Gauge Blocks

SERIES 516

FEATURES Selecting Gauge Blocks

• Gauge blocks are designed to offer the construction of
Precision gauge blocks are the primary blocks available in a choice of rectangular or practically any size, within the range of a set, using the
standards vital to dimensional quality control square, metric or inch, and steel or ceramic minimum number of blocks. Long block sets are available if
a longer length is required than is provided by the standard
in the manufacture of parts. Mitutoyo types. sets.
offers an extensive selection of gauge • Gauge block sets should be selected in accordance with
the minimum length step required. Wear block sets should
be used if the application is likely to involve rapid wear of
the end blocks in a stack (and the minimum sizes required
Accuracy allow this). This will preserve the life of the set by confining
Gauge blocks offered by Mitutoyo, an all-round precision measuring machine manufacturer, wear to the wear blocks, whose cost of replacement is far
less than that of a complete set.
guarantee such a high accuracy that users can use them without anxiety. Needless to say, • If a set containing a large number of gauge blocks is
Mitutoyo has established a traceability system for our measurement products, up to the selected, the number of gauge blocks required for any
particular length may be reduced and the number of
Metrology Management Center of the National Institute of Advanced Industrial Science and combinations is increased. Accuracy will be retained and
Technology (AIST) and we have been certified by the Japanese government as an accredited wear will be reduced.
laboratory. • Dedicated gauge block sets for micrometer inspection and
caliper inspection are available.
• If using only one length repeatedly, it is a good idea to
Wringing purchase discrete gauge blocks.
• The 2mm-based gauge blocks, which take the minimum
The lapping technique is one of Mitutoyo’s specialties. Our advanced technique, developed length step as 2mm, are easier to handle than 1mm-based
over more than a half century, enables us to achieve the best flatness and surface roughness gauge blocks.
needed for gauge blocks and thus maximize the wringing force.

Abrasion Resistance and Dimensional Stability of Steel blocks

High-carbon high-chrome steel is employed to satisfy a variety of the material characteristics
required for gauge blocks. Our advanced heat treatment technology for steel blocks, which
involves repeated high and low temperature cycles, simultaneously achieves excellent abrasion
resistance and reduces change in length over time to the minimum.

CERA Blocks
CERA blocks are made of a ceramic material
with a superior surface finish, created
by Mitutoyo’s ultra-precision machining
techniques, that provides a premium quality
block.

1. Corrosion Resistant
Anti-corrosion treatment is not required
when handled normally (i.e. with fingers),
resulting in simple maintenance and
E
storage.
2. No Burrs Caused by Dents, etc.
Since the CERA Block is very hard, it will
not scratch and is highly resistant to burrs.
If a burr is formed, it can easily be removed
with a ceramic deburring stone (Ceraston).
3. Abrasion Resistant Abrasion loss
(µm) Resistance to wear Steel
CERA Blocks have 10 times the
abrasion resistance of steel gauge 0.4
blocks. Silicon nitride

4. Dimensionally Stable 0.2

Tungsten
carbide
CERA Blocks are free from dimensional
change over time. CERA Block

5. Sizes Clearly Marked 0

2000 4000 6000 8000

Black characters, indicating the Amount of travel (m)

nominal length, are inscribed by laser and

are clearly visible against the white surface
of the block.

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Grade and Application 6. Non-magnetic Nature Prevents
The following table can be used to select the gauge block Steel Swarf Contamination
grade according to usage (specified by DIN861, BS4311, and
JIS B 7506). 7. High Wringing Force
Applications Grade
Superior flatness and surface finish
Workshop use • Mounting tools and cutters 2 provides maximum wringing force.
• Manufacturing gages 1 or 2
• Calibrating instruments
8. Superior Material Characteristics of CERA block
Inspection use • Inspecting mechanical parts, 1 or 2
tools, etc. Material CERA Block Steel Carbide Silicon nitride
Property (ZrO2) (Fe) (WC-Co) (Si3N4)
• Checking the accuracy of gages 0 or 1
• Calibrating instruments Hardness (HV) 1350 800 1650 1500
Calibration use • Checking the accuracy of gauge K or 0 Coefficient of thermal expansion (10-6/K) 9.3±0.5 10.8±0.5 5.5±1.0 2
blocks for workshop Flexural strength by 3-point bending (MPa) 1270 1960 1960 580
• Checking the accuracy of gauge Fracture toughness K1c (MPa•m1/2) 7 120 12 6.5
blocks for inspection
• Checking the accuracy of Young’s modulus x10-4 (MPa) 20.6 20.6 61.8 28.4
instruments Poisson’s ratio 0.3 0.3 0.2 0.3
Reference use • Checking the accuracy of gauge K Specific gravity 6.0 7.8 14.8 3.2
blocks for calibration Thermal conductivity (W/m•k) 2.9 54.4 79.5 16.7
• For academic research

Grade 2: 9. Closest Expansion Coefficient to Difference in

dimension (µm) 3 Silicon nitride
These gauge blocks are intended for shop floor Steel 2 Tungsten carbide
use to set and calibrate fixtures as well as precision The thermal expansion coefficient of a
instruments. CERA Block is quite similar to that of a 1

Grade 1: steel gauge block. 17 18 19 CERA Block

This grade is used within an inspection area to verify 20 21 22 23

the accuracy of plug and snap gages as well as for 10. Highly Resistant to Dropping and -1
Temperature (C)

setting electronic measuring devices. Impact -2 Differences in the dimension between

Grade 0: The CERA Block material is one of the some materials and steel that are
obtained when measuring testpieces with
These higher accuracy gauges are intended for use -3 a length of 100mm at each temperature.
within a controlled environment by skilled inspection
toughest ceramics. It is extremely difficult
staff. Mainly used as reference standards for setting to crack a CERA block in normal use.
high precision measuring equipment and for the
calibration of lower grade gauge blocks. Features of Square Gauge Blocks
Grade K: 1. Stack can be positively clamped by using the
Gauge blocks of this accuracy are intended for use center hole
within a temperature controlled inspection room or
calibration laboratory. They should be used as masters After wringing square gauge blocks, an optional tie
with certificates against other gauge blocks which are rod can be inserted through the center hole to clamp
calibrated by comparison. the blocks together using a screw.
2. A height reference standard can easily be
Constructing a Gauge Block Stack made
The following points should be noted when constructing a A precision height reference standard can be made
gauge block stack:
1. Use as few gauge blocks as possible to obtain the required easily and inexpensively using accessories such as the E
length by selecting thick blocks wherever possible. plain jaw and block base.
2. Select the block for the least significant digit first, then
work back through the more significant digits until the 3. A dedicated inspection jig can easily be
required length is attained. made
3. There are multiple combinations for the integer part of
a length. To prevent wear as much as possible, do not A dedicated inspection jig for periodic inspection of
always use the same gauge blocks. instruments can be made easily and inexpensively.
Example: 4. A wide measuring surface with cross-
Required length = 45.6785mm sectional dimensions of 24.1 x 24.1mm is
For the 1mm-based gauge block set (112 pcs.) available.
1.0005
1.008 A square gauge block retains stable orientation
1.17 both longitudinally and laterally. A wide range
17.5
+ 25 of application are covered, including cutting tool
45.6785mm positioning, angle measurement with a sine bar,
For a 2mm-based gauge block set (112 pcs.) taper measurement with a roller, and inspection of
2.0005 depth micrometers.
2.008


2.17
14.5
Long and Ultra-Thin Gauge Blocks
+ 25 Mitutoyo offers extra-thin gauge blocks
45.6785mm from 0.10 mm to 0.99 mm (increments of
0.01 mm) as well as long gauge blocks up
to 1,000 mm as standard products.

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 Gauge Blocks
SERIES 516

Accuracies of Mitutoyo Gauge Blocks Mitutoyo Gauge Blocks and Inspection

Mitutoyo gauge blocks meet or exceed all known specifications. The flatness, parallelism and surface finish necessary to achieve Certificates
the required accuracies are the same as, or better than, published specifications. A Certificate of Inspection is furnished with all Mitutoyo
gauge blocks with a serial number on the box (in the case
of sets) and an identification number on each block. The
ACCURACY SPECIFICATIONS: JIS B 7506-2004 (JAPAN) (at 20°C) deviation of each block from nominal length, at the time of
Nominal length (mm) Grade K Grade 0 inspection, is stated. For this inspection, each gauge block
Limit deviation of Tolerance for the Limit deviation of Tolerance for the is measured relative to the upper level master using a gauge
length at any point variation in length length at any point variation in length block comparator. Grade K gauge blocks are measured by a
primary measurement method using an interferometer.
from 0.5 up to 10 ±0.20µm 0.05µm ±0.12µm 0.10µm
over 10 up to 25 ±0.30µm 0.05µm ±0.14µm 0.10µm
over 25 up to 50 ±0.40µm 0.06µm ±0.20µm 0.10µm
over 50 up to 75 ±0.50µm 0.06µm ±0.25µm 0.12µm
over 75 up to 100 ±0.60µm 0.07µm ±0.30µm 0.12µm
over 100 up to 150 ±0.80µm 0.08µm ±0.40µm 0.14µm
over 150 up to 200 ±1.00µm 0.09µm ±0.50µm 0.16µm
over 200 up to 250 ±1.20µm 0.10µm ±0.60µm 0.16µm
over 250 up to 300 ±1.40µm 0.10µm ±0.70µm 0.18µm
over 300 up to 400 ±1.80µm 0.12µm ±0.90µm 0.20µm
over 400 up to 500 ±2.20µm 0.14µm ±1.10µm 0.25µm
over 500 up to 600 ±2.60µm 0.16µm ±1.30µm 0.25µm
over 600 up to 700 ±3.00µm 0.18µm ±1.50µm 0.30µm
over 700 up to 800 ±3.40µm 0.20µm ±1.70µm 0.30µm
over 800 up to 900 ±3.80µm 0.20µm ±1.90µm 0.35µm
over 900 up to 1000 ±4.20µm 0.25µm ±2.00µm 0.40µm

