Delivering Lightweight
IBS Solutions
AUTOCLAVED AERATED CONCRETE (AAC)
PRODUCTS
COMPANY OVERVIEW
Established in 2012. Head Office in Jln Kuchai Lama, KL, Malaysia.
Factory
F t situated
it t d att Serendah,
S d h Rawang.
R
Leading Manufacturer of AAC (Autoclaved Aerated Concrete) in Malaysia
Product Range inclusive of blocks, panels, lintels with dry density 450 – 650 kg /m3 and
essential installation components such thin bed adhesive, render, skim coats, ties and
tools
Investment : RM100 million
Annual capacity
p y – 600,000
, m3
150 employees nationwide
State of the art technolog
technology from Germany
German – Wehrhahn
OUR FACTORY
Investment :RM100 millions
Capacity :600,000 m3 annually
Land area :93,000m2
SUSTAINABILITY
Uses
Uses Sustainable Materials & Contains up to 20%
Sustainable Materials & Contains up to 20%
of Recycled Materials ‐ Certified By Green Label
Singapore & SIRIM Eco Label
Singapore & SIRIM Eco Label
STARKEN SUPPORTS THE
STARKEN SUPPORTS THE
MALAYSIAN GOVERNMENT GREEN INITIATIVES
Contribute to:
WHAT IS AAC ?
Cement + Sand + Lime + Aerating agent
WHAT IS AUTOCLAVE?
Autoclave
A ‘cooker’ where AAC
curing takes place
• AAC products fed to
autoclave
• Steam pumped to
chamber
AAC Products
• Pressure maintained
at 12 Bar (1,200kPa)
• Temperature 190 oC
• Duration – 12 hours AUTOCLAVE
Autoclaved Aerated Concrete (AAC)
Benefits of AAC
Sound Absorption
Lightweight Fire Resistance Thermal Insulation Precise Dimension
Sound Insulation Good Durable Cost Saving
Workability
CERTIFICATES
Product Cert.
• MS 2282 – 4
• BS EN 771 ‐ 4
Fire Cert.
• BS 476 Part 22 (non‐load bearing)
• Bomba (Sijil Perakuan Bahan)
PRODUCT RANGE
Starken Block Starken Lintel Starken Wall/ Floor Panel
Autoclaved aerated concrete (AAC) is a lightweight, precast building products
used around the world.
world Available in blocks and panels of various sizes,
sizes
AAC is an ideal material for internal & external walls, firewalls, acoustic walls and floors
STARKEN BLOCKS
• Internal & External Walls
• g
Infill & Load‐bearing walls
• Working Density (kg/m3) : 700, 840 & 910
• Compressive Strength (average)
o S3 blocks 3.5MPa
o S5 blocks 5.5MPa
o S7 blocks 7.0MPa
• IBS Factor 0.5 (10 points on wall)
(600mm) Note: Working density is used to calculate the block weight
when designing buildings.
STARKEN LINTEL
• Pre‐cast Reinforced AAC Lintels
• For standard door and window
openings of 900mm to 2,100mm clear
span.
2700mm
STARKEN WALL PANEL
• Reinforced panels
• Horizontal or vertical orientation
• Steel & concrete flames
• Nominal Dry Density : 550 kg/m3
• Working Density : 780 ‐ 820 kg/m3
• Compressive Strength : 3.5 MPa
m
600 mm
• IBS Factor 1.0 (20 points on wall)
• 30
30 % lighter than conventional hollow
% lighter than conventional hollow
core panel
* Based on 100 mm thickness
STARKEN FLOOR PANEL
• Reinforced AAC Floor Panels
• Nominal Dry Density : 550 kg/m3
• Working Density : 780 – 820 kg/m3
100
0 – 200 mm
• Compressive Strength : 3.5MPa
APPLICATION DIAGRAM
WHERE TO USE ?
Residential: Landed/ High rise Commercial: Offices/ Shopping malls Educational: Schools & Universities
Outstanding thermal insulation Improve building operating cost IBS certified components
Versatile Good sound insulation Improve building operating cost
Saving foundation cost up to 25%
Saving foundation cost up to 25% Solid & strong Superior fire rating –
p g up to 4 hours
p
Non‐toxic products Good sound insulation
Leisure: Hotels/ Resorts Healthcare: Hospitals/Clinics Industrial: Factories / Warehouse
Speedy construction IBS certified components Superior fire rating – up to 4 hours
O t t di th l i l ti
Outstanding thermal insulation Superior fire rating –
f up to 4 hours
h C b
Can be used as compartment wall
d t t ll
Good sound insulation Non‐toxic products Outstanding thermal insulation
Saving foundation cost up to 25% Outstanding thermal insulation Solid & strong
BLOCK & PANEL APPLICATIONS
Residential Floor *
Party Wall – 150mm/ 200mm
Internal Wall
(Wet Area)
• Terraced houses
T dh
• Semi‐D & bungalows
• Flats/
Flats/ Apartments &
Apartments &
Condos
External Wall
125mm
Internal Wall – 100mm
* Applies to panels only
Applies to panels only
BLOCK & PANEL APPLICATIONS
Non‐residential Mezzanine Floor * External Wall
Party Wall 125mm
200mm
• Leisure (Hotels/
chalets)
