Natural Gas Hydrates-E.Dendy Sloan PDF
Natural Gas Hydrates-E.Dendy Sloan PDF
Introduction                                      ties results in Structure 1, with interstices     librium. With further reduction of temper-
Gas clathrates (commonly called hydrates)         oflarge cavities composed of 12 pentagons         ature (or increase in pressure), the fluid
are crystalline compounds that occur when         and 2 hexagons (5 12 6 2 ). Linking the faces     phase that is not in excess (normally water)
water forms a cage-like structure around          of the 5 12 cavities results in Structure 2,      will be exhausted, so that to the left of the
smaller guest molecules. Gas hydrates of          with interstices of large cavities composed       line the hydrate will exist with the excess
interest to the natural gas hydrocarbon in-       of 12 pentagons and 4 hexagons (5 12 6 4 ).       phase (normally gas).
dustry are composed of water and eight·           Details of structure are given in a recent           Note that all the conditions given in Fig.
molecules: methane, ethane, propane, isobu-       monograph. 1                                      2 are for temperatures above 32 OF, and that
tane, normal butane, nitrogen, carbon diox-          Structure 1, a body-centered cubic struc-      pressures along the lines vary exponentially
ide, and hydrogen sulfide. Hydrate forma-         ture, forms with natural gases containing         with temperature. This figure also illustrates
tion is possible in any place where water         molecules smaller than propane; conse-            the dramatic effect of gas composition on
exists with such molecules-in natural or ar-      quently Structure 1 hydrates are found in situ    hydrate stability; as any amount of propane
tificial environments and at temperatures         in deep oceans with biogenic gases contain-       is added to methane, the structure changes
above and below 32°F when the pressure            ing mostly methane, carbon dioxide, and           (Structure I-Structure 2) to a hydrate with
is elevated.                                      hydrogen sulfide. Structure 2, a diamond lat-     much wider stability conditions. Note the
   Hydrates are considered a nuisance be-         tice within a cubic framework forms when          marked decrease in pressure (or increase in
cause they block transmission lines, plug         natural gases or oils contain molecules larger    temperature) needed to form hydrates, when
blowout preventers, jeopardize the founda-        than ethane but smaller than pentane; Struc-      as little as 1 % propane is in the gas.
tions of deepwater platforms and pipelines,       ture 2 represents hydrates that commonly             Hydrates can result from either saturated
cause tubing and casing collapse, and foul        occur in production and processing condi-         gas or liquid hydrocarbon, without a free-
process heat exchangers, valves, and ex-          tions, as well as in the cases of gas seeps       water phase; these two-phase conditions are
panders. Common examples of preventive            in shallow ocean environments. The newest         relatively rare and, thus, not addressed in
measures are the regulation of pipeline water     hydrate, Structure H, is neglected in this        this overview. Three common methods are
content, unusual drilling-mud compositions,       overview; it is yet to be found outside the       used to predict the three-phase conditions
and large quantities of methanol injection        laboratory .                                      like those of Fig. 2. They are, in order of
into pipelines. We encounter conditions that         Inside each structure cavity resides a max-    increasing accuracy, the gas-gravity chart, 2
encourage hydrate formation as we explore         imum of one of the eight guest molecules.         the Katz K j charts, 3 and a statistical ther-
more unusual environments for gas and oil,        The cavity occupied is a function of the size     modynamics method. 4 The first two calcu-
including deepwater frontiers and perma-          ratio of the guest molecule within the host       lation methods may be done by hand; a
frost regions.                                    cavity. To a first approximation, the con-        computer is required for the third method,
   Hydrates act to concentrate hydrocarbons;      cept of "a ball fitting within a ball" is the     which may be used to predict most three-
1 ft3 of hydrates may contain as much as          key to understanding many hydrate proper-         phase conditions with acceptable accuracy.