Nominal length (mm) Grade 1 Grade 2

Limit deviation of Tolerance for the Limit deviation of Tolerance for the
length at any point variation in length length at any point variation in length
from 0.5 up to 10 ±0.20µm 0.16µm ±0.45µm 0.30µm
over 10 up to 25 ±0.30µm 0.16µm ±0.60µm 0.30µm
over 25 up to 50 ±0.40µm 0.18µm ±0.80µm 0.30µm
over 50 up to 75 ±0.50µm 0.18µm ±1.00µm 0.35µm
over 75 up to 100 ±0.60µm 0.20µm ±1.20µm 0.35µm
over 100 up to 150 ±0.80µm 0.20µm ±1.60µm 0.40µm
over 150 up to 200 ±1.00µm 0.25µm ±2.00µm 0.40µm
over 200 up to 250 ±1.20µm 0.25µm ±2.40µm 0.45µm
over 250 up to 300 ±1.40µm 0.25µm ±2.80µm 0.50µm
over 300 up to 400 ±1.80µm 0.30µm ±3.60µm 0.50µm
over 400 up to 500 ±2.20µm 0.35µm ±4.40µm 0.60µm
over 500 up to 600 ±2.60µm 0.40µm ±5.00µm 0.70µm
over 600 up to 700 ±3.00µm 0.45µm ±6.00µm 0.70µm
over 700 up to 800 ±3.40µm 0.50µm ±6.50µm 0.80µm
over 800 up to 900 ±3.80µm 0.50µm ±7.50µm 0.90µm
E
over 900 up to 1000 ±4.20µm 0.60µm ±8.00µm 1.00µm

ACCURACY SPECIFICATIONS: BS 4311: Part 1: 1993 (UK) (at 20°C)

Nominal length (inch) Grade K Grade 0
Tolerance on deviation of Parallelism Flatness Tolerance on deviation of Parallelism Flatness
measured central length measured central length
over 0 up to 0.4 ±5µin 2µin 2µin ±5µin 4µin 4µin
over 0.4 up to 1 ±6µin 2µin 2µin ±6µin 4µin 4µin
over 1 up to 2 ±8µin 3µin 2µin ±8µin 4µin 4µin
over 2 up to 3 ±10µin 3µin 2µin ±10µin 5µin 4µin
over 3 up to 4 ±12µin 3µin 2µin ±12µin 5µin 4µin

Nominal length (inch) Grade 1 Grade 2

Tolerance on deviation of Parallelism Flatness Tolerance on deviation of Parallelism Flatness
measured central length measured central length
over 0 up to 0.4 ±10µin 6µin 6µin ±20µin 12µin 10µin
over 0.4 up to 1 ±12µin 6µin 6µin ±25µin 12µin 10µin
over 1 up to 2 ±15µin 7µin 6µin ±30µin 12µin 10µin
over 2 up to 3 ±20µin 7µin 6µin ±40µin 14µin 10µin
over 3 up to 4 ±25µin 8µin 6µin ±50µin 14µin 10µin

E-4
 ACCURACY SPECIFICATIONS: BS 4311: Part 1: 1993 (UK) (at 20°C)
Nominal length (mm) Grade K Grade 0
Tolerance on deviation of Parallelism Flatness Tolerance on deviation of Parallelism Flatness
measured central length measured central length
over 0 up to 10 ±0.12µm 0.05µm 0.05µm ±0.12µm 0.10µm 0.10µm
over 10 up to 25 ±0.15µm 0.05µm 0.05µm ±0.15µm 0.10µm 0.10µm
over 25 up to 50 ±0.20µm 0.06µm 0.05µm ±0.20µm 0.10µm 0.10µm
over 50 up to 75 ±0.25µm 0.06µm 0.05µm ±0.25µm 0.12µm 0.10µm
over 75 up to 100 ±0.30µm 0.07µm 0.05µm ±0.30µm 0.12µm 0.10µm

Nominal length (mm) Grade 1 Grade 2

Tolerance on deviation of Parallelism Flatness Tolerance on deviation of Parallelism Flatness
measured central length measured central length
over 0 up to 10 ±0.25µm 0.16µm 0.15µm ±0.50µm 0.30µm 0.25µm
over 10 up to 25 ±0.30µm 0.16µm 0.15µm ±0.60µm 0.30µm 0.25µm
over 25 up to 50 ±0.40µm 0.18µm 0.15µm ±0.80µm 0.30µm 0.25µm
over 50 up to 75 ±0.50µm 0.18µm 0.15µm ±1.00µm 0.35µm 0.25µm
over 75 up to 100 ±0.60µm 0.20µm 0.15µm ±1.20µm 0.35µm 0.25µm

ACCURACY SPECIFICATIONS: ASME B89.1.9-2002 (USA) (at 20°C)

Nominal length (inch) Grade K Grade 00 Grade 0 Grade 1 Grade 2
Limit deviations of Tolerance for the Limit deviations of Tolerance for the Limit deviations of Tolerance for the Limit deviations of Tolerance for the Limit deviations of Tolerance for the
length at any point variation in length length at any point variation in length length at any point variation in length length at any point variation in length length at any point variation in length
up to .05 ±12µin 2µin ±4µin 2µin ±6µin 4µin ±12µin 6µin ±24µin 12µin
over .05 up to .4 ±10µin 2µin ±3µin 2µin ±5µin 4µin ±8µin 6µin ±18µin 12µin
over .45 up to 1 ±12µin 2µin ±3µin 2µin ±6µin 4µin ±12µin 6µin ±24µin 12µin
over 1 up to 2 ±16µin 2µin ±4µin 2µin ±8µin 4µin ±16µin 6µin ±32µin 12µin
over 2 up to 3 ±20µin 2µin ±5µin 3µin ±10µin 4µin ±20µin 6µin ±40µin 14µin
over 3 up to 4 ±24µin 3µin ±6µin 3µin ±12µin 5µin ±24µin 8µin ±48µin 14µin
over 4 up to 5 ±32µin 3µin ±8µin 3µin ±16µin 5µin ±32µin 8µin ±64µin 16µin
over 5 up to 6 ±32µin 3µin ±8µin 3µin ±16µin 5µin ±32µin 8µin ±64µin 16µin
over 6 up to 7 ±40µin 4µin ±10µin 4µin ±20µin 6µin ±40µin 10µin ±80µin 16µin
over 7 up to 8 ±40µin 4µin ±10µin 4µin ±20µin 6µin ±40µin 10µin ±80µin 16µin
over 8 up to 10 ±48µin 4µin ±12µin 4µin ±24µin 6µin ±48µin 10µin ±104µin 18µin
over 10 up to 12 ±56µin 4µin ±14µin 4µin ±28µin 7µin ±56µin 10µin ±112µin 20µin
over 12 up to 16 ±72µin 5µin ±18µin 5µin ±36µin 8µin ±72µin 12µin ±144µin 20µin
over 16 up to 20 ±88µin 6µin ±20µin 6µin ±44µin 10µin ±88µin 14µin ±176µin 24µin
over 20 up to 24 ±104µin 6µin ±25µin 6µin ±52µin 10µin ±104µin 16µin ±200µin 28µin
over 24 up to 28 ±120µin 7µin ±30µin 7µin ±60µin 12µin ±120µin 18µin ±240µin 28µin
over 28 up to 32 ±136µin 8µin ±34µin 8µin ±68µin 12µin ±136µin 20µin ±260µin 32µin
over 32 up to 36 ±152µin 8µin ±38µin 8µin ±76µin 14µin ±152µin 20µin ±300µin 36µin
over 36 up to 40 ±160µin 10µin ±40µin 10µin ±80µin 16µin ±168µin 24µin ±320µin 40µin
E

ACCURACY SPECIFICATIONS: ASME B89.1.9-2002 (USA)

Nominal length (mm) Grade K Grade 00 Grade 0 Grade 1 Grade 2
Limit deviations of Tolerance for the Limit deviations of Tolerance for the Limit deviations of Tolerance for the Limit deviations of Tolerance for the Limit deviations of Tolerance for the
length at any point variation in length length at any point variation in length length at any point variation in length length at any point variation in length length at any point variation in length
up to 0.5 ±0.30µm 0.05µm ±0.10µm 0.05µm ±0.14µm 0.10µm ±0.30µm 0.16µm ±0.60µm 0.30µm
over 0.5 up to 10 ±0.20µm 0.05µm ±0.07µm 0.05µm ±0.12µm 0.10µm ±0.20µm 0.16µm ±0.45µm 0.30µm
over 10 up to 25 ±0.30µm 0.05µm ±0.07µm 0.05µm ±0.14µm 0.10µm ±0.30µm 0.16µm ±0.60µm 0.30µm
over 25 up to 50 ±0.40µm 0.06µm ±0.10µm 0.06µm ±0.20µm 0.10µm ±0.40µm 0.18µm ±0.80µm 0.30µm
over 50 up to 75 ±0.50µm 0.06µm ±0.12µm 0.06µm ±0.25µm 0.12µm ±0.50µm 0.18µm ±1.00µm 0.35µm
over 75 up to 100 ±0.60µm 0.07µm ±0.15µm 0.07µm ±0.30µm 0.12µm ±0.60µm 0.20µm ±1.20µm 0.35µm
over 100 up to 150 ±0.80µm 0.08µm ±0.20µm 0.08µm ±0.40µm 0.14µm ±0.80µm 0.20µm ±1.60µm 0.40µm
over 150 up to 200 ±1.00µm 0.09µm ±0.25µm 0.09µm ±0.50µm 0.16µm ±1.00µm 0.25µm ±2.00µm 0.40µm
over 200 up to 250 ±1.20µm 0.10µm ±0.30µm 0.10µm ±0.60µm 0.16µm ±1.20µm 0.25µm ±2.40µm 0.45µm
over 250 up to 300 ±1.40µm 0.10µm ±0.35µm 0.10µm ±0.70µm 0.18µm ±1.40µm 0.25µm ±2.80µm 0.50µm
over 300 up to 400 ±1.80µm 0.12µm ±0.45µm 0.12µm ±0.90µm 0.20µm ±1.80µm 0.30µm ±3.60µm 0.50µm
over 400 up to 500 ±2.20µm 0.14µm ±0.50µm 0.14µm ±1.10µm 0.25µm ±2.20µm 0.35µm ±4.40µm 0.60µm
over 500 up to 600 ±2.60µm 0.16µm ±0.65µm 0.16µm ±1.30µm 0.25µm ±2.60µm 0.40µm ±5.00µm 0.70µm
over 600 up to 700 ±3.00µm 0.18µm ±0.75µm 0.18µm ±1.50µm 0.30µm ±3.00µm 0.45µm ±6.00µm 0.70µm
over 700 up to 800 ±3.40µm 0.20µm ±0.85µm 0.20µm ±1.70µm 0.30µm ±3.40µm 0.50µm ±6.50µm 0.80µm
over 800 up to 900 ±3.80µm 0.20µm ±0.95µm 0.20µm ±1.90µm 0.35µm ±3.80µm 0.50µm ±7.50µm 0.90µm
over 900 up to 1000 ±4.20µm 0.25µm ±1.00µm 0.25µm ±2.00µm 0.40µm ±4.20µm 0.60µm ±8.00µm 1.00µm

E-5
 Metric Rectangular Gauge Block Sets
SERIES 516 — 1mm Base Block Sets

* Suffix No. ( n ) for Selecting Certificate

Provided
ISO/DIN/JIS
Suffix Inspection Calibration Certificate
No. Certificate JCSS
1 O —
6 O O
Steel 112-block set Steel 103-block set Steel 47-block set Suffix No. 1: Not available for Grade K sets.

