PT.

PROFAB INDONESIA Page 1

BEAM CALCULATION
FOR WINCH TEST

Input Value :
Capacity = 10.00 tons = 22046.00 lbs
Load/point = 10.00 tons
Safety factor = 2
FB = 20.00 tons = 44092.00 lbs
a = 350 mm = 13.78 inch
b = 350 mm = 13.78 inch
l = 700 mm = 27.56 inch

Material = A 36 S = 36000 lbs / inch2

All. Stress (Sa=0.66*S) = 23760 lbs / inch2

FB

a b

R1 R2

Calculation :

M max = FB x b
= 607566.9291 lbs.in

** Support Calc'n :

Structural dimension : W8 x 31#

Section Modulus Sx = 27.50 in3

Inertia Ix = 110.00 in4

Max Stress (Smax) = Mmax / Sx = 22093.34 lbs/inch2

Check Support, ok if Smax < Sa OK

Required Modulus to pass calc'n = Mmax / Sa

= 25.57 inch3

BEAM DEFLECTION - PULLING CONDITION

Beam deflections checked with an impact factor of 2.0 and limited to L/200 where L is the span between
supports along the length of skid.
input data :
P = FB (Concentrated Load ) = 44092.00 lbs (impact factor = 2.0)
a ( max. dist. of conc. Load to support point ) = 13.78 in
E (Modulus elasticity of steel ) = 29000000 lbs / in2
l = L = span between supports = 27.56 in

Dmax = (( P*b3 ) / ( 6*E*Ix ))*(3l-b)

= 0.415 in

Allowable D = L / 200
= 0.138 in

Check Deflection : FAIL

PT. PROFAB INDONESIA Page 1

SUPPORT CALC
JN1003

Input Value :
Capacity = 2.22 tons = 4894.21 lbs
Load/point = 2.22 tons
Safety factor = 2
FB = 4.44 tons = 9788.42 lbs
a = 281 mm = 11.06 inch
b = 281 mm = 11.06 inch
l = 562 mm = 22.13 inch

Material = A 36 S = 36000 lbs / inch2

All. Stress (Sa=0.66*S) = 23760 lbs / inch2

FB

a b

R1 R2

Calculation :

M max = ( FB x l )/ 4
= 54144.62882 lbs.in

** Support Calc'n :

Structural dimension : C150X75

Section Modulus Sx = 7.02 in3 = 115 cm3

Inertia Ix = 20.76 in4 = 864 cm4

Max Stress (Smax) = Mmax / Sx = 7715.40 lbs/inch2

Check Support, ok if Smax < Sa OK

Required Modulus to pass calc'n = Mmax / Sa

= 2.28 inch3

BEAM DEFLECTION - PULLING CONDITION

Beam deflections checked with an impact factor of 2.0 and limited to L/200 where L is the span between
supports along the length of skid.
input data :
P = FB (Concentrated Load ) = 9788.42 lbs (impact factor = 2.0)
a ( max. dist. of conc. Load to support point ) = 11.06 in
E (Modulus elasticity of steel ) = 29000000 lbs / in2
l = L = span between supports = 22.13 in

Dmax = ( P*l3 ) / ( 48*E*Ix )

= 0.004 in

Allowable D = L / 200
= 0.111 in

Check Deflection : OK
PT. PROFAB INDONESIA Page 2

LIFTING LUG CALCULATION

Test Load 10000.0 kgs = 22,046 lbs

number of lifting points 1

Impact Factor = 1.50
Minimum sling angle, q 90 degrees
load per lifting lug 15,000 kgs = 33,060 lbs

Lug Dimensions
Height of hole centreline, H 80 mm = 3.15 inch
Width of Lug, L 120 mm 4.72 inch
Radius of Lug, R 60 mm 2.36 inch
Diameter of Lug, DH 50 mm 1.97 inch
Thickness of Lug, tL 25 mm 0.98 inch

Allowable Stresses
Lug Material EH36
Allowable Tension Stress 2,109 Kg/cm2 30,000 lb/in2
Allowable Shear Stress 1,406 Kg/cm2 20,000 lb/in2

Tension Stresses in the Lug

Weight in each Lug, W = 15,000 kgs = 33,060 lbs
Cable Tension at Lug, F = 15,000 kgs = 33,060 lbs
Lug Moment of Inertia, IL = 360 cm4 = 8.65 in4