180 scf of gas. Large natural reserves of         ties. Much more certainty exists with respect
hydrocarbons exist in hydrated form, both         to the molecular structure of hydrates than       Applications in
in deep oceans and in the permafrost. Eval-       to the kinetic mechanism of hydrate forma-        the Petroleum Industry
uation of these reserves is highly uncertain,     tion; hydrate kinetics are currently at the       InhibitionlDissociation. The four common
yet even conservative estimates indicate that     forefront of research.                            means of inhibiting/dissociating hydrates are
there is perhaps twice as much energy in             On a macroscopic level, hydrate forma-         (1) removing one ofthe components, either
hydrated form as in all other hydrocarbon         tion and dissociation may be considered           the hydrocarbon or water; (2) heating the
sources combined. While there is one com-         using a phase diagram, such as Fig. 2. In         system beyond the hydrate formation tem-
mercial example of gas recovery from hy-          this figure, pressure is plotted vs. tempera-     perature at a pressure; (3) decreasing the
drates, the problems of in-situ hydrate           ture, with gas composition as a parameter,        system pressure below hydrate stability at
dissemination in deepwater/permafrost en-         for methane/propane mixtures. Consider a          a temperature; and (4) injecting an inhibitor,
vironments will prevent their cost-effective      gas of any composition given on a line in         such as methanol or glycol, to decrease hy-
recovery until the next century.                  Fig. 2. At conditions to the right of the line,   drate stability conditions, so that higher
                                                  a gas of that composition will exist in equi-     pressures and lower temperatures will be re-
Basic Structures                                  librium with liquid water. As the tempera-        quired for hydrate stability.
Hydrates normally form in one of two small,       ture is reduced (or as the pressure is               These techniques are called thermody-
repeating crystal structures, shown in Fig.       increased), hydrates will form from the gas       namic inhibition because they remove the
1. The two hydrate structures are formed          and liquid at the line, so that three phases      system from thermodynamic stability by
from a basic' 'building block" water cavity       (hydrates/gas/liquid water) will be in equi-      changes in composition, temperature, or
that has 12 faces with 5 sides per face                                                             pressure. As long as the system is kept out-
(5 12 ). Linking the vertices of the 5 12 cavi-   Copyright 1991 Society of Petroleum Engineers     side thermodynamic stability conditions,
hydrates can never form. A newer method,               On most platforms, two of the three pri-         The first instances of drilling through hy-
called Idnetic inhibition, allows the system        mary functions (compression, separation,         drates in permafrost regions of the earth
to exist in the hydrate thermodynamic sta-          and dehydration/inhibition) are associated       were published 2 decades ago. If hydrates
bility region. Small hydrate nuclei are hin-        with hydrate prevention. Floating, deep-         are dissociated upon drilling, large amounts
dered from agglomerating to larger masses           water tension-leg platforms (TLP's) usually      of gas within the hydrate will be released and
by means of new inhibitors. Kinetic inhibi-         do a minimum of processing before feeding        may cause problems associated with high
tion is the focus of a substantial amount of        gas to a central processing platform (CPP)       pressure or melting. Techniques of cooling
current research, in both Europe and North          with fixed legs in shallow water on the con-     the drilling fluid have been used to prevent
America.                                            tinental shelf. Because weight is at an ex-      hydrate dissociation during drilling, and in-
                                                    treme premium on TLP's, there is an              sulation has occasionally been considered to
Pipeline and Platform Applications. When            incentive for partial inhibition alternatives    prevent hydrate dissociation by warmer
hydrate problems occur, consequences can            until the gas can reach a CPP where a more       flowing fluid. Collapsed tubing 9 in the
be formidable. Depressurization of deep-            thorough inhibition/dehydration can be           USSR has been attributed to hydrate dis-
water pipelines to remove plugs frequently          applied.                                         sociation.
requires days of flow interruption. When               A second problem associated with pipe-           Because water-based drilling fluids con-
flow is halted because of a plug in a pipeline,     lines concerns routing in deep water around      tain so many sites for crystal nucleation, an
it is difficult to place heat at the precise plug   large in-situ hydrate mounds associated with     order of magnitude more hydrates can form
site. The line is usually depressurized at each     gas seeps along salt diapirs. If warm fluids     in drilling fluid than in an equal volume of
end of the plug. Depressurization decreases         flowing through a pipeline were to degrade       pure water. Laboratory experiments 10 have
the hydrate formation temperature to below          underlying hydrates, a reduced shear             also shown that oil-based drilling fluids con-
that of the environment, which enables the
                                                    strength would result and damage to the          tain enough water to form hydrates, but un-
plug to be dissociated by ambient heat. After
                                                    pipeline foundation could occur. This was        der more stringent conditions than water-
the plug is dissociated, a pig is used to clean
                                                    a recent concern for both the pipeline 5 and     based fluids. Hydrate formation in water-
the line.