ASME
Suffix Inspection Calibration Certificate
No. Certificate JCSS
1 O —
6 O O
Suffix No. 1: Not available for Grade K sets.
Suffix No. 6: Only for Grade K sets.

BS
Suffix Inspection Calibration Certificate
CERA 112-block set CERA 56-block set CERA 32-block set
No. Certificate JCSS
1 O —
6 O O
Suffix No. 1: Not available for Grade K sets.
Suffix No. 7: Only for Grade K sets.

SPECIFICATIONS
1mm Base Block Sets
Inspection Certificate
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
122 —
516-596
—
—
—
K: -n0
—
—
—
—
1.0005
1.001 - 1.009 0.001
1
9
516-597 — 0: -n0 — — 1.01 - 1.49 0.01 49
516-598 — 1: -n0 — — 1.6 - 1.9 0.1 4
516-599 — 2: -n0 — — 0.5 - 24.5 0.5 49
30 - 100 10 8
25, 75 2
112 516-531
516-937
516-541
516-337
—
K: -n0
K: -n6
00: -n6
—
K: -n1
1.0005
1.001 - 1.009 0.001
1
9
516-938 516-338 0: -n0 0: -n6 0: -n1 1.01 - 1.49 0.01 49
516-939 516-339 1: -n0 1: -n6 1: -n1 0.5 - 24.5 0.5 49
516-940 516-340 2: -n0 2: -n6 2: -n1 25 - 100 25 4
103 516-533
516-941
516-542
516-341
—
K: -n0
K: -n6
00: -n6
—
K: -n1
1.005
1.01 - 1.49 0.01
1
49
516-942 516-342 0: -n0 0: -n6 0: -n1 0.5 - 24.5 0.5 49
516-943 516-343 1: -n0 1: -n6 1: -n1 25 - 100 25 4
516-944 516-344 2: -n0 2: -n6 2: -n1
88 —
516-969
—
516-369
—
—
—
—
—
K: -n1
1.0005
1.001 - 1.009 0.001
1
9
E 516-970 516-370 0: -n0 — 0: -n1 1.01 - 1.49 0.01 49
516-971 516-371 1: -n0 — 1: -n1 0.5 - 9.5 0.5 19
516-972 516-372 2: -n0 — 2: -n1 10 - 100 10 10

87 516-535
516-945
515-543
516-345
—
K: -n0
K: -n6
00: -n6
—
K: -n1
1.001 - 1.009
1.01 - 1.49
0.001
0.01
9
49
516-946 516-346 0: -n0 0: -n6 0: -n1 0.5 - 9.5 0.5 19
516-947 516-347 1: -n0 1: -n6 1: -n1 10 - 100 10 10
516-948 516-348 2: -n0 2: -n6 2: -n1
76 —
516-949
—
516-349
—
K: -n0
—
—
—
—
1.005
1.01 - 1.49 0.01
1
49
516-950 516-350 0: -n0 — — 0.5 - 9.5 0.5 19
516-951 516-351 1: -n0 — — 10 - 40 10 4
516-952 516-352 2: -n0 — — 50 - 100 25 3
56 516-536
516-953
516-544
516-353
—
K: -n0
K: -n6
00: -n6
—
—
0.5
1.001 - 1.009 0.001
1
9
516-954 516-354 0: -n0 0: -n6 — 1.01 - 1.09 0.01 9
516-955 516-355 1: -n0 1: -n6 — 1.1 - 1.9 0.1 9
516-956 516-356 2: -n0 2: -n6 — 1 - 24 1 24
25 - 100 25 4
47 516-537
516-957
516-545
516-357
—
K: -n0
K: -n6
00: -n6
—
—
1.005
1.01 - 1.09 0.01
1
9
516-958 516-358 0: -n0 0: -n6 — 1.1 - 1.9 0.1 9
516-959 516-359 1: -n0 1: -n6 — 1 - 24 1 24
516-960 516-360 2: -n0 2: -n6 — 25 - 100 25 4
47 —
516-961
—
516-361
—
K: -n0
—
—
—
K: -n1
1.005
1.01 - 1.19 0.01
1
19
516-962 516-362 0: -n0 — 0: -n1 1.2 - 1.9 0.1 8
516-963 516-363 1: -n0 — 1: -n1 1-9 1 9
516-964 516-364 2: -n0 — 2: -n1 10 - 100 10 10

E-6
 Metric Rectangular Gauge Block Sets
SERIES 516 — 1mm Base Block Sets

* Suffix No. ( n ) for Selecting Certificate SPECIFICATIONS

Provided 1mm Base Block Sets
ISO/DIN/JIS Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
Suffix Inspection Calibration Certificate per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
No. Certificate JCSS
1 O —
46 —
516-994
—
516-394
—
K: -n0
—
—
—
—
1.001 - 1.009
1.01 - 1.09
0.001
0.01
9
9
6 O O 516-995 516-395 0: -n0 — — 1.1 - 1.9 0.1 9
Suffix No. 1: Not available for Grade K sets. 516-996 516-396 1: -n0 — — 1-9 1 9
516-997 516-397 2: -n0 — — 10 - 100 10 10
34 —
516-128
—
516-178
—
K: -n0
—
—
—
K: -n1
1.0005
1.001 - 1.009 0.001
1
9
ASME 1.01 - 1.09 0.01 9
516-129 516-179 0: -n0 — 0: -n1
Suffix Inspection Calibration Certificate 516-130 516-180 1: -n0 — 1: -n1 1.1 - 1.9 0.1 9
No. Certificate JCSS 516-131 516-181 2: -n0 — 2: -n1 1-5 1 5
1 O — 10 1
6 O O 32 —
516-965
—
516-365
—
K: -n0
—
—
—
K: -n1
1.005
1.01 - 1.09 0.01
1
9
Suffix No. 1: Not available for Grade K sets.
Suffix No. 6: Only for Grade K sets. 516-966 516-366 0: -n0 — 0: -n1 1.1 - 1.9 0.1 9
516-967 516-367 1: -n0 — 1: -n1 1-9 1 9
516-968 516-368 2: -n0 — 2: -n1) 10 - 30 10 3
BS 60 1
Suffix Inspection Calibration Certificate
No. Certificate JCSS
1 O —
6 O O
Suffix No. 1: Not available for Grade K sets.
Suffix No. 7: Only for Grade K sets.
Metric Rectangular Gauge Block Sets
SERIES 516 — Thin Block Set, 0.001mm Step Block Sets
Inspection Certificate

SPECIFICATIONS Steel 9-block set

Thin Block Sets
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
9 516-990
516-991
—
—
0: -n0
1: -n0
—
—
—
—
0.10 - 0.50 0.05 9

516-992 — 2: -n0 — —

Steel 18-block set CERA 18-block set

Steel 9-block set CERA 9-block

SPECIFICATIONS
0.001mm Step Block Sets
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
18 516-973
516-974
516-373
516-374
K: -n0
0: -n0
—
—
—
—
0.991 - 0.999 0.001
1.001 - 1.009 0.001
9
9
516-975 516-375 1: -n0 — —
516-976 516-376 2: -n0 — —
9 516-981
516-982
516-381
516-382
K: -n0
0: -n0
—
—
K: -n1
0: -n1
1.001 - 1.009 0.001 9

516-983 516-383 1: -n0 — 1: -n1

516-984 516-384 2: -n0 — 2: -n1
9 516-985
516-986
516-385
516-386
K: -n0
0: -n0
—
—
—
—
0.991 - 0.999 0.001 9

516-987 516-387 1: -n0 — —

516-988 516-388 2: -n0 — —

E-7
 Metric Rectangular Gauge Block Sets
SERIES 516 — Long Block Sets, Wear Block Sets

* Suffix No. ( n ) for Selecting Certificate

Provided
ISO/DIN/JIS
Suffix Inspection Calibration Certificate
No. Certificate JCSS
1 O —
CERA 8-block set Steel 8-block set 6 O O
Suffix No. 1: Not available for Grade K sets.

SPECIFICATIONS
ASME
Long Block Sets
Suffix Inspection Calibration Certificate
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set No. Certificate JCSS
per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty. 1 O —
8 516-540
516-701
516-546
516-731
—
K: -n0
K: -n6
00: -n6
—
—
125 - 175
200 - 250
25
50
3
2
6 O O
Suffix No. 1: Not available for Grade K sets.
516-702 516-732 0: -n0 0: -n6 — 300 - 500 100 3 Suffix No. 6: Only for Grade K sets.
516-703 516-733 1: -n0 1: -n6 —
516-704 516-734 2: -n0 2: -n6 —
Inspection Certificate

Wear block

CERA 2-block set Steel 2-block

Wear
block

SPECIFICATIONS
Wear Block Sets
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Carbide CERA ISO/DIN/JIS ASME BS Size Step Qty.
2 516-807
516-806
516-832
516-833
0: -n0
1: -n0
0: -n6
1: -n6
—
—
1 2

2 516-803
516-802
516-830
516-831
0: -n0
1: -n0
0: -n6
1: -n6
—
—
2 2

E-8
 Inch Rectangular Gauge Block Sets
SERIES 516 — Inch Block Sets, Thin Block Sets, Long Block Sets, Wear Block Sets

* Suffix No. ( n ) for Selecting Certificate SPECIFICATIONS

Provided Inch Block Sets
ASME Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
Suffix Inspection Calibration Certificate per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
No. Certificate JCSS 82 516-548
516-905
516-556
516-305
—
—
K: -n6
00: -n6
—
—
.10005
.1001 – .1009 .0001
1
9
1 O —
6 O O 516-906 516-306 — 0: -n6 0: -n1 .101 – .149 .001 49
Suffix No. 1: Not available for Grade K sets.
516-907 516-307 — 1: -n6 1: -n1 .05 – .95 .05 19
Suffix No. 6: Only for Grade K sets. 516-908 516-308 — 2: -n6 2: -n1 1-4 1 4