Stress at the Lug to Skid Joint 500 kg.cm2 = 7,110 lb-in2

ST = F cos (q) H.(L/2)/IL +
okay
F.sin(q)/L.tL

Stresses at the hole 857 kg.cm2 = 12,188 lb-in2

ST = F sin (q) /(2.R -DH).tL okay

Shear Stresses in the Lug

Lug to Skid Joint 0 kg.cm2 = 0 lb-in2

SS = F.cos(q) / tL.L okay

Lug to Skid Joint 0 kg.cm2 = 0 lb-in2

SS = F.cos(q) / (2.R - DH).tL okay

Stresses in Weld
The calculation used is conservative as it only includes top fillet welds (actual stresses are lower)

Leg length of Fillet Weld, LW = 9.0 mm = 0.35 in

use 45 degree fillet weld
Throat Length of Fillet Weld, t = 6.36 mm = 0.25 in

Moment of Inertia of weld, IW= 377 cm4 = 9.01 in4

Iw=(tL+2t).(L+2t)3-tL.L3/12

Efficiency of weld, n = 75%

Tension Stress at the weld = 996 kg.cm2 = 14,166 lb-in2

ST=[F.cos(q).H.(L+2t/2)/IW+
okay
F.sin(q)/(tL+2t).(L+2t)-tL.L)]/n

Shear Stress at the Weld 0 kg.cm2 = 0 lb-in2

PT. PROFAB INDONESIA Page 2

ST=[ F.cos(q)/(tL+2t).(L+2t)-tL.L)]/n okay

 CALCULATION OF PIPE SUPPORT
METERING SKID-JN1003
2220kg CAPACITY, 2721 m LENGTH

General Data

Total Weight, W = 2220.00 kg = 4894 lbs

Safety Factor, SF = 2
Number of pipe, N = 1
Calculated Weight, Wc = W*SF/N = 3330.00 kg = 7341 lbs
Total Length, Lt = 2721 mm = 107.13 in

Sketch :

Pipe Support

Lt
Z

Y X
Support Plate

Beam Data (C150 x75)

Section Area, A = 23.7 cm2 = 3.67 in2

Depth, d = 0.0 mm = 0.00 in
Web Thk, tw = 7.5 mm = 0.30 in
Web Height, h = 150.0 mm = 5.91 in
Flange Thk, tf = 6.5 mm = 0.26 in
Flange Width, bf = 75.0 mm = 2.95 in
Moment of Inertia x-x, IxB = 122 cm4 = 2.9311 in4
Section Modulus x-x, SxB = 24 cm3 = 1.4402 in3
Radius of Gyration x-x, rxB = 2.27 mm = 0.09 in

Material Data (SA-36)

Elastic Modulus, E = 199947.95 MPa = 29000000 psi

Allowable Yield Stress, Sa = 248.21 MPa = 36000 psi
Allow. Tensile Stress, Sta = 0.6*S = 148.93 MPa = 21600 psi
Allow. Comp. Stress, Sca = 25796.88 MPa = 3741522 psi
Allow. Bending Stress, Sba = 0.66*Sa = 163.82 MPa = 23760 psi
Allow. Shear Stress, Ssa = 0.4*Sa = 99.28 MPa = 14400 psi
Allow. Shear Stress, Sbra = 0.9*Sa = 223.39 MPa = 32400 psi

Allow. Comp. Stress

Effective Length Factor, K = 1.00

Ratio of Effective Profile Area, Qa = 1.00
Axial Stress Reduction Factor, Qs = 1.00

√ 2π2 E
'
Slenderness Ratio, C c= = 126.10
Qs Qa S
K . Lt = 1198.68
rx
K . Lt /r x = 9.506
C 'c
Coefficient of Compressive Stress, Ca = 103.931 from table 4 AISC Specification
Allow. Comp. Stress, Sc = Sa*Qa*Qs*Ca = 25796.88 MPa = 3741522 psi

Stress Calculation

Compressive Stress, Sc = Wc / A = 17.14 MPa = 2486 psi

Bending Stress, Sb = Wc OD / (2 Sx) = 64.56 MPa = 9363 psi

Calc'n Check

Compressive Stress = SAFE Ratio = 0.1%

Bending Stress = SAFE Ratio = 39.4%
Unity Check:
Coefficient Applied to Bending, Cmx = 1
2
12 π E
F ' ex =
Euler Stress, KLt
2 = 104
23 ( rx )
Sc Cm x
Formula 1.6-1a, + = OK Ratio = 0.1%
Sc a Sc
( 1−
F ' ex
Sb
)
Formula 1.6-1b, Sc Sb = OK Ratio = 50.9%
+
St a Sb a