                                                    platform 6 foundations associated with the       based fluids was first recognized II offshore
   For long gas and multi phase pipelines in
                                                    Jolliet TLP in the Gulf of Mexico.               California and in the Gulf of Mexico. A
cold, high-pressure conditions, insulation
                                                       Because of anticipated deepwater hydrate      number of water-based mud formulations
alone will not suffice to maintain a hydrate-
                                                    problems, large-scale, multiphase flow-loop      have been suggested as inhibitors. 12,13 It
free channel. Methanol is injected into the
                                                    studies have been begun to allow scaling of      has been shown 14 that the aqueous concen-
gas phase, which carries it to the site of free
                                                    laboratory results to deepwater pipeline con-    tration of salt/glycol/glycerol largely deter-
liquid water where methanol dissolves and
                                                    ditions. Such flow loops require temperature     mines the hydrate formation conditions in
provides hydrate inhibition. Because metha-
nol is easily vaporized, but concentrates in        and pressure control with a minimum of 300       the drilling fluid, regardless of the other con-
free water, it is preferred over such other         ft of 3-in.-ID pipe. Investments in multi-       stituents.
inhibitors as salts or glycols, which have          phase hydrate flow loops typically are at
lower vapor pressures. However, much of             least $1.5 million and 2 years of construc-      Gas From In-Situ Hydrates. While esti-
the methanol does not dissolve in free water        tion/startup time. Such flow loops are being     mates of hydrates as an energy resource are
and is lost in the gas or hydrocarbon liquid        constructed in Europe and independently by       very uncertain, studies in both the USSR and
phase.                                              two major U.S. oil firms.                        the U.S. have estimated the amount of gas in
    As E&P operations move to regions of                                                             in-situ hydrates at 1 x 10 17 scf. The amount
deeper water or lower temperature, much             Drilling Applications. The depth of hydrate      of energy in ocean hydrates is estimated to
more methanol will be required and the is-          stability in the earth can be obtained through   surpass that in permafrost hydrate reservoirs
sue of economics will receive more atten-           a plot of the geothermal gradient and the hy-    by two orders of magnitude. Proposed meth-
tion. One company estimated the 1988 cost           drate thermodynamic stability envelope.          ods of gas recovery (thermal stimulation,
of methanol inhibition in a North Sea pipe-         Fig. 3 shows a hydrate envelope 7 for meth-      depressurization, and inhibitor injection) de-
line to approach 1 % of the gross revenue.          ane above and below the permafrost and in        rive from the four inhibition/dissociation
On another North Sea platform, the 1990             ocean sediments. As discussed previously,        phenomena described earlier. Economics
methanol injection costs exceeded $2.5 mil-         when any amount of propane is added to the       has been evaluated and suggests that recov-
lion. Typical capital costs to prevent hy-          gas, the stability field will be appreciably     ery is hindered because the gas is in solid
drates in a processing plant are 5 % to 8 %         broader. Verma et al., 8 have shown that         form and the solids are dispersed in hostile
of the total plant cost. As a result of such        hydrates can denude lighter hydrocarbons         environments of permafrost and deep
economics, work is under way to find al-            from oil, thereby explaining instances of        oceans. Kvenvolden 15 recently determined
ternative and more economical means of in-          highly viscous "dead oil reservoirs" near        that in-situ hydrates probably do not con-
hibition.                                           the surface in permafrost regions.               tribute to the greenhouse effect through the
                                                               Fig. i-Two hydrate unit structures: (a) Structure 1 with 12                      Ato a side and (b) Struc-
                                                               ture 2 with 17.3 A to a side.
