-20... Single-core mineral-insulated heating cable, EMK 55 - 56
27-5452-...112.0 Junction box for PSBL, PSB, MSB and HSB systems 32
27-56K.-DC.. 0000 TWISTO-B Connection technology for the PSB system 30
27-582.-5A6A... EKL light flexible single-core plastic-insulated heating cable 44 - 45
27-582.-756G... EKL medium flexible single-core plastic-insulated heating cable 49
27-582.-756K... EKL premium flexible single-core plastic-insulated heating cable 50
27-59 P.-..100001 PLEXO TCS the plug-in connection system for PSBL, PSB, MSB and HSB heating tapes and systems 28 - 29
27-5A3.-.... EKL medium/premium ECT connection technology 51
27-6A.3-61... KRM Capillary tube thermostat, 16 A, 16 A 94 - 95
27-6B11-2.10/BZ.. KTE-m Cable thermostat 90 - 91
27-6B11-52../BZ.. KTE-d Cable thermostat 92
27-6C.2-.4112000 DTW/DTB Flame-proof temperature monitor/limiter 86 - 87
27-6D..-52../1..0 Safety temperature monitor BSTW II and -limiter BTB II/BSTB II, 25 A, fail-safe, 82 - 85
27-6DF2-5215/1.00 STW II Capillary tube thermostat 16 A, fail-safe 80 - 81
27-712.-1330.... Pt100 Ex Resistance thermometer 116 - 117

BARTEC 151
Reservation
Technical data subject to change without notice. No claims for damages arising from alterations, errors or misprints shall be allowed.
Attention is drawn to the applicable standards and regulations on safety components and systems together with the relevant operating
and installation instructions.

BARTEC Catalogue Heating Technology Edition 2017 Printed in Germany

 HEATING TECHNOLOGY

UK-D-BEH041004-10/2017-Marketing & Communications-233564

HEATING TECHNOLOGY 2017

BARTEC GmbH
Max-Eyth-Str. 16
97980 Bad Mergentheim
Germany
Phone: +49 7931 597 0
[email protected]
www.bartec.de