BS
81 516-549
516-901
516-557
516-301
—
—
K: -n6
00: -n6
—
—
.1001 – .1009 .0001
.101 – .149 .001
9
49
Suffix Inspection Calibration Certificate 516-902 516-302 — 0: -n6 0: -n1 .05 – .95 .05 19
No. Certificate JCSS 516-903 516-303 — 1: -n6 1: -n1 1-4 1 4
516-904 516-304 — 2: -n6 2: -n1
1 O —
6 O O 49 —
—
—
—
—
—
—
—
—
—
.1001 – .1009
.101 – .109
.0001
.001
9
9
Suffix No. 1: Not available for Grade K sets. 516-910 — — — 0: -n1 .01 – .19 .01 19
Suffix No. 6: Only for Grade K sets.
516-911 — — — 1: -n1 .2 - .9 .1 8
516-912 — — — 2: -n1 1-4 1 4
Inspection Certificate 35 516-550
516-913
516-558
516-313
—
—
K: -n6
00: -n6
—
—
.10005
.1001 – .1009 .0001
1
9
516-914 516-314 — 0: -n6 0: -n1 .101 – .109 .001 9
516-915 516-315 — 1: -n6 1: -n1 .11 – .19 .01 9
516-916 516-316 — 2: -n6 2: -n1 .1 - .3 .1 3
.5, 1, 2, 4 4

SPECIFICATIONS
Thin Block Sets
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
28 516-551
516-917
—
—
—
—
K: -n6
00: -n6
—
—
.02005
.0201 – .0209 .0001
1
9
516-918 — — 0: -n6 — .021 – .029 .001 9
516-919 — — 1: -n6 — .01 – .09 .01 9
516-920 — — 2: -n6 —
10 516-926
516-927
—
—
—
—
0: -n6
1: -n6
0: -n1
1: -n1
.005 - .050 .005 10

516-928 — — — 2: -n1

SPECIFICATIONS
Long Block Sets
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME BS Size Step Qty.
8 —
—
516-564
516-741
—
—
K: -n6
00: -n6
—
—
5-7
8, 10, 12
1
2
3
3
516-712 516-742 — 0: -n6 — 16, 20 4 2
516-713 516-743 — 1: -n6 — E

SPECIFICATIONS
Wear Block Sets
Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Carbide CERA ISO/DIN/JIS ASME BS Size Step Qty.
2 516-809
516-808
516-836
516-837
—
—
0: -n6
1: -n6
—
—
.05 2

2 516-805
516-804
516-834
516-835
—
—
0: -n6
1: -n6
—
—
.1 2

E-9
 Micrometer Inspection Gauge Block Sets
SERIES 516

Steel 10-block set Steel 10-block set

Steel 10-block set Steel 8-block set

CERA 10-block set CERA 10-block set

CERA 10-block set CERA 8-block set

Micro Checker
SPECIFICATIONS
• Can clamp a series of gauge blocks to be
Metric Micro Checker (holder only)
used for micrometer inspection.
• Can be used vertically and horizontally. Order No. 516-607
Applicable gauge 516-106, 516-107, 516-108,
• Parallelism of micrometer measuring faces block set 516-156, 516-157, 516-158
is checked by optical parallel which can be Applicable gauge 2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6,
attached to the stand for convenience in block size (mm) 20.2, 22.8, 25
handling. Inch/Metric Micro Checker (holder only)
Order No. 516-608
Applicable gauge 516-921, 516-922, 516-923,
block set 516-321, 516-322, 516-323
Applicable gauge .105, .210, .315, .420, .5, .605,
block size (inch) .710, .815, .920, 1

E-10
* Suffix No. ( n ) for Selecting Certificate SPECIFICATIONS
Provided Metric Block Sets
ISO/DIN/JIS Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
Suffix Inspection Calibration Certificate per set Steel CERA ISO/DIN/JIS ASME BS
No. Certificate JCSS
1 O —
16 516-111
516-112
516-161
516-162
0: -n0
1: -n0
—
—
—
—
1.00, 1.25, 1.5, 2, 3, 5, 10, 15, 20, 25,
25.25, 30, 35, 40, 45, 50mm, Cerastone,
6 O O 516-113 516-163 2: -n0 — — Optical parallels (t = 12mm, 25mm)
Suffix No. 1: Not available for Grade K sets.
10 516-977
516-978
—
516-378
K: -n0
0: -n0
—
—
—
—
1.00, 1.25, 1.50, 2, 3, 5, 10, 15, 20,
25mm, • Optical parallel (t = 12mm)
516-979 516-379 1: -n0 — —
ASME 516-980 516-380 2: -n0 — —
Suffix Inspection Calibration Certificate 10 516-103
516-101
516-152
516-153
0: -n0
1: -n0
0: -n6
1: -n6
—
—
1.00, 1.25, 1.50, 2, 3, 5, 10, 15, 20,
25mm
No. Certificate JCSS — 516-154 2: -n0 — —
1 O —
6 O O 10 516-106
516-107
516-156
516-157
0: -n0
1: -n0
—
—
—
—
2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2,
22.8, 25mm, Optical parallel (t = 12mm)
Suffix No. 1: Not available for Grade K sets. 516-108 516-158 2: -n0 — —
Suffix No. 6: Only for Grade K sets.
10 516-132
516-133
516-182
516-183
0: -n0
1: -n0
—
—
—
—
1.25, 1.50, 1, 2, 3, 5, 10, 15, 20, 25mm,
Micro Checker, Optical parallel (t = 12mm)
BS 516-134 516-184 2: -n0 — —
Suffix Inspection Calibration Certificate
No. Certificate JCSS
10 516-135
516-136
516-185
516-186
0: -n0
1: -n0
—
—
—
—
2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2,
22.8, 25mm, Micro Checker, Optical
1 O — 516-137 516-187 2: -n0 — — parallel (t = 12mm)
8 —
—
516-547
516-164
­—
K: -n0
K: -n6
00: -n6
—
—
25, 50, 75, 100, 125, 150, 175, 200mm
Inspection Certificate 516-115 516-165 0: -n0 0: -n6 —
516-116 516-166 1: -n0 1: -n6 —
516-117 516-167 2: -n0 2: -n6 —

Inch Block Sets

Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME BS
10 516-552
516-921
516-559
516-321
—
—
K: -n6
00: -n6
—
0: -n1
.105, .210, .315, .420, .500, .605, .710,
.815, .920, 1”, Optical parallel (t = .5")
516-922 516-322 — 0: -n6 1: -n1
516-923 516-323 — 1: -n6 2: -n1
10 516-553
516-138
516-560
516-188
—
—
K: -n6
00: -n6
—
0: -n1
.105, .210, .315, .420, .500, .605, .710,
.815, .920, 1”, Micro checker, Optical
516-139 516-189 — 0: -n6 1: -n1 parallel (t = .5")
516-140 516-190 — 1: -n6 2: -n1
9 516-554
516-929
516-561
516-333
—
—
K: -n6
00: -n6
—
—
.0625, .100, .125, .200, .250, .300, .500, 1,
2”, Optical parallel (t = .5")
516-930 516-334 — 0: -n6 —
516-931 516-335 — 1: -n6 —
516-932 516-336 — 2: -n6 —
9 516-555
516-141
516-562
516-191
—
—
K: -n6
00: -n6
—
—
.0625, .100, .125, .200, .250, .300, .500,
1, 2”, Micro Checker, Optical parallel (t =
516-142 516-192 — 0: -n6 — .5")
516-143 516-193 — 1: -n6 —
516-144 516-194 — 2: -n6 — E
9 —
—
516-563
516-329
—
—
K: -n6
00: -n6
—
—
.0625, .100, .125, .200, .250, .300, .500, 1,
2”
516-934 516-330 — 0: -n6 —
516-935 516-331 — 1: -n6 —
516-936 516-332 — 2: -n6 —
8 516-126
516-127
516-176
516-177
—
—
0: -n6
1: -n6
—
—
1, 2, 3, 4, 5, 6, 7, 8”

Caliper Inspection Gauge Block Sets

SERIES 516

SPECIFICATIONS
* Suffix No. ( n ) for Selecting Certificate Metric Block Sets
Provided Blocks Order No. Standard / grade available and Suffix No.* Blocks included in set
ISO/DIN/JIS per set Steel CERA ISO/DIN/JIS ASME BS
Suffix Inspection Calibration Certificate 5 —
—
—
516-174
—
2: -n0
—
—
—
—
5 pcs.: 10.3, 24.5, 50, 75, 100mm,
Ceramic plain jaws, Holder (250mm), Glove
No. Certificate JCSS
1 O — 4 516-526
516-527
516-566
516-567
1: -n0
2: -n0
—
—
—
—
4 pcs.: 10, 30, 50, 125mm, Setting ring
(ø4mm, ø10mm), Pin gage (ø10mm), Glove
3 516-124
516-125
516-150
516-151
1: -n0
2: -n0
—
—
—
—
3 pcs.: 30, 41.3, 131.4mm, Setting ring
(ø4mm, ø25mm), Glove
2 516-122
516-123
516-172
516-173
1: -n0
2: -n0
—
—
—
—
2 pcs.: 41.3, 131.4mm, Setting ring
(ø20mm), Glove

E-11
 Individual Metric Rectangular
Gauge Blocks
FEATURES
• If using only one length repeatedly, it is
a good idea to purchase discrete gauge
blocks.
• Each gauge block is supplied with a
Certificate of Inspection.
• Each Grade K gauge block to ISO/DIN/JIS,
BS or ASME standard is supplied with a
Certificate of Calibration which certifies
that the gauge block was calibrated by
interferometry.