release of substantial methane on hydrate                      and exclude salt ions from the water frame-                    of copious amounts of inhibitors, such as
dissociation.                                                  work, work has been done to investigate the                    methanol or salt/glycerol. However, with
   There is one instance 9 of the recovery of                  use of hydrates as means for separations,                      the projections oflarge deepwater reserves,
gas from hydrates. In the Messoyakha field                     both for hydrocarbons 16 and desaJi'na-                        we will reach the point of economic invia-
in Siberia, in-situ gas hydrates acted as a cap                tion. 17 Hydrates have also been used 18 as                    bility for such inhibitor injection. Lessons
to a gas reservoir so that as the reservoir gas                a means of "thermal cold storage" because                      can be learned from industry in the USSR,
was depleted, the pressure decreased below                     they can freeze above 32 of, yet have a heat                   which has had a long history of combating
the hydrate dissociation pressure at the hy-                   of dissociation almost equal to the heat of                    hydrates in severe environments, albeit in
drate/gas interface. Because oflarge surface                   ice fusion. Hydrates are periodically sug-                     permafrost rather than deep waters.
exposure, the hydrates dissociated at an ef-                   gested as a gas storage medium in peak shav-                      In the future we must investigate alterna-
fective rate to replenish the gas reservoir.                   ing applications and in salt caverns. While                    tive hydrate inhibition schemes. Deepwater
In this case, hydrates acted as a separate gas                 all these applications are interesting, none                   challenges will require the construction of
reserve that could be recovered at essentially                                                                                costly multiphase flow loops to anticipate
                                                               has proved commercially viable to date.
no cost to the producer. Other such reserves
                                                                                                                              and mitigate hydrate problems offshore. The
probably exist in permafrost or deep-ocean
environments.
                                                               Conclusions                                                    long-range challenge to the hydrate research
                                                               Most of the hydrocarbon industry views hy-                     community is to use the problem aspects of
                                                               drates as a drilling/production/processing                     hydrates to provide a vehicle for basic
Other Applications. Because hydrates
separate guest molecules on the basis of size                                                                                 science and engineering that will enable the
                                                               nuisance that can be handled through the use
                                                                                                                              future recovery of this energy resource.
              .~  ....................................................................................................- - ,   Acknowledgments
                                                                                                                              A portion of the time for writing this review
                                                                                                                              was sponsored by the Gas Research Inst. and
                           mol II Propane in                                                                                  the Gas Processors Assn. under joint grant
       10 •             of Methane+Propane
              •                                                                                                               No. 5091-260-2124.
              •                                                                                                               References
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                                                                                                                                  City (1990).
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  ~                                                                                                                            3. Katz, D.L. and Carson, D.B.: "Natural Gas
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 0010 •                                                                                                                        4. Parrish, W.R. and Prausnitz, J.M.: "Dissoci-
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~                                                                                                                              5. Franco, A.: "Jolliet's TLWP Brings Inno-
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                                                 _ _ Calculated from CSUHYD                                                       Technology Conference, Houston, May
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       10·    ~. .rrrrTTTTTT~,,~~~. .rrrrrrTTTTTT~~                                                                            7. Kvenvolden, K.A.: "Methane Hydrate-A
           270                        275                        280                       285                     290            Major Reservoir of Carbon in the Shallow
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                                          Temperature, K                                                                          41.
                                                                                                                               8. Verma, V.K. et al.: "Denuding Hydrocarbon
                                                                                                                                  Liquids of Natural Gas Constituents by Hy-
Fig. 2-A phase diagram for hydrates from methane and propane.                                                                     drate Formations," JPT (Feb. 1975) 223-26.
 "<:     800                               I    \
                                                    ,,   _PhOBe
                                                           Boundary
                                                                                                    800
                                                                                                                                                                                  School of Mines in
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 w       1000
                                           I
                                           I
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                                                                                           I-
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                                                                                                                                                                                  Golden, where he
                                                                                                                                                                                  has taught since
 0                    80se of              I                                               OJ
                                                                                           0
                                                                                                   1000                                                                           1975. Sloan has
                    Gos   Hydrate          I                  \                                                                                                                   written more than
                                                                                                                                               Water
         1200                              I                      \\                               1200                                                       40 publicaHons on hydrates. and heads
                                           I                      G'\~
                                                                  "Q,....                                                                                     a. group of 20 researchers In the area.