• Factories/
Factories/ OFFICE
warehouses
• Offices
• Commercial MANUFACTURING FACILITIES
buildings
Compartment
Wall – 100mm Separating Wall – 100mm
* Applies to panels only
10 REASONS WHY CHOOSE AAC?
1. Lightweight
2. Fire Resistant
3 Thermal Insulation
3. Thermal Insulation
4. Precise Dimension
5. Sound Insulation
6 Good Workability
6. Good Workability
7. Environment Friendly
8. Speedy Construction
9. Durable
10.IBS Certified
ADVANTAGES OF AAC
REASON NO 1
Lightweight
Study on 18
Study on 18‐storey
Serviced Apartment
(Based on S5 Blocks)
• 12% Saving on
Foundation Cost
• 17% Saving on Super
Structure
R i f
Reinforcementt
• Working Density of 700, 840 & 910kg / m3
• Up to 3 times lighter than conventional
concrete
• E
Easy to handle
h dl
SUBSTANTIAL REDUCTION OF BUILDING DEAD LOAD
Application AAC Block Wall Brick Wall Significance
Internal Wall
Internal Wall Thickness ‐ 110mm
Thickness Thickness ‐ 150mm
Thickness 65% reduction in dead
65% reduction in dead
Weight ‐ 98kg/m2 288kg/m2 load of internal wall
Component: Component:
• AAC blocks 100mm • Bricks 114mm
• Skim coat (5mm both sides) • Plaster (18mm both sides)
External Wall Thickness ‐ 140mm Thickness ‐ 150mm 56% reduction in dead
Weight ‐ 8 g/ 2
e g t 128kg/m Weight ‐ 88 g/ 2
e g t 288kg/m load of external
oad o e te a wall
a
Component: Component:
• AAC blocks 125mm • Bricks 114mm
• Skim coat 5mm • Plaster (18mm both sides)
• R d 10
Render 10mm
Party Wall Thickness ‐ 210mm Thickness ‐ 250mm 62% reduction in dead
Weight ‐ 182kg/m2 Weight ‐ 480kg/m2 load of party wall
Component: Component:
• AAC blocks 200mm • Bricks 225mm
• Skim coat (5mm both sides) • Plaster (12.5mm both sides)
Notes:
1. AAC weight is estimated based on working density of 840/m3
2. Brick wall density is assumed at 1920kg/m3 (UBBL Malaysia)
ADVANTAGES OF AAC
REASON NO 2
Excellent Fire Rating
High Fire Resistance Period (FRP)*
g e es sta ce e od ( )
4
• Fire rating to BS 476 Part 22
‐ 50 mm up to 2 hours
50 mm up to 2 hours
2
‐ 100 mm up to 4 hours
• Best in its class
0 Starken AAC Clay Brick Concrete Sand/Cement
Wall Wall Wall Brick Wall
* Based on 100mm thick wall, excluding skim
coat/ render.
FIRE RESISTANT WALL SYSTEM TEST
System : 100mm thick AAC Block Wall
Standard: BS 476 Part 22 – Non‐load Bearing
Fire Resistance Period (FRP) – 4 hours
Fire Resistance Period (FRP) 4 hours
Furnace
temperature at 120
min. is 1050 oC)
1050 oC
1050 83 oC
83
After 2 hours of fire outbreak
Note:
1. Initial mean temperature is 30
l oC
2. Max. individual temp. rise ‐ 180oC
3. Max. mean temp. rise ‐ 140oC
Extract from BS 476 Part 20
ADVANTAGES OF AAC
REASON NO 3
Superior Thermal Insulation
• Improve building operating
I b ildi ti
cost
• Reduce cooling / heating cost
by 30%
HEAT INSULATION PROPERTIES
System Nominal Thermal Insulation Thermal
Thickness Transmittance
AAC Block Wall 140mm 1.056 m2K/W 0.947 W/m2K
Brick Wall
Brick Wall 150mm 325 m2K/W
0.325 m
0 080 W/m2K
3.080 W/m
3
(Clay)
AAC Block Wall is > 3 times more effective in reducing heat inflow
Heat
Flow
High Temp. Low Temp.
Say 33oC Say 24oC
Estimated daily electricity saving for 175m2 single Storey unit (8 hours) – 11.5kWh
ADVANTAGES OF AAC
REASON NO 4
PRECISE DIMENSION
Quality Assessment System
For Building
Construction Work
• Thickness tolerance + 2.0 mm
• Facilitate Compliance to QLASSIC Performance Criteria
QLASSIC – WALL SURFACE QUALITY
Right Angle
Evenness of Surface
Tolerance ‐ 4mm max.