SPECIFICATIONS * Suffix Number ( - n n n ) for Selecting

Metric Blocks
Standard and Certificate Provided
Length (mm) Order No.* Length (mm) Order No.* Length (mm) Order No.* ISO/DIN/JIS
Steel CERA Steel CERA Steel CERA Suffix Grade Inspection Calibration Certificate
0.1 611821 ­— 0.53 611894 — 0.96 611937 — No. Certificate JCSS RvA
0.11 611860 — 0.54 611895 — 0.97 611938 — -016 K O O —
0.12 611861 — 0.55 611896 — 0.98 611939 — -021 0 O — —
0.13 611862 — 0.56 611897 — 0.99 611940 — -026 0 O O —
0.14 611863 — 0.57 611898 — 0.991 611551 613551 -031 1 O — —
-036 1 O O —
0.15 611822 — 0.58 611899 — 0.992 611552 613552
-041 2 O — —
0.16 611864 — 0.59 611900 — 0.993 611553 613553
-046 2 O O —
0.17 611865 — 0.6 611901 — 0.994 611554 613554
0.18 611866 — 0.61 611902 — 0.995 611555 613555
0.19 611867 — 0.62 611903 — 0.996 611556 613556
0.2 611823 — 0.63 611904 — 0.997 611557 613557
0.21 611868 — 0.64 611905 — 0.998 611558 613558
0.22 611869 — 0.65 611906 — 0.999 611559 613559 ASME
0.23 611870 — 0.66 611907 — 1 611611 613611 Suffix Grade Inspection Calibration Certificate
No. Certificate JCSS
0.24 611871 — 0.67 611908 — 1.0005 611520 613520
-516 K O O
0.25 611824 — 0.68 611909 — 1.001 611521 613521
-521 00 O —
0.26 611872 — 0.69 611910 — 1.002 611522 613522 -531 0 O —
0.27 611873 — 0.7 611911 — 1.003 611523 613523 -541 1 O —
0.28 611874 — 0.71 611912 — 1.004 611524 613524 -551 2 O —
0.29 611875 — 0.72 611913 — 1.005 611525 613525
0.3 611825 — 0.73 611914 — 1.006 611526 613526 BS
0.31 611876 — 0.74 611915 — 1.007 611527 613527 Suffix Grade Inspection Calibration Certificate
0.32 611877 — 0.75 611916 — 1.008 611528 613528 No. Certificate JCSS
E 0.33 611878 — 0.76 611917 — 1.009 611529 613529 -116 K O O
-121 0 O —
0.34 611879 — 0.77 611918 — 1.01 611561 613561
-126 0 O O
0.35 611826 — 0.78 611919 — 1.02 611562 613562 -131 1 O —
0.36 611880 — 0.79 611920 — 1.03 611563 613563 -136 1 O O
0.37 611881 — 0.8 611921 — 1.04 611564 613564 -141 2 O —
0.38 611882 — 0.81 611922 — 1.05 611565 613565 -146 2 O O
0.39 611883 — 0.82 611923 — 1.06 611566 613566
0.4 611827 — 0.83 611924 — 1.07 611567 613567
0.41 611884 — 0.84 611925 — 1.08 611568 613568
0.42 611885 — 0.85 611926 — 1.09 611569 613569
0.43 611886 — 0.86 611927 — 1.1 611570 613570
0.44 611887 — 0.87 611928 — 1.11 611571 613571
0.45 611828 — 0.88 611929 — 1.12 611572 613572
0.46 611888 — 0.89 611930 — 1.13 611573 613573
0.47 611889 — 0.9 611931 — 1.14 611574 613574
0.48 611890 — 0.91 611932 — 1.15 611575 613575
0.49 611891 — 0.92 611933 — 1.16 611576 613576
0.5 611506 613506 0.93 611934 — 1.17 611577 613577 Inspection Certificate
0.51 611892 — 0.94 611935 — 1.18 611578 613578
0.52 611893 — 0.95 611936 — 1.19 611579 613579

E-12
 Length (mm) Order No.* Length (mm) Order No.* Length (mm) Order No.*
Steel CERA Steel CERA Steel CERA
1.2 611580 613580 2.17 611717 — 13 611623 613623
1.21 611581 613581 2.18 611718 — 13.5 611653 613653
1.22 611582 613582 2.19 611719 — 14 611624 613624
1.23 611583 613583 2.2 611720 — 14.5 611654 613654
1.24 611584 613584 2.21 611721 — 15 611625 613625
1.25 611585 613585 2.22 611722 — 15.5 611655 613655
1.26 611586 613586 2.23 611723 — 16 611626 613626
1.27 611587 613587 2.24 611724 — 16.5 611656 613656
1.28 611588 613588 2.25 611725 — 17 611627 613627
1.29 611589 613589 2.26 611726 — 17.5 611657 613657
1.3 611590 613590 2.27 611727 — 17.6 611854 613854
1.31 611591 613591 2.28 611728 — 18 611628 613628
Dimensions 1.32 611592 613592 2.29 611729 — 18.5 611658 613658
Unit: mm 1.33 611593 613593 2.3 611730 — 19 611629 613629
Nominal length: 9 -0.2
-0.05
Length 1.34 611594 613594 2.31 611731 — 19.5 611659 613659
0.1mm - 5.5mm
Nominal
1.35 611595 613595 2.32 611732 — 20 611672 613672
(.004" - .25") 1.36 611596 613596 2.33 611733 — 20.2 611855 613855
Value
1.37 611597 613597 2.34 611734 — 20.5 611660 613660
Measuring
30 -0.3
0

face 1.38 611598 613598 2.35 611735 — 21 611631 613631

1.39 611599 613599 2.36 611736 — 21.5 611661 613661
92123

Serial
number 1.4 611600 613600 2.37 611737 — 22 611632 613632
1.41 611601 613601 2.38 611738 — 22.5 611662 613662
Nominal length: 9 -0.05
-0.2 Length 1.42 611602 613602 2.39 611739 — 22.8 611856 613856
6mm - 10mm 1.43 611603 613603 2.4 611740 — 23 611633 613633
(.3" - .4")
1.44 611604 613604 2.41 611741 — 23.5 611663 613663
1.45 611605 613605 2.42 611742 — 24 611634 613634
mm

Nominal
30 -0.3
0

Value 1.46 611606 613606 2.43 611743 — 24.5 611664 613664

92123

Measuring Serial 1.47 611607 613607 2.44 611744 — 25 611635 613635

face number 1.48 611608 613608 2.45 611745 — 25.25 611754 613754
1.49 611609 613609 2.46 611746 — 30 611673 613673
Nominal length: 9 -0.05
-0.2 Length
1.5 611641 613641 2.47 611747 — 35 611755 613755
10.3mm - 100mm 1.6 611516 613516 2.48 611748 — 40 611674 613674
(.45" - 4") 1.7 611517 613517 2.49 611749 — 41.3 611857 613857
mm 1.8 611518 613518 2.5 611642 613642 45 611756 613756
Nominal
35 -0.3
0

1.9 611519 613519 2.6 611750 — 50 611675 613675

Value
92123 2 611612 613612 2.7 611751 — 60 611676 613676
Measuring Serial 2.0005 611690 — 2.8 611752 — 70 611677 613677
face number
2.001 611691 — 2.9 611753 — 75 611801 613801
2.002 611692 — 3 611613 613613 80 611678 613678
Nominal length 125mm - 1000mm (5" - 20")
2.003 611693 — 3.5 611643 613643 90 611679 613679
Length 2.004 611694 — 4 611614 613614 100 611681 613681
E
9 -0.2
-0.05

x0.211 Nominal x0.211 2.005 611695 — 4.5 611644 613644 125 611802 613802
2-Ø10
Value 2.006 611696 — 5 611615 613615 131.4 611858 613858
2.007 611697 — 5.1 611850 613850 150 611803 613803
2.008 611698 — 5.5 611645 613645 175 611804 613804
35 -0.3
0

2.009 611699 — 6 611616 613616 200 611682 613682

Measuring Airy line 2.01 611701 — 6.5 611646 613646 250 611805 613805
Serial
face 250.5 250.5 2.02 611702 — 7 611617 613617 300 611683 613683
number
2.03 611703 — 7.5 611647 613647 400 611684 613684
2.04 611704 — 7.7 611851 613851 500 611685 613685
2.05 611705 — 8 611618 613618 600 611840 —
2.06 611706 — 8.5 611648 613648 700 611841 —
2.07 611707 — 9 611619 613619 750 611842 —
2.08 611708 — 9.5 611649 613649 800 611843 —
2.09 611709 — 10 611671 613671 900 611844 —
2.1 611710 — 10.3 611852 613852 1000 611845 —
2.11 611711 — 10.5 611650 613650
2.12 611712 — 11 611621 613621 Metric Wear Blocks
2.13 611713 — 11.5 611651 613651 Length (mm) Order No.*
2.14 611714 — 12 611622 613622 Tungsten carbide
2.15 611715 — 12.5 611652 613652 1 612611
2.16 611716 — 12.9 611853 613853 2 612612

E-13
 Individual Inch Rectangular
Gauge Blocks
SPECIFICATIONS * Suffix Number ( - n n n ) for Selecting
Inch Block
Standard and Certificate Provided
Length (inch) Order No.* Length (inch) Order No.* Length (inch) Order No.* ASME
Steel CERA Steel CERA Steel CERA Suffix Grade Inspection Calibration Certificate
.004 611304 — .06 611106 — .139 611179 613179 No. Certificate JCSS
.005 611305 — .0625 611303 613303 .14 611180 613180 -516 K O O
.006 611306 — .07 611107 — .141 611181 613181 -521 00 O —
.007 611307 — .078125 (5/64) 611103 613100 .142 611182 613182 -531 0 O —
.008 611308 — .08 611108 — .143 611183 613183 -541 1 O —
-551 2 O —
.009 611309 — .09 611109 — .144 611184 613184
.01 611310 — .09375 (3/32) 611104 613101 .145 611185 613185 BS
.011 611311 — .1 611191 613191 .146 611186 613186 Suffix Grade Inspection Calibration Certificate
.012 611312 — .100025 611111 613110 .147 611187 613187 No. Certificate JCSS
.013 611313 — .10005 611135 613135 .148 611188 613188 -121 0 O —
.014 611314 — .100075 611112 613111 .149 611189 613189 -131 1 O —
.015 611315 — .1001 611121 613121 .15 611115 613115 -141 2 O —
.016 611316 — .1002 611122 613122 .16 611116 613116
.017 611317 — .1003 611123 613123 .17 611117 613117
.018 611318 — .1004 611124 613124 .18 611118 613118
.019 611319 — .1005 611125 613125 .19 611119 613119
.02 611320 — .1006 611126 613126 .2 611192 613192
.02005 611240 — .1007 611127 613127 .21 611221 613221
.0201 611231 — .1008 611128 613128 .25 611212 613212
.0202 611232 — .1009 611129 613129 .3 611193 613193
.0203 611233 — .101 611141 613141 .315 611209 613209
.0204 611234 — .102 611142 613142 .35 611213 613213
.0205 611235 — .103 611143 613143 .375 (3/8) 611113 613112
.0206 611236 — .104 611144 613144 .4 611194 613194 Inspection Certificate
.0207 611237 — .105 611145 613145 .420 611210 613210 Dimensions
.0208 611238 — .106 611146 613146 .45 611214 613214 Unit: mm
.0209 611239 — .107 611147 613147 .5 611195 613195 Nominal length: 9 -0.05
-0.2 Length
.021 611321 — .108 611148 613148 .55 611215 613215 0.1mm - 5.5mm
Nominal
.022 611322 — .109 611149 613149 .6 611196 613196 (.004" - .25")
Value
.023 611323 — .109375 (7/64) 611110 613102 .605 611211 613211 Measuring

30 -0.3
0
.024 611324 — .11 611150 613150 .65 611216 613216 face
.025 611325 — .111 611151 613151 .7 611197 613197
92123

Serial
.026 611326 — .112 611152 613152 .710 611220 613220 number
.027 611327 — .113 611153 613153 .75 611217 613217
.028 611328 — .114 611154 613154 .8 611198 613198 Nominal length: 9 -0.2
-0.05
Length
.029 611329 — .115 611155 613155 .815 611226 613226 6mm - 10mm
(.3" - .4")
.03 611330 — .116 611156 613156 .85 611218 613218
E
.031 611331 — 611157 613157 611199 613199
mm
.117 .9 Nominal
30 -0.3
0