         1400
                                           I                       ~~~~/                           1400                                                       His book Clathrate Hydtates 01 Natural
                                           I                                \
                                                                                                                                                              ~ and accompanying software were
         1600
                    253     263
                                           I
                                          273        283          293
                                                                                \
                                                                                    303
                                                                                                   1600
                                                                                                              253   263   273           283    293     303
                                                                                                                                                              published In 1990. He holds BS, MS,
                                                                                                                                                              PhD degrees from Clemson U., all in
                                                                                                                                                                                                                  .nd
 a                           TEMPERATURE                  K
                                                                                           b                        TEMPERATURE            K                  chemical engineering.
Fig. 3-Hydrate stability depths in (a) permafrost and (b) ocean environments.
 9. Makogon, Y.F.: "Natural Gas Hydrates: The                                                      SPEDE(June 1990) 109-15; Trans., AIME,                    SI Metric Conversion Factors
    State of Study in the USSR and Perspectives                                                    289.                                                          A x l.0"       E-OJ = run
    for Its Use," 1988 Third Chemical Congress                                            14.      Kotkoskie, T. et al.: "Inhibition of Gas Hy-                       ft x 3.048"                E-OJ =m
    of North America, Toronto, June 5-10.                                                          drates in Water-Based Drilling Muds, " paper                      ft3 X 2.83J 685             E-02 = m3
10. Grigg, R.B. and Lynes, G.L.: "Oil-Based                                                        SPE 20437 presented at the 1990 SPE An-                           'F ('F-32)/1.8                          °C
                                                                                                   nual Technical Conference and Exhibition,                        OF (OF+459.67)/1.8                       K
    Drilling Mud as a Gas Hydrate Inhibitor,"
                                                                                                   New Orleans, Sept. 23-26.                                        in. x 2.54"                  E+OO        em
    paper SPE 19560 presented at the 1989 SPE                                                                                                                       psi x 6.894757
                                                                                          15.      Kvenvolden, K.A.: "Methane Hydrates and                                                       E+OO        kPa
    Annual Technical Conference and Exhibition,
    San Antonio, Oct. 8-11.                                                                        Global Climate, " Global Biochemical Cycles               'Conversion factor is exact.
                                                                                                   (1988) 2, No.3, 221.
II. Barker, J.W. and Gomez, R.K.: "Formation
                                                                                          16.      Glew, D.N.: "Liquid Fractionation Process
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                                                                                                   Using Gas Hydrates," U.S. Patent No.                      Provenance
    erations," JPT (March 1989) 297-301.                                                           3,231,630 (1966) 193,355, 1437.
12. Lai, D. and Dzialowski, A.K.: "Investiga-                                             17.      Barduhn, A.J.: "'Desalination by Crystalline              This paper is SPE 23562. Technology Today Series arti-
    tion of Natural Gas Hydrates in Various Drill-                                                                                                           cles provide useful summary information on both classic and
                                                                                                   Process," Chemical Engineering Progress                   emerging concepts in petroleum engineering. Purpose: To
    ing Fluids," paper SPE 18637 presented at                                                      (1967) 63, No. I, 98.                                     provide the general reader with a basic understanding of
    the 1989 SPE/IADC Drilling Conference,                                                18.      Mori, T. and Mori, Y.H.: "Characterization                a significant concept, technique, or development within a
                                                                                                                                                             specific area of technology.
    New Orleans, Feb. 28-March 3.                                                                  of Gas Hydrate Formation in Direct Contact
13. Hale, A.H. and Dewan, A.K.R.: "Inhibition                                                      Cool Storage Process," Inti. J. Refrig. (1989)
    of Gas Hydrates in Deepwater Drilling,"                                                        12, No.5, 259.                                                                                                  JPT