Tolerance 3mm max. per 1200mm
Tolerance ‐ 3mm max per 1200mm
per 300mm
ADVANTAGES OF AAC
REASON NO 5
Good Sound Insulation
AAC HAS GOOD ACOUSTIC PERFORMANCE
AAC Block
100 NOTE 1 125 NOTE 1 150 NOTE 1 200
Thickness (mm)
STC / Rw
STC / R 41dB 43dB NOTE1
43dB 45dB 48dB NOTE 1
48dB NOTE 1
44dB NOTE 3 49dB NOTE 2
Notes:
1. AAC block wall systems were tested in conjunction with 3mm to 5mm thick skim coat on each side
2. AAC block wall systems were tested in conjunction with 6mm to 8mm thick skim coat on each side
3. AAC block wall was tested in conjunction with 10mm thick AAC render on each side.
4. Estimated sound insulation value if tested in conjunction with 3mm to 5mm thick skim coat on each side.
5. 150mm thick brick wall sound insulation approximately 39dB to 43dB.
ADVANTAGES OF AAC
REASON NO 6
Excellent Workability
• Can be sawn, drilled, just like wood
• It facilitates fitting of plumbing, electrical and also wall
fittings
ADVANTAGES OF AAC
REASON NO 7
Environment Friendly
Sirim Eco Label
Green Label
Si
Singapore
• Made from non‐toxic materials
• Green Building Material –
g ,
Low VOC, No
Formaldehyde ISO 14001
• Uses 100% biomass energy for autoclave
• Contribute to GBI Rating
ADVANTAGES OF AAC
REASON NO 8
S
Speedy Construction
d C t ti
• More than 2 times faster compared to conventional wall
More than 2 times faster compared to conventional wall
Starken Brick
Wall Installation Rate
Wall Installation Rate 20 22m2 2 /man day
20 – /man day 10m2/man day
(1 Starken Block) (= 7 Bricks)
Thinner coatings on Starken block wall 50 – 75 m2/man day 20m2/man day
means faster application rates (3 ‐5 mm skim coat internally) (25mm plaster)
40 m2/man day 20m2/man day
(12 mm render externally) (25mm plaster)
ADVANTAGES OF AAC
REASON NO 9
Strong & Durable
• Rated as “Severe Duty” grade to BS 5234
y g
• Proven durability under extreme different climatic conditions
‐ Europe > 80 years
‐ Middle East > 40 years
Middl E t > 40
‐ Australia / South Africa > 20 years
‐ USA > 20 years
y
‐ Asia > 20 years
WALL GRADING BASED ON BS 5234
G d
Grade D
Description
i ti A
Acceptable Usage
t bl U
LD Light Minimal Stiffness. Is suitable for use in Domestic
Duty areas where there is a small chance of accommodation
impact loads.
MD Medium Moderate Stiffness. Is suitable for use in Office
Dutyy areas where there is some chance of accommodation
accident occurring
HD Heavy High Stiffness. Is suitable for use in Public circulation
Duty areas where there is chance of impact
areas where there is chance of impact areas; Industrial
areas; Industrial
loads. areas
SD Severe Is suitable for use in areas prone to Major circulation
Duty vandalism and rough use
vandalism and rough use. areas;
Heavy industrial
areas
ADVANTAGES OF AAC
REASON NO 10
IBS Certified
Starken Blocks Starken Wall Panels
IBS score factor : 0.5 IBS score factor : 1.0
ACCESSORIES
Bracket Tie
Adhesive & Mortar Fiber mesh
ACCESSORIES ‐ TOOLS
Applying thin bed mortals :
with notched trowel (width
with notched trowel (width
corresponds to block thickness)
Aligning blocks :
with rubber mallet and spirit
level
Cutting pieces to fit :
With marking triangle and
hand saw
Correcting unevenness :
With sanding board and
plane
INSTALLATION METHODS – AAC BLOCK
INSTALLATION METHODS – AAC BLOCK
WET AREA WATERPROOFING
TYPICAL MATERIAL ARRANGEMENT:
1. AAC BLOCK WALL
2. 10mm RENDER
3. WATERPROOFING MATERIAL – CEMENTITIOUS
4. TILE ADHESIVE & TILE
WHY US ?
Latest German manufacturing technology & machineries
Quality products to MS & BS EN
Quality products to MS & BS EN
Better dimensional tolerance
Largest AAC producer in Malaysia
Largest AAC producer in Malaysia
Stock availability
Warehousing facility (20‐acre land)
Timely delivery
y y
Experience & well‐structured HR
Sales team (Contractors & Distributors)
Marketing team (Developers & Specifiers)
Technical team
Logistic team
Technical Support
Customized design solutions
On‐site training
On‐site demo