.03125 (1/32) 611101 613103 .118 611158 613158 .920 611227 613227 Value
92123

.032 611332 — .119 611159 613159 .95 611219 613219 Measuring Serial
.033 611333 — .12 611160 613160 1 611201 613201 face number
.034 611334 — .121 611161 613161 2 611202 613202
.035 611335 — .122 611162 613162 3 611203 613203 Nominal length: 9 -0.05
-0.2 Length
.036 611336 — .123 611163 613163 4 611204 613204 10.3mm - 100mm
.037 611337 — (.45" - 4")
.124 611164 613164 5 611205 613205
.038 611338 — .125 611165 613165 6 611206 613206 mm
Nominal
35 -0.3
0

.039 611339 — .126 611166 613166 7 611207 613207 Value

.04 611340 — .127 611167 613167 8 611208 613208 92123

.041 611341 — .128 611168 613168 10 611222 613222 Measuring Serial

face number
.042 611342 — .129 611169 613169 12 611223 613223
.043 611343 — .13 611170 613170 16 611224 613224
Nominal length 125mm - 1000mm (5" - 20")
.044 611344 — .131 611171 613171 20 611225 613225
.045 611345 — .132 611172 613172 Length
9 -0.05
-0.2
.046 611346 — .133 611173 613173 x0.211 Nominal x0.211
2-Ø10
.046875 (3/64) 611102 613104 .134 611174 613174 Inch Wear Blocks Value
.047 611347 — .135 611175 613175 Length (inch) Order No.*
611348 —
35 -0.3

.048 .136 611176 613176 Tungsten carbide

0

.049 611349 — .137 611177 613177 .05 612105

.05 611105 613105 .138 611178 613178 .1 612191 Measuring Airy line
Serial
face 250.5 250.5
number

E-14
 Rectangular Gauge Blocks with CTE
Gauge Blocks with a Calibrated Coefficient of Thermal Expansion

* Suffix Number ( - n n n ) for Selecting FEATURES

Standard and Certificate Provided
• Mitutoyo offers top-level gauge blocks • Each gauge block is calibrated for
ISO/DIN/JIS (steel and ceramic) which are superior to K length on a highly accurate gauge block
Suffix Grade Inspection Calibration Certificate class blocks, with their quality supported interferometer (GBI) system.
No. Certificate JCSS by Mitutoyo’s best technologies. • Mitutoyo offers rectangular gauge blocks,
-01B K O O • Features an accurately calibrated thermal having nominal values from 100 to 500mm
expansion coefficient measured with a Grade: K class in JIS/ASME/ISO
proprietary double-faced interferometer Uncertainty of thermal expansion coefficient:
ASME
(DFI). 0.035 x 10-6/K (k = 2)
Suffix Grade Inspection Calibration Certificate
No. Certificate JCSS
Uncertainty of length measurement:
-51B K O O 30nm (k = 2), for 100mm block
BS
Suffix Grade Inspection Calibration Certificate
No. Certificate JCSS
-11B K O O
*Only for 100mm type

SPECIFICATIONS
Metric Blocks with CTE Inch Blocks with CTE
Length (mm) Order No. (steel)* Order No. (CERA)* Length (inch) Order No. (steel)* Order No. (CERA)*
100 611681 613681 4 611204 613204
125 611802 613802 5 611205 613205
150 611803 613803 6 611206 613206
Inspection Certificate
175 611804 613804 7 611207 613207
200 611682 613682 8 611208 613208
250 611805 613805 10 611222 613222
300 611683 613683 12 611223 613223
400 611684 613684 16 611224 613224
500 611685 613685 20 611225 613225

Technical Data
Appearance: Rectangular black
Material: Ultra-low thermal expansion fine ceramic
ZERO CERA Blocks
Standards: JIS/ISO/DIN, BS, and ASME Ultra-low Expansion Ceramic Gauge Blocks E
Grade*1: K
Coefficient of thermal expansion*2:
0 ± 0.02 × 10 -6 /K (at 20°C)
Density*2: 2.5 g/cm 3
FEATURES SPECIFICATIONS
Vickers hardness*2: 826HV10 (by JIS R 1610 “Testing • Thermal expansion at 20±1ºC less than Metric Blocks with CTE
Method for Vickers Hardness of High 1/500 that of steel Order No.
Performance Ceramics”) Length (mm)
Standard accessories: Inspection certificate, Calibration • Almost no secular change both in JIS/ISO/DIN BS ASME
certificate, and custom-made aluminum case dimension and coefficient of 30 617673-016 617673-116 617673-516
*1: If you require a grade other than K, please contact Mitutoyo.
thermal expansion 50 617675-016 617675-116 617675-516
*2: Value claimed by the material supplier
• Complementary ultra-low thermal 100 617681-016 617681-116 617681-516
200 617682-016 617682-116 617682-516
expansion and high specific rigidity
300 617683-016 617683-116 617683-516
(Young's modulus/specific gravity) 400 617684-016 617684-116 617684-516
500 617685-016 617685-116 617685-516
600 617840-016 617840-116 617840-516
700 617841-016 617841-116 617841-516
800 617843-016 617843-116 617843-516
900 617844-016 617844-116 617844-516
1000 617845-016 617845-116 617845-516
Above set 516-771-60 516-771-61 516-771-66

E-15
 Rectangular Gauge Block Accessories
SERIES 516

To expand the range of rectangular gauge SPECIFICATIONS

block (steel and CERA) applications, Order No. Order No. Included in set
Mitutoyo offers the gauge block accessories 516-601 516-602
set. By assembling the items in the set, you — 1 pc. Holder 15 - 60mm (619002)
can easily and quickly build up a precision 1 pc. 1 pc. Holder 5 - 100mm (619003)
measuring instrument. 1 pc. 1 pc. Holder 15 - 160mm (619004)
1 pc. 1 pc. Holder 20 - 250mm (619005)
1 pc. 1 pc. Holder base 35mm (619009)
2 pcs. 2 pcs. Half round jaw 2mm (619010)
2 pcs. 2 pcs. Half round jaw 5mm (619011)
2 pcs. 2 pcs. Half round jaw 8mm (619012)
2 pcs. — Half round jaw 12mm (619013)
2 pcs. — Half round jaw 20mm (619014)
2 pcs. — Plain jaw (619018)
1 pc. 1 pc. Scriber point (619019)
1 pc. 1 pc. Center point (619020)
516-601
2 pcs. — Tram point (619021)
1 pc. 1 pc. Triangular straight edge 100mm
(619022)
1 pc. — Triangular straight edge 160mm
(619023)

Holder base 35mm: 619009

Establishes a height from the surface plate and scribes a
workpiece if used with a holder.
Finished surface
516-602
35±0.0008

Holder: Holder mount

Used as a clamp if using plain jaws, scriber point, etc.
Holder = 15mm thick x 29.5mm wide
L
Order No. L
619002 15 - 60mm
619003 5 - 100mm Finished surfaces
619004 15 - 160mm
619005 20 - 250mm

Clamp
L

E
Finished surface Finished surface
Adapter
Plain jaw: 619018 Scriber point: 619019
Measures an outside or inside diameter if used as a pair of Scribes a workpiece if used in a holder and holder base.
jaws in a the holder.
25º 50
Half round jaw:
Measures an outside or inside diameter if used as a pair of
20

jaws in a the holder.

8.5

B 9 160
9 Finished surface
9 A Finished surface
Measuring face

H
Center point: 619020 Tram point: 619021
C
Scribes a workpiece if used in a holder and holder base. Inspects the scale of the height gage, etc., if used in a holder
Finished surface and holder base.
Finished
B surface 60 Finished
surface 30
9 A
Measuring face
8.5

8.5

H C 9 50
9 50
Finished surface
Unit: mm
Size Order No. H A B C Triangular straight edge: Measures parallelism.
2 619010 2±0.0005 5.5 40 7.5
5 619011 5±0.0005 14 45 7.5 Order No. L A
A

8 619012 8±0.0005 18.5 50 8.5 619022 100mm 16mm

12 619013 12±0.0005 25 75 13 60 619023 160mm 19.5mm
L
20 619014 20±0.0005 25 125 20.5 A

E-16
Specially designed for long gauge blocks over SPECIFICATIONS
100mm which have two coupling holes on the Accessories for gauge blocks over 100mm
body.
Order No. 516-605 Included in set
1 pc. Holder A (619031)
1 pc. Holder B (619032)
1 pc. Holder C (619033)
1 pc. Holder D (619034)
1 pc. Holder E (619035)
3 pcs. Adaptor (619036)
1 pc. Holder base 35mm (619009)
2 pcs. Half round jaw 12mm (619013)
2 pcs. Plain jaw (619018)
1 pc. Scriber point (619019)
Note: These accessories can also be used for inch rectangular gauge blocks.

516-605

Holder A: 619031
Used for coupling two long gauge blocks.
Fixed pin
75
Adjustable
pin

Holder B and C:
Used for coupling two long gauge blocks together with
other gauge blocks up to 35mm (Holder B) or 140mm (Holder
C). Also used for attaching jaws with two adapters.
L
Order No. R (max.) L R
Holder B 619032 90mm 126mm
Holder C 619033 200mm 236mm
Adaptor: 619036

Holder D: 619034 Holder E: 619035

Used for attaching to the holder base. Used for attaching to the holder base together with other
gauge blocks up to 125mm. Used for attaching jaws with
one adapter.
E
40
65.5
70 - 175
210

Holder base: 619009 Half round jaw: 619013

Finished surface 25
9 Measuring face
35±0.0008

12±0.0005mm

13

Holder mount Finished surface

75

Plain jaw: 619018 Scriber point: 619019

25º 50
20

8.5

9 160
Finished surface 9 Finished surface

E-17
 Metric Square Gauge Block Sets
SERIES 516 — Metric Block Sets, Long Block Sets, Wear Block Sets

The Square Gauge Block style provides * Suffix No. ( n ) for Selecting Certificate
the best stability, especially for surface Provided
plate work. A wide range of application ISO/DIN/JIS
measurements can be made, including Suffix Inspection Calibration Certificate
No. Certificate JCSS
cutting tool positioning, angle measurement
1 O —
with a sine bar, taper measurement with a 6 O O
roller, and inspection of depth micrometers.
ASME
Suffix Inspection Calibration Certificate
No. Certificate JCSS
1 O —

Steel 103-block set

Steel 112-block set

Inspection Certificate

Steel 76-block set

SPECIFICATIONS
Metric Block Sets
Blocks Order No. Standard / grade available Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME Size Step Qty.
112 516-437
516-438
—
—
—
0: -n0
00: -n6
0: -n6
1.005
1.001 - 1.009 0.001
1
9
516-439 — 1: -n0 1: -n6 1.01 - 1.49 0.01 49
516-440 — 2: -n0 2: -n6 0.5 - 24.5 0.5 49
— — — — 25 - 100 25 4
103 516-441
516-442
—
—
—
0: -n0
00: -n6
0: -n6
1.005
1.01 - 1.49 0.01
1
49
516-443 — 1: -n0 1: -n6 0.5 - 24.5 0.5 49
516-444 — 2: -n0 2: -n6 25 - 100 25 4
76 516-449
516-450
—
—
—
0: -n0
00: -n6
0: -n6
1.005
1.01 - 1.49 0.01
1
49
516-451 — 1: -n0 1: -n6 0.5 - 9.5 0.5 19
516-452 — 2: -n0 2: -n6 10 - 40 10 4
— — — — 50 - 100 25 3
47 516-457
516-458
—
—
—
0: -n0
00: -n6
0: -n6
1.005
1.01 - 1.09 0.01
1
9
E
516-459 — 1: -n0 1: -n6 1.1 - 1.9 0.1 9
516-460 — 2: -n0 2: -n6 1 - 24 1 24
— — — 25 - 100 25 4
32 516-465
516-466
—
—
—
0: -n0
00: -n6
0: -n6
1.005
1.01 - 1.09 0.01
1
9
516-467 — 1: -n0 1: -n6 1.1 - 1.9 0.1 9
516-468 — 2: -n0 2: -n6 1-9 1 9
— — — — 10 - 30 10 3
— 60 1

Metric Long Block Sets

Blocks Order No. Standard / grade available Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME Size Step Qty.
8 516-751
516-752
—
—
—
0: -n0
00: -n6
0: -n6
125, 150, 175 25
200, 250 50
3
2
516-753 — 1: -n0 1: -n6 300, 400, 500 100 3
516-754 — 2: -n0 2: -n6

Metric Wear Block Sets

Blocks Order No. Standard / grade available Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME Size Step Qty.
2 516-820
516-821
—
—
0: -n0
1: -n0
—
—
1 — 2

2 516-822
516-823
—
—
0: -n0
1: -n0
—
—
2 — 2

E-18
 Inch Square Gauge Block Sets
SERIES 516 — Inch Block Sets, Long Block Sets, Wear Block Sets

* Suffix No. ( n ) for Selecting Certificate SPECIFICATIONS

Provided Inch Block Sets
ISO/DIN/JIS Blocks Order No. Standard / grade available Blocks included in set
Suffix Inspection Calibration Certificate per set Steel CERA ISO/DIN/JIS ASME Size Step Qty.
No. Certificate JCSS
1 O —
81 516-401
516-402
516-201
516-202
—
—
00: -n6
0: -n6
.1001 - .1009 .0001
.101 - .149 .001
9
49
6 O O 516-403 516-203 — 1: -n6 .05 - .95 .05 19
516-404 516-204 — 2: -n6 1-4 1 4
ASME 36 516-421
516-422
516-221
516-222
—
—
00: -n6
0: -n6
.05”
.1001 - .1009 .0001
1
9
Suffix Inspection Calibration Certificate 516-423 516-223 — 1: -n6 .101 - .109 .001 9
No. Certificate JCSS 516-424 516-224 — 2: -n6 .11 - .19 .01 9
1 O — — — — — .1 - .5 .1 5
— — — — 1, 2, 4 1 3
28 516-417
516-418
—
—
—
—
00: -n6
0: -n6
.02005
.0201-.0209 .0001
1
9
516-419 — — 1: -n6 .021-.029 .001 9
516-420 — — 2: -n6 .010-.090 .01 9
— — —

Inch Long Block Sets

Blocks Order No. Standard / grade available Blocks included in set
per set Steel CERA ISO/DIN/JIS ASME Size Step Qty.
Inspection Certificate 8 516-762
516-763
—
—
—
—
Grade 0
Grade 1
5-7
8, 10, 12
1
2
3
3
— — — 16, 20 4 2

Inch Wear Block Sets

Blocks Order No. Standard / grade available Blocks included in set
per set Carbide CERA ISO/DIN/JIS ASME Size Step Qty.
2 516-824
516-825
516-846
516-847
0: -n0
1: -n0
—
—
.05 — 2

2 516-826
516-827
516-844
516-845
0: -n0
1: -n0
—
—
.1 — 2

Steel 47-block set Steel 32-block set

Steel 8-block set

Steel 2-block set

E-19
 Individual Metric Square Gauge Block
* Suffix Number ( - n n n ) for Selecting
Standard and Certificate Provided

ISO/DIN/JIS
Suffix Grade Inspection Calibration Certificate
No. Certificate JCSS
-021 0 O —
-026 0 O O
-031 1 O —
-036 1 O O
-041 2 O —
-046 2 O O

ASME
Suffix Grade Inspection Calibration Certificate
No. Certificate JCSS
-521 00 O —
-531 0 O —
SPECIFICATIONS -541 1 O —
Metric Blocks -551 2 O —

Length (mm) Order No.* Length (mm) Order No.* Length (mm) Order No.* BS
Steel CERA Steel CERA Steel CERA Suffix Grade Inspection Calibration Certificate
0.5 614506 — 1.33 614593 — 13 614623 — No. Certificate JCSS
1 614611 — 1.34 614594 — 13.5 614653 — -121 0 O —
1.0005 614520 — 1.35 614595 — 14 614624 — -131 1 O —
-141 2 O —
1.001 614521 — 1.36 614596 — 14.5 614654 —
1.002 614522 — 1.37 614597 — 15 614625 —
1.003 614523 — 1.38 614598 — 15.5 614655 —
1.004 614524 — 1.39 614599 — 16 614626 —
1.005 614525 — 1.4 614600 — 16.5 614656 —
1.006 614526 — 1.41 614601 — 17 614627 —
1.007 614527 — 1.42 614602 — 17.5 614657 —
1.008 614528 — 1.43 614603 — 18 614628 —
1.009 614529 — 1.44 614604 — 18.5 614658 —
1.01 614561 — 1.45 614605 — 19 614629 —
1.02 614562 — 1.46 614606 — 19.5 614659 —
1.03 614563 — 1.47 614607 — 20 614672 — Inspection Certificate
1.04 614564 — 1.48 614608 — 20.5 614660 —
1.05 614565 — 1.49 614609 — 21 614631 —
1.06 614566 — 1.5 614641 — 21.5 614661 —
1.07 614567 — 1.6 614516 — 22 614632 —
1.08 614568 — 1.7 614517 — 22.5 614662 —
1.09 614569 — 1.8 614518 — 23 614633 —
E 1.1 614570 — 1.9 614519 — 23.5 614663 —
1.11 614571 — 2 614612 — 24 614634 —
1.12 614572 — 2.5 614642 — 24.5 614664 —
1.13 614573 — 3 614613 — 25 614635 —
1.14 614574 — 3.5 614643 — 30 614673 —
1.15 614575 — 4 614614 — 40 614674 —
1.16 614576 — 4.5 614644 — 50 614675 —
1.17 614577 — 5 614615 — 60 614676 —
1.18 614578 — 5.5 614645 — 75 614801 —
1.19 614579 — 6 614616 — 100 614681 —
1.2 614580 — 6.5 614646 — 125 614802 —
1.21 614581 — 7 614617 — 150 614803 —
1.22 614582 — 7.5 614647 — 175 614804 —
1.23 614583 — 8 614618 — 200 614682 —
1.24 614584 — 8.5 614648- — 250 614805 —
1.25 614585 — 9 614619 — 300 614683 —
1.26 614586 — 9.5 614649 — 400 614684 —
1.27 614587 — 10 614671 — 500 614685 —
1.28 614588 — 10.5 614650 —
1.29 614589 — 11 614621 — Metric Wear Blocks
1.3 614590 — 11.5 614651 — Length Order No.
(mm) Tungsten carbide
1.31 614591 — 12 614622 —
1 615611
1.32 614592 — 12.5 614652 —
2 615612

E-20
 Individual Inch Square Gauge Blocks
* Suffix Number ( - n n n ) for Selecting SPECIFICATIONS
Standard and Certificate Provided Inch Blocks

ASME Length (inch) Order No.* Length (inch) Order No.* Length (inch) Order No.*
Suffix Grade Inspection Calibration Certificate Steel CERA Steel CERA Steel CERA
No. Certificate JCSS .01 614310 — .106 614146 616146 .25 614212 616212
-521 00 O — .02005 614240 — .107 614147 616147 .3 614193 616193
-531 0 O — .0201 614231 — .108 614148 616148 .35 614213 616213
-541 1 O — .0202 614232 — .109 614149 616149 .375 (3/8) 614309 —
-551 2 O — .0203 614233 — .109375 (7/64) 614306 — .4 614194 616194
.0204 614234 — .11 614150 616150 .45 614214 616214
BS
.0205 614235 — .111 614151 616151 .5 614195 616195
Suffix Grade Inspection Calibration Certificate
No. Certificate JCSS .0206 614236 — .112 614152 616152 .55 614215 616215
-121 0 O — .0207 614237 — .113 614153 616153 .6 614196 616196
-131 1 O — .0208 614238 — .114 614154 616154 .65 614216 616216
-141 2 O — .0209 614239 — .115 614155 616155 .7 614197 616197
.02 614320 — .116 614156 616156 .75 614217 616217
.021 614321 — .117 614157 616157 .8 614198 616198
.022 614322 — .118 614158 616158 .85 614218 616218
.023 614323 — .119 614159 616159 .9 614199 616199
.024 614324 — .12 614160 616160 .95 614219 616219
.025 614325 — .121 614161 616161 1 614201 616201
.026 614326 — .122 614162 616162 2 614202 616202
.027 614327 — .123 614163 616163 3 614203 616203
.028 614328 — .124 614164 616164 4 614204 616204
.029 614329 — .125 614165 616165 5 614205 —
.03 614330 — .126 614166 616166 6 614206 —
Inspection Certificate .03125 (1/32) 614301 — .127 614167 616167 7 614207 —
.04 614340 — .128 614168 616168 8 614208 —
Dimensions .046875 (3/64) 614302 — .129 614169- 616169 10 614222 —
.05 614105 616105 .13 614170 616170 12 614223 —
Unit: mm .06 614106 —
Nominal length: 0.5mm - 4.5mm .131 614171 616171 16 614224 —
Length

(.010" - .19") .0625 614303 616303 .132 614172 616172 20 614225 —

.07 614107 — .133 614173 616173
24.1±0.1 .078125 (5/64) 614304 — .134 614174 616174
6.7±0.1 On both sides
.08 614108 — .135 614175 616175
Nominal Value .09 614109 — .136 614176 616176
24.1±0.1

.09375 (3/32) 614305 — .137 614177 616177

Measuring face .1 614191 616191 .138 614178 616178
Serial number .100025 614307 — .139 614179 616179
.10005 614135 616135 .14 614180 616180
Nominal length: 5mm - 14.5mm .100075 614308 — .141 614181 616181
(.02" - .450") .1001 614121 616121 .142 614182 616182 E
77±2°
Length

Nominal Value .1002 614122 616122 .143 614183 616183

Ø9.3
.1003 614123 616123 .144 614184 616184
.1004 614124 616124 .145 614185 616185
24.1±0.1 Serial number .1005 614125 616125 .146 614186 616186
.1006 614126 616126 .147 614187 616187
.1007 614127 616127 .148 614188 616188
24.1±0.1

.1008 614128 616128 .149 614189 616189

6.7±0.1
.1009 614129 616129 .15 614115 616115
Measuring face .101 614141 616141 .16 614116 616116 Inch Wear Blocks
.102 614142 616142 .17 614117 616117 Length Order No.*
Nominal length: 15mm - 500mm .103 614143 616143 .18 614118 616118 (inch) Tungsten carbide
(.500" - 20")
.104 614144 616144 .19 614119 616119 .05 615105
Nominal Value 77±2°
.105 614145 616145 .2 614192 616192 .1 615191
Ø9.3
Length

Serial number

24.1±0.1
24.1±0.1

6.7±0.1

Measuring face

E-21
 Square Gauge Block Accessories
SERIES 516

To expand the variety of Square Gauge

Block applications, Mitutoyo offers the
Gauge Block Accessories Set. By assembling
the items in the set, you can easily and
quickly build up a precision measuring
instrument.

516-611

SPECIFICATIONS
Metric Inch
Order No. 516-611 Included in set Order No. 516-612 Included in set
2 pcs. Half round jaw 2mm (619070) 2 pcs. Half round jaw .125" (619050)
2 pcs. Half round jaw 5mm (619071) 2 pcs. Half round jaw .25" (619051)
2 pcs. Plain jaw (619072) 2 pcs. Plain jaw (619052)
1 pc. Center point (619073) 1 pc. Center point (619053)
1 pc. Scriber point (619054) 1 pc. Scriber point (619054)
1 pc. Block base (619074) 1 pc. Block base (619055)
2 pcs. Flat head screw 1·1/4" (619057) 2 pcs. Flat head screw 1·1/4" (619057)
2 pcs. Flat head screw 5/8" (619058) 2 pcs. Flat head screw 5/8" (619058)
2 pcs. Slotted head nut (619059) 2 pcs. Slotted head nut (619059)
2 pcs. Adjustable tie rod 6" (619060) 2 pcs. Adjustable tie rod 6" (619060)
2 pcs. Adjustable tie rod 4·1/2" (619061) 2 pcs. Adjustable tie rod 4·1/2" (619061)
1 pc. Tie rod 3" (619062) 1 pc. Tie rod 3" (619062)
E 1 pc. Tie rod 2·1/4" (619063) 1 pc. Tie rod 2·1/4" (619063)
1 pc. Tie rod 1·1/2" (619064) 1 pc. Tie rod 1·1/2" (619064)
1 pc. Tie rod 3/4" (619065) 1 pc. Tie rod 3/4" (619065)
2 pcs. Stud (619056) 2 pcs. Stud (619056)
2 pcs. Knurled head screw (619066) 2 pcs. Knurled head screw (619066)

E-22
Half round jaw: Stud: 619056
Used to measure an inside or outside diameter. 16

Ø4.166
P=0.7938

H
No.8-32UNC

L
ø6.7

R
Finished surface
24.7 W

Flat head screw

Order No. R L W H
619070 1.95mm 2mm 33.6mm 5.3mm L
619071 4.95mm 5mm 39.9mm 10.3mm
619050 .123” .125” 33.6mm 5.3mm
619051 .248” .25” 39.9mm 10.3mm No.8-32UNC
d=4.166 P=0.7938
Order No. L
619057 31.6mm
Plain jaw: 619072 (10mm), 619052 (.5")
Used to measure an inside or outside diameter. 619058 15.8mm

Slotted head nut: 619059

24.7
9

15.8
39.9

ø6.35
Finished surface ø6.7
10±0.001

No.8-32UNC
d=4.166 P=0.7938
Finished surface

Center point: 619073 (2mm), 619053 (.1") Knurled head screw: 619066
Used to scribe a workpiece.
30
12
2±0.01

ø9
7.8

ø6.7 No.8-32UNC
Finished
24.7 39.9 d=4.166 P=0.7938
surface

Tie rod
Scriber point: 619054 L Stud bolt
Used to scribe a workpiece.

ø6.35
No.8-32UNC
d=4.166 P=0.7938
24.7
7.5µm or less

39.9
5.14

ø6.7 Finished surface

Order No. L
619065 19mm E
Base: 619074 (10mm), 619054 (.5") 619064 38mm
Used as clamps by inserting them into the center hole of a 619063 57mm
square gauge block. 619062 76mm

Adjustable tie rod

P
58

ø6.35

n (number of holes)
Finished surface L
ø6.7
No.8-32UNC
10±0.0005

d=4.166 P=0.7938

Finished surface

Order No. L P n
619060 124.5mm 6.35mm 14
619061 86.5mm 6.35mm 8

E-23
 Ceraston
Accessory for Gauge Block Maintenance

FEATURES
• Alumina-ceramic abrasive stone for • Can be used both for steel gauge blocks
removing burrs from hard materials such and CERA Blocks.
as ceramics that ordinary stones cannot • Both surfaces can be used.
handle.

Removing burrs
(1) Wipe any dust and oil films from the gauge block and the
Ceraston (or Arkansas stone) using a solvent.
(2) Place the gauge block on the Ceraston so that the
measuring face that has burrs is on the abrasive surface of
601644 601645 the stone. While applying light pressure, move the gauge
block to and fro about ten times (Fig. 1). Use a block rubber
for thin gauge blocks to apply even pressure (Fig. 2).
(3) Check the measuring face for burrs with an optical flat. If
the burrs have not been removed, repeat step (2). If burrs are
SPECIFICATIONS too large, they may not be removed with an abrasive stone.
Order No. Dimensions (W x D x H) Mass If so, discard the gauge block.
601645 100 x 25 x 12mm 110g
601644 150 x 50 x 20mm 530g

Maintenance Kit for Gauge Blocks CERASTON

(Arkansas stone)

SERIES 516

FEATURES
• Includes all necessary maintenance tools Rubber
for daily care and storage of gauge blocks.
CERASTON
• Supplied in a fitted wooden case for (Arkansas stone)
portable use.
Note: The abrasive surface of a Ceraston must be made flat by lapping it from
time to time. After lapping the Ceraston, the lapping powder must be completely
removed from the surface to prevent the surface of the gauge block from being
scratched.
Mitutoyo does not offer Arkansas stones.

516-650

SPECIFICATIONS
Order No. Tools and accessories included
516-650 Anti-corrosive oil (600001): Used for both steel and tungsten-carbide gauge blocks.
516-650E Ceraston (601645): Used for removing burrs on the measuring surface
Optical flat (600003): Used for checking whether burrs exist.
Tweezers (600004): Used for handling thin gauge blocks.
Blower brush (600005): Used for blowing out dust on the measuring surface.
Cleaning paper (600006): Used for wiping off rust preventive oil and contamination.
Artificial leather mat (600007): Used as a gauge block mat.
Reagent bottle (600008): Bottle of wiping solution (100mL)
Gloves
516-650E: Excluding anti-corrosive oil (600001)
516-650: including anti-corrosive oil (600001) is for domestic sales only.
In the case of order from overseas, place an order for 516-650E: excluding anti-corrosive oil and anti-corrosive oil (600001) separateiy.

E-24
 Step Master
SERIES 516

FEATURES
• The heights of the steps decrease from
No. 1 to No. 5.
• Each adjacent step is calibrated to
a resolution of 0.01µm by using an
interferometer with an accuracy tolerance 516-499 Ceramic type 516-498 Ceramic type
of ±0.20μm.
• Steel and ceramic types are available.
Dimensions • Height differences are measured between
the centers of adjacent steps.
Block No.
1 2 3 4 5
15
25

300 100 50 20 µm
R

7 7 7 7 7 Adjacent step
45
(Max. height)
6

Magnified view of step

Step value between adjacent blocks

1
2
3
4 5 SPECIFICATIONS
Metric
No. 1 - 2 No. 2 - 3 No. 3 - 4 No. 4 - 5 Order No. Remarks
516-198, 516-498 10µm 5µm 2µm 1µm 516-198 Steel type (Step: 10µm/5µm/2µm/1µm)
516-199, 516-499 300µm 100µm 50µm 20µm
516-199 Steel type (Step: 300µm/100µm/50µm/20µm)
516-498 Ceramic type (Step: 10µm/5µm/2µm/1µm)
516-499 Ceramic type (Step: 300µm/100µm/50µm/20µm)

Available Dimensions
Nominal size:

0.1mm to 1000mm (steel)
0.5mm to 500mm (ceramic)
Custom-made Blocks & Gages
Nominal pitch: 0.0005mm (up to 100mm)
0.001mm (over 100mm) FEATURES
O P
Special low-expansion glass and ceramic materials are • Mitutoyo can provide Gauge Blocks and
available. reference gages to your size and design.
Q
R
S T E

O: Steel Long rectangular block (15 x 10 x 200mm)

B P: Ceramic square block (24.1 x 24.1 x 12.3mm)
C Q: Steel thin rectangular block (30 x 6 x 1.9mm)
D R: Steel square block (9 x 9 x 6mm)
A E
F S: Steel thin rectangular block (30 x 6 x 2.1mm)
T: Steel cylindrical Block (ø13.08 x 12mm)

M
G L
K U
H I J

A: Ceramic rectangular gauge block (21.94mm)

B: Ceramic square gauge block (2.1005mm)
C: Steel square gauge block (10.72mm)
D: Steel square gauge block (2.2065mm)
E: Ceramic rectangular gauge block (20.64mm)
F: Steel rectangular gauge block (31.5mm)
G: Ceramic rectangular gauge block (6.34mm) V
H: Steel rectangular gauge block (3.603mm) W
I: Steel rectangular gauge block (1.1505mm)
J: Steel rectangular gauge block (0.555mm)
U: Cylindrical reference block for depth micrometer
K: Steel rectangular gauge block (6.156mm)
(ø60 x 150mm)
L: Steel rectangular gauge block (9.694mm)
V: Ceramic reference plate (50 x 50 x 50mm, flatness 0.3µm)
M: Steel rectangular gauge block (10.02mm)
W: Ceramic stepped block (30 x 18 x 5mm, step: 0.15mm)

